Manual Servomotor
Manual Servomotor
Servodyn-D
Edition
103
Servodyn-D
1996 – 1999
Contents
Page
A Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1
A.1 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1
1 Safety Instructions
Please read this manual before commissioning the servo motors. Store this
manual in a place to which all users have access at any time.
This manual contains all information required for the proper use of this pro-
duct.
Air-cooled designs are rated for ambient conditions in the range of –20 C to
+40 C and an installation level 1000 m above m.s.l. Deviant specifica-
tions on the nameplate must be observed. The conditions at the place of in-
stallation must meet all specifications on the nameplate.
The safe and reliable operation of this product requires its proper transport,
storage, set-up, and assembly as well as conscientious operation and use.
The present manual is designed for drive engineers. These persons need
special knowledge in the field of dimensioning servo motors.
DANGER
This symbol is used wherever the failure to observe the instructions in this
manual in whole or in part may result in personal injury.
CAUTION
This symbol is used wherever the failure to observe the instructions in this
manual in whole or in part may result in damage to equipment or data
files.
This symbol will be used to draw the user’s attention to special circumstan-
ces.
DANGER
Danger of life through inadequate EMERGENCY-STOP devices!
EMERGENCY-STOP devices must be active and within reach in all
system modes. Releasing an EMERGENCY-STOP device must not
result in an uncontrolled restart of the system! First check the EMER-
GENCY-STOP circuit, then switch the system on!
DANGER
Retrofits or modifications may adversely affect the safety of the
products described!
DANGER
Please note your local, system-specific regulations and require-
ments as well as the proper use of tools, hoisting and transport
equipment as well as the applicable standards, regulations, and acci-
dent prevention regulations.
CAUTION
Impacts and shocks applied to the shaft end will damage the rotary
encoder and ball bearings!
Drive elements such as pulleys, clutch disks, toothed wheels etc.
may only be assembled or removed by continuously heating up the
drive elements or with a suitable installation or removal tool. Use the
thread in the shaft end.
Documentation
The present motor manual provides information on servo motors of the
Servodyn-D drive series.
Modifications
Those paragraphs in this edition which are modified versions of the previous
edition are marked by black vertical bars on the margin.
Manufacturer’s declaration
Bosch SF- and SR-servomotors are permanently excited motors with elec-
tronic commutation. They are used together with the fully digital Servodyn-D
inverter system.
The motors work with a sinusoidal e.m.f. and differ by their integrated encod-
ers:
Sinusoidal e.m.f.
Smooth, low-contamination aluminium frame
Installation pockets over the entire length of the motors
Integrated encoder (SF) / or integrated resolver (SR)
Electronic rating plate for automatic optimization
of the Servodyn-D inverter to the motor
Plug-in connection for output and encoder
Holding brake (optional)
Protection type IP 67 (except output side)
Cooling by natural convection,
optional forced-air cooling
S - A 2. 0026.060 - 10.000
Versions
Options:
10 = basic version
smooth shaft, w/o mating connector
14 = basic version with holding
brake, w/o mating connector
00 = shaft with keyway and feather key,
w/o mating connector
04 = shaft with keyway and feather key,
w/o mating connector, with
holding brake
Speed suffix
e.g. 060 nN = 6000 min–1
Locked-rotor torque
in accordance with technical data
Frame size
Design suffix
Brushless servomotor
with sinusoidal e.m.f.:
SF = with absolute value encoder
STG/MTG
SR = with resolver
IM B5 type of construction
Smooth shaft
Balance quality category ’N’ and flange precision ’N’
Protection type IP 67, except output flange
Flange on output side is protection type IP 67 (dry-running tight)
for SR-A0 and SF(R)-A1
Single-turn absolute value encoder (STG) for SF-motors,
resolver for SR-motors
Temperature control with two NTCs
Plug-in connector for output/brake and encoder
Electronic rating plate
Second nameplate with identification entered, inspection sheet,
Manufacturer’s declaration, warnings ”High voltage” and ”Hot surface” to
be attached to the machine
Mating connectors have to be ordered separately (cf. section 4.3).
2.4 Options
S - A 2. 0026.060 - XX. 000
Options
1X Smooth shaft
Shaft end on output side for high demands on torque transmission. Always
required for special balance quality category (S).
Shaft connections with feather key, keyed connections and multiple key con-
nections are suitable for normal demands.
Under load, the shaft-hub connection is subject to a multi-axis stress condi-
tion, which results from torsional, radial, axial forces and the bending mo-
ment. In the case of strong reversing operation, the seat of the feather key
may wear out, thus causing a change in the running behavior.
We therefore recommend using the basic design with a smooth shaft for high
demands.
DANGER
Hazards through worn holding brake!
The holding brake is not a working brake and may be operated only
when the shaft is stationary.
The holding brake should be checked by the manufacturer after
approx. 1,000 EMERGENCY STOP braking operations where load
moment of inertia motor moment of inertia.
Specifications for larger moments of inertia available on request.
The permanent magnet of the brake exerts a tensile force on the brake’s an-
chor plate. As a result, the brake is closed and the axis is fixed if the motor is
de-energized. Applying 24VDC will neutralize the permanent magnet’s field
by the electrical magnetic field, and the brake remains open.
With an open brake, there is no residual torque.
Special designs
For every motor, a special design may be ordered that differs from the basic
design (code 000). The features of such special designs can be combined
from the table below.
Every new combination is encoded by a three-digit serial number in the type
designation which you should indicate in all orders for spare motors.
Design To be observed
Different plug output direction –
Straight flange sockets on motor –
Flange precision ’R’ Standard for motors size A0 and A1
Flange precision ’S’ –
Balance quality category ’R’ –
Balance quality category ’S’ smooth shaft end necessary
Multi-turn encoder EQN 1325 integra- not possible with size A0
ted (4096 revolutions absolute)
Flange on output side is protection Standard for motors size A0 and A1
type IP67
(dry-running tight)
Oil-tight flange on output side Admissible oil pressure max. 1 bar
(oil-running tight)
Surface ventilation with fan housing not for sizes A0, A1, A2
for 24 VDC
Balancing with additional output ele- –
ment
Special shaft end –
2.6 Nameplate
BOSCH permanenterregt
Bürstenloser Servomotor
Nr 1 070 IP
107 IEC34/VDE0530
S.-Nr. Isol.Kl. F
Typ J kgcm2
M0 Nm I0 A nN min-1
Tacho: U_ mVmin Geber:
Haltebremse 24V– M Nm I A
D-64711 Erbach Made in Germany
Please quote the following data in all inquiries and requests for service per-
sonnel:
part number
serial number
type designation
Please use our trouble sheet for requesting service personnel in order
to facilitate diagnostics and remedial action.
