Internship Report 1
Internship Report 1
Internship Report 1
An Internship Report on
CONSTRUCTION TECHNOLOGY
Submitted By
NIKHIL S MALIPATIL
1BM22CCT06
CERTIFICATE
This is to certify that this internship report is a bonafide work carried out by Mr. NIKHIL S MALIPATIL
bearing USN 1BM22CCT06 in partial fulfillment for the award of Degree of Master of Technology in
Construction Technology prescribed by Visvesvaraya Technological University, Belagavi during the
academic year of 2023-2024. The internship report has been approved as it satisfies the academic
requirements prescribed for the Degree of Master of Technology.
External viva
1. …………………….. ……………………………..
2. ……………………… ……………………………..
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ACKNOWLEDGEMENT
The satisfaction that accompanies the successful completion of any task would be incomplete without
mentioning the people who made it possible, whose constant guidance and encouragement crowned my
efforts with success. I take this opportunity to express my deepest thanks to all those who have helped us
directly towards the completion of this report.
I am grateful to Dr. R V Ranganath BMS College of Engineering, Bengaluru, for providing this
opportunity and continuous support throughout the completion of this report.
I consider it’s a privilege to express my heartfelt gratitude and respect to Dr. Sureka Nagesh, Professor and
HOD, Department of Civil Engineering, BMS College of Engineering, Bengaluru, whose guidance and
encouragement crowned my efforts with success.
I would like to express my gratitude towards Shapoorji Pallonji Company & Private Limited for having
given me the opportunity to undertake my internship training at their prestigious Purva Atmosphere
project.
I would like to convey my heartily thanks to Mr. D.N. Vishwanath and K.M. Aiyappa (Senior Manager
- HR) at SPCPL, Bangalore.
I would like to convey my heartily thanks to Mr. Praveen Agarwal, Project Head - Sr DGM
(PROJECTS) at SPCPL for support and guidance throughout the internship.
I would take this opportunity to express my sincere thanks to Mr. Senthil Nathan (Planning Manager),
Mr. Dhruv Pandey (Sr Construction Manager), Mr. Babu Reddy (Manager), Mr. Thamaraiselvan, (Dy.
Manager), Mr. Venkat Subbiaha (Manager QA/QC), Mr. Waseem (Sr Engineer Commercial) Mr.
Gunashekar (Dy. Manager Construction) at Purva- Atmosphere site office for support and guidance
throughout the internship.
I would take this opportunity to express my sincere thanks to Mr. Gangadhar Shastri (Finishing), Mr.
Yellappa (Safety Head), Mr. Dinesh Shetty (Stores Head), Mr. Mohan (structure), Mr. Mahesh
(Finishing), Mr. Arivazaghan (Finishing), Mr. Shyam Kadam (PMV), Mr. Sridhar (Sr. Engineer
QA/QC) , Mr. Ashok (Admin Incharge).
I would like to thank all Technical and non-technical staff of Purva Atmosphere project, for their support
and encouragement for this report.
I would also like to thank all my friends, classmates and my family members for their encouragement and
kind support throughout my life.
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DECLARATION
I NIKHIL S MALIPAIL hereby declare that the entire work embodied in this
internship report is a bonafide work that has been carried out by me in partial
fulfillment of requirement for the award of postgraduate degree in Master of
Technology in Construction Technology of Visvesvaraya Technological University
and is based on the study carried out under the supervision of Dr. Mangala Keshava,
Associate Professor, Department of Civil engineering, BMSCE, Bengaluru. I also
declare that no part of this internship report has been submitted for any master degree
or degree of any institution previously.
