Jis G 4051-2009
Jis G 4051-2009
Jis G 4051-2009
JAPANESE
IND USTR IAL
STANDARD
Translated and Published by
Japanese Standards Association
(JISF)
Carbon steels for machine structural
use
ICS 77.140.10
Reference number : JIS G 4051 : 2009 (E)
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G 4051 : 2009
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AT
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G 4051 : 2009
Contents
Page
Introduction......................................................................................................................... 1
1 Scope ............................................................................................................................ 1
2 Normative references ................................................................................................ 1
3 Classification and symbol ......................................................................................... 2
(i>
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G 4051 : 2009
Foreword
This translation has been made based on the original Japanese Industrial Standard
revised by the Minister of Economy, Trade and Industry through deliberations a t
the Japanese Industrial Standards Committee as the result of proposal for revision
of Japanese Industrial Standard submitted by the Japan Iron and Steel Federation
(JISF) with the draft being attached, based on the provision of Article 12 Clause 1
of the Industrial Standardization Law applicable to the case of revision by the provision
of Article 14.
Consequently JIS G 4051 :2005 is replaced with this Standard.
This JIS document is protected by the Copyright Law.
Attention is drawn t o the possibility that some parts of this Standard may conflict
with a patent right, application for a patent after opening to the public, utility model
right or application for registration of utility model after opening t o the public which
have technical properties. The relevant Minister and the Japanese Industrial Standards
Committee are not responsible for identifying the patent right, application for a patent
after opening to the public, utility model right or application for registration of utility
model after opening t o the public which have the said technical properties.
(ii)
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JAPANESE INDUSTRIAL STANDARD JIS G 4051 : 2009
Introduction
This Japanese Industrial Standard has been prepared based on the first editions
of I S 0 683-1 and I S 0 683-11 published in 1987 with some modifications of the tech-
nical contents.
The portions given sidelines are the matters modified from the original International
Standards. A list of modifications with the explanations is given in Annex J A (infor-
mative).
1 Scope
This Standard specifies carbon steels (hereafter referred t o as “steels”) for machine
structural use mainly manufactured by hot forming such as hot rolling and hot forg-
ing. Steels are generally used after further processes of forging, cutting and heat treat-
ment.
In addition, in the case of steel plates and steel strips, those cold reduced may be
included according t o the thickness as well as those hot rolled.
NOTE : The International Standards corresponding to this Standard and the sym-
bol of degree of correspondence are as follows.
IS0 683-1 : 1987 Heat-treatable steels, alloy steels and free-cutting steels-
Part 1: Direct-hardening unalloyed and low-alloyed wrought steel in form
of different black products
I S 0 683-1 1: 1987 Heat-treatable steels, alloy steels a n d free-cutting
steels-Part 11: Wrought case-hardening steels (Overall evaluation: MOD)
In addition, symbols which denote the degree of correspondence in the
contents between the relevant International Standards and JIS are IDT
(identical), MOD (modified), and NEQ (not equivalent) according t o ISO/
IEC G u i d e 21.
2 Normative r e f e r e n c e s
The following standards contain provisions which, through reference in this text,
constitute provisions of this Standard. The most recent editions of the standards
(including amendments) indicated below shall be applied.
J I S G 0320 Standard test methods for heat analysis of steel products
J I S G 0321 Product analysis and its tolerance for wrought steel
J I S G 0404 Steel and steel products- General technical delivery requirements
J I S G 0415 Steel and steel products- Inspection documents
J I S G 0551 Steels- Micrographic determination of the apparent grain size
J I S G 0553 Steel-Macroscopic examination by etching
J I S G 0555 Microscopic testing method for the non-metallic inclusions in steel
J I S G 0556 Method of macro-streak-flaw test for steel
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4 Manufacturing method
The manufacturing method shall be as follows.
a) The steel shall be manufactured from killed steel.
b) The steel shall be rolled o r forged from steel ingot with forging ratio of not less
than 4 s unless otherwise specified. The forging ratio of the billet for forging or
rolling may be less than 4S, provided that a prior agreement between the pur-
chaser and the manufacturer has been acquired.
c) Steels shall be as hot rolled or hot forged unless otherwise specified. For steel
plates and steel strips, if cold rolling is performed upon the agreement between
the purchaser and the manufacturer, they shall be generally annealed after roll-
ing.
5 Chemical composition
When steels are tested in accordance with 7.1,the heat analysis values shall be as
given in table 1. When the product analysis on steels is performed upon the agree-
ment between the purchaser and the manufacturer, steels are tested in accordance with
7.1 and allowable deviation on table 1 shall be as given in table 3 of JIS G 0321.