Your notes:
3 Technical data
Protection type in accordance with IP 67 with mating connector, without flange on output side
DIN 40050/40053
EN 60 445
Type of construction Basic type of construction IM B5 in accordance with DIN IEC 34-7. may also be
used as IM V1 and IM V3.
With IM V3 (flange pointing upward) remaining liquid in the flange end shield is
not admissible.
IM V1 (flange pointing downward) is admissible for oil-tight flange on output side
only if lubrication and heat dissipation at the sealed point are ensured by means
of a suitable oil level or spray oil lubrication.
Shaft end Cylindrical shaft end in accordance with DIN 748 without feather key or feather
keyway.
Version with keyway and feather key – cf. Options, sections 2.4 and 2.6.
Shaft end with thread for mounting and removing drive elements.
Balance quality category Balance quality categories ’N’, ’R’ and ’S’ in accordance with VDE 0530 Part 14
Insulation class F in accordance with VDE 0530 (thermal class F in accordance with DIN IEC 85)
Thermal motor protection Thermistors integrated in the windings with evaluation in the related servo mod-
ule.
Temperature range: –5 C up to +155 C
Holding brake Permanent magnet brake, free from backlash, cf. section 2.4.
Locked-rotor torque
M0 Nm 0.2 0.4 0.8 0.95 0.8 1.2 1.6 2.3
n0=200 min-1; W(30s)=100K
Locked-rotor current at M0
I0 A 0.45 0.65 1.2 1.3 1.35 1.9 2.4 3.3
n0=200 min-1; W(30s)=100K
Torque constant Nm
KT 0.44 0.62 0.67 0.73 0.6 0.64 0.67 0.69
amb = 40 C; W = 100 K A
Moment of inertia, incl. encoder J 10-4 kgm2 0.06 0.09 0.15 0.25 0.43 0.63 0.83 1.20
Di- Flange SW mm 55 70
men-
sions Shaft dxl mm ∅9 x 20 ∅11 x 23
max. length w/o hold- 156 (SR) 176 (SR) 196 (SR) 236 (SR)
L mm 126 141 156 171
ing brake 187 (SF) 207 (SF) 227 (SF) 267 (SF)
Mass without holding brake m kg 1.0 1.2 1.3 1.6 1.4 (SR) 1.9 (SR) 2.1 (SR) 2.6 (SR)
Encoders
Holding brake
W = winding overtemperature
amb = ambient temperature
SF(R)-A2 SF(R)-A3
0013. 0020. 0026. 0041. 0013. 0020. 0026. 0041. 0042. 0068. 0093. 0042. 0068. 0093.
030 030 030 030 060 060 060 060 030 030 030 060 060 060
1.3 2.0 2.6 4.0 1.3 2.0 2.7 4.0 3.7 6.8 8.1 3.9 6.6 9.1
0.9 1.3 1.7 2.8 1.7 2.7 3.5 5.6 2.3 5.0 6.0 6.0 8.5 13.5
1.5 1.5 1.5 1.43 0.76 0.74 0.78 0.73 1.6 1.36 1.35 0.7 0.77 0.67
2 3 4 6 2 3 4 6 7 11 16 7 11 16
100 116
∅14 x 30 ∅19 x 40
186 198 208 233 186 198 208 233 223 255 287 223 255 287
4.0 5.5 6.2 7.1 4.0 5.5 6.2 7.1 7.0 9.0 12 7.0 9.0 12
0.56 0.66
0.4 1.06
0.35 0.6
W = winding overtemperature
amb = ambient temperature
Locked-rotor torque
M0 Nm 14.5 10 14.5 18 22 9.1 12 17 22
n0=200 min-1; W(30s)=100K
Locked-rotor current at M0
I0 A 5.2 7.0 10.6 13 14 14 17 26 25
n0=200 min-1; W(30s)=100K
Torque constant Nm
KT 2.8 1.42 1.37 1.38 1.57 0.65 0.71 0.65 0.88
amb = 40 C; W = 100 K A
max. length w/o hold- L mm 277 246 277 309 341 246 277 309 341
ing brake
Encoders
Holding brake
W = winding overtemperature
amb = ambient temperature
SF(R)A5/B5
0250. 0460. 0700. 0250. 0460. 0700.
020 020 020 030 030 030
23 46 69 23 46 69
2000 3000
10 21 34 16 29 45
190
∅32 x 58
24 35 50 24 35 50
56 (120 C)
24 10 %, residual ripple 5 %
1.33
30
3.8
W = winding overtemperature
amb = ambient temperature
Type I0 DM.. DM.. DM.. DM.. DM.. DM.. DM.. DM.. DS..
[Arms]* 4K 8K 15K 30K 30A 45A 85B 140D 15K
SF(R)–A4.0125.015 5.2
SF(R)–A5(B5).0250.020 10
SF(R)–A5(B5).0460.020 21
SF(R)–A5.0700.020 34
SF(R)–A2.0013.030 0.9
SF(R)–A2.0020.030 1.3
SF(R)–A2.0026.030 1.7
SF(R)–A2.0041.030 2.8
SF(R)–A3.0042.030 2.3
SF(R)–A3.0068.030 5.0
SF(R)–A3.0093.030 6.0
SF(R)–A4.0091.030 7.0
SF(R)–A4.0125.030 10.6
SF(R)–A4.0172.030 13
SF(R)–A4.0230.030 14
SF(R)–A5(B5).0250.030 16
SF(R)–A5.0460.030 29
SF(R)–A5.0700.030 45
SR–A0.0002.060 0.45
SR–A0.0004.060 0.63
SR–A0.0008.060 1.2
SR–A0.0009.060 1.3
SF(R)–A1.0008.060 1.35
SF(R)–A1.0012.060 1.9
SF(R)–A1.0016.060 2.4
SF(R)–A1.0023.060 3.3
SF(R)–A2.0013.060 1.7
SF(R)–A2.0020.060 2.7
SF(R)–A2.0026.060 3.5
SF(R)–A2.0041.060 5.6
SF(R)–A3.0042.060 6.0
SF(R)–A3.0068.060 8.5
SF(R)–A3.0093.060 13.5
SF(R)–A4(B4).0091.060 14
SF(R)–A4(B4).0125.060 17
SF(R)–A4(B4).0172.060 26
SF(R)–A4(B4).0230.060 25
Torque M [Nm]
1.8
1.7
1.6
1.5
1.4
1.3
1.2
1.1
1.0
0.9
0.8
0.7
Motor limit characteristic
0.6
0.5
0.4
0.3
Continuous torque for 4 and 8 kHz (S1)
0.2
0.1
0.0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min-1]
Continuous torque independent of inverter load.