Place: Bangalore
Date: 05-April-2024
NIKHIL S MALIPATIL
1BM22CCT06
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Table of Contents
1. INTRODUCTION ................................................................................................................................ 7
➢ PROJECTS IN BANGALORE ................................................................................................................ 8
➢ VISION MISSION & VALUES .............................................................................................................. 9
➢ AWARDS .......................................................................................................................................... 10
2. ABOUT THE PROJECT ...................................................................................................................... 11
➢ PROJECT TEAM................................................................................................................................ 12
➢ PROJECT SITE .................................................................................................................................. 13
➢ LOGISTIC PLAN ................................................................................................................................ 14
➢ TOWER CRANE LOCATION .............................................................................................................. 15
➢ MASTER PLAN ................................................................................................................................. 16
➢ FLAT DETAILS IN TYPICAL FLOOR .................................................................................................... 16
3. ORGANIZATIONAL STRUCTURE OF CONTRACTORS (SPCPL) .......................................................... 17
4. SAFETY DEPARTMENT..................................................................................................................... 18
➢ INTRODUCTION .............................................................................................................................. 18
➢ REGULAR TOOLBOX TALKS AND SAFTEY OATH .............................................................................. 19
➢ CONSTRUCTION SAFETY OFFICER RESPONSIBILITIES .................................................................... 21
➢ PPE FOR CONSTRUCTION CREWS................................................................................................... 21
➢ LIST OF PPE’S USED IN PURVA ATMOSPHERE PROJECT ................................................................. 22
➢ EMERGENCY RESPONSE PLAN ........................................................................................................ 23
➢ SAFETY PARK ................................................................................................................................... 23
➢ FITNESS CERTIFICATE ...................................................................................................................... 24
5. FINISHING WORKS .......................................................................................................................... 25
➢ CEILING FINISHING ......................................................................................................................... 25
➢ WALL FINISHING ............................................................................................................................. 26
➢ FLOOR FINISHES .............................................................................................................................. 27
6. PMV DEPARTMENT (PLANT MACHINERY VEHICLE) ....................................................................... 30
➢ INTRODUCTION .............................................................................................................................. 30
➢ MACHINARIES AVAILABLE ON SITE ................................................................................................ 31
7. PLANNING DEPARTMENT ............................................................................................................... 38
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1. INTRODUCTION
Shapoorji Pallonji & Company Private Limited is a name synonymous with quality and
innovation in the Indian construction industry. Founded in 1865, it has evolved into one of India's
most esteemed private enterprises, shaping the nation's skyline and infrastructure for over 150
years. Shapoorji Pallonji's legacy is etched in the iconic landmarks that grace Indian cities. From
the historic Reserve Bank of India (both the old and new buildings) in Mumbai, a testament to
their early expertise, to modern marvels like The Imperial - India's tallest luxury residential
complex at the time of its construction - they have consistently pushed boundaries. Their repertoire
extends beyond big cities, with projects like the massive Shukhobrishti, Asia's largest mass
housing project, showcasing their commitment to social infrastructure development. Notably, they
were also responsible for constructing the BAPS Hindu Mandir Abu Dhabi, the first traditional
Hindu stone temple to be built in an Arab country.
Their expertise extends far beyond iconic buildings. They have played a pivotal role in
India's infrastructure development with marvels like the Bandra-Worli Sea Link, a testament to
their engineering prowess. Their capabilities span diverse construction segments, from
constructing dams and power plants to building complex FPSO vessels for offshore oil
exploration. This versatility positions them as a one-stop solution for various construction needs.
Shapoorji Pallonji's imprint extends beyond India, with prestigious projects like the
Imperial Court in Kuala Lumpur showcasing their global expertise. Their commitment to
sustainability is evident in their pioneering use of green materials and energy-efficient
technologies. As a financially strong company with over 35,000 employees, they possess the
resources to tackle large-scale projects. Interestingly, Shapoorji Pallonji is an advocate for lean
construction practices, which optimizes project delivery and minimizes waste. This combination
of global reach, environmental consciousness, financial strength, and efficient practices positions
them as a leader in the construction industry
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➢ PROJECTS IN BANGALORE
IKEA
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VISION
MISSION
VALUES
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➢ AWARDS
❖ In October 2023, ICI has rewarded some of the projects namely, Aquatic
Gallery, Ahmedabad Winner of “Outstanding Concrete Structure
Award”, IKEA Retail Store, Bengaluru Winner of “Award for
Sustainability in Concrete Construction”, RMZ Ecoworld, Bengaluru
Winner of “Outstanding Concrete Structure of Karnataka Award”
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Project 3D view
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➢ PROJECT TEAM
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➢ PROJECT SITE
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➢ LOGISTIC PLAN
It is the plan showing various logistical components at the site such as
site entry and exits, stores, cement godown, steel yard etc. so that any new
visitors into the site can easily reach their destinations by going through this
plan.
