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SMPS Charger

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SMPS BASED BATTERY CHARGER (POWER PLANT) FOR RAILWAY’S TELECOM APPLICATION
The 48V SMPS based battery charger power plant, designed as per customer’s load requirement and
capacity of battery, is suitable for High Frequency Switched-Mode Technique for the use by Indian
Railways for Telecom Equipments i.e. Exchanges, Multiplexing Equipments, Microwave Radio Equipments,
GSM-R Equipments, TETRA Equipments, OFC Equipments etc.
The design, manufacturing process, quality assurance process is approved by the RDSO. The type testing
of the complete Telecom SMPS Power Plant and its sub modules are also witnessed and approved by
RDSO.

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Features Specification Images Configuration Download

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SWITCH MODE RECTIFIER (SE- SWITCH MODE RECTIFIER (SE-
SMR-1400) SMR-700)

SE-SMR-1400 48V/25A SE-SMR-1400 48V/12.5A

(S48-25) (S48-12.5)

ELECTRICAL ELECTRICAL

Input supply Single Phas Input supply range Single Phas

Input Voltage 165-260VAC Input Voltage range 165-260VAC

(RE), 90- (RE), 90-
300VAC (NR 300VAC (NR

Input Frequency 50Hz±2Hz Input Frequency 50Hz±2Hz

range
Input Amp 8.5A AC
Consumption NOMINAL Input Amp 4.0A AC
(approx.) Consumption NOMINAL
(approx.)
Output Voltage 57.6V±1% D
Output Voltage range 57.6V±1% D
Voltage setting range 48-64.8V DC
Voltage setting range 48-64.8V DC
Output Current 25A at 57.6V
12.5A at 64. Output Current range 12.5A at 57.
6.3A at 64.8
Current Setting range 12.5-25A DC
Current Setting range 6.3-12.5A D
Voltage ripple 300mV Pk-P
(without battery 4mV Voltage ripple 300mV Pk-P
connected) psophomete (without battery 4mV
connected) psophomete
Efficiency (at nominal ≥85%
input and rated load) Efficiency (at nominal ≥85%
input and rated load)
PF (at nominal input 0.95 lag to
and load 75%-100%) 0.98 lead. PF (at nominal input 0.95 lag to
and load 75%-100%) 0.98 lead.
Voltage ±5% of set
undershoot/Overshoot value and Voltage ±5% of set
(For step load change returns to undershoot/Overshoot value and
of 25% to 100% and steady state (For step load change returns to
vice-versa) 20ms of 25% to 100% and steady state
vice-versa) 20ms
Protections DC Over 
Voltage Protections DC Over
DC Over Voltage
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Load/Short DC Over
Ckt. Load/Short
Input Surge Ckt.
Protection Input Surge
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Fan Fail (Ov Protection
Temp.) Over Temp.

Metering on LCD DC Voltage Metering on LCD DC Voltage

Display DC Current Display DC Current

Indications on LCD Mains Indications on LCD – Mains

Display Float Display – Float
Boost – Boost
Over – Over
Load/Short- Load/Short-
Circuit Circuit
Under Volta – Under
Output Fail Voltage
Over Voltag – Output Fa
Over Temp. – Over Volta
Fan Fail – Over Temp

Alarms on LCD display Over Alarms on LCD display – Over

Load/Short- Load/Short-
Circuit Circuit
Under Volta – Under
Output Fail Voltage
Over Voltag – Output Fa
Over Temp. – Over Volta
Fan Fail – Over Temp

Dielectric level at 1.5kV rms Dielectric level at 1.5kV rms

50Hz. For 1min 50Hz. For 1min

Insulation level >2ME – Insulation level >2ME

AC I/P to E >1ME – AC I/P to E >1ME
DC O/P to E >5ME – DC O/P to E >5ME
AC I/P to DC O/P – AC I/P to DC O/P

MECHANICAL MECHANICAL

Installation Indoor, Rack Installation Indoor, Rack

mounted mounted

Enclosure Modular, CR Enclosure Modular, CR

Fabricated Fabricated

Degree of protection IP-20 Degree of protection IP-20

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Color RAL-7032 Color RAL-7032

Dimension W 495 H 10 Dimension W 108 H 30

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Dimension W-495, H-10 Dimension W-108, H-30
D-355mm D-365mm