Torque M [Nm]
3.6
3.4
3.2
3.0
2.8
2.6
2.4
2.2
2.0
1.8
1.6
1.4
Motor limit characteristic
1.2
1.0
0.8
0.6
Continuous torque for 4 and 8 kHz (S1)
0.4
0.2
0.0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min-1]
Torque M [Nm]
9.0
8.5
8.0
7.5
7.0
6.5
6.0
5.5
5.0
4.5
4.0
3.5
3.0
Motor limit characteristic
2.5
2.0
1.5
0.5
0.0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min-1]
Torque M [Nm]
9.0
8.5
8.0
7.5
7.0
6.5
6.0
5.5
5.0
4.5
4.0
3.5
Motor limit characteristic
3.0
2.5
2.0
1.5
Continuous torque for 4 and 8 kHz (S1)
1.0
0.5
0.0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min-1]
Torque M [Nm]
3.6
3.2
3.0
2.8
2.6
2.4
2.2
2.0
1.8
1.6
1.4
1.2
1.0
Continuous torque for 4 and 8 kHz (S1)
0.8
0.6
0.4
0.2
0.0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min-1]
Torque M [Nm]
9.0
8.5
8.0
7.5
7.0
6.5
6.0
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.0
0.5
0.0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min-1]
Torque M [Nm]
9.0
8.5
8.0
7.5
7.0
Motor limit characteristic
6.5
6.0
5.5
5.0
4.5
4.0
3.5
3.0
2.5
1.5
1.0
0.5
0.0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min-1]
Torque M [Nm]
9.0
8.5
8.0
7.0
6.5
6.0
5.5
5.0
4.5
4.0
3.5
3.0
2.0
1.5
1.0
0.5
0.0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min-1]
Torque M [Nm]
9.0
8.5
8.0
7.5
7.0
6.5
6.0
5.5
4.5
4.0
3.5
3.0
2.5
2.0
1.0
0.5
0.0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min-1]
Torque M [Nm]
9.0
8.5
8.0
7.0
6.5
6.0
5.5
5.0
4.5
4.0
3.5
3.0
2.5
Continuous torque for 4 and 8 kHz (S1)
2.0
1.5
1.0
0.5
0.0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min-1]
Torque M [Nm]
18
17
16
15
14
13
12
Maximum torque
8
with DM..4K, max. continuous load
4
Continuous torque for 4 and 8 kHz (S1)
3
2
Continuous torque
1 with DM..4K, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min-1]
Torque M [Nm]
18
17
16
Motor limit characteristic
15
14
13
12
11
10 Maximum torque
with DM..4K, max. overload
9
8 Maximum torque
with DM..4K, max. continuous load
7
5
Continuous torque for 4 and 8 kHz (S1)
4
2
Continuous torque
1 with DM..4K, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min-1]
Torque M [Nm]
18
17
16 Maximum torque
with DM..8K, max. overload Motor limit characteristic
15
14
13
Maximum torque
12 with DM..8K, max. continuous load
11
10
5
Continuous torque for 4 and 8 kHz (S1)
4
3
Continuous torque
2 with DM..8K, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min-1]
Torque M [Nm]
9.0
8.5
8.0
7.5
7.0
6.5
6.0
5.5
Maximum torque
5.0 with DM..4K, max. overload Motor limit characteristic
4.5
Maximum torque
4.0
with DM..4K, max. continuous load
3.5
3.0
2.5
2.0
1.0
Continuous torque
0.5 with DM..4K, max. overload
0.0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min-1]
Torque M [Nm]
9.0
8.5
8.0
7.0
6.5
6.0
5.5
3.0
2.5
Continuous torque for 4 and 8 kHz (S1)
2.0
1.5
1.0
Continuous torque
0.5 with DM..4K, max. overload
0.0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min-1]
Torque M [Nm]
9.0
8.5
8.0
Maximum torque
7.5 with DM..8K, max. overload Motor limit characteristic
7.0
6.5
Maximum torque
6.0 with DM..8K, max. continuous load
5.5
5.0
4.5
4.0
3.5
3.0
2.5
Continuous torque for 4 and 8 kHz (S1)
2.0
1.5
Continuous torque
1.0 with DM..8K, max. overload
0.5
0.0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min-1]
Torque M [Nm]
18
17
16
15
14
13
12
11
6
Maximum torque
5 with DM..4K, max. overload
4 Maximum torque
with DM..4K, max. continuous load
3
1
Continuous torque
with DM..4K, max. overload
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min-1]
Torque M [Nm]
18
17
16
15
14
13
12
11
8 Maximum torque
with DM..8K, max. overload
7
6 Maximum torque
with DM..8K, max. continuous load
5
1 Continuous torque
with DM..8K, max. overload
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min-1]
Torque M [Nm]
18
17
16
15
14
13
12
11
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min-1]
Torque M [Nm]
18
17
16
15
14
13
12
11
8
Maximum torque
7 with DS..15K, max. continuous load
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min-1]
Torque M [Nm]
18
17
16
Motor limit characteristic
15
14
13
12
11
10
6 Maximum torque
with DM..4K, max. continuous load
Maximum torque
5 with DM..4K, max. overload
4
Continuous torque for 4 and 8 kHz (S1)
3
Continuous torque
2 with DM..4K, max. continuous load
1
Continuous torque
0 with DM..4K, max. overload
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
18
17
16
Motor limit characteristic
15
14
13
12
11
10
8
Maximum torque
7 with DM..8K, max. overload
6 Maximum torque
with DM..8K, max. continuous load
5
Continuous torque for 4 and 8 kHz (S1)
4
Continuous torque
3 with DM..8K, max. continuous load
1 Continuous torque
with DM..8K, max. overload
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
18
17
16
Motor limit characteristic
15
14
13
12
Maximum torque
with DS..15K, max. overload
11
10
7 Maximum torque
with DS..15K, max. continuous load
5
Continuous torque for 4 and 8 kHz (S1)
3 Continuous torque
with DS..15K, max. overload
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
18
17
16
Motor limit characteristic
15
14
Maximum torque
13
with DM..30K, max. continuous load
12
11
10
5
Continuous torque for 4 and 8 kHz (S1)
4
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
18
17
16
Motor limit characteristic
15
14
13
12
11
10
Maximum torque
9 with DM..4K, max. overload
8
Maximum torque
7 with DM..4K, max. continuous load
2
Continuous torque
1 with DM..4K, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
18
17
16
Motor limit characteristic
15
14
Maximum torque
with DM..8K, max. overload
13
12
Maximum torque
11 with DM..8K, max. continuous load
10
Continuous torque
2
with DM..8K, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
18
17
16
Motor limit characteristic
15
14
13
12
11
10
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
18
17
16
Motor limit characteristic
15
14
13
12
11
10
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
36
34
32
30
28
24
22
20
18
16
Maximum torque
14 with DM..8K, max. overload
12
Maximum torque
10 with DM..8K, max. continuous load
6
Continuous torque
4 with DM..8K, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
36
34
32
30
28
26