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➢ PROJECT LAYOUT
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➢ MASTER PLAN
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4. SAFETY DEPARTMENT
➢ INTRODUCTION
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▪ Head Protection
▪ Hearing & Eye Protection
▪ Foot Protection
▪ Fall Arresting System
▪ Hand Protection
▪ Visibility Jackets
▪ Respiratory Protection
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➢ SAFETY PARK
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➢ FITNESS CERTIFICATE
VERTIGO TEST
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5. FINISHING WORKS
1. wall finishing
2. floor finishing
3. ceiling finishing
➢ CEILING FINISHING
A ceiling is an overhead interior surface that covers the upper limit of the
room. The most common type of ceiling which are adopted in our construction
sites false ceiling, which is suspended from structural element above. Pipe works
can run in the gap above the ceiling and insulation and fire proof material can be
placed here. The activities which are involved in ceiling finishes are
▪ Grinding ceiling
▪ Coarse putty
▪ Gypsum
▪ Cornice
▪ False ceiling
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➢ WALL FINISHING
Wall finishes given to the wall to enhance the interior or exterior look of
the structure. wall finishes used for the interiors are quite delicate and need
maintenance. Wall finishes provide a decorative skin to conceal building
components including structural members, insulation, ductworks, pipes and
wires. Good wall finishes are plumb and straight. The activities which are
involved in wall finishes are
▪ Grinding wall
▪ Coarse putty
▪ Plastering
▪ Gypsum
▪ Primer
▪ Dado (Bathroom & Kitchen wall)
▪ Window work, Door work, MS work
▪ Painting
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➢ FLOOR FINISHES
The floor finishes are a general term for a permanent covering of a floor.
It is expected to protect and extend the life of the floor while providing an
attractive aesthetics and slip resistance surface.
▪ surface cleaning
▪ water proofing
▪ screeding
▪ tiling work
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EXTERNAL VIEW OF
TOWER 3
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SURFACE PREPARATION
SCREEDING
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➢ INTRODUCTION
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▪ EXCAVATOR
▪ PASSENGER HOIST
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▪ TOWER CRANE
• Area clearance and access development for Mobile crane as per activities
planned.
• The Erection will be as per the site condition, materials which to be erect by
mobile crane to be shifted near to foundation location or radius of mobile crane.
• According the manual main jib pieces, counter jib is prepared for 52.1 Meter
main jib, 12 Meter Counter Jib.
• No work shall occur during high wind speed (i.e., >45 km/h)
• The entire work will be carried out by experienced and skilled personnel only
with continuous supervision of erection foreman.
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➢ Safety Measures
• Size and length of the slings and D-shackles used for erecting the sub-
assemblies shall be checked.
• Complete erection work to be carried out during day (Sun) light time only.
• All the tools such as spanners and hammers shall be tied while using at
height.
• Erection Foremen: 01
• Riggers: 02
• Skilled crew: 02
➢ Time Schedule
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7. PLANNING DEPARTMENT
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▪ Risk Management: They proactively identify potential risks that could derail
the project, like material shortages, unforeseen weather conditions, or labor
disputes. They develop mitigation strategies to minimize the impact of these
risks and ensure project continuity.
▪ Quantity Take-offs and Estimates: They create accurate quantity take-offs
for materials needed throughout the construction process. This helps in precise
material procurement and cost control. They also monitor material usage and
identify opportunities for cost savings.
▪ Budget Monitoring: They closely monitor project budgets, comparing actual
expenditures to planned costs. They analyze variances and propose
adjustments as needed to ensure efficient resource utilization and adherence
to the financial plan.
▪ Preparation of MLAP: The Monthly Look Ahead Plan (MLAP) is a crucial
document in construction project management. It provides a detailed roadmap
for the upcoming month, outlining key activities, milestones, resource
requirements, and potential risks.
