30XW 9si

AquaForce®
30XW150-400
Water-Cooled Liquid Chillers
Installation Instructions
CONTENTS quenching cloth for unbrazing operations. Have fire extinguisher
Page available for all brazing operations.
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . .1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 WARNING
System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
• SYSTEM PIPING Before performing service or maintenance operations on unit,
• MINIMUM LOOP VOLUME turn off main power switch to unit. Electrical shock could
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 cause personal injury.
Step 1 — Inspect Shipment . . . . . . . . . . . . . . . . . . . . . . .2
Step 2 — Prepare Installation Site . . . . . . . . . . . . . . . .2
Step 3 — Rig and Place Unit . . . . . . . . . . . . . . . . . . . . .24 WARNING
Step 4 — Connect Piping . . . . . . . . . . . . . . . . . . . . . . . .25
• EVAPORATOR FLUID, CONDENSER FLUID, VENT, Improper installation, adjustment, alteration, service, or main-
AND DRAIN PIPING tenance can cause injury or property damage. Refer to this
• CONDENSER FLUID CONTROL VALVE manual. For assistance or additional information, consult a
• INSTALL PRESSURE RELIEF REFRIGERANT VENT qualified installer, service agency, or the gas supplier.
PIPING
• FILL FLUID LOOP
• WATER TREATMENT WARNING
• BRINE UNITS
• PREPARATION FOR YEAR-ROUND OPERATION DO NOT USE TORCH to remove any component. System
• DUAL CHILLER CONTROL contains oil and refrigerant under pressure.
Step 5 — Make Electrical Connections. . . . . . . . . . .33 To remove a component, wear protective gloves and goggles
• FIELD POWER CONNECTIONS and proceed as follows:
• FIELD CONTROL POWER CONNECTIONS a. Shut off electrical power to unit.
• EVAPORATOR PUMP CONTROL
• CONDENSER PUMP CONTROL b. Recover refrigerant to relieve all pressure from system
• CARRIER COMFORT NETWORK® COMMUNICATION using both high-pressure and low pressure ports.
BUS WIRING c. Traces of vapor should be displaced with nitrogen and
• BACNET COMMUNICATION OPTION WIRING the work area should be well ventilated. Refrigerant in
• NON-CCN COMMUNICATION WIRING contact with an open flame produces toxic gases.
• FIELD CONTROL OPTION WIRING d. Cut component connection tubing with tubing cutter and
Step 6 — Install Accessories . . . . . . . . . . . . . . . . . . . .43 remove component from unit. Use a pan to catch any oil
• ENERGY MANAGEMENT MODULE that may come out of the lines and as a gage for how
• REMOTE ENHANCED DISPLAY (OR TOUCH PILOT™ much oil to add to the system.
DISPLAY)
• CONTROL ACCESSORIES e. Carefully unsweat remaining tubing stubs when neces-
• MISCELLANEOUS ACCESSORIES sary. Oil can ignite when exposed to torch flame.
Step 7 — Leak Test Unit . . . . . . . . . . . . . . . . . . . . . . . . .43 Failure to follow these procedures may result in personal
Step 8 — Charge Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 injury or death.
Step 9 — Install Field Insulation and Lagging . . . .44 0
SAFETY CONSIDERATIONS CAUTION

Installation and servicing of air-conditioning equipment can be DO NOT re-use compressor oil or any oil that has been
hazardous due to system pressure and electrical components. Only exposed to the atmosphere. Dispose of oil per local codes and
trained and qualified service personnel should install, repair, or regulations. DO NOT leave refrigerant system open to air any
service air-conditioning equipment. longer than the actual time required to service the equipment.
Untrained personnel can perform basic maintenance functions of Seal circuits being serviced and charge with dry nitrogen to
cleaning coils and filters and replacing filters. All other operations prevent oil contamination when timely repairs cannot be com-
should be performed by trained service personnel. When working pleted. Failure to follow these procedures may result in dam-
on air-conditioning equipment, observe precautions in the litera- age to equipment.
ture, tags and labels attached to the unit, and other safety precau-
tions that may apply.
Follow all safety codes, including ANSI (American National Stan-
dards Institute) Z223.1. Wear safety glasses and work gloves. Use
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300144-01 Printed in U.S.A. Form 30XW-9SI Rev. A Pg 1 5-21 Replaces: 30XW-8SI
CAUTION
This unit uses a microprocessor control system. Do not short
or jumper between terminations on circuit boards or modules;
control or board failure may result.
Be aware of electrostatic discharge (static electricity) when
handling or making contact with circuit boards or module con-
BAD GOOD
nections. Always touch a chassis (grounded) part to dissipate
body electrostatic charge before working inside control center.
Use extreme care when handling tools near boards and when
connecting or disconnecting terminal plugs. Circuit boards can
easily be damaged. Always hold boards by the edges and
avoid touching components and connections.
This equipment uses, and can radiate, radio frequency energy.
If not installed and used in accordance with the instruction BAD GOOD
manual, it may cause interference to radio communications. It Fig. 1 — Tank Baffling
has been tested and found to comply with the limits for a Class
A computing device pursuant to International Standard in
North America EN 61000-2/3 which are designed to provide INSTALLATION
reasonable protection against such interference when operated Step 1 — Inspect Shipment
in a commercial environment. Operation of this equipment in
a residential area is likely to cause interference, in which case Inspect unit for damage upon arrival. If damage is found, immedi-
the user, at his own expense, will be required to take whatever ately file a claim with the shipping company. Verify proper unit
measures may be required to correct the interference. delivery by checking unit nameplate data and the model number
nomenclature shown in Fig. 2. Do not store units in an area ex-
Always store and transport replacement or defective boards in posed to weather because of sensitive control mechanisms and
anti-static shipping bag. electronic devices. Chiller should be stored indoors, protected
from construction dirt and moisture and with temperatures be-
INTRODUCTION tween 40°F (4.4°C) and 120°F (48.9°C) and relative humidity be-
tween 10% and 80% (non-condensing).
These instructions cover installation of 30XW liquid chillers with
electronic controls and units with factory-installed options Step 2 — Prepare Installation Site
(FIOPs). Locate unit indoors. When considering unit location, consult Na-
tional Electrical Code (NEC, U.S.A.) and local code requirements.
System Design Allow sufficient space for wiring, piping, and service. Install unit
SYSTEM PIPING in an area which will not be exposed to ambient temperatures be-
low 50°F (10°C).
Proper system design and installation procedures should be fol-
lowed closely. The system must be constructed with pressure tight Be sure surface beneath unit is level and is capable of supporting
components and thoroughly tested for installation leaks. the operating weight of the unit. See Tables 1 and 2 and Fig. 3-7
for unit mounting and operating weights and dimensions.
Installation of water systems should follow sound engineering
practice as well as applicable local and industry standards. Im- If necessary, add supporting structure (steel beams or reinforced
properly designed or installed systems may cause unsatisfactory concrete slabs) to floor to transfer weight to nearest beams. See
operation and/or system failure. Consult a water treatment special- Fig. 3-5 for clearance details.
ist or appropriate literature for information regarding filtration, Allow the following clearances for service access:
water treatment, and control devices. Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ft (914 mm)
MINIMUM LOOP VOLUME Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ft (914 mm)
Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ft (610 mm)
The preferred minimum loop volume is dependent on the type of Ends . . . . . . . . . . . . . . . . . . . . . . . . tube length at one (either) end;
application. In order to obtain leaving water temperature stability . . 3 ft (914 mm) at opposite end.
for comfort cooling applications, a minimum of 3 gallons per ton
(3.25 liters per kW) is required on all unit sizes. For process cool-
ing applications or applications where high stability is critical, the
loop volume should be increased to 6 to 10 gallons per ton (6.46 to
10.76 liters per kW) of cooling. In order to achieve this volume, it
may be necessary to add a water storage tank to the water loop. If
a storage tank is added to the system, it should be installed on the
return/entering fluid side and properly vented so that the tank can
be completely filled and all air eliminated. Failure to do so could
cause lack of pump stability and poor system operation. Any stor-
age tank that is placed in the water loop should have internal baf-
fles to allow thorough mixing of the fluid. See Fig. 1.
2
30XW – 325 6 – – – 2 – 3 R
30XW – AquaForce® Water-Cooled Packaging/Charging Options