Motor limit characteristic
24
22 Maximum torque
with DM..15K, max. overload
20
18 Maximum torque
with DM..15K, max. continuous load
16
14
12
10
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
36
34
32
30
28
26
Motor limit characteristic
24
Maximum torque
22 with DS..15K, max. overload
20
18
16
14 Maximum torque
with DS..15K, max. continuous load
12
10
Continuous torque
4 with DS..15K, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
36
34
32
30
28
26
Motor limit characteristic
24
22
20
18
16
14
12
10
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
36
32
30
28
26
Maximum torque
24 with DM..15K, max. overload
22
20
18 Maximum torque
with DM..15K, max. continuous load
16
14
12
10
Continuous torque for 4 and 8 kHz (S1)
8
6 Continuous torque
with DM..15K, max. overload
4
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
36
32
30
28
26
24
Maximum torque
22 with DS..15K, max. overload
20
18
16
14 Maximum torque
with DS..15K, max. continuous load
12
10
Continuous torque for 4 and 8 kHz (S1)
8
6 Continuous torque
with DS..15K, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
36
32
30
28
26 Maximum torque
with DM..30K, max. continuous load
24
22
20
18
16
14
12
10
Continuous torque for 4 and 8 kHz (S1)
8
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
18
17
16
Motor limit characteristic
15
14
13
Maximum torque
12 with DM..15K, max. overload
11
10
9
Maximum torque
with DM..15K, max. continuous load
8
5
Continuous torque for 4 and 8 kHz (S1)
4
3
Continuous torque
with DM..15K, max. overload
2
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
18
17
16
Motor limit characteristic
15
14
13
12
Maximum torque
11 with DS..15K, max. overload
10
7 Maximum torque
with DS..15K, max. continuous load
6
5
Continuous torque for 4 and 8 kHz (S1)
4
3 Continuous torque
with DS..15K, max. overload
2
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
18
17
16
Motor limit characteristic
15
14
13
Maximum torque
12 with DM..30K, max. continuous load
11
10
5
Continuous torque for 4 and 8 kHz (S1)
4
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
36
34
32
30
28
24
22
20
18
16
14
Maximum torque
with DM..15K, max. overload
12
10
Maximum torque
8 with DM..15K, max. continuous load
6
Continuous torque for
4 and 8 kHz (S1)
4
2 Continuous torque
with DM..15K, max. overload
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
36
34
32
30
28
24
22
20
18
16
14
12 Maximum torque
with DS..15K, max. overload
Maximum torque
10 with DS..15K, max. continuous load
6
Continuous torque for
4 and 8 kHz (S1)
4
Continuous torque
2 with DS..15K, max. overload
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
36
34
32
30
28
24
22
20 Maximum torque
with DM..30K, max. overload
18
16
14
12 Maximum torque
with DM..30K, max. continuous load
10
8
Continuous torque for 4 and 8 kHz (S1)
6
4
Continuous torque
2 with DM..30K, max. overload
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
36
34
32
30
28
24
22
Maximum torque
20 with DM..30A, max. overload
18
16 Maximum torque
with DM..30A, max. continuous load
14
12
10
8
Continuous torque for 4 and 8 kHz (S1)
6
4 Continuous torque
with DM..30A, max. overload
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
36
34
32
30
28
24
Maximum torque
22 with DM..45A, max. continuous load
20
18
16
14
12
10
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
36
Motor limit characteristic
34
32
30
28
26
24
22
20 Maximum torque
with DM..30K, max. overload
18
16
Maximum torque
14 with DM..30K, max. continuous load
12
8 Continuous torque
with DM..30K, max. continuous load
6
4
Continuous torque
2 with DM..30K, max. overload
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
36
Motor limit characteristic
34
32
30
28
26
24
Maximum torque
with DM..30A, max. overload
22
20
18
16
Maximum torque
with DM..30A, max. continuous load
14
12
6
Continuous torque
4 with DM..30A, max. overload
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
36
Motor limit characteristic
34
32
30 Maximum torque
with DM..45A, max. overload
28
26
24
Maximum torque
22
with DM..45A, max. continuous load
20
18
16
14
12
6
Continuous torque
with DM..45A, max. overload
4
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
36
Motor limit characteristic
34
32
30
28
26
24
22
20
18
16
14
12
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
72
68
64
60
56
52
44
40
36
32
Maximum torque
28 with DM..8K, max. overload
24
Maximum torque
20 with DM..8K, max. continuous load
16
4 Continuous torque
with DM..8K, max. overload
0
0 125 250 375 500 625 750 875 1000 1125 1250 1375 1500
Speed n [min–1]
Torque M [Nm]
72
68
64
60
56
52
44
40
36
Maximum torque
with DM..15K, max. continuous load
32
28
24
20
Continuous torque for 4 and 8 kHz (S1)
16
12 Continuous torque
with DM..15K, max. overload
8
0
0 125 250 375 500 625 750 875 1000 1125 1250 1375 1500
Speed n [min–1]
Torque M [Nm]
72
68
64
60
56
52
44
40 Maximum torque
with DS..15K, max. overload
36
32
28
Maximum torque
with DS..15K, max. continuous load
24
20
12
Continuous torque
8 with DM..15K, max. overload
0
0 125 250 375 500 625 750 875 1000 1125 1250 1375 1500
Speed n [min–1]
Torque M [Nm]
72
68
64
60
56
52
44
40
36
32
28
24
20
Continuous torque for 4 and 8 kHz (S1)
16
12
0
0 125 250 375 500 625 750 875 1000 1125 1250 1375 1500
Speed n [min–1]
Torque M [Nm]
36
32
30
28
26 Maximum torque
with DM..15K, max. overload
24
22
20
18 Maximum torque
with DM..15K, max. continuous load
16
14
10
6 Continuous torque
with DM..15K, max. overload
4
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
36
32
30
28
26
24
Maximum torque
22 with DS..15K, max. overload
20
18
16
14 Maximum torque
with DS..15K, max. continuous load
12
Continuous torque for 4 and 8 kHz (S1)
10
Continuous torque
6 with DS..15K, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
36
32
30
28
26 Maximum torque
with DM..30K, max. continuous load
24
22
20
18
16
14
10
8
Continuous torque
6 with DM..30K, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
36
32
30
28
26
24
22
20
18
16
14
10
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
72
68
64
60
56
52
44
40 Maximum torque
with DM..30K, max. overload
36
32
28
24 Maximum torque
