Well Control Advance
Well Control Advance
Well Control
& PRAY
What is a kick?
An unscheduled
entry of
formation
fluid(s) into the
wellbore
Influx :
Oil, gas, water or combination.
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TYPE OF INFLUX
Source: https://www.ihrdc.com/
TYPE OF INFLUX
❑ Height of influx column Hi (ft) =
❑ Formula:
Or :
SICP - SIDPP
Wi = OMW −
0.052 x H i
❑ Notes :
Wi = Influx density (ppg)
OMW = Original mud weight (ppg)
Specific Gravity & API
Degree Specific Weight
API Gravity [lb/US gal] [kg/m3]
1 1.068 8.894 1067
5 1.037 8.633 1035
8 1.014 8.447 1013
10 1.000 8.328 998.9
15 0.9659 8.044 964.8
20 0.9340 7.778 933.1
25 0.9042 7.530 903.2
30 0.8762 7.297 875.3
35 0.8498 7.078 848.9
40 0.8251 6.871 824.3
45 0.8017 6.677 800.8
50 0.7796 6.493 778.8
KICK COMPOSITION FROM INFLUX GRADIENT: 55 0.7587 6.319 757.9
✓ Gas : 0.05 – 0.2 psi/ft 60 0.7389 6.154 738.1
70 0.7022 5.848 701.5
✓ Combination (gas, oil, water): 0.2 – 0.4 psi/ft
80 0.6690 5.572 668.3
✓ Oil: 0.4 – 0.5 psi/ft 90 0.6388 5.320 638.1
Source: https://www.engineeringtoolbox.com/
Problem 1
Determine the influx density in ppg and identify the
type of influx for the given data:
❑ Total Depth : 6200 ft (MD and TVD)
❑ Mud weight : 15.7 ppg
❑ Drill pipe : 5” OD, 4. 276” ID
❑ Drill Collar : 6 ¾” OD, 2 ½” ID,
: Length DC = 790 feet
❑ Casing size : 9 5/8” ID
❑ Casing Shoe Depth : 3145’ (MD and TVD)
❑ Hole Size : 8 ¾”
❑ SIDPP : 375 psi
❑ SICP : 789 psi
❑ Pit Gain : 45 barrels
EVERY BODY HAS SAME GOAL!!!
pw < pf
(Source: Adam & Kuhlman, 1993)
Bottom Hole Pressure
SIDP
SICP Total Hydrostatic Press. In Drill string :
BLOWOUT !!!
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Surface Blowout
Underground Blowout
Underground Blowout
RISKS IN BLOWOUT:
Drilling equipment and other surface equipment
Oil and gas
Personnel (Human Life)
Cost and time
Environment polution
• While drilling -
• While tripping -
• While changing the bit -
• Drill Stem Test -
• Work Over
• Etc. Onshore or Offshore
*****
If the well kick occured :
• Shut in the well as procedure
• record SIDPP, SICP, Pit Gain
• Report
• Prepare to kill the well
While Tripping
Trip log deviation
Short fill-ups tripping out
Excess pit gain tripping in
Positive flow with pipe static
⚫ Subnormal pressure is the hydrostatic pressure of the formation which is less than
that expected normal pressure.
• Drilling
• Logging
“d“ Exponent
By : Jordan & Shirley :
“d”- Correction :
By :Rehm & Mc. Clendon :
Normal Mud Weight
dc = d x ( )
Actual Mud Weight
G = 0.052 x MW
Ph = G x D
141.5
SG f =
(131.5 + API )
B (KOP)
Or :
TVD = AB + (BD x cosα )
α
TVD = KOP + (BD x Cos )
where α : Inclination C D
Swab & Surge Effect
Swab and Surge may occure if : The well control fluid equipment
shall be installed, maintained and
• Mud viscosity and gel strength
utilized:
is high
• A fill-up line above the uppermost
• Pipe movement is fast BOP.
• Thick wall cake ( mud cake on • A well-control, fluid-volume
wellbore) measuring device for determining
• Annular clearance against BHA fluid volumes when filling the hole
is small on trips.