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Table 3 Flaw dressing depth limit from the lowest limit of dimensional
tolerance of steel bars for cold draw (hot rolled steel bar)
Diameter or width across flats Flaw dressing depth limit from the lowest limit of dimensional
mm tolerance
Under 16 I 0.15mm I
16 or over t o and excl. 50 I Not exceeding 1% of nominal size with the maximum of 0.35 mm I
50 or over t o and excl. 100 I Not exceeding 0.7 5% of nominal size with the maximum of 0.50 mm I
100 or over up to and incl. 130 Not exceeding 0.5 % of nominal size
d) Other steel bars For the other steel bars, if necessary to dress, it shall depend
upon the agreement between the purchaser and the manufacturer.
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e) Wire rod For flaw dressing depth limit for the wire rod, it shall depend upon
the agreement between the purchaser and the manufacturer.
Table 4 Standard dimensions of hot rolled steel bar and wire rod
Unit: mm
Round bar Square bar Hexagonal bar Wire rod
(diameter) (width across flats) (width across flats) (diameter)
(10) 22 42 85 160 40 95 200 (12) 41 5.5 (15) 30
11 (24) 44 90 (170) 45 100 13 46 6 16 32
(12) 25 46 95 180 50 (105) 14 50 7 (17) 34
13 (26) 48 100 (190) 55 110 17 55 8 (18) 36
(14) 28 50 (105) 200 60 (115) 19 60 9 19 38
(15) 30 55 110 65 120 22 63 9.5 (20) 40
16 32 60 (115) 70 130 24 67 (10) 22 42
(17) 34 65 120 75 140 27 71 11 (24) 44
(18) 36 70 130 80 150 30 (75) (12) 25 46
19 38 75 140 85 160 32 (77) 13 (26) 48
(20) 40 80 150 90 180 36 (81) (14) 28 50
NOTE : I t is desirable to use the figures that a r e not in parentheses. I
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I
or deviation a’ flats.
Tolerances For length not +40 mm
on length exceeding 7 m 0
For length Add 5 mm to plus side tolerance for every increase of 1 m or its fraction.
exceeding 7 m Tolerances for minus side shall be 0 mm.
Radius on corners (R) I 10 % to 20 c/c of width across flats, as a rule.
Twist Within the extent where it is not detrimental to practical use.
Bend Not exceeding 3 mm for every 1m and not exceeding 3 mm x length (m)
l m
for total length.
Note ’ Deviation of diameter means the difference of the maximum and the minimum diameters
of t h e same section of steel materials of round bars. Deviation means t h e difference of
the maximum and t h e minimum values of the width across flats of t h e same section of
steel materials of square bars.
b) The shape and the dimensional tolerances on the hot rolled hexagonal bar shall
conform to table 6.
c) The dimensional tolerances on the hot rolled wire rod shall conform to table 7
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6.2 Hot rolled steel plate, sheet and strip; and cold reduced steel plate, sheet
and strip
6.2.1 Appearance
The appearance of the hot rolled steel plate, sheet and strip shall conform to clause 7
in JIS G 3193. The appearance of the cold reduced steel plate, sheet and strip shall
conform t o clause 12 in JIS G 3141.
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c) The shapes and dimensional tolerances of cold reduced steel plate and steel strip
shall be in accordance with clause 5 of JIS G 3193. The tolerances on thickness
of cold reduced steel plate and steel strip shall be in accordance with table 16 of
JIS G 3141. Thickness shall be measured a t any point not less than 25 mm from
a side edge for the mill edge and a t any point not less than 15 mm from a side
edge for the cut edge. The tolerances on thickness shall not be applied t o the
irregular portions of both ends of the steel strip.
Table 8 Permissible maximum values for flatness of hot rolled steel plate
and sheet, and cold reduced steel plate and sheet (SZSC to S58C)
Unit: mm
Thickness I Width
6.3.1 Appearance
The appearance of the hot rolled flat steel shall be in accordance with 10 a) of JIS
G 3194.
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7 Tests
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8 Inspection
The inspection shall be as follows:
a) The general matters for the inspection shall be in accordance with JIS G 0404.
b) The chemical composition shall be in accordance with the requirements in clause 5 .
c) The appearance, shape, dimension and dimensional tolerances shall be in accor-
dance with the requirements in clause 6.
d) Other inspections. When any one of the tests specified in 7.2 is performed, the
test result shall comply with the criteria of acceptance upon the agreement be-
tween the purchaser and the manufacturer.