with DM..30K, max. continuous load
20
12
8
Continuous torque
4 with DM..30K, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
72
68
64
60
56
52
44
Maximum torque
40 with DM..30A, max. overload
36
32 Maximum torque
with DM..30A, max. continuous load
28
24
20
12
Continuous torque
8 with DM..30A, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
72
68
64
60
56
52
44
40
36
32
28
24
20
12
Continuous torque
with DM..45A, max. overload
8
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
72
68
60
56
52
48
44
40 Maximum torque
with DM..30K, max. overload
36
32
Maximum torque
28 with DM..30K, max. continuous load
24
16
12
8
Continuous torque
4 with DM..30K, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
72
68
60
56
52
48 Maximum torque
with DM..30A, max. overload
44
40
36
32 Maximum torque
with DM..30A, max. continuous load
28
24
16
12
8 Continuous torque
with DM..30A, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
72
68
60
56
52 Maximum torque
with DM..45A, max. continuous load
48
44
40
36
32
28
24
16
12
Continuous torque
with DM..45A, max. overload
8
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
72
68
60
56
52
48
44
40
36
32
28
24
16
12
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
90
80
75
70
65
60
55
50
45
Maximum torque
with DM..30K, max. overload
40
35
Maximum torque
30 with DM..30K, max. continuous load
25
Continuous torque at 4 and 8 kHz (S1)
20
Continuous torque
15
with DM..30K, max. continuous load
10
Continuous torque
5
with DM..30K, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
90
80
75
70
65
60
55
Maximum torque
50 with DM..30A, max. overload
45
Maximum torque
40 with DM..30A, max. continuous load
35
30
20
15
10 Continuous torque
with DM..30A, max. overload
5
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
90
80
75
Maximum torque
70 with DM..45A, max. overload
65
60
Maximum torque
55 with DM..45A, max. continuous load
50
45
40
35
30
20
15
Continuous torque
10 with DM..45A, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
90
80
75
70
65
60
55
50
45
40
35
30
20
15
10
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
36
32
30
28
26
24
22
20 Maximum torque
with DM..30K, max. overload
18
16
Maximum torque
14 with DM..30K, max. continuous load
12
8 Continuous torque
with DM..30K, max. continuous load
6
4
Continuous torque
2 with DM..30K, max. overload
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
36
32
30
28
26
24 Maximum torque
with DM..30A, max. overload
22
20
18
16 Maximum torque
with DM..30A, max. continuous load
14
12
6
Continuous torque
4 with DM..30A, max. overload
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
36
32
30 Maximum torque
with DM..45A, max. overload
28
26
24
Maximum torque
22
with DM..45A, max. continuous load
20
18
16
14
12
6
Continuous torque
with DM..45A, max. overload
4
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
36
32
30
28
26
24
22
20
18
16
14
12
Continuous torque for 4 and 8 kHz (S1)
10
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
72
68
64
60
56
52
44
40
36
32
28 Maximum torque
with DM..30A, max. overload
24
20
Continuous torque Maximum torque
16 with DM..30A, max. with DM..30A, max.
continuous load continuous load
12 Continuous torque for
4 and 8 kHz (S1)
8
4 Continuous torque
with DM..30A, max. overload
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
72
68
64
60
56
52
44
40
36
32 Maximum torque
with DM..45A, max. overload
28
24 Maximum torque
with DM..45A, max. continuous load
20
12
Continuous torque
4 with DM..45A, max. overload
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
72
68
64
60
56
52
44
40 Maximum torque
with DM..85B, max. continuous load
36
32
28
24
20
12
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
90
85
80
75
70
60
Maximum torque
55 with DM..85B, max. overload
50
45 Maximum torque
with DM..85B, max. continuous load
40
35
30
25
20
Continuous torque for 4 and 8 kHz (S1)
15
10
Continuous torque
5 with DM..85B, max. overload
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
90
85
80
75
70
60
55
50
45
40
35
30
25
15
10
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
90
80
75
70 Maximum torque
with DM..85B, max. overload
65
60
55 Maximum torque
with DM..85B, max. continuous load
50
45
40
35
30
20
15
10 Continuous torque
with DM..85B, max. overload
5
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
90
80
Maximum torque
75 with DM..140D, max. continuous load
70
65
60
55
50
45
40
35
30
20
15
10
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Speed n [min–1]
Torque M [Nm]
90
Motor limit characteristic
85
80
75
70
65
60 Maximum torque
with DM..30K, max. overload
55
50
45 Maximum torque
with DM..30K, max. continuous load
40
35
30
20
Continuous torque
15 with DM..30K, max. overload
10
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Speed n [min–1]
Torque M [Nm]
90
Motor limit characteristic
85
80
75
Maximum torque
70 with DM..30A, max. overload
65
60
Maximum torque
55 with DM..30A, max. continuous load
50
45
40
35
30
20
15 Continuous torque
with DM..30A, max. overload
10
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Speed n [min–1]
Torque M [Nm]
90
Motor limit characteristic
85
80
75
70 Maximum torque
with DM..45A, max. continuous load
65
60
55
50
45
40
35
30
20
15
10
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Speed n [min–1]
Torque M [Nm]
180
170
Motor limit characteristic
160
150
140
130
120
110
Maximum torque
100 with DM..45A, max. overload
90
80
70
Maximum torque
with DM..45A, max. continuous load
60
40 Continuous torque
with DM..45A, max. continuous load
30
20
Continuous torque
with DM..45A, max. overload
10
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Speed n [min–1]
Torque M [Nm]
180
170
Motor limit characteristic
160
150
140
130
120
Maximum torque
110 with DM..85B, max. continuous load
100
90
80
70
60
40
30
20
10
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Speed n [min–1]
Torque M [Nm]
180
170
Motor limit characteristic
160
150
140
130
120
110
100
90
80
70
60
40
30
20
10
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Speed n [min–1]
Torque M [Nm]
360
340
320
300
280
260
Motor limit characteristic
240
220
200
180
Maximum torque