Screw Chiller B – R-134a Refrigerant with Bag and Isolation Valves
C – R-134a Refrigerant with Crate Over Bag and Isolation Valves
D – Nitrogen Refrigerant with Bag and Isolation Valves
Design Series
F – Nitrogen Refrigerant with Crate Over Bag and Isolation Valves
R – R-134a Refrigerant with Bag (Std)
Unit Size (Nominal Tons) (kW) S – R-134a Refrigerant with Crate Over Bag
150 – 150 (528) 250 – 250 (878) 350 – 350 (1231) T – Nitrogen Refrigerant with Bag
175 – 175 (615) 260 – 260 (914) 375 – 375 (1319) V – Nitrogen Refrigerant with Crate Over Bag
185 – 185 (651) 275 – 275 (965) 400 – 400 (1407)
200 – 200 (703) 300 – 300 (1055)
Controls/Communications Options
225 – 225 (791) 325 – 325 (1143)
- – Navigator™ Display
0 – Navigator Display, EMM
Voltage 1 – Navigator Display, GFCI Service Option
1 – 575-3-60 6 – 460-3-60 2 – Navigator Display, EMM, GFCI Service Option
2 – 380-3-60 7 – 200-3-60 3 – Touch Pilot™ Display (Std)
4 – 230-3-60 4 – Touch Pilot, EMM
5 – Touch Pilot, GFCI Service Option
6 – Touch Pilot, EMM, GFCI Service Option
Condenser Options 7 – Navigator Display, BACnet** Translator
- – 2 Pass, NIH, 150 psig (1034 kPa), Victaulic, Discharge Connections (Std) 8 – Navigator Display, EMM, BACnet Translator
0 – 2 Pass, NIH, 150 psig (1034 kPa), Victaulic, Suction Connections 9 – Navigator Display, GFCI Service Option, BACnet Translator
1 – 2 Pass, NIH, 150 psig (1034 kPa), Flange, Discharge Connections B – Navigator Display, EMM, GFCI Service Option, BACnet Translator
2 – 2 Pass, NIH, 150 psig (1034 kPa), Flange, Suction Connections C – Touch Pilot Display, BACnet Translator
3 – 2 Pass, NIH, 300 psig (2068 kPa), Victaulic, Discharge Connections D – Touch Pilot Display, EMM, BACnet Translator
4 – 2 Pass, NIH, 300 psig (2068 kPa), Victaulic, Suction Connections F – Touch Pilot Display, GFCI Service Option, BACnet Translator
5 – 2 Pass, NIH, 260 psig (1793 kPa), Flange, Discharge Connections G – Touch Pilot Display, EMM, GFCI Service Option, BACnet Translator
6 – 2 Pass, NIH, 260 psig (1793 kPa), Flange, Suction Connections H – Navigator Display, LON Translator
7 – 2 Pass, MWB, 150 psig (1034 kPa), Victaulic, Discharge Connections J – Navigator Display, EMM, LON Translator
8 – 2 Pass, MWB, 150 psig (1034 kPa), Victaulic, Suction Connections K – Navigator Display, GFCI Service Option, LON Translator
9 – 2 Pass, MWB, 300 psig (2068 kPa), Victaulic, Discharge Connections L – Navigator Display, EMM, GFCI Service Option, LON Translator
B – 2 Pass, MWB, 300 psig (2068 kPa), Victaulic, Suction Connections M – Touch Pilot Display, LON Translator
C – 2 Pass, MWB, 150 psig (1034 kPa), Flange, Discharge Connections N – Touch Pilot Display, EMM, LON Translator
D – 2 Pass, MWB, 150 psig (1034 kPa), Flange, Suction Connections P – Touch Pilot Display, GFCI Service Option, LON Translator
F – 2 Pass, MWB, 260 psig (1793 kPa), Flange, Discharge Connections Q – Touch Pilot Display, EMM, GFCI Service Option, LON Translator
G – 2 Pass, MWB, 260 psig (1793 kPa), Flange, Suction Connections R – Navigator Display, BACnet Communication
H – 1 Pass, NIH, 150 psig (1034 kPa), Flange, Suction Leaving S – Navigator Display, EMM, BACnet Communication
J – 1 Pass, NIH, 260 psig (1793 kPa), Flange, Suction Leaving T – Navigator Display, GFCI, BACnet Communication
K – 1 Pass, MWB, 150 psig (1034 kPa), Flange, Suction Leaving V – Navigator Display, EMM, GFCI, BACnet Communication
L – 1 Pass, MWB, 260 psig (1793 kPa), Flange, Suction Leaving W – Touch Pilot, BACnet Communication
M – 3 Pass, NIH, 150 psig (1034 kPa), Flange, Suction Leaving X – Touch Pilot, EMM, BACnet Communication
N – 3 Pass, NIH, 260 psig (1793 kPa), Flange, Suction Leaving Y – Touch Pilot, GFCI, BACnet Communication
P – 3 Pass, MWB, 150 psig (1034 kPa), Flange, Suction Leaving Z – Touch Pilot, EMM, GFCI, BACnet Communication
Q – 3 Pass, MWB, 260 psig (1793 kPa), Flange, Suction Leaving
Electrical Options
Heat Machine - – Single Point, XL Starter, Terminal Block (Std 380, 460, 575-v)
- – Std Condenser/Comfort Cooling (Std) 0 – Single Point, Wye-Delta Starter, Terminal Block (Std 200, 230-v)
0 – Std Condenser/Medium Temperature Brine 3 – Dual Point, XL Starter, Terminal Block†
M – Heat Machine/Comfort Cooling 4 – Dual Point, Wye-Delta Starter, Terminal Block†
7 – Single Point, XL Starter, Non-Fused Disconnect
8 – Single Point, Wye-Delta, Non-Fused Disconnect
Evaporator Options C – Dual Point, XL Starter, Non-Fused Disconnect†
- – 2 Pass, NIH, 150 psig (1034 kPa), Victaulic, Discharge Connections (Std) D – Dual Point, Wye-Delta Starter, Non-Fused Disconnect†
0 – 2 Pass, NIH, 150 psig (1034 kPa), Victaulic, Suction Connections H – Single Point, XL Starter, Terminal Block, CPT
1 – 2 Pass, NIH, 150 psig (1034 kPa), Flange, Discharge Connections J – Single Point, Wye-Delta Starter, Terminal Block, CPT
2 – 2 Pass, NIH, 150 psig (1034 kPa), Flange, Suction Connections M – Dual Point, XL Starter, Terminal Block, CPT†
3 – 2 Pass, NIH, 300 psig (2068 kPa), Victaulic, Discharge Connections N – Dual Point, Wye-Delta Starter, Terminal Block, CPT†
4 – 2 Pass, NIH, 300 psig (2068 kPa), Victaulic, Suction Connections R – Single Point, XL Starter, Non-Fused Disconnect, CPT
5 – 2 Pass, NIH, 260 psig (1793 kPa), Flange, Discharge Connections S – Single Point, Wye-Delta, Non-Fused Disconnect, CPT