9 Marking
The marking on each steel shall be done with the following items by a suitable
method. The steel plates, steel sheets, steel strips, flat steels, and, in the case of steel
bars and wire rods, those having a diameter or width across flats under 30 mm, may
be bound up, and the marking may be made on each bundle by a suitable method. For
steel bars 30 mm or over in diameter or in width across flats, they may be bound up
and marked in a suitable way upon the agreement between the purchaser and the
manufacturer.
A part of following particulars may be omitted when agreed upon between the pur-
chaser and the manufacturer.
a) Symbol of grade. In the case of cold reduced steel sheets and strips, -C shall be
marked after the symbol of grade. However, -C may be omitted upon the agree-
ment between the purchaser and the manufacturer.
b) Heat No. or other manufacturing No.
c) Name of manufacturer or its abbreviation
d) Mass (in the case of steel plate, sheet and strip)
e) Dimensions The marking method of dimensions shall be in accordance with JIS
G 3141, JIS G 3191, JIS G 3192, JIS G 3193 and JIS G 3194. The expression
of dimension of wire rod shall be in accordance with the expression of dimension
of bar in coil of JIS G 3191.
10 Report
The report shall conform t o clause 13 in JIS G 0404. In the case where there is
no special specification at the time of order, the type of inspection document shall be
in accordance with 2.3 or 3.1.B of table 1 in JIS G 0415.
The report of 8 d) shall depend upon the agreement between the purchaser and the
manufacturer.
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Annex JA (informative)
Comparison table between JIS and corresponding International Standards
JIS G 4051 :2009 Carbon, steels for m.ach,iiae structural use I I S 0 683-1 : 1987 Heat-treatable steels, alloy steels and free-cutting steels-Part 1: Direct-
hardening unalloyed and low-alloyed wrought steel i n form of different black products
I S 0 683-11 : 1987 Heat-treatable steels, alloy steels and free-cutting steels-Part 11:
I wrolr.ght case-hardening steels
(I) Requirements in JIS (11) Inter- (111) Requirements in Inter- (IV) Classification and details of (V) Justification for the
national national Standards technical deviation between JIS and technical deviation and
Standard the International Standards by clause future measures
numbers
No. and title Content Clause Content Classifi- Detail of technical
of clause No. cation by deviation
M
Q clause
e
M Carbon steels for ma- IS0 1 Field of application: Deletion The standard systems “Plural heat treatments
U
chine structural use 683-1 semi-finished products, are different. are applied and used for
manufactured by hot IS0 bars, wire rod, hot- I S 0 specifies for each one grade of material” is
rolling, hot forging and 683-11 rolled plates and heat treatment and considered in the system of
further processes (forg- forgings of carbon steels uses. JIS. Domestic users are
ing, cutting, cold draw- or low alloyed steels familiar with the selection
ing, etc.) and heat ( I S 0 683-1) JIS specifies for the of materials and heat
grade regardless of heat
treatment (quenching * Q-T or austempering, treatments for their uses.
and tempering, normal- treatment and uses. From these reasons the
partially normalizing
izing, carburizing, etc.). for machine parts ( I S 0 current standard system
For plates and strips 683-11) for each grade has a wider
those cold reduced may latitude of selection (in the
Case-hardening ma- other words, less severe
be included according to chine parts
the thickness. regulation) and is favour-
able. The merit t o prepare
the specification for each
grade will be proposed t o
I S 0 for the future.
2 Norma-
tive refer-
ences
(I) Requirements in J I S (11) Inter- (111) Requirements in Inter- (IV) Classification and details of (V) Justification for the
national national Standards technical deviation between J I S and technical deviation and
Standard the International Standards by clause future measures
numbers
No. and title Content Clause Content Classifi- Detail of technical
of clause No. cation by deviation
clause
3 Classifi- In accordance with JIS 5.2 In accordance with I S 0 Alteration Designation systems Each country has unique
cation and system. 23 grades are system. 13 grades are are different. designation system of
symbol specified as carbon specified as carbon grades and they are firmly
steels. steels. in place in their markets.
ISO/TS 4949 established
in 2003 allows to obey each
designation system in each
country.
M
Q
4 Manufac-
turing
- Killed steel 5.1 I S 0 Killed steel Deletion Condition a t delivery
are basically as rolled
Whether to specify optional
items directly affects the
e Forging ratio of not Condition a t delivery:
m method less than 4s Basically as rolled. in J I S and ISO. whole J I S standard sys-
U
Unless otherwise However, heat treat- I S 0 specifies special tem. However, from this
specified, steels shall be ment condition and conditions upon the point, the essential devia-
a s rolled or as forged. surface condition are agreement between the tion is not estimated to
For plate, sheet and able to be decided with purchaser and the occur.
strip, cold reducing may an agreement. manufacturer.
be applied upon the J I S specifies the ratio
agreement between the of forging.
purchaser and the
manufacturer.