Main I/P, O/P Through Plu Main I/P, O/P Through Plu
connections in Power connections in Power
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CLIMATIC CLIMATIC

Ambient Temperature -5°C-55°C Ambient Temperature -5°C-55°C

Storage temperature -10°C-70°C Storage temperature -10°C-70°C

Relative humidity 95% non- Relative humidity 95% non-

condensing condensing

Cooling Forced air Cooling Forced air

Altitude 1000m Max Altitude 1000m Max

above MSL above MSL

SMPS BASED BATTERY CHARGERS

ITEM VALUES

ELECTRICAL

Rated input voltage 230V (165-260 VAC) for RE Area or (90-300VAC) for NRE
range

Rated frequency range 50Hz ± 2Hz

Nominal output 48VDC

voltage

Type of batteries Lead Acid-Tubular, SMF/VRLA

Voltage setting Float Boost

Lead Acid Tubular 2.2V/Cell 2.4-

2.7V/Cell

SMF/VRLA 2.25V/Cell 2.3V/Cell

Rated Current 80%-100%

Adjustment

Battery current 50%-100% of the Max. Battery Charging Current (10% of

adjustment the Ah)

Type of SMR used a. 48V/25A (S48-25)

b. 48V/12.5A (S48-12.5)
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Ultimate Rack As per the Customer’s order. Standard SMR modules of
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p
capacity required rating are connected in parallel load sharing
arrangement

Type of voltage High Frequency Switched Mode using MOSFETs

regulator
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Inherent voltage ±1% for specified input voltage variation output load from
regulation 0 to rated (100%) Load

Power Factor · 0.95 lag to 0.98 leading at nominal input & output
voltages and load 75% to 100%.

· 0.90 lag to 0.90 lead in any other working

conditions and load between 25% to 100%.

Efficiency – Better than 85% at nominal input, output at 100% load.

– Better than 80% for other specified input, output
conditions and load “between” 25% to 100%.

THD – TVHD ≤ 10%

– TCHD ≤ 10% contributed.

Ripple content at 300mV Pk-Pk, 4mV Psophometric

nominal input supply
and rated load output

Metering on LCD – AC Voltage

Display – Load Voltage
– Battery Voltage
– System Current
– Battery Current

Status on LCD display – Float

– Boost

Protection Alarms and – Lightening and Line Surge Suppressor

Indications on LCD – Load Voltage High
– DC Over Voltage
– DC Under Voltage
– Over Load/Short circuit
– FRBC Fail
– Temp. Comp. Fail
– Mains Fail
– Mains Output of range
– Battery Isolation
– Battery Reverse

Remote Alarms Two sets of Potential Free contacts for Mains fail, DC
Under Voltage, DC Over voltage and FRFC Fail 
Remote Through RS-232/RS-485 MODBUS protocol
Communication
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Communication

Noise level at ambient 60 dBA Max at a Distance of 1 meter

noise of 45dBA

Insulation level
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b) DC O/P TO E >1ME
c) AC I/P TO DC O/P >5ME

EMI/EMC As per IEC 61000-4, IEC CISPR22

COMPLIANCE

MECHANICAL

Installation Indoor in a well ventilated area

Enclosure Rack, CRCA, 1.5mm

Degree of protection Rack-IP-31

Color Siemens Gray-RAL7032

Dimension W-600, D-600, H-2000mm Max.

Main I/P, O/P Through rail mounted terminals.

connections rack

CLIMATIC

Ambient Temperature -5°C-55°C

Storage temperature -10°C-70°C

Relative humidity 95% non-condensing

Cooling Forced air

Altitude 1000M max. above SML

INFORMATION TO BE SUPPLIED BY THE PURCHASER

Type of battery to be used, VRLA or conventional lead acid.

For single phase either 90-300V or 165-260V
Battery capacity and number of banks.
Ultimate expandable capacity of power plant.
Type, number and configuration of SMR modules.
Power plant to work as Float Rectifier-cum-charger (FR-FC, N+1) or Float rectifier cum-
boost charger (FRBC, N+2) depending on type of Lead Acid battery used SMF-VRLA, LM-
Conventional respectively.
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revolution. We strive for a shared national blueprint to examine benefits and cost of energy use, to
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