6 – 2 Pass, NIH, 260 psig (1793 kPa), Flange, Suction Connections W – Dual Point, XL Starter, Non-Fused Disconnect, CPT†
7 – 2 Pass, MWB, 150 psig (1034 kPa), Victaulic, Discharge Connections X – Dual Point, Wye-Delta Starter, Non-Fused Disconnect, CPT†
8 – 2 Pass, MWB, 150 psig (1034 kPa), Victaulic, Suction Connections
9 – 2 Pass, MWB, 300 psig (2068 kPa), Victaulic, Discharge Connections
Refrigeration Circuit Options*
B – 2 Pass, MWB, 300 psig (2068 kPa), Victaulic, Suction Connections
C – 2 Pass, MWB, 150 psig (1034 kPa), Flange, Discharge Connections 2 – Standard Unit
D – 2 Pass, MWB, 150 psig (1034 kPa), Flange, Suction Connections 4 – Insulation Package
F – 2 Pass, MWB, 260 psig (1793 kPa), Flange, Discharge Connections 5 – Suction Service Valves
6 – Insulation Package and Suction Service Valves
G – 2 Pass, MWB, 260 psig (1793 kPa), Flange, Suction Connections
B – Minimum Load Control
H – 1 Pass, NIH, 150 psig (1034 kPa), Flange, Suction Leaving
D – Minimum Load Control and Insulation Package
J – 1 Pass, NIH, 260 psig (1793 kPa), Flange, Suction Leaving
F – Suction Service Valves and Minimum Load Control
K – 1 Pass, MWB, 150 psig (1034 kPa), Flange, Suction Leaving G – Suction Service Valves and Minimum Load Control and Insulation
L – 1 Pass, MWB, 260 psig (1793 kPa), Flange, Suction Leaving L – Condenser Insulation for Heat Machine
M – 3 Pass, NIH, 150 psig (1034 kPa), Flange, Suction Leaving N – Condenser Insulation for Heat Machine and Insulation Package
P – 3 Pass, NIH, 260 psig (1793 kPa), Flange, Suction Leaving P – Suction Service Valves and Condenser Insulation for Heat Machine
R – 3 Pass, MWB, 150 psig (1034 kPa), Flange, Suction Leaving Q – Suction Service Valves, Condenser Insulation for Heat Machine
T – 3 Pass, MWB, 260 psig (1793 kPa), Flange, Suction Leaving and Insulation Package
V – Minimum Load Control and Condenser Insulation for Heat Machine
X – Minimum Load Control, Condenser Insulation for Heat Machine
and Insulation Package
Y – Suction Service Valves, Minimum Load
Control and Condenser Insulation for Heat Machine
LEGEND Z – Suction Service Valves, Minimum Load Control, Condenser
Insulation for Heat Machine and Insulation Package
CPT — Control Power Transformer MWB — Marine Waterbox
EMM — Energy Management Module NIH — Nozzle-In-Head
GFCI — Ground Fault Circuit Interrupter XL — Across-the-Line Start
LON — Local Operating Network
*Evaporator insulation is standard.
†Available on unit sizes 325-400 only.
**BACnet is a registered trademark of ASHRAE (American Society of Heating,
Refrigerating and Air-Conditioning Engineers).
Fig. 2 — Unit Model Number Nomenclature
3
Table 1 — 30XW150-400 Unit Physical Data — English
30XW UNIT SIZE 150 175 185 200 225 250
NOMINAL CAPACITY (tons) 150 175 185 200 225 250
UNIT WEIGHT (lb) (Operating/Shipping) 7281/6826 7421/6966 7356/6901 7551/7096 9936/9217 10,010/9,291
COMPRESSORS Semi-hermetic, twin screw
Compressor Speed (rpm) 3500
Compressor Model Number (qty) 06TU483 (1) 06TU483 (1) 06TU554 (1) 06TU554 (1) 06TV680 (1) 06TV680 (1)
Unloading Type Slide Valve
Minimum Step Capacity % (standard) 15%
Minimum Step Capacity % (standard with 10%
optional minimum load control)
Minimum Step Capacity % (heat machine) 30% 30% 30% 30% 20% 20%
Minimum Step Capacity % (heat machine
with optional minimum load control) 20% 20% 20% 20% 15% 15%
Economizer No Yes No Yes No Yes
Temperature Relief Valve Connection — 3/8 — 3/8 — 3/8
(in. SAE Flare) (2 per circuit)
Discharge Line
Relief Valve Connection (in. SAE Flare) 3/
8
(1 per circuit)
Relief Valve Setting (psig) 350
Flow Rate (lb air/min) 6.3
REFRIGERANT HFC, R-134a
Charge (lb) Circuit A 290 300 290 300 420 430
Charge (lb) Circuit B — — — — — —
OIL, ISO Viscosity Grade POE, 220
Charge (gal.) Circuit A 6 6 6 6 8 8
Charge (gal.) Circuit B — — — — — —
EVAPORATOR
Net Fluid Volume (gal.) 33.2 33.2 33.2 33.2 46.3 46.3
Maximum Refrigerant Pressure (psig) 220
Maximum Fluid Side Pressure (psig)
Standard 150
Optional 300 (260 for flange)
Fluid Connections
Inlet and Outlet (in.)
1-Pass NIH or MWB Flange (optional) 6
2-Pass NIH Victaulic (standard) 6 6 6 6 8 8
2-Pass MWB Victaulic (optional) 6
Drain (in. NPT) 3/8
Relief Valve Connection (in. NPTF) 3/4
Quantity Per Circuit 1
CONDENSER
Net Fluid Volume (gal.) 33.5 33.5 33.5 33.5 52.0 52.0
Maximum Refrigerant Pressure (psig)
Standard Condenser 300
Heat Machine 300
Standard 150
Heat Machine 300 (260 for flange)
Fluid Connections
3-Pass NIH Flange (optional) 4 4 4 4 6 6
3-Pass MWB Flange (optional) 6
Drain (in. NPT) 3/8
Relief Valve Connection (in. NPTF) 3/4 / 3/4
(Standard/Heat Machine)
Quantity Per Circuit 2/2
Relief Valve Setting (psig) 220/300
Flow Rate (lb air/min) 31.7/46.6
Temperature Relief Valve Connection 1/4
(in. SAE Flare)
Liquid Line (Qty per Circuit) 2 1 2 1 2 1
CHASSIS DIMENSIONS (ft-in.)
Length 10 - 7/8 10 - 1011/16
Width 3 - 73/8 4-0
Height 5 - 107/8 6 - 613/16
LEGEND NOTES:
HFC — Hydrofluorocarbon 1. Weights are shown for standard chiller (2-pass, nozzle-in-head,
MWB — Marine Waterbox Victaulic water boxes).
NIH — Nozzle-In-Head 2. Liquid line temperature relief valve is located in the line for econo-
NPTF — National Pipe Thread Female mizer units, in the filter drier cover plate for non-economized units.
POE — Polyolester
SAE — Society of Automotive Engineers
4
Table 1 — 30XW150-400 Unit Physical Data — English (cont)