5 Chemical Specifies the chemical 5.2 For carbon steel, I S 0 Alteration Equivalent grades are 9 For similar 9 grades given
composition composition for 23 683-1 specifies 8 grades grades. 2 grades of in the left column, J I S
grades (including 3 (24 grades when includ- them are for case- specifies them so that low-
grades of case- ing different levels of P hardening. ering of quality and mean-
hardening). and S). ingless cost increase are
I S 0 683-11 specifies 3 avoided.
grades (5 grades when The P and S ranges to af-
including different fect the quality deteriora-
levels of S) tion (JIS: 0.030 or under,
and ISO: 0.035 or under)
will be proposed to I S 0 a t
next revision.
(I) Requirements in JIS (11) Inter- (111) Requirements in Inter- (IV) Classification and details of (V) Justification for the
national national Standards technical deviation between JIS and technical deviation and
Standard the International Standards by clause future measures
numbers
No. and title Content Clause Content Classifi- Detail of technical
of clause No. cation by deviation
clause
6 Appear- Specifies appearance, 5.6 Surface condition and Alteration The contents are almost In JIS, decarburization is
ance, shape, reference of flaw decarburization the same except for the specified in 7.2, so there is
dimensions dressing, standard 5.7 Shapes, dimensions and specification for decar- no technical deviation.
and their dimensions, shapes, their tolerances burization in ISO.
tolerances dimensional tolerances
on steel bars, wire rods,
steel plates and steel
strips.
7 Tests Specifies heat analysis 5.2 Chemical analysis, Deletion IS0 specifies hardness Almost the same for chemi-
and product analysis in hardness and mechani- and mechanical proper- cal analysis. In JIS hard-
7.1 and other tests in cal properties ties (tensile test and ness and mechanical
7.2. impact test) for the properties of heat treated
materials required heat materials are specified in
treatment. 8 d).
8 Inspec- Inspection 6 Inspection and conform- Alteration In JIS requirements JIS focuses on supplying
tion - Chemical composition
5.7
ing of products
Shapes, dimensions and
about test and inspection
other than chemical
materials suitable for car-
bon steels for machine
Appearance, shape,
tolerances composition, appearance, structural use and does not
dimension and their
dimensions and their specify properties of mate-
tolerances 5.3 Maximum hardness
tolerances are specified rials after heat treatment
Other inspection after annealing is speci-
upon the agreement performed by the user.
fied.
Magnetic particle test, between the purchaser The reason is that the me-
ultrasonic test, depth of 5.4 Shearability is speci- and the manufacturer chanical properties after
decarburization test, fied. and the actual values quenching and tempering
austenitic grain size 5.5 Grain size, non-metallic are not specified. by the user largely depend
test, macrostructure inclusion content On the contrary, I S 0 upon the equipment and
test, non-metallic inclu- Internal soundness specifies hardenability, technology of quenching
sion test, macro-streak (ultrasonic test) hardness, shearability, and therefore specifying
flaw test, hardenability 5.6 Surface quality and tensile test after heat the mechanical properties
test, tensile test and decarburization treatment and Charpy may lead to misunder-
hardness test. impact. standing.
(I) Requirements in JIS (11) Inter- (111) Requirements in Inter- (IV) Classification and details of (V) Justification for the
national national Standards technical deviation between JIS and technical deviation and
Standard the International Standards by clause future measures
numbers
Content Clause Content Classifi- Detail of technical
of clause No. cation by deviation
clause
8 On the other hand, IS0
(concluded) specifies the material prop-
erties after heat treatment
in details. However, prop-
erties may differ according
to the user’s equipment and
technological capability,
and so specifying values in
a single uniform way may
cause problems. For this
reason JIS does not specify
values as before.
9 Marking Designation of grade, 7 Upon the agreement. Alteration JIS specifies them con-
heat number, manufac- cretely. I S 0 depends
turer’s name, mass and upon the agreement.
dimensions.
10 Report Standard reporting Upon the agreement. Addition JIS specifies them con-
form is specified. cretely. I S 0 depends
upon the agreement.
Overall degree of correspondence between JIS and International Standards (IS0683-1 : 1987,I S 0 683-11 : 1987): MOD
NOTE 1 Symbols in sub-columns of classification by clause in the above table indicate as follows:
- Deletion: Deletes the specification item(s) or content(s) of International Standards.
- Addition: Adds the specification item(s) or content(s) which are not included in International Standards.
- Alteration: Alters the specification content(s) which are included in International Standards.
NOTE 2 Symbol in column of overall degree of correspondence between JIS and International Standards in the above table
indicates as follows:
- MOD: Modifies International Standards.
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