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8. COMMERCIAL DEPARTMENT
▪ Project Bidding and Tendering: This is the heart of their work. They identify
and analyze potential projects, prepare bids and tenders that showcase the
company's capabilities and competitive pricing. This involves meticulous cost
estimation, understanding project requirements, and crafting compelling
proposals to win new contracts.
▪ Client Relationship Management: Building strong and lasting relationships
with clients is paramount. The Commercial Department fosters open
communication, understands client needs, negotiates contracts, and ensures
client satisfaction throughout the project lifecycle. They act as the bridge
between the company and the client, ensuring a smooth and collaborative
working environment.
▪ Market Analysis and Strategy: They stay informed about market trends,
competitor activity, and potential new project opportunities. This allows them
to develop strategic plans to expand the company's footprint, diversify the
project portfolio, and identify lucrative market segments.
▪ Pre-Qualification of Subcontractors: Finding reliable and qualified
subcontractors is crucial. The Commercial Department often plays a role in
pre-qualifying subcontractor firms, ensuring they meet the project's
requirements and possess the necessary expertise.
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➢ INTRODUCTION
This is the reason why quality control and quality assurance is necessary.
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➢ QUALITY OBJECTIVE
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o Sieve analysis
o water absorption
o specific gravity
o dry bulk density
o crushing
o impact value
o elongation
o flakiness
o dry bulk density
o Rolling margin
❖ Test for soil compaction
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o Fresh state
✓ Slump Test: 120-150mm-Normal concrete
✓ Flow Test: 600-700mm-SDC
o Hardened state
✓ Compressive strength for 3 days and 28 days
✓ Frequency of cube casting: 1set= 6 no of cubes
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➢ INTRODUCTION
2 Frame structure
2. Column
3. Wall
4. Beam
5. Slab
6. Stair case
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DETAILS OF PCC
➢ FOUNDATIONS
Construction professionals typically categorize foundations as either deep
foundations or shallow foundations. The difference between these two categories
includes:
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B. Deep Foundation: The following are the most common deep foundation types
used by construction professionals:
RATIO 1:1:2
RAFT FOUNDATION
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➢ REINFORCEMENT
Reinforcement steel used shall be high strength deformed steel bars
of grade Fe500 produced by thermo chemical treatment process having
elongation more than 14.5% and confirming to IS 1786. Binding wires shall
be used to tie bars crossing each other. It shall be if size not less than 18
gauge and confirming to IS 280. The work location shall be for all
foundation, grade slab, footing, column, lift wall, retaining wall, UG sump
raft, slabs and beams etc.
• Vertical Members
1. Reinforcement drawings are checked for detail prior to execution
to the drawing and submitted to the client for approval. once the
client approves the cutting details are issued to the sub-
contractor.
3. The reinforcements which are cut and bent to the required
members below are checked for the verticality and the remaining
corresponding verticals are lapped over the already existing
verticals and tied using 18gauge GI binding wire.
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5. All stirrups, C hooks, main stirrups are inserted from the top of
the vertical and left in place to be bound later and when the
horizontal binders are placed in position.
6. The binders are placed in position starting from the bottom and
• Horizontal Members
I. Beam reinforcement shall be first completed prior to slab
reinforcement
II. The bottom mat is first laid and all the services works including
cut out shall be completed. Then the top mat reinforcement works
are presumed.
III. The reinforcement is tied in place as per the drawing using 18G
GI binding wires in double fold. Cover blocks shall be provided
for bottom bars. Chairs of required heights are placed alternatively
Grade Conforming to
FE 500 IS 1786
Diameter 8mm,10mm,12mm,16mm,20mm,32mm
REINFORCEMENT DETAILS
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• Importance:
✓ Rolling margins are important because they ensure fair pricing for both
the supplier and the contractor.
✓ It's crucial to weigh samples of the rebar’s to determine the actual
weight and compare it to the standard weight to ensure they fall within
the acceptable rolling margin.
✓ While a small rolling margin is desirable for material efficiency,
excessively tight tolerances can significantly increase the cost of steel.
Finding the right balance is key.