30XW UNIT SIZE 260 275 300 325 350 375 400
NOMINAL CAPACITY (tons) 260 275 300 325 350 375 400
14,319/ 14,515/ 14,468/ 14,759/
UNIT WEIGHT (lb) (Operating/Shipping) 9956/9237 10,029/9,311 10,043/9,324 13,173 13,369 13,323 13,614
Compressor Speed (rpm) 3500
Compressor Model Number (qty) 06TV753 (1) 06TV753 (1) 06TV819 (1) 06TU483 (2) 06TU483 (2) 06TU554 (2) 06TU554 (2)
Minimum Step Capacity % (standard) 15% 15% 15% 8% 8% 8% 8%
Minimum Step Capacity % (standard with 10% 10% 10% 5.5% 5.5% 5.5% 5.5%
Minimum Step Capacity % (heat machine) 20%
Minimum Step Capacity % (heat machine 15%
with optional minimum load control)
Economizer No Yes Yes No Yes No Yes
Temperature Relief Valve Connection — 3/8 3/8 — 3/8 — 3/8
Discharge Line
Relief Valve Connection (in. SAE Flare) 3/8
(1 per circuit)
Charge (lb) Circuit A 420 430 430 260 270 260 270
Charge (lb) Circuit B — — — 260 270 260 270
Charge (gal.) Circuit A 8 8 8 6 6 6 6
Charge (gal.) Circuit B — — — 6 6 6 6
EVAPORATOR
Net Fluid Volume (gal.) 46.3 46.3 46.3 76.0 76.0 76.0 76.0
Maximum Refrigerant Pressure (psig) 220
Standard 150
Fluid Connections
2-Pass NIH Victaulic (standard) 8
Drain (in. NPT) 3/8
CONDENSER
Net Fluid Volume (gal.) 52.0 52.0 52.0 82.6 82.6 82.6 82.6
Maximum Refrigerant Pressure (psig)
Heat Machine 300
Standard 150
Fluid Connections
3-Pass NIH Flange (optional) 6
Drain (in. NPT) 3/8
Relief Valve Setting (psig) 220/300
Flow Rate (lb air/min) 31.7/46.6
(in. SAE Flare)
Liquid Line (Qty per Circuit) 2 1 1 2 1 2 1
CHASSIS DIMENSIONS (ft-in.)
Length 10 - 1011/16 13 - 33/4
Width 4-0 4-0
Height 6 - 613/16 6 - 611/16
LEGEND NOTES:
POE — Polyolester
5
Table 2 — 30XW150-400 Unit Physical Data — SI
30XW UNIT SIZE 150 175 185 200 225 250
NOMINAL CAPACITY (kW) 528 615 651 703 791 878
UNIT WEIGHT (kg) (Operating/Shipping) 3303/3096 3366/3160 3337/3130 3425/3219 4507/4181 4540/4214
Compressor Speed (r/s) 58.3
Compressor Model Number (qty) 06TU483 (1) 06TU483 (1) 06TU554 (1) 06TU554 (1) 06TV680 (1) 06TV680 (1)
Minimum Step Capacity % (standard) 15%
Minimum Step Capacity % (standard with 10%
Minimum Step Capacity % (heat machine) 30% 30% 30% 30% 20% 20%
Minimum Step Capacity % (heat machine with
20% 20% 20% 20% 15% 15%
Economizer No Yes No Yes No Yes
Temperature Relief Valve Connection — 3/8 — 3/8 — 3/8
Discharge Line
(1 per circuit)
Relief Valve Setting (kPa) 2413
Flow Rate (kg air/min) 2.86
Charge (kg) Circuit A 131.5 136.1 131.5 136.1 190.5 195.0
Charge (kg) Circuit B — — — — — —
Charge (L) Circuit A 22.7 22.7 22.7 22.7 30.3 30.3
Charge (L) Circuit B — — — — — —
EVAPORATOR
Net Fluid Volume (L) 125.7 125.7 125.7 125.7 175.3 175.3
Maximum Refrigerant Pressure (kPa) 1517
Maximum Fluid Side Pressure (kPa)
Standard 1034
Fluid Connections
Drain (in. NPT) 3/8
CONDENSER
Net Fluid Volume (L) 126.8 126.8 126.8 126.8 196.8 196.8
Maximum Refrigerant Pressure (kPa)
Heat Machine 2068
Standard 1034
Fluid Connections
3-Pass NIH Flange (optional) 4 4 4 4 6 6
Drain (in. NPT) 3/8
Relief Valve Setting (kPa) 1517/2068
Flow Rate (kg air/min) 14.38/21.1
(in. SAE Flare)
Liquid Line (Qty per Circuit) 2 1 2 1 2 1
CHASSIS DIMENSIONS (mm)
Length 3070.2 3319.5
Width 1139.8 1219.2
Height 1806.6 2001.8
LEGEND NOTES:
POE — Polyolester
6
Table 2 — 30XW150-400 Unit Physical Data — SI (cont)
30XW UNIT SIZE 260 275 300 325 350 375 400
NOMINAL CAPACITY (kW) 914 965 1053 1143 1231 1319 1407
UNIT WEIGHT (kg) (Operating/Shipping) 4516/4190 4549/4223 4555/4229 6495/5975 6584/6064 6563/6043 6695/6175
Compressor Speed (r/s) 58.3
Compressor Model Number (qty) 06TV753 (1) 06TV753 (1) 06TV819 (1) 06TU483 (2) 06TU483 (2) 06TU554 (2) 06TU554 (2)
Minimum Step Capacity % (standard) 15% 15% 15% 8% 8% 8% 8%
Minimum Step Capacity % (standard with 10% 10% 10% 5.5% 5.5% 5.5% 5.5%
Minimum Step Capacity % (heat machine) 20%
Minimum Step Capacity % (heat machine 15%
with optional minimum load control)
Economizer No Yes Yes No Yes No Yes
Temperature Relief Valve Connection — 3/8 3/8 — 3/8 — 3/8
Discharge Line
(1 per circuit)
Charge (kg) Circuit A 190.5 195.0 195.0 117.9 122.5 117.9 122.5
Charge (kg) Circuit B — — — 117.9 122.5 117.9 122.5
Charge (L) Circuit A 30.3 30.3 30.3 22.7 22.7 22.7 22.7
Charge (L) Circuit B — — — 22.7 22.7 22.7 22.7
EVAPORATOR
Net Fluid Volume (L) 175.3 175.3 175.3 287.7 287.7 287.7 287.7
Maximum Refrigerant Pressure (kPa) 1517
Standard 1034
Fluid Connections
Drain (in. NPT) 3 /8
Relief Valve Connection (in. NPTF) 3 /4
CONDENSER
Net Fluid Volume (L) 196.8 196.8 196.8 312.7 312.7 312.7 312.7
Maximum Refrigerant Pressure (kPa)
Heat Machine 2068
Standard 1034
Fluid Connections
3-Pass NIH Flange (optional) 6
Drain (in. NPT) 3 /8
Relief Valve Setting (kPa) 1517/2068
Flow Rate (kg air/min) 14.38/21.1
(in. SAE Flare)
Liquid Line (Qty per Circuit) 2 1 1 2 1 2 1
CHASSIS DIMENSIONS (mm)
Length 3319.5 4057.7
Width 1219.2 1215.0
Height 2001.8 1998.7
LEGEND NOTES:
POE — Polyolester
7
STANDARD 30XW150-200 UNIT DIMENSIONS
MOUNTING LOCATION WEIGHT
OPERATING WEIGHT
30XW UNIT SIZE 1 2 3 4
lb kg lb kg lb kg lb kg lb kg
150 7281 3303 1312 595 1772 804 1785 810 2411 1094
175 7421 3366 1338 607 1806 819 1820 825 2457 1115
185 7356 3336 1326 601 1790 812 1804 818 2436 1105
200 7551 3425 1361 617 1838 834 1852 840 2500 1134
NOTE: Weights shown for standard chiller (2 pass with NIH, Victaulic waterboxes).
30XW150-200 UNIT AND WATERBOX SPECIFICATIONS

