Installation Instructions

Original Instructions

Kinetix 5100 Feedback Connector Kit

Catalog Number 2198-K51CK-D15M

About the Feedback Connector Kit

This kit is designed for use with Allen-Bradley® 2090-Series motor feedback cables and provides
wire terminations for encoder signals to the motor feedback (MFB) connector on Kinetix® 5100
drives.
See the Kinetix 5100 Single-axis EtherNet/IP™ Servo Drive User Manual, publication
2198-UM004, for more information on compatible 2090-Series feedback cables and wiring the
kit.

Prepare the Feedback Cable

To prepare your existing Bulletin 2090 cables for use with the Kinetix 5100 feedback connector
kit, it is necessary to prepare the cable shield, conductor lengths, and strip lengths. Make sure that
your feedback cable preparation follows these guidelines:
• Trim the shield flush so that no strands can cause a short to adjacent terminals.
• Measure the conductor lengths so they are long enough to provide a service loop.
• Remove enough insulation from each conductor to provide the proper strip length.

Feedback Cable
Dimensions are in mm (in.)
Cable Jacket Cable Shield 5 (0.2)

Drain Wire
7 (0.3) 120 (4.7)
127 (5.0)

IMPORTANT The drain wire from your 2090-Series motor cable must be connected to drain terminal . If
your cable excludes a drain wire, you must create one from the overall shield during wire
preparation and connect the drain terminal .
Kinetix 5100 Feedback Connector Kit

Install the Connector Kit

Follow these steps to install the connector kit.

1. Remove Phillips head screw from cover.

2. Depress the snap-fits with a small screw driver or probe and pull cover in line with the
base to remove.
3. Route signal wires/drain wire to the proper terminals.
See Connector Data on page 3, for the 16-pin terminal pinout.
4. Tighten terminal screws to achieve 0.2 N•m (1.77 lb•in), maximum torque.
5. To achieve a high-frequency bond between the shield braid and clamp, apply the shield
clamp to exposed cable shield.

IMPORTANT The purpose of the shield clamp is to provide a proper ground and improve system
performance. To achieve higher performance, it is critical to clamp the exposed braid
under the shield clamp.

6. Attach a tie wrap (customer-supplied) for stress relief.

7. Tighten clamp screws to achieve 0.35 N•m (3.097 lb•in), maximum torque.

2198-K51CK-D15M
Connector Kit

Service
Loops

8-pin
Connector
Depress Tie Wrap is (2x)
Snap-fit recommended for
Stress Relief and Mounting
Wire Management Screws (2x)

15-pin D-sub to
Motor Feedback Bulletin 2090
(MFB) Connector Feedback Cable

Guide Pins
Snap-fits (2x)
Exposed Shield Aligned Shield Clamp
Under the Shield Clamp Clamp Screws (2)

8. Replace the cover and install cover screw.

Tighten cover screw to achieve 0.35 N•m (3.097 lb•in), maximum torque.

2 Rockwell Automation Publication 2198-IN019A-EN-P - July 2019

 Kinetix 5100 Feedback Connector Kit

Install or Replace Battery

A 3.6V, ER14252, or equivalent, 1/2AA size battery is required for absolute position backup of
TLP motor. To install the battery, do the following.

1. Open the cover by removing the screw and depress the two snap-fits.
2. Insert the battery as shown.
3. Replace the cover and install the cover screw.
Tighten cover screw to achieve 0.35 N•m (3.097 lb•in), maximum torque.

-
+

Guide Pins Snap-fits (2x)

Connector Data
Terminal Signal Wire Color
1 SIN+ AM+ Black
2 SIN– AM– White/Black
3 COS+ BM+ Red
4 COS– BM– White/Red
5 DATA+ IM+ Green
6 ECOM (1) White/Gray
8-terminal
Connector 7 EPWR_9V Orange
(2x) 8 S3 White/Yellow
10 DATA– IM– White/Green
11 TS+ White/Orange
12 S1 White/Blue
13 S2 Yellow
14 EPWR_5V Gray
+ Battery + -(2)
_ Battery - -(2)
Drain Shield
(1) The ECOM and TS- connections are tied together and connect to the
cable shield.
(2) For custom cables. Color determined by wire availability.

Rockwell Automation Publication 2198-IN019A-EN-P - July 2019 3

Connector Kit Specifications
Attribute Value
Cable diameter 6.5…11.9 mm (0.26…0.47 in.)
Screw terminal wire size 0.08…1.5 mm2 (28…16 AWG)
Recommended wire strip length 5 mm (0.20 in.) single conductor
Recommended torque
Mounting screws 0.2 N•m (1.77 lb•in)
Terminal screws 0.2 N•m (1.77 lb•in)
Clamp and cover screws 0.35 N•m (3.097 lb•in)
• Connector kit
• Parts bag containing:
Kit contents – 1 cover screw, and 1 spare, M3
– 2 clamp screws, and 1 spare, M2.3
– 1 shield clamp

Additional Resources
These documents contain additional information concerning related products from Rockwell
Automation.

Resource Description

Kinetix Servo Drives Specifications Technical Data, Provides product specifications for the Kinetix Integrated Motion
over EtherNet/IP network, Integrated Motion over Sercos interface,
publication KNX-TD003 EtherNet/IP networking, and component servo drive families.
Provides product specifications for Bulletin 2090 motor and interface
Kinetix Motion Accessories Specifications Technical Data,
publication KNX-TD004 cables, low-profile connector kits, drive power components, and
other servo drive accessory items.
Kinetix 5100 Single-axis EtherNet/IP Servo Drives Users Information on how to install, configure, start, and troubleshoot
Manual, publication 2198-UM004 your Kinetix 5100 servo drive system.
Industrial Automation Wiring and Grounding Guidelines, Provides general guidelines for installing a Rockwell Automation
publication 1770-4.1 industrial system.

Product Certifications website: rok.auto/certifications Provides declarations of conformity, certificates, and other
certification details.

You can view or download publications at http://www.rockwellautomation.com/global/

literature-library/overview.page.
Rockwell Automation maintains current product environmental information on its website at
http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.
Allen-Bradley, Kinetix, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc.
EtherNet/IP are trademarks of ODVA, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

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Publication 2198-IN019A-EN-P - July 2019

Copyright © 2019 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.