8 Control system – Control system D:51

Description Limitation Action

ZF code
SPN/FMI (hex)
5900/13 F2 Con�guration lost. Transmission control Reprogram the correct con�guration
ECU793 has lost the correct unit activates "TCU for the machine (e.g. with cluster
shutdown" control unit,...).
con�guration and cannot control
the transmission. Possible reasons:
• Interference while saving data on
non-volatile memory.
• ECU793 is brand new or from
another vehicle.

5910/13 F3 Application error. Transmission control Replace ECU793.

Something in this application is unit activates "TCU This fault occurs only if an
wrong. shutdown" technician did something wrong in
the application of the machine.
5930/7 F5 Clutch fault. Transmission control ECU793 also shows the affected
AEB was not able to adjust clutch unit activates "TCU clutch on the display.
shutdown"
parameters. Possible reason:
• One of the AEB values is out of
limit.

5930/13 F6 Clutch adjustment data lost or Default values = 0 for Execute AEB clutch calibration or
inching pedal calibration data lost. AEB offsets used. No inching pedal calibration; see section
ECU793 was not able to read correct inching mode 2 Transmission, group 2.8
clutch adjustment parameters. available. Transmission control system.
Possible reason:
• Interference while saving data on
non-volatile memory.
• ECU793 is brand new.

8 Controlsystem
Error codes machine
Code Description Limitation Action
1 Time for service interval has been Make maintenance according to
exceeded. service schedule. Activate new service
interval with service interval code.

10 Communication fault ECU 790. Operation not possible. Check the power supply to the ECU
790. Check the CAN bus for breaks.
11 Communication, defective cable Operation not possible. Check the cable between ECU 790 and
between ECU 790 - EDU 795. EDU 795.
Short-circuit or open circuit.
12 Communication fault ECU 793. Short- Check the cable between ECU 793 and
circuit or open circuit. EDU 795.

Workshop Manual DCE 100-180 VDCE16.01GB D:52 8 Control system –

Control system
Code Description Limitation Action
 13 Communication fault ECU 794. Short- Check the cable between ECU 794 and
circuit or open circuit. EDU 795.

14 Communication ECU 796, not Check the power supply to the ECU 796.
responding. Check the CAN bus for breaks.
15 Communication, defective cable ECU Check cable.
795 - ECU 796.
Short-circuit or open circuit.
16 Communication, defective cable ECU Check cable.
796 - ECU 790.
Short-circuit or open circuit.
17 Memory error, check sum EDU 795. Operation not possible. Display Restart ECU 795. Download
not in function. program. If the problem persists,
replace ECU 795.
18 Communication ECU 792, not Check the power supply to the ECU 792.
responding. Check the CAN bus for breaks.
Short-circuit or open circuit.
301 Voltage supply error ECU 790. Supply Reduction of engine speed. Check the fuse in accordance with the
voltage below 14 or above 33 V for 5 s. manual. Measure the battery voltage
or check the acid level.

303 Reference voltage error, 5V, ECU 790. Reduction of engine speed. Measure 5 V reference. Possible sensor
Reference voltage below 4,5 or above fault or short-circuit to battery minus.
5,5 V for 50 ms.

304 Defective sensor for electric scale. Possible cable open circuit. Check cable
Signal below 0.20V for 5s. from frame to mast.

305 Defective speed sensor. Reduction of engine speed. Examine the installation of the sensor
Machine speed above 40 km/h for and cable to this. Search for open circuit
one second or too fast change of or open conductor. Important that the
speed (2 km/h at 20ms). distance between sensor and cam disc is
correct, contact Cargotec. Measure
output signal with oscilloscope.

306 Defective engine rev sensor. Reduction of engine speed. Check that the sensor is securely
Engine speed above 3500 rpm for 1s or screwed into the ywheel housing so that
too fast change of speed (150 rpm at 20 the correct distance to the ring gear is
ms). obtained. On the front edge of the sensor
is a ange that must abut against the
ywheel housing. Also check the cable to
the sensor if there is open circuit or open
conductors. Measure output signal with
oscilloscope.

307 Defective gear selector. Reduction of engine speed. Check for physical damage or cable
Logical fault or unexpected input from open circuit.
lever.
320 Defective sensor for hydrostatic drive Reduction of engine speed. Check connector on pressure sensor
pressure (forward). mounted on hydraulic pump.
Signal below 0.20V or above 4.80V for
2s.
321 Defective sensor for hydrostatic drive Reduction of engine speed. Check connector on pressure sensor
pressure (reverse). mounted on hydraulic pump.
Signal below 0.20V or above 4.80V for
2s.