A EVAPORATOR HEAT EXCHANGER LENGTH — 9'-1 1/16" [2770 MM] C
B CONDENSER HEAT EXCHANGER LENGTH — 9'-1 1/16" [2770 MM] D
Overall Length = Larger of A or B + 9’-1 1/16” [2770 mm] + larger of C or D, where:
A = evaporator discharge end water box length B = condenser discharge end water box length
C = evaporator suction end water box length D = condenser suction end water box length
WATER BOX ADDITIONAL LENGTH ADDERS WATER BOX WEIGHT ADDERS

TYPE EVAP COND EVAP COND
ft-in. mm ft-in. mm lb kg lb kg
Return Cover 0-4 1/16 103 0-4 3/8 111 Std Std Std Std
NIH 2 Pass Vic 0-7 1/8 181 0-7 7/16 189 Std Std Std Std
NIH 2 Pass FL 0-4 5/8 117 1-1 7/8 352 137 62.1 146 66.2
NIH 1 Pass FL 1-0 5/8 321 1-1 7/8 352 188 85.3 244 110.7
NIH 3 Pass FL 1-0 5/8 321 1-1 7/8 352 198 89.8 185 83.9
MWB 2 Pass Vic 1-4 5/16 414 1-4 5/16 414 232 105.2 274 124.3
MWB 2 Pass FL 1-4 5/16 414 1-4 5/16 414 265 120.2 357 161.9
MWB 1 Pass FL 1-4 5/16 414 1-4 5/16 414 508 230.4 598 271.3
MWB 3 Pass FL 1-4 5/16 414 1-4 5/16 414 539 244.5 706 320.2
LEGEND
MWB —Marine Waterbox
NIH —Nozzle-In-Head
NOTES:
1. Add the additional weight to the standard unit operating weight to find the total weight of the unit.
2. Denotes center of gravity.
3. Dimensions shown in ft-in. [mm] unless noted.
4. The recommended service clearance for the machine is 3 ft [914 mm] at the front and rear, 2 ft [610 mm] at the top, and the tube length at one
end and 3 ft [914 mm] at the opposite end. Consult local electrical codes for minimum clearance requirements on control panel side.
5. Victaulic nozzles are standard on all units. A flow switch is factory-installed in evaporator inlet Victaulic nozzle.
6. Maximum fluid side pressure of condenser or evaporator is 150 psig [1034 kPa] (standard) or 300 psig [2068 kPa] (optional).
7. Operating weight includes weight of water, refrigerant, and oil.
Fig. 3 — 30XW150-200 Unit Dimensions
8
FRONT VIEW — DISCHARGE END
WIDTH
Fig. 3 — 30XW150-200 Unit Dimensions (cont)
9
SIDE VIEW
3/8”
PRESSURE
ISOLATION VALVE
3/8” (OPTIONAL)
3/8”
ISOLATION VALVE
(OPTIONAL)
619 mm
“A”
(SEE TABLE BELOW)
CHILLER DIMENSIONS LEGEND

