CONTENTS EUROLAM-520

EUROLAM-520
- Electric Part

▶ CONTENTS
1.Block Diagram
2.Layout
3.Electric Diagram
4.Safety Diagram
5.Input & Output Diagram
6.Induction Heating Control
7.Check for Input and Output
8.Troubleshoot Procedure of Feeder Motor
9.Troubleshoot Procedure of Main and Table Motor
10.Troubleshoot Procedure of STR unit
11.Troubleshoot Procedure of Temperature Controller

GMP, Co. Ltd

1.Block diagram EUROLAM-520

GMP, Co. Ltd

2.Layout EUROLAM-520

LC1D- LC1D- LC1D-

X21
X20
1
E
2

3
6

7
I O
M
8
4

X41
9

X40
5

X30

E E
I O I O
M M

LC1D- LC1D- LC1D- LC1D- LC1D-

GMP, Co. Ltd

 3.Electric diagram

INTERLOCK SW#1
SIDE COVER
NC

INTERLOCK SW#2
SIDE COVER
NC
EUROLAM-520

GMP, Co. Ltd

4.Safety diagram EUROLAM-520

BSTC SW#1 BSTC SW#2 ROLLC SW#1 ROLLC SW#2

SM3A1 (ROLLC2)

2
SM3A2 (ROLLC1)

4
EMS TB P
EMS SIGNAL

EMS TB G
EMS SIGNAL

2 4

EMS#3
1 3

2 4

EMS#2
1 3

2 4

EMS#1
1 3

P24V
SDC SW4 P24G

2 4

1 3
SDC SW3

2 4

1 3
SDC SW2

2 4

1 3
SDC SW1

2 4

SM1 SM2 SM3

SIGUARD SAFETY SIGUARD SAFETY SIGUARD SAFETY
1 3
COMBINATIONS COMBINATIONS COMBINATIONS

SM3A1 SM3A1
A1

A1

A1
PWR ON SW(NO)
SW1
Y1

Y1

Y1
P24G SM2_A2 SM3A2
Y2

Y2

Y2
A2

A2

A2
SM1_14 SM2_14 SM3_14 SM3_13
13

13

13
14

14

14
SM1_24 SM2_24 SM3_24 SM3_23
24

23

24

23

24

23
SM2_34 SM3_34
34

33

34

33

34

33
42

41

42

41

42

41
GMP, Co. Ltd
5.Input & Output diagram EUROLAM-520

PRODUCT IN LIM
HIGH LIM

LOW LIM
MCS LIM

NO
NC

NC

NC

X10_11 X10_8
650 MMOT 631FD
TEMP CTRL#1 AL1(NO)

TEMP CTRL#2 AL1(NO)