• A recording mud-pit-level
• Bit, reamer or stabilizer is ball
indicator to determine mud-pit-
up volume gains and losses. This
indicator shall include both a
visual and an audible warning
device.
ECD
EQUIVALEN CIRCULATING DENSITY
( Ph + APL) APL
ECD = = OMW +
0.052 xTVD 0.052 xTVD
Where :
Ph = Hydrostatic Pressure, Psi
APL = Annular Pressure loss, Psi
OMW = Mud weight in use, ppg
CIRCULATING PUMP
PRESSURE
Circulating Pump Pressure
⚫ The pressure provided by the rig pump is the sum
of all the individual pressures in the circulating
systems.
MW2
P2 = P1 x
MW1
Triplex pump PO :
Pump Output , bbl/strk = (IDliner)2 x L x 0.000243 x Eff%
Duplex pump PO :
Pump output, bbl/strk = {(2 x (IDLiner)2 ) – (ODRod)2} x L x 0.000162 x
Eff%
Pump Rates :
Q (bbl/min) = PO (bbl/stk) x SPM (stk/min)
Notes :
1 bbl = 42 gal = 158.98 Liter
1m = 3.28 ft
Pump Output Calculation
• Pump Stroke:
Vol.(bbls)
Stk =
PO (bbl/stk)
• Time to Pump:
Strokes
t=
Pump Rate (Stk/min)
SPR, LOT, FIT &
MAASP
Slow Circulation Pump Rate
(SPR)
⚫ Well contol operation are
performed at reduced pump speed.
Kick must be circulated out at clow
circulation rate (SPR) with kill rate
circulating pressure.
MAASP is the highest surface pressure that can be allowed at the top
of casing in excess of mud hydrostastic pressure that likely to cause
losses of the formation at the casing shoe depth.
• Gas Migration
Where :
Pft : Fracturing pressure, psi
PLOT : Leak of test pressure, psi
TVD c : TVD casing, ft
Condition :
⚫ DP float is installed in the drill
string
⚫ Size of nozzle is too small
WET PULL
DP displacement (bbl/ft) :
DPdisp = 0.000971 x(ODdp − IDdp )
2 2
DP capacity (bbl/ft) :
DPcap = 0.000971 x( IDdp )
2
Wet Pull :
DP displacement :
DPdisp = 0.000971 x (OD dp − ID dp )
2 2
Where :
DPdisp : Drillpipe displacement, bbl/ft
OD dp : Outside Diameter drill pipe, inch
ID dp : Inside Diameter drill pipe, inch
Wet Pull :
Condition :
⚫ DP float is not installed in
the drill string
⚫ Size of nozzle is big
Dry Pull
⚫ As rule of thumb :
o The density of slug is
heavier 1.5 – 2 ppg
over OMW.
o Slug Vol : 15 – 25 bbls
Slug
⚫ Usually slug is pumped into drill string before drill
string pulled out of the hole.
⚫ Slug pushes drilling mud down in drill pipe.
⚫ Around 1- 2 stand of DP is empty
(Approximately : 200 ft @ 3 joint )
(h s x ρ s ) = MWx (h s + h e )
Definition :
⚫Kick Tolerance is the maximum gas kick volume
(bbls) that can be successfully shut-in and circulated out
of a well without exceeding MAASP.
⚫Assumption :
✓ MAASP is a function of the shoe integrity (weak point)
✓ In fact U tube (open hole integrity)
✓ Driller’s method (worst case scenario for shoe)
✓ Single gas kick zone at bottom
✓ Bit on bottom
Calculation :
⚫ Calculate height of influx at casing shoe (H) :
Where :
CSD = Casing shoe depth (ft)
Pf = Fomation pressure (psi)
FG = Fracture gradient at casing shoe (ppg)
MW = Max. Mud weight for next hole section (ppg)
Ggas = Gas gradient (0.05 – 0.15 psi/ft)
V1 = H x C a
Where :
Ca = Annular capacity Hole – DP (bbl/ft)
Calculation :
⚫ Calculate volume of influx at bottom hole (V2) :
P1 xV1
V2 =
P2
Where :
P1 = MAASP (Psi)
P2 = Formation pressure (Psi)
And :
MAASP = 0.052 x MWmax x CSD (Psi)
Pf = Gf x TD (Psi)
U-TUBE CONCEPT
U- Tube Concept:
Gas
W2 D2
D
D3
W1 D1
1 2 3 4 5 6
The bottom hole pressure at all column is equal.