PASSES WATER BOX ADDED 1P — 1 Pass
CONNECTION COOLER/ COOLER/ PRESSURE NOZZLE “A” 2P — 2 Pass
WGT
PSIG TYPE ft-in. [mm] 3P — 3 Pass
COND COND lb [kg]
FLG — Flange
STD ENDS 2P / 2P NIH / NIH 150 OR 300 VIC 10- 0 7/8 [3071] 0 MLV — Minimum Load Valve
STD ENDS 2P / 2P NIH / NIH 150 OR 300 FLG 10-10 1/16 [3304] 283 [128] MWB — Marine Water Box
NIH — Nozzle-In-Head
STD ENDS 2P / 2P NIH / MWB 150 OR 300 VIC 10- 9 13/16 [3297] 274 [124] OPP ENDS — Opposite Ends
STD ENDS 2P / 2P NIH / MWB 150 OR 300 FLG 10- 9 13/16 [3297] 357 [162] SAE — Society of Automotive Engineers
SSV — Suction Service Valve
STD ENDS 2P / 2P MWB / NIH 150 OR 300 VIC 10- 9 13/16 [3297] 231 [105] STD ENDS — Standard Ends
STD ENDS 2P / 2P MWB / NIH 150 OR 300 FLG 10- 9 13/16 [3297] 265 [120] VIC — Victaulic
STD ENDS 2P / 2P MWB / MWB 150 OR 300 VIC 10- 9 13/16 [3297] 505 [229]
STD ENDS 2P / 2P MWB / MWB 150 OR 300 FLG 10- 9 13/16 [3297] 621 [282]
STD ENDS 2P / 3P NIH / NIH 150 OR 300 FLG 11- 4 5/8 [3469] 322 [146]
STD ENDS 2P / 3P NIH / MWB 150 OR 300 FLG 11- 9 3/4 [3600] 843 [382]
OPP ENDS 1P / 1P NIH / NIH 150 OR 300 FLG 11- 4 13/16 [3474] 432 [196]
OPP ENDS 1P / 1P NIH / MWB 150 OR 300 FLG 11- 9 3/4 [3600] 787 [357]
OPP ENDS 1P / 1P MWB / NIH 150 OR 300 FLG 11- 9 3/4 [3600] 751 [341]
OPP ENDS 1P / 1P MWB / MWB 150 OR 300 FLG 11- 9 3/4 [3600] 1106 [502]
OPP ENDS 2P / 2P NIH / NIH 150 OR 300 VIC 10- 0 7/8 [3071] 0
OPP ENDS 2P / 2P NIH / NIH 150 OR 300 FLG 10-10 1/16 [3304] 283 [128]
OPP ENDS 2P / 2P NIH / MWB 150 OR 300 VIC 10- 9 13/16 [3297] 274 [124]
OPP ENDS 2P / 2P MWB / NIH 150 OR 300 VIC 10- 9 13/16 [3297] 231 [105]
OPP ENDS 2P / 2P MWB / MWB 150 OR 300 VIC 10- 9 13/16 [3297] 505 [229]
10
NIH EVAPORATOR
WATERBOX FLANGE DETAIL
COMPRESSOR
DISCHARGE END
COMPRESSOR
SUCTION END NIH EVAPORATOR
VICTAULIC
30XW UNIT NUMBER
OF A B CONNECTION
SIZE PASSES in. (mm) in. (mm) SIZE, in. (mm)
2 59/16 (142) 59/16 (142) 6 (152)
150-200 1 — — —
3 — — —
COMPRESSOR
DISCHARGE END FLANGE
30XW UNIT NUMBER
OF A B CONNECTION
2 413/16 (122) 413/16 (122)) 6 (152)
150-200 1 0 (0) 0 (0) 6 (152)
3 411/16 (119) 411/16 (119) 6 (152)
COMPRESSOR
SUCTION END
MARINE EVAPORATOR
COMPRESSOR COMPRESSOR
DISCHARGE END DISCHARGE END
SUCTION END SUCTION END
MARINE EVAPORATOR
30XW NUMBER A B CONNECTION
UNIT OF in. (mm) in. (mm) SIZE, in. (mm)
SIZE PASSES
2 6 (152) 6 (152) 6 (152)
150-200 1* 6 (152) 6 (152) 6 (152)
3* 6 (152) 6 (152) 6 (152)
* Flange only. Not available on Victaulic.