160 with DM..85B, max. overload
140
Maximum torque
120 with DM..85B, max. continuous load
100
60
40
Continuous torque
20 with DM..85B, max. overload
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Speed n [min–1]
Torque M [Nm]
360
340
320
300
280
260
Motor limit characteristic
240
220
200
180
Maximum torque
160 with DM..140D, max. continuous load
140
120
100
60
40
20
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Speed n [min–1]
Torque M [Nm]
90
Motor limit characteristic
85
80
75
70
65
60
55
50 Maximum torque
with DM..30A, max. overload
45
40
Maximum torque
with DM..30A, max. continuous load
35
30
20
15
10 Continuous torque
with DM..30A, max. overload
5
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
90
Motor limit characteristic
85
80
75
70
Maximum torque
65 with DM..45A, max. overload
60
55
50
45 Maximum torque
with DM..45A, max. continuous load
40
35
30
20
15
Continuous torque
10
with DM..45A, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
90
Motor limit characteristic
85
80
75 Maximum torque
with DM..85B, max. continuous load
70
65
60
55
50
45
40
35
30
20
15
10
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
180
170
150
140
110
80
70
60
40
30 Continuous torque
with DM..85B, max. overload
20
10
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
180
170
150
140
Maximum torque
130 with DM..140D, max. continuous load
120
110
100
90
80
70
60
40
30
20
10
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
360
340
320
300
280
260
Motor limit characteristic
240
220
200
180
160
140
Maximum torque
with DM..85B, max. overload
120
20 Continuous torque
with DM..85B, max. overload
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
Torque M [Nm]
360
340
320
300
280
260
Motor limit characteristic
240
220
180
160
140
Maximum torque
120
with DM..140D, max. continuous load
100
60
Continuous torque
40 with DM..140D, max. overload
20
0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Speed n [min–1]
X
Fr
Fa
Axial load
Motor size Admissible axial force Fa [N]
SR–A0... 13
SF(R)–A1... 33
SF(R)–A2... 70
SF(R)–A3... 133
SF(R)–A4... 154
SF(R)–A5... 380
Radial load
Fr [N]
SR-A0 SF(R)-A1
330 Nm 700
if radial force attacks in
shaft center
600 min–1
600
1000 min–1
500
2000 min–1
400
3000 min–1
300
200
100
X
0 10 20 30 40 [mm]
1200 2400
1100 2200
200 400
100 200
X X
0 10 20 30 40 [mm] 0 10 20 30 40 [mm]
2400 4800
2200 4400
200 min–1
200 min–1
2000 4000
300 min–1
1800 3600
300 min–1
1600 3200
600 min–1
1400 600 min–1 2800
400 800
200 400
X X
0 10 20 30 40 50 60 [mm] 0 10 20 30 40 50 60 [mm]
4 Interface conditions
DANGER
Please note your local, system-specific regulations and require-
ments as well as the proper use of tools, hoisting and transport
equipment as well as the applicable standards, regulations, and acci-
dent prevention regulations.
CAUTION
Danger of getting burnt. The surfaces of motors can reach tempera-
tures of up to approx. 100 C.
A touch guard is to be provided where necessary.
In order to maintain the protection type, the admissible external lead di-
ameters of the mating connectors must be noted and the mating connec-
tors must be fully screwed down.
No liquid may remain on the flange end shield of vertically installed mo-
tors (type of construction IM V3).
DANGER
Danger of injury from feather keys being slung out.
Motors with keyway and feather key may only be operated as in-
stalled or with a secured feather key.
CAUTION
Impacts and shocks applied to the shaft end will damage the rotary
encoder and ball bearings!
Drive elements such as pulleys, clutch disks, toothed wheels etc.
may only be assembled or removed by continuously heating up the
drive elements or with a suitable installation or removal tool. Use the
thread in the shaft end.
At least half of motors with an oil-tight flange on the output side (oil-
running tight, designs 100, 101) must be submerged in oil. Due to the
high friction, they must never be started dry.
For dry operation, the rotary shaft seal must be removed, however, it can-
not be reinstalled afterwards.
CAUTION
Loss of data!
Interventions in the motor may delete the data of the electronic rating
plate.
Do not take servo motors apart. All assembly work is reserved to the
manufacturer’s factory.
For all motors, finished power cable lengths including connectors are avail-
able for connecting the motor to the inverter.
CAUTION
Damage to cables through inadmissible movements.
A flexible installation of power cables is only admissible if horizontal
trailing chains are used. Torsions up to max. 30/m can be toler-
ated. Other torsional or spiral-shaped movements are not permitted.
For different types of installation, please contact Bosch.
Technical data
All cables are suited to trailing cable:
Acceleration: max. 5 m/sec2 (cables < 16 mm2)
max. 1 m/sec2 (cables > 16 mm2)
Speed: max. 100 m/min
Horizontal traversing path: max. 5 m
Bending radius / temperature:
fixed installation: 7 x outer diameter at –20 C to 80 C
flexible: 12 x outer diameter at –20 C to 70 C
The cable must not come into contact with the motor surface.
Outer sheath PUR (Polyurethane 11Y acc. to VDE 0250 part 818)
Standards met:
DIN VDE 0472
(e.g. oil resistance Part 803, inflammability Part 804-Test type B)
DIN VDE 0281, 0295, 0432
Colour grey, similar to RAL 7001, with imprinted Bosch part no.
Fastening points are to be selected in the dead zone outside the trail-
ing chain and with sufficient distance from the end point of the mobile
parts. The distance approximately corresponds to 30 x external diam-
eter, cf. instructions of the trailing chain manufacturer.
At these fastening points, the cables must be installed together with a
strain relief. The strain relief is to be connected on a large sheath sur-
face so as to avoid squeezing the laid-up cables. Connection surface:
2 – 3 x external diameter.
Tensile loading strength:
max. 50 N/mm2 conductor cross-section with fixed installation
max. 20 N/mm2 conductor cross-section with flexible horizontal installa-
tion
DANGER
Improperly assembled encoder and power cables may cause servo
motors to run up to inadmissibly high speeds and may destroy them
when enabled and SW=0!