14

14

14

14

14

14

14

14

14

14

14
7

MCS TB

R11

R12

R10
650 BST X10_8
R6

R1

R9

R2

R8

R5

R4

R3
650 TBL X10_10 X10_8 X10_11 X10_9
650 MMOT X10_8 650 TBL 650 TBL 650 TBL RLY#3_A1
ST SOL
11

11

11

11

11

11

11

11

11

11

11
6

M5557-04P M5557-04P

GMP, Co. Ltd

6-1.Induction Heating Control EUROLAM-520

UT351

PV

SP
SP 2

SP 3

SP 4 MAN OUT EV1 EV2

SET/ENT

UT351

PV

SP
SP 2

SP 3

SP 4 MAN OUT EV1 EV2

SET/ENT

GMP, Co. Ltd

6-2.Induction Heating Control EUROLAM-520

● IDH Sectional Diagram

Enameled Wire Connection Outlet Wire

Heat-pipe
Induction Heating Roller Thermo couple

GMP, Co. Ltd

7-1.Feeder Motor Input and Output EUROLAM-520

DC24V OUTPUT LED INPUT LED

Shutter Solenoid

Burst Solenoid

Emergency Switch

Home sensor
Stopper Solenoid

Feeder Active

Feeder Motor
DC24V Feeder Motor IO
Drive

GMP, Co. Ltd

7-2.Main Motor / Table Motor Input and Output EUROLAM-520

Table Motor
Table Motor IO Low Limit Switch

Table Motor
Machine Stop Limit
INPUT LED
Table Motor
Product In Limit

Table Motor
High Limit Switch

Table Motor
Emergency Switch
Table Motor
Drive Main Motor
Encoder B Phase

Main Motor
Encoder A Phase

Main Motor
Main Motor Miss Feeding Sensor
Drive
Burst Motor
Machine Stop Limit
Burst Motor
Emergency Switch

DC24V DC24V Main Motor IO

GMP, Co. Ltd

7-3.Burst Motor Input and Output EUROLAM-520

INPUT LED

Burst Motor
Drive
Burst Motor
Machine Stop Limit
Burst Motor
Emergency Switch

DC24V DC24V Burst Motor IO

GMP, Co. Ltd

7-4.Relay Status EUROLAM-520

Air Blower Relay

Pull Roll Solenoid

Heater No.1 Relay

Wheel Solenoid

Heater No.2 Relay

Main Press No,2

Solenoid
1st Safety
Heater No.1 Burn Out
1st Safety
Heater No.2 Burn Out
2nd Safety
Heater No.1 Burn Out
2nd Safety
Heater No.2 Burn Out

Vacuum Pump

Burst Solenoid

Shutter Solenoid

Stopper Solenoid

Main Press No.2

Solenoid

Feeder Active

GMP, Co. Ltd

7-5.Troubleshoot Procedure of Input and Output port EUROLAM-520

IO Error IO Error : when each key doesn’t work in touch panel

1.CP#1 ON
2. Turn off PWR ON Switch

NO
Check for DC24V LED of IFM

YES
1. Check for DC24V SMPS
1. Check for IO of IFM
2. Replace DC24V SMPS
2. Check for IO map
3, Replace IFM PCB

NO
Turn on/off an input LED

YES
1. Check for an input sensor
2. Replace an input Sensor
NO
Turn on/off an output LED

1.Turn on Power ON Switch 1. Check for an output Part

2.Run Lamination 2. Replace an output part

GMP, Co. Ltd

8.Troubleshoot Procedure of Feeder Motor EUROLAM-520

1) when the length doesn’t appear in the touch screen

2) when the feeder motor doesn’t work
3) when ‘Dot’ or ‘Dash’ isn’t shown in the touch panel(feeder motor drive) (Display -> ready : Dot, standby : Dash & Dot)

ENCODER SIGNAL(+5V) Feeder Motor Error

CAN COMMUNICATION
YES
Don’t display Length Value
(TS8006)
FEEDER SERVO

X21
X20

RESOLVER 1
6
HEALTH
2
7
3

4
8

RX TX
X41 1.Check for 631 CAN cable
9
X40

DRIVE STATUS NO
X30 2.Check for TS8006 CAN cable
SEVEN SEGMENT
3.Replace 631 Drive or TS8006
RS232C
PROGRAM DOWNLOAD

Display Dot & Dash NO

(631 Segment)
IO SIGNAL(DC24V)
YES

1.Push Active Button on TS8006 1.Check for 631 wire connection

1.SUPPLY POWER
2. Run Lamination 2.Check for Servo motor cable
2.OUTPUT MOTOR PWR
3.Replace 631 Drive

●631 DRIVE

GMP, Co. Ltd

9.Troubleshoot Procedure of Main, Table and Burst Motor EUROLAM-520

1) when any response to the press is not made in the touch screen
2) when Motor doesn’t work
3) when RX LED is not lit in the Motor driver
4) when the TX LED is not flickered in the Motor Driver.
5) when the HEALTH LED in Motor Driver is not lit