PBH1 = PBH2 = PBH3 = PBH4 = 0.052 x D x W1
PBH5 = 0.052 x ( D1 x W1 + D2 x W2 )
Typical indicators:
– Casing pressure can not be used to control drillpipe
pressure
– Drillpipe pressure changes do not affect the casing
pressure
– Unpredictable fluctuations in DP / CP
– Pit level changes
Possible Solutions for Broken U-tube
• If communication is not available may need to
consider:
– Volumetric, lube and bleed, or bullheading
– Other possible methods to re-establish communication
(i.e. perforate, etc.)
• If wellbore integrity is lost:
– Continue well control operations with minimal safety
factors
– If problem continues or worsens measures to improve
wellbore integrity may have to be taken (i.e. pumping
LCM, cement, barite pills, etc.)
– If multiple problems exist (e.g. loss zone and kicking zone)
attempt to first deal with the problem nearest the bit
Expansion and Gas migration
• Gas Expansion
P x V
Hukum Boyle Law : = Constant
Z xT
if Z & T assumed Constant,
therefore : P x V = Constant
• Gas Migration
if kick is gas, and the well is shut in too long, therefore the gas will migrate
to the surface due to gravitation effect and volume is constant, the bottom
hole pressure will increase.
We have to keep :
Bottom Hole Pressure Constant.
Formula :
Percolation or gas migration rate (ft/hr) :
PI (psi/hr)
P=
MW x 0.052 (psi/ft)
❑ If the kick
happen, shut in
the well.
❑ Record SIDPP,
SICP, Pit gain
and OMW
Obtaining SIDPP With A Float
1. Ensure well is shut-in and record SICP
2. Pump as slowly as possible down the drill pipe while
monitoring DPP and CP
3. DPP will rise, then “lull” as the float opens
4. Record the DPP at the “lull” as SIDPP
5. Verify float has opened by continuing to pump past
“lull” until CP rises
6. As soon as CP rises, shut down pump.
7. If necessary, bleed “trapped” CP
KILL THE WELL :
Principle:
Constant Bottom Hole Pressure Method.
• Driller’s Method
Circulation - 1 : Circulate out the influx by using OMW
Circulation - 2 : Circulate (pump) KMW to displace OMW
• Concurrent Method
Pump the OMW to circulate out the influx while weighted the
mud gradually.
Driller’s Method
⚫ The driller’s method is the simplest
method to use and allows circulation
to begin immediately.
Advantages: Advantages:
Note :
OD = Outside Diameter tool joint drill pipe or diameter luar
drill collar. (inc)
SICP = Shut-in casing pressure, psi.
1000 lbs = Minimum Additional weight for overcome friction
between BOP with pipa.
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Stripping w/ Volumetric Control
>1000 B or C
> 1500 - C
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Annular Preventer Stripping into
the hole :
1. When the kick s occurs, immediately install a FOSV (open position) in the
drill string.
2. Close FOSV, close the well using the annular preventer and then HCR.
Inform the company representatif.
3. Make up the top drive/kelly
4. Open FOSV
5. Read and record the stabilize SIDPP , SICP and pit gain.
6. Prepare to strip back to bottom, install gray valve (IBOP), open FOSV.
7. Reduce closing pressure on the annular preventer .
8. Strip into the wellbore (1 ft/sec or v < 5 ft/sec). Ease tool joint as slowly as is
practical through annular preventer element. As wellbore raise, bleed
required volumes into the trip tank. Use a hand-adjustable choke.
9. When the bit reaches bottom, circulate the kick from the wellbore using a
standard kill technique.
▪ Notes : - Fill each stand DP with mud
- lubricate the rubber element using water & soluble oil or water polymer..
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