VDCE16.01GB Workshop Manual DCE 100-180 8 Control system – Control system D:53

Code Description Limitation Action

 322 Defective hydraulic pressure sensor for Engine speed does not increase when Check connector on pressure sensor.
lift lever. using lift lever.
Signal below 0.20V or above 4.80V for
2s.
323 Short-circuit or open circuit on output Reduction of engine speed. Measure the valve's resistance. Must not
signal EDC valve pump (forward). be less than 15 ohm. Check with the data
sheet from the valve manufacturer.

324 Short-circuit or open circuit on output Reduction of engine speed. Measure the valve's resistance. Must not
signal EDC valve pump (reverse). be less than 15 ohm. Check with the data
sheet from the valve manufacturer.

325 Short-circuit or open circuit on output Reduction of engine speed. Measure the valve's resistance. Must not
signal PDC valve hydraulic motor. be less than 15 ohm. Check with the data
sheet from the valve manufacturer.

350 Battery voltage low. Check the alternator and charging

Battery voltage below 23 V if engine is circuit. Measure the acid level and
running for 12 s. charge the battery if necessary. If the
problem persists, replace one or both
batteries.
351 Battery voltage high. Check the alternator's 24V output.
Battery voltage above 30 V for 10 s. Check cabling.

352 Fuel level low. Activity can be continued. Fill with fuel.
Less than 15 % for 40 s.
353 Defective sensor fuel level. Activity can be continued. Check the sensor's resistance. It should
be between 0 and 73 ohm.
354 Coolant level low. Reduction of engine speed. Fill with refrigerant.
Low level for 40 s.
355 Hydraulic oil temperature high. Do not use hydraulic functions before
Hydraulic oil temperature above 100 °C the temperature has fallen below 70 °C.
for 40 seconds. Hydraulic uid may burn if above 100
°C.
356 Defective sensor hydraulic oil Activity can be continued. Check the sensor's resistance. It should
temperature. be approx. 8.5 kOhm at 0 °C and 290
If value is above 138 °C or below -30 Ohm at 100 °C.
°C.
357 Brake system, accumulator pressure low. Reduction of engine speed. Stop the machine. Check the
The brake pressure is low for ten accumulator.
seconds. The pressure can be low for
60 seconds during starting.

370 Engine particulate �lter. Time to Regenerate particulate �lter in 30

regenerate particulate �lter in 30 minutes.
minutes.
371 Engine particulate �lter. Time to Reduction of engine speed. Regenerate particulate �lter.
clean.
372 High pressure in the particulate �lter. Reduction of engine speed. Regenerate particulate �lter.
Pressure high for 1 minute.

380 Defective accelerator LF (Left Front). Reduction of engine speed. Check cable and physical installation of
Accelerator pedal signal below 0,2 V pedal. Calibrate pedal.
or above 4,8 V or 0,3 V out of
calibrated values for 500 ms.

Workshop Manual DCE 100-180 VDCE16.01GB D:54 8 Control system –

Control system

Code Description Limitation Action

 381 Defective accelerator RF (Right Front). Reduction of engine speed. Check cable and physical installation of
pedal. Calibrate pedal.
Accelerator pedal signal below 0,2 V
or above 4,8 V or 0,3 V out of
calibrated values for 500 ms.

382 Defective accelerator LR (Left Rear). Reduction of engine speed. Check cable and physical installation of
Accelerator pedal signal below 0,2 V pedal. Calibrate pedal.
or above 4,8 V or 0,3 V out of
calibrated values for 500 ms.
383 Defective accelerator RR (Right Rear). Reduction of engine speed. Check cable and physical installation of
pedal. Calibrate pedal.
Accelerator pedal signal below 0,2 V
or above 4,8 V or 0,3 V out of
calibrated values for 500 ms.

384 Defective servo motor for injector pump Reduction of engine speed. Check cable and physical installation of
engine. pedal. Calibrate pedal.
Servo feedback above 4,8 V or 0,5 V
out of calibrated values for 500 ms or
too fast change of feedback.
390 Defective valve to variable pump for Measure the valve's resistance. It
Optimum Lift, short circuit or open should not be less than 10 ohm.
circuit at terminal K2:28. Check with the data sheet from the
valve manufacturer.
400 Fault in sensor for turnable driver's seat. Only driving with driver's seat in Measure the signal with a multimeter or
Faulty sensor or open circuit on signal forward direction is possible. use the built-in diagnostic system in the
cable. Signal below 0,3V or above 4,7V KCS to check whether the signal is
for 200ms. Mechanical sensor fault. within the permissible limits. Use the
diagnostic menus (KCS, monitoring) to
investigate K1:37.