Main Motor Error

Table Motor Error
● 650 DRIVE Burst Motor Error

DRIVE STATUS
DISPLAY LED 1.Don’t display a Button YES
2.Don’t flash TX LED

HEALTH MOD BUS

RX, TX
RX TX
1.Check for 650 MODBUS cable
NO
2.Check for TS8006 MODBUS cable
RS232C 3.Replace 650 Drive or TS8006
PROGRAM DOWNLOAD

Display Health LED NO

IO SIGNAL(DC24V)
(650 LED)

YES

1.Push Active Button On TS8006 1.Check for 650 wire connection

1.SUPPLY POWER
2.OUTPUT MOTOR PWR 2.Run Lamination 2.Check for motor cable
3.Replace 650 Drive

GMP, Co. Ltd

10-1.Troubleshoot Procedure of STR unit EUROLAM-520
STR Setting Procedure

Push the MODE KEY (5sec)

INPUT AC380V 3P
MODE
nA 01 : Man, 00 : Auto

Lr 01 : Rocal, 00 : Remute E/R

A 15A (Max Current)

1,2 : 420mA+ MD ERR MAN RUN L/R
3 : 420mA-
Io 00 (Current control)
AM

VM
6 : RUN A U 380 (Max Voltage)
KW
9 : RUN B
MODE E/R C 025 (Rated Current)

t 010 (Soft Time)

h 050 (Frequence)

E 000 (Error Message)

OUTPUT : 15A, 10KW
O, Ad, Z

Push the MODE KEY (5sec) END

GMP, Co. Ltd

10-2.Troubleshoot Procedure of STR unit EUROLAM-520

Error Message Action

● E001 : Over Current ● Check for IDH Load (Induction Heating Roll)

● E002 : Stall Load ● Check for IDH Load (Induction Heating Roll)
● Check for input voltage and electric circuit : Unbalance Input
● E004 : Single Phase
● E008 : Single Load ● Check for Load circuit : Unbalance Load
● E032 : Over Temperature ● Replace STR unit

GMP, Co. Ltd

11-1.Troubleshoot Procedure of Temperature Controller EUROLAM-520
● PARAMETER SETTING
Press key for Press key for
More than 3sec More than 3sec
YOKOGAWA
SET/ENT In : 1 SET/ENT
Process
Variable PV
Status Lamp oP.PA SET/ENT oP.PA
SP 2 3 4
SP number
UP/DOWN ot : 2 A1 : 150
Set point SP
AL 1 2 3 MAN StUP SET/ENT bS : offset
Alarm lamp
Press key for
UT351
Auto/Man
Key A/M SET/ENT
More than 3sec
Pid : 1Gr

SET/ENT SEL/ENT
Key PWD P : 1.0
UP/DOWN
Key SET/ENT I : 140
● SP SETTING ● A/M KEY
FUNC D : 60
1. Auto : Status lamp off (Set)
UP/DOWN
2. Man : Status lamp on

● Set Offset UP/DOWN SET/ENT

SET VALUE The difference between a PV value and a measure Press key for
value of temperature.  bS Input More than 3sec
I/O
SET/ENT  INPUT
SET/ENT
SET/ENT  SP DISPLAY, OUT DISPLAY (%)

GMP, Co. Ltd

11-2.Troubleshoot Procedure of Temperature Controller EUROLAM-520
1) when the error message ‘Burn-Out’ in temperature controller appears
Temperature Error 2) when the IDH roller is not heated up
3) when the IDH roller’s temperature is not rehabilitated

YES
B.OUT ERROR

1.Check for TC+ and TC- wire

NO 2.Check for IDH TC contactor
3.Replace IDH TC

ALARM1 : OVER TEMP YES

Up to 150⁰C

1.Check for LED of Relay#13

NO 2.Check for set point value
3.Replace UT351

YES OPPA ALARM1

Don’t Compensate for PV FUNC
(PV : Present Value)
GR1 P 1.0 OT : 2 150⁰C
GR1 I 140
GR1 D 60
NO
1.Check for UT351 parameter
2.Check for STR parameter
Run Lamination 3.Check for UT351 wire (4-20mA)
4.Replace UT351

GMP, Co. Ltd