Motor
M3
Connector
size
max. 0.3 A
0V
(X332)
K03
PE bar
Out4 U2 V2 W2
X68 X69
DM..K:
Point-to-point terminal
from brake supply filter
Inverter
Connection cross-sections
(according to EN 60 204 Con- Motor type Cable cross section
part 1/1993, table 5, for nector
installation in cable duct Motor [mm2] Brake [mm2]
size
at ambient temperature
of 40 C.) 1 SR–A0...
SF(R)–A1...
SF(R)–A2...
SF(R)–A3...030
SF(R)–A3.0042.060
SF(R)–A3.0068.060 4 x 1.5 2 x 1.5
SF(R)–A4.0125.015
SF(R)–A4.0091.030
SF(R)–A4.0125.030
SF(R)–A4.0172.030
SF(R)–B5.0250.020
1 SF(R)–A3.0093.060
SF(R)–A4.0230.030
SF(R)–B4.0091.060 4 x 2.5 2 x 1.5
SF(R)–B4.0125.060
SF(R)–B5.0250.030
1.25 SF(R)–A5.0250.020 4 x 1.5 2 x 1.5
SF(R)–A4.0091.060
4 x 2.5 2 x 1.5
SF(R)–A4.0125.060
SF(R)–A5.0460.020
4 x 4.0 2 x 1.5
SF(R)–A5.0250.030
SF(R)–A4.0172.060
4 x 6.0 2 x 1.5
SF(R)–A4.0230.060
1.5 SF(R)–B5.0460.020 4 x 4.0 2 x 1.5
SF(R)–B4.0172.060
4 x 6.0 2 x 1.5
SF(R)–B4.0230.060
SF(R)–A5.0460.030
4 x 10 2 x 1.5
SF(R)–A5.0700.020
SF(R)–A5.0700.030 4 x 16 2 x 1.5
The plug braking resistors are rated so as to ensure that the motors are
halted at maximum current within the shortest possible time. The rating is
based on:
The rotation energy Wrot = J at maximum speed
External moment of inertia = motor moment of inertia
Type Ith î
Siemens 3TH 16 A 150 A
Klöckner-Möller DIL R 16 A 150 A
Klöckner-Möller DIL 00 20 A 200 A
In order to release the holding brake safely, the voltage tolerance must
be observed.
The 24 V module supply at the supply module (X331, X332) cannot be
used, because external power supply is provided for at X30 in accor-
dance with DIN 61 131 (tolerance –15%, +20%).
CAUTION
The diode integrated in the motor may be destroyed (open diode is
not detected as a fault).
It is not a polarity protection device, but protects the brake and the
switching device (relay) from overvoltages when the current is
switched off.
Do not confuse the polarity of the connection voltage.
DANGER
Wear of brake.
The holding brake is not a working brake and may be operated only
when the shaft is stationary.
The holding brake should be checked by the manufacturer after
approx. 1,000 EMERGENCY STOP braking operations where
load moment of inertia motor moment of inertia.
Please note the different versions for DM...A,B,D and DM...K. The brake
supply filter for DM...K includes an additional point-to-point terminal which is
to be plugged onto the module, thus providing for direct brake connection to
the module.
DM...K
Adapter plate
Brake connection
Control
The ”holding brake control” signal of the inverter module is a controlled
switching signal which operates the holding brakes only when the axis
has stopped turning.
If this signal is not used, the motor must be shut down and then the hold-
ing brake must be activated:
24V
Electrical
holding brake
0V
locked
Mechanical
holding brake
released
24V
Controller en-
able (FG)
0V
SR–A0 20 30
SF(R)–A1 20 30
SF(R)–A2 29 19
SF(R)–A3 29 20
SF(R)–A4 50 25
SF(R)–A5 97 53
CAUTION
Damage to cables through inadmissible movements.
A flexible installation of encoder cables is only admissible if horizon-
tal trailing chains are used. Torsions up to max. 30/m can be toler-
ated. Other torsional or spiral-shaped movements are not permitted.
For technical data and installation method, please refer to descrip-
tion of power cables in section 4.2.1. For different types of installa-
tion, please contact Bosch.
CAUTION
Avoid damage to the module or encoder!
All plug connectors to the encoder must only be plugged in or out
when the drive is switched off.
Individual components
On request, the leads are available as yard ware with individual mating con-
nectors and crimp contacts as well as the required assembly tools.
Inner shield T
4 Inner shield A 11
5 GN 0.14 15 gn/bl
UA+ UA+
6 YE 0.14 16 ye/bl
UA – UA –
23 Inner shield B
GND
24 BU 0.14 12 bu/bl
UB + UB+
22 RD 0.14 13 rd/bl
UB – UB –
7 GY 0.14
Motor encoders
8 WH 0.14 2
UR+ ECN1313 (STG),
9 Inner shield R
UR – EQN 1325 (MTG)
10 BU 0.14 4 wh
0V sensor
18 BNBU 0.5 10 wh/gn
0V 0V
19 GY 0.14 1 bu
5V sensor
26 BNRD 0.5 7 bn/gn
+5V +5V
13
14
Inner shields A, B, R to
15 be connected with insu-
16 lation to outer shield.
17
11 GY 0.14 14 gy
Data
12 PK 0.14 17 pk
Data
20 VT 0.14 8 vt
Timing
21 YE 0.14 9 ye
Timing
25
Outer shield
The outlined pin assignment only applies to cables and motor encod-
ers supplied by Bosch.
Inner shield T
X1 X2
4 Inner shield A
5 GN 0.14 15
S1 S1
6 YE 0.14 16
S3 S3
22 Inner shield B
23 BU 0.14 12
S2 S2
24 RD 0.14 13
S4 S4
8 GY 0.14 11
R1 R1
9 WH 0.14 2
R3 R3
7 Inner shield R
GND
10 BU 0.14 4 Resolver
0V sensor
18 BNBU 0.5 10
0V 0V
19 GY 0.14 1
5V sensor
26 BNRD 0.5 7
+5V +5V
14
Inner shields A, B, R to
15 be connected with insu-
16 lation to outer shield.
11 GY 0.14 14
12
13
20 VT 0.14 8
21 YE 0.14 9
25
Outer shield
The outlined pin assignment only applies to cables and motor encod-
ers supplied by Bosch.
If you want to assemble your own cables, please use the mating connectors
in metal design with crimp contacts listed below.