401 Overload lift and tilt according to Speed limitation. Put down and lift lighter loads.
calibrate table.
Machine capacity exceeded.
402 Parking brake error. Parking brake doesn't release. Check the parking brake pressure after
Parking brake valve or parking brake the valve. Check switch parking brake.
switch out of order.
404 Coolant level sensor error. Signal Check cable from sensor and make sure
from sensor below 0.2V or above coolant level is ok.
4.8V.

405 Seat turning sensing logic error. Possible to turn seat but with Check cables and connections to seat
Signal from sensor below 0.2V or above limitations. sensing logic.
4.8V.
406 Error from power cell, gudgeon pin, tilt Overload protection disabled. Overload protection is deactivated.
cylinder. Do not overload the machine.
Sensor signal below 0.1V or above 4.8V Replace sensor.
for 10s.
601 Voltage supply error, ECU 796. Measure battery voltage. Check fuse 58-
Supply voltage below 14 or above 33 V. 4 no. 6 (5 A).

602 Memory error, check sum ECU 796. Restart ECU 796. Download
program. If the problem persists,
replace ECU 796.
603 Reference voltage 10V error, ECU 796. Measure 10V reference between X46.7
Reference voltage below 9 or above 11 (0V) and X46.6 (10V).
V for 50 ms.

VDCE16.01GB Workshop Manual DCE 100-180 D:58 8 Control system – Control system

Code Description Limitation Action

 654 Pressure sensor P3 left long arm fault, Clamping on left side not possible. Check the cable for the pressure sensor
paper clamp. for P3 left long arm.
Check the pressure sensor.
655 Pressure sensor P3 left short arm fault, Clamping on left side not possible. Check the cable for the pressure sensor
paper clamp. for P3 left short arm.
Check the pressure sensor.
656 Pressure sensor P3 right long arm fault, Clamping on right side not possible. Check the cable for the pressure sensor
paper clamp. for P3 right long arm.
Check the pressure sensor.
657 Pressure sensor P3 right short arm fault, Clamping on right side not possible. Check the cable for the pressure sensor
paper clamp. for P3 right short arm.
Check the pressure sensor.
658 Pressure select switch fault. Clamp pressure one is selected. Check the switch bracket and cable. The
signal voltage should be between 0.2-
9.8 V.
659 Pressure sensor P1 on left arm fault, Clamping pressure is estimated to Check the cable for the pressure sensor.
paper clamp. be the set value. Warning! There is Check the pressure sensor.
Signal below 0.5V or above 10.5V for no automatic increase in clamping
2s. pressure.

660 Pressure sensor P2 on left arm fault, Clamping pressure is estimated to Check the cable for the pressure sensor.
paper clamp. be the set value. Warning! There is Check the pressure sensor.
Signal below 0.5V or above 10.5V for no automatic increase in clamping
2s. pressure.

661 Pressure sensor P1 on right arm fault, Clamping pressure is estimated to Check the cable for the pressure sensor.
paper clamp. be the set value. Warning! There is Check the pressure sensor.
Signal below 0.5V or above 10.5V for no automatic increase in clamping
2s. pressure.

662 Pressure sensor P2 on right arm fault, Clamping pressure is estimated to Check the cable for the pressure sensor.
paper clamp. be the set value. Warning! There is Check the pressure sensor.
Signal below 0.5V or above 10.5V for no automatic increase in clamping
2s. pressure.

900 Error code from transmission control Depending on type of fault. See Error codes transmission, page
unit. SPN and FMI code are shown if D:29.
available.
1200 Error code from engine control unit. Depending on type of fault. See Error codes engine, page D:9.
SPN and FMI code are shown if
available.
1501 Defective sensor for feedback steering. Steering turns off automatically. Check potentiometer and wiring from
Signal below 0,3 V or above 4,7 V for sensor wheel angle. The signal should
100ms or mechanical sensor fault. be between 0.5 and 4.5 V.

1502 Defective steer lever. Steering turns off automatically. Check potentiometer and wiring from
Signal below 0,3 V or above 4,7 V for sensor wheel angle. The signal should
100ms or mechanical sensor fault. be between 0.5 and 4.5 V.

1503 Defective mini steering 2-channel Steering turns off automatically. Check the wiring. Measure the
potentiometer. potentiometer channels 1 and 2
Unexpected input signal from (oscilloscope required).
potentiometer. Signal value below
0.2 V or above 4.8 V.
1504 Short-circuit or open circuit on output Steering turns off automatically. Measure the valve's resistance. Must not
signal for right steering valve. be less than 15 ohm. Check with the data
sheet from the valve manufacturer.

VDCE16.01GB Workshop Manual DCE 100-180