11
NIH CONDENSER
COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

DISCHARGE END DISCHARGE END DISCHARGE END DISCHARGE END

SUCTION END SUCTION END SUCTION END SUCTION END

SIZE PASSES
2 6 (152) 55/8 (142) 6 (152)
150-200 1* 0 (0) 0 (0) 6 (152)
3* 7 (178) 7 (178) 4 (102)
MARINE CONDENSER


30XW NUMBER A B CONNECTION SIZE,

UNIT OF in. (mm) in. (mm) in. (mm)
SIZE PASSES
2 57/8 (149) 57/8 (149) 6 (152)
150-200 1* 57/8 (149) 57/8 (149) 6 (152)
3* 57/8 (149) 57/8 (149) 6 (152)
12
OPERATING WEIGHT
225 9,936 4506 1901 862 2390 1084 2501 1134 3144 1426
250 10,010 4541 1915 869 2408 1092 2520 1143 3168 1437
260 9,956 4516 1905 864 2395 1086 2506 1137 3151 1429
275 10,029 4549 1919 870 2412 1094 2524 1145 3174 1440
300 10,043 4557 1921 872 2416 1096 2528 1147 3178 1442

A EVAPORATOR HEAT EXCHANGER LENGTH — 9' - 8 15/16" [2970 mm] C
B CONDENSER HEAT EXCHANGER LENGTH — 9' - 8 15/16" [2970 mm] D
Overall Length = Larger of A or B + 9’- 8 15/16” [2970] + larger of C or D, where:

NIH 2 Pass FL 1-1 7/8 352 1-1 7/8 352 151 68.5 170 77.1
NIH 1 Pass FL 1-1 7/8 352 1-1 7/8 352 224 101.6 268 121.6
NIH 3 Pass FL 1-1 7/8 352 1-1 7/8 352 237 107.6 319 144.7
MWB 2 Pass Vic 1-4 5/16 414 1-4 5/16 414 278 126.1 285 129.3
MWB 2 Pass FL 1-4 5/16 414 1-4 5/16 414 311 141.1 335 152.0
MWB 1 Pass FL 1-4 5/16 414 1-4 5/16 414 600 272.2 607 275.3
MWB 3 Pass FL 1-4 5/16 414 1-4 5/16 414 635 288.0 929 421.4
LEGEND
NOTES:
4. The recommended service clearance for the machine is 3 ft [914 mm] at the front and rear, 2 ft [610 mm] at the top, and the tube length at
one end and 3 ft [914 mm] at the opposite end. Consult local electrical codes for minimum clearance requirements on control panel side.
13
FRONT VIEW — DISCHARGE END
WIDTH
14
SIDE VIEW
2’ - 0” [609 mm] CLEARANCE
COMPRESSOR REMOVAL
SSV (OPTIONAL)
3/4” NPT RELIEF

CONN FEMALE
(2) 3/4” NPT RELIEF 3/8” SAE FLARE

CONN FEMALE PRESSURE
COMP RELIEF VALVE
ISOLATION VALVE
COOLER (OPTIONAL)
3/8” NPT
VENT CONN
3/8” NPT
DRAIN CONN
TUBE REMOVAL
CONDENSER
CLEARANCE
10’ - 6” [3200 mm]
EITHER END
ISOLATION VALVE
(OPTIONAL)
4’ - 8 3/8” 2’ - 5 1/16”
[1432 mm] [738 mm]
CHILLER MLV (OPTIONAL) CHILLER DISCHARGE END
SUCTION END MOUNTING MOUNTING
LOCATION LOCATION
4’ - 5 7/16”
[1357 mm]
9’ - 8 15/16”
[2971 mm]
“A”
(SEE TABLE BELOW)
CHILLER DIMENSIONS
PASSES WATER BOX ADDED
CONNECTION COOLER/ COOLER/ PRESSURE NOZZLE “A” WGT
PSIG TYPE ft-in. [mm]
COND COND lb [kg]
STD ENDS 2P / 2P NIH / NIH 150 OR 300 VIC 10-10 11/16 [3320] 0
STD ENDS 2P / 2P NIH / MWB 150 OR 300 VIC 11- 6 9/16 [3519] 285 [129]
STD ENDS 2P / 2P MWB / NIH 150 OR 300 VIC 11- 6 9/16 [3519] 278 [126]
STD ENDS 2P / 2P MWB / NIH 150 OR 300 FLG 11- 6 9/16 [3519] 311 [141]
STD ENDS 2P / 2P MWB / MWB 150 OR 300 VIC 11- 6 9/16 [3519] 563 [255]
STD ENDS 2P / 2P MWB / MWB 150 OR 300 FLG 11- 6 9/16 [3519] 646 [293]
OPP ENDS 2P / 2P NIH / MWB 150 OR 300 VIC 11- 6 9/16 [3519] 285 [129]
OPP ENDS 2P / 2P NIH / MWB 150 OR 300 FLG 11- 6 9/16 [3519] 335 [152] LEGEND
1P — 1 Pass
OPP ENDS 2P / 2P MWB / NIH 150 OR 300 VIC 11- 6 9/16 [3519] 278 [126] 2P — 2 Pass
OPP ENDS 2P / 2P MWB / NIH 150 OR 300 FLG 11- 6 9/16 [3519] 311 [141] 3P — 3 Pass
MLV — Minimum Load Valve
OPP ENDS 2P / 2P MWB / MWB 150 OR 300 VIC 11- 6 9/16 [3519] 563 [255]
NIH — Nozzle-In-Head
OPP ENDS 2P / 2P MWB / MWB 150 OR 300 FLG 11- 6 9/16 [3519] 646 [293] OPP ENDS — Opposite Ends
SSV — Suction Service Valve
OPP ENDS 3P / 1P NIH / MWB 150 OR 300 FLG 12- 5 5/8 [3800] 844 [383] STD ENDS — Standard Ends
15
NIH EVAPORATOR
COMPRESSOR
DISCHARGE END
COMPRESSOR
SUCTION END NIH EVAPORATOR
VICTAULIC
30XW UNIT NUMBER
OF A B CONNECTION
2 511/16 (145) 511/16 (145) 8 (203)
225-300 1 — — —
3 — — —
COMPRESSOR
FLANGE
DISCHARGE END 30XW UNIT NUMBER
OF A B CONNECTION
2 55/8 (142) 55/8 (142) 6 (152)
225-300 1 0 (0) 0 (0) 6 (152)
3 51/2 (140) 51/2 (140) 6 (152)
COMPRESSOR
SUCTION END
MARINE EVAPORATOR
MARINE EVAPORATOR
SIZE PASSES
2 65/16 (160) 65/16 (160) 6 (152)
225-300 1* 65/16 (160) 65/16 (160) 6 (152)
3* 65/16 (160) 65/16 (160) 6 (152)
16
NIH CONDENSER


30XW NUMBER CONNECTION SIZE,

A B in. (mm)
UNIT OF in. (mm) in. (mm)
SIZE PASSES FLANGE VICTAULIC
2 611/16 (170) 611/16 (170) 6 (152) 8 (203)
325-400 1 0 (0) 0 (0) 6 (152) —
3 73/16 (198) 73/16 (198) 6 (152) —
MARINE CONDENSER


30XW NUMBER A B CONNECTION SIZE,

UNIT OF in. (mm) in. (mm) in. (mm)
SIZE PASSES
2 73/8 (188) 73/8 (188) 6 (152)
225-300 1* 73/8 (188) 73/8 (188) 6 (152)
3* 73/8 (188) 73/8 (188) 6 (152)
17
OPERATING WEIGHT
325 14,319 6495 3770 1710 3891 1765 3277 1486 3381 1534
350 14,515 6584 3822 1734 3944 1789 3322 1507 3428 1555
375 14,468 6563 3810 1728 3931 1783 3311 1502 3417 1550
400 14,759 6695 3886 1763 4010 1819 3378 1532 3485 1581

A EVAPORATOR HEAT EXCHANGER LENGTH — 12' - 2" [3708 mm] C
B CONDENSER HEAT EXCHANGER LENGTH — 12' - 2" [3708 mm] D
Overall Length = Larger of A or B + 12’- 2” [3708] + larger of C or D, where:

NIH 2 Pass FL 1-0 5/8 321 1-1 7/8 352 158 71.7 174 78.9
NIH 1 Pass FL 1-0 5/8 321 1-1 7/8 352 241 109.3 268 121.6
NIH 3 Pass FL 1-0 5/8 321 1-1 7/8 352 253 114.8 318 144.2
MWB 2 Pass Vic 1-4 5/16 414 1-4 5/16 414 276 125.2 278 126.1
MWB 2 Pass FL 1-4 5/16 414 1-4 5/16 414 355 161.0 362 164.2
MWB 1 Pass FL 1-4 5/16 414 1-4 5/16 414 611 277.1 651 295.3
MWB 3 Pass FL 1-4 5/16 414 1-4 5/16 414 657 298.0 928 420.9
LEGEND
NOTES:
4. The recommended service clearance for the machine is 3 ft [914 mm] at the front and rear, 2 ft [610 mm] at the top and the tube length at one
end and 3 ft [914 mm] at the opposite end. Consult local electrical codes for minimum clearance requirements on control panel side.
18
FRONT VIEW
FRONT VIEW —
— DISCHARGE
DISCHARGE END
END
WIDTH
19
SIDE VIEW
2' [609 mm] CLEARANCE
1/4" SAE FLARE COMPRESSOR REMOVAL 6'-3"
TEMPERATURE [1906 mm]
RELIEF VALVE
3/4" NPT RELIEF SSV (OPTIONAL) 3/4" NPT RELIEF
CONN FEMALE CONN FEMALE (2) 3/4" NPT RELIEF
SSV (OPTIONAL) CONN FEMALE
(2) 3/4" NPT RELIEF COMP A

CONN FEMALE COMP B 1/4" SAE FLARE
TEMPERATURE
RELIEF VALVE
COOLER
3/8" NPT
VENT CONN
3/8" NPT TUBE REMOVAL
DRAIN CONN CLEARANCE
12'-6" [3861 mm]
EITHER END
CONDENSER
ISOLATION VALVES
(OPTIONAL)
MLV (OPTIONAL) ISOLATION VALVE

ISOLATION VALVE MLV (OPTIONAL) 2' - 3-9/16" 1-1/4" (OPTIONAL)
(OPTIONAL) [701 mm] [32 mm] CHILLER
CHILLER MOUNTING
MOUNTING LOCATION
LOCATION
4' - 8-7/16"
[1433 mm]
6'-3/8" 6'-3/8"
[1837 mm] [1837 mm]
12'-2"
[3708 mm]
“A”
(SEE TABLE BELOW)
CHILLER DIMENSIONS LEGEND

PASSES WATER BOX ADDED 1P — 1 Pass
CONNECTION COOLER/ COOLER/ PRESSURE NOZZLE “A” WGT 2P — 2 Pass
PSIG TYPE ft-in. [mm]
COND COND lb [kg] 3P — 3 Pass
STD ENDS 2P / 2P NIH / NIH 150 OR 300 VIC 13- 3 3/4 [4058] 0 FLG — Flange
MLV — Minimum Load Valve
STD ENDS 2P / 2P NIH / NIH 150 OR 300 FLG 13- 9 1/16 [4193] 331 [150] MWB — Marine Water Box
STD ENDS 2P / 2P NIH / MWB 150 OR 300 VIC 13-11 9/16 [4256] 278 [126] NIH — Nozzle-In-Head
OPP ENDS — Opposite Ends
STD ENDS 2P / 2P NIH / MWB 150 OR 300 FLG 13-11 9/16 [4256] 362 [164] SAE — Society of Automotive Engineers
STD ENDS 2P / 2P MWB / NIH 150 OR 300 VIC 13-11 9/16 [4256] 276 [125] SSV — Suction Service Valve
STD ENDS — Standard Ends
STD ENDS 2P / 2P MWB / NIH 150 OR 300 FLG 13-11 9/16 [4256] 355 [161] VIC — Victaulic
STD ENDS 2P / 2P MWB / MWB 150 OR 300 VIC 13-11 9/16 [4256] 555 [252]
STD ENDS 2P / 2P MWB / MWB 150 OR 300 FLG 13-11 9/16 [4256] 717 [325]
STD ENDS 2P / 3P NIH / MWB 150 OR 300 FLG 14-10 9/16 [4535] 1086 [493]
OPP ENDS 1P / 1P NIH / MWB 150 OR 300 FLG 14-10 9/16 [4535] 892 [405]
OPP ENDS 1P / 1P MWB / NIH 150 OR 300 FLG 14-10 9/16 [4535] 880 [399]
OPP ENDS 1P / 1P MWB / MWB 150 OR 300 FLG 14-10 9/16 [4535] 1262 [572]
OPP ENDS 2P / 2P NIH / MWB 150 OR 300 VIC 13-11 9/16 [4256] 278 [126]
OPP ENDS 2P / 2P MWB / NIH 150 OR 300 VIC 13-11 9/16 [4256] 276 [125]
OPP ENDS 2P / 2P MWB / MWB 150 OR 300 VIC 13-11 9/16 [4256] 555 [252]
OPP ENDS 2P / 2P NWB / MWB 150 OR 300 FLG 13-11 9/16 [4256] 717 [325]
OPP ENDS 3P / 1P MWB / MWB 150 OR 300 FLG 14-10 9/16 [4535] 1308 [593]
20
NIH EVAPORATOR
COMPRESSOR
DISCHARGE END
COMPRESSOR
SUCTION END
NIH EVAPORATOR
VICTAULIC
30XW UNIT NUMBER
OF A B CONNECTION
2 611/16 (170) 611/16 (170) 8 (203)
325-400 1 — — —
COMPRESSOR 3 — — —
DISCHARGE END
FLANGE
30XW UNIT NUMBER
OF A B CONNECTION
2 513/