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Different formats are adopted by different firms but all includes the basic items i.e.
1. Item or Member
5. No. of Bars
6. Cut Length
7. No. of Items
8. Total Length
9. Total Weight
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• TYPES OF FORMWORK
o Well-seasoned
o Light in weight
o Easily workable with nails without splitting
o Free from loose knots
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2. Plywood Formwork:
3. The number of reuses are more as compared with timber shuttering. For
estimation purposes, the number of reuses can be taken as 20 to 25.
3. Steel Formwork:
This consists of panels fabricated out of thin steel plates stiffened along
the edges by small steel angles. The panel units can be held together through the
use of suitable clamps or bolts and nuts. The panels can be fabricated in large
numbers in any desired modular shape or size. Steel forms are largely used in
large projects or in a situation where large number reuses of the shuttering are
possible. This type of shutter is considered most suitable for circular or curved
structures.
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MIVAN SHUTTERING
Aluminum formwork is very cost effective for repetitive Building layouts and
for above the plinth work. This system is very unique as all the components in a
building, including slabs, beams, walls, columns, staircases, balconies and special
window hood are of concrete and there is no need for block works or brick works.
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• ADVANTAGES OF MIVAN
2. Cost- very high no. of repetitions are possible (150-200). Therefore, unit
material cost achieved after 100 repetitions calculated comes to be as low as Rs.
100/sqm.
3. Durability- Long life being non corrosive in nature, can perform up to 250
repetitions max. with proper maintenance and refurbishment.
• DISADVANTAGES OF MIVAN
2. Not cost effective for small construction projects where the no. of repetitions
would be less.
3. Compatible only for the projects where the design is repetitive. Customization
as per demand is not possible.
4. RCC slab to be designed for stripping after 36 hours with props left under
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• COMPONENTS OF MIVAN
1. Beam Components:
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✓ Prop Head for Soffit Beam: - It forms the soffit beam. It is a V-shape head
for easy dislodging of the formwork.
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2. Wall components
WALL PANEL
ROCKERS (RK)
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✓ Kicker: - It forms the wall face at the top of the panels and acts as a
ledge to support.
KICKER
✓ Stub Pin: - It helps in joining two wall panels. It helps in joining two joints
STUB PIN
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BRACKETS SOLDIERS
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✓ SCAFFOLDING MATERIALS:
CT PROP
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1. As the panels arrive in the container they are unloaded to the desired
location
2. Kumkang Kind supervisor along with client representative verify and
to be set up
4. The structural line is set up on the shell plan and based on structural
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phase or outer phase) along with the flat ties. Once the installation of one
side is completed then the other side is done with PVC sleeve that covers
the flat ties.
7. The panel installation begins with the wall panels. On completion of
installation of wall panels, the next is the opening areas which include
window openings, door openings, ventilators etc. The installation for
window opening is as follows:
• Beam cap slab panel
• Beam cap SC
• Beam cap SC
• Beam panel
8. Once the wall panel installation is done the KICKER plate is installed, it is
essential to ensure that the KICKER BOLTS are installed. Kicker panel is
installed on top of wall panel.
9. Next comes the slab installation. In slab installation the slab corners (SC)
are installed then the internal corners(IC). Slab installation starts from any
one corner.
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10. The Main beam is then installed. The installation of main beam includes
correctly
12. Then the concrete is poured.
slab panels are removed very carefully assuring no free fall of the panels
takes place. Props and prop heads are kept in place. Slab corners are
removed last.
16. The upper floors are also assembled in same manner.
17. For assembly of formwork system on upper floors first the external
working platforms are erected. The tie rods for the platforms are placed at
a distance of 1.3 m along with safety rail and safety nets. These platforms
are to be kept up to 2 levels.
18. Once again overall checking is performed.
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Slabs 3
Beam soffits 7
a. spanning up to 4.5m 7
a. spanning up to 6m 14
b. spanning over 6m 21
Props to cantilever 21
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Description Specification
✓ CONCRETE GRADE:
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According to GRIHA rating system, Purva Atmosphere has been given a 5star rating
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➢ CONCLUSION
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