For space requirement, cf. dimensioned drawings in section 5.1, for tools for
connector assembly, cf. section 6.2.
55
q
Nameplate
8
2.5
89
Ø40j6
Ø9k5
50
5.8
10.2-0.1 20
14
Dimensioned drawings
Type Motor length L [mm] q [mm] Mass [kg]
3h9
5–1
5–2
Encoder connection
Dimensioned drawings
Motor connection
q 89 with holding brake
Protective cap
(44.5 w/o holding brake)
Nameplate
52
2.5
7.5
27
Center hole
DIN 332-DS M4
67
23
102
Ø11k5
Ø60j5
70.7
0.5
5.5
70
23
4h9
Ø11k5
16 12.5-0.1
SR–A1.0008 156 200 90 90 1.4 1.61
(Center hole also for shaft with keyway and feather key)
SR–A1.0012 176 220 110 110 1.9 2.11
SR–A1.0016 196 240 130 130 2.1 2.31
SR–A1.0023 236 280 170 170 2.6 2.81
1070 066 024-103 (99.06) GB
Encoder connection
Nameplate
52
2.5
7.5
27
0.85
Center hole
DIN 332-DS M4
67
102
23
Ø11k5
Ø60j5
70
0.5
5.5
70
23
4h9
Ø11k5
Dimensioned drawings
Type Motor length L [mm] q [mm] Mass [kg]
5–3
5–4
36
Dimensioned drawings
Flange precision ’R’
Test conditions
to DIN 42 955 30 0.5
Nameplate
3 0.1
141 2
2.5
Feather key A5x5x25
100 +1.5
DIN 6885 p. 1
Ø14k5
Center hole
15 Ø95j6
DIN 332-DS M5
10 1
9 0.3
15 0.1
L max. 100 +1.5
Flange precision ’N’
Test conditions to DIN 42 955
without paint
40 0.5 Nameplate
3 0.1
157 max.
4
116 0.6
Ø110j6
Ø19k5
Center hole 20
DIN 332-DS M6
10 1
without paint
Dimensioned drawings
Type Motor length L [mm] Mass [kg]
w/o with w/o with
holding brake holding brake
SF(R)–A3.0042 223 262 7 7.6
SF(R)–A3.0068 255 294 9 9.6
SF(R)–A3.0093 287 326 11 11.6
5–5
5–6
Motor type SF(R)–A4. ... .015 /.030
Encoder connection 40 Motor connection
Dimensioned drawings
50 0.5
3.5 0.1 28.70.8
DIN 6885 p. 1 25
177 2
5
142 +2
Ø130j6
Ø24k5
Center hole
DIN 332-DS M8
without paint
DIN 6885 p. 1 25
5
191 max.
142 +2
Ø130j6
Ø24k5
Center hole
DIN 332-DS M8
without paint
Dimensioned drawings
w/o with w/o with
holding brake holding brake
5–7
5–8
Motor type SF(R)–B4.0091/0125.060
Encoder connection 40 Motor connection
Dimensioned drawings
50 0.5
3.5 0.1 28.70.8
DIN 6885 p. 1 25
5
177 2
142 +2
Ø130j6
Ø24k5
Center hole
DIN 332-DS M8
without paint
Nameplate
45
Feather key
A10x8x50
max. 240
DIN 6885 p. 1 4
190 1.5
Ø32k5
Ø180j6
29
Center hole
DIN 332-DS M12
10 1
16 1 13.5 0.5
L max. 190 1.5
Dimensioned drawings
Flange Type Motor length L [mm] Mass [kg]
precision ’N’
Test conditions to DIN 42 955
w/o with w/o with
holding brake holding brake
SF(R)–A5.0250 300 345 24 29.2
SF(R)–A5.0460 383 428 35 40.2
SF(R)–A5.0700 483 528 50 55.2
5–9
5–10 Dimensioned drawings
Your notes:
6 Part numbers
6.1 Accessories
Tool for
Suitable for Manual Positioning Pilot mandrel
Connector type assembly/
crimp contacts: crimping tool device for cable
removal
Encoder connector 1070 919 761 Encoder 1070 919 858 1070 919 852 1070 919 846 –
Power con- Size 1: 1070 916 763 Motor + brake 1070 919 858 1070 919 853 1070 919 846 –
nector
Size 1.25 1070 917 096 Motor B 152 B 162 – –
Brake B 178 B 156 – B 118 /
B 056-A
Size 1.5 1070 917 098 Motor B 152 B 158 – –
Brake B 152 B 154 – –
Your notes:
A Appendix
A.1 Index
A O
Ambient temperature, 3–1 Oil–tight flange on output side, 2–4, 4–1
Axial load on the motor shaft, 3–99
P
B Performance data, 3–2
Balance quality category, 3–1 Plug braking contactors, 4–8
Balancing conditions, 2–5 Plug braking modules, 4–7
Basic equipment, 2–2 Power cable. See Cables
Proper use, 1–1
C Protection type, 3–1
Cables Protection type IP 67, 2–2, 2–4
Installation in trailing chains, 4–3
max. length of power cable, 4–4 Q
Power cables cross–section, 4–6 Qualified personnel, 1–2
Technical data, 4–3
Circuit diagram, 4–5 R
Connection cross–sections, 4–6 Radial load on the motor shaft, 3–100
Connector assembly, Tools, 6–1
S
D Safety instructions, 1–4
Documentation, 1–6 Safety markings, 1–3
Shaft with keyway and feather key, 2–3
E Shock resistance, 3–1
EMERGENCY–STOP devices, 1–5 Smooth shaft, 2–3
Encoder, Connection, 4–11 Surface ventilation, 2–4, 3–1
Encoder cable
See also Cables T
Pin assignment gear encoder, 4–13 Technical data
Pin assignment resolver, 4–13 Cables, 4–3
Pin assignment STG/MTG, 4–12 Motors, 3–1
Encoders, 3–2 Test activities, 1–5
Thermistors, 3–1
H Type of construction, 3–1
Holding brake, 2–3, 3–2, 4–8
Control, 4–10
Operating times, 4–10
Supply filter, 4–9
M
Mating connector, 4–14
Modifications, 1–6
Motor encoder
Pin assignment gear encoder, 4–13
Pin assignment resolver, 4–13
Pin assignment STG/MTG, 4–12
Motor–module combination, 3–6
Multi–turn encoder, 2–4
N
Nameplate, 2–5
Noise behaviour, 3–1
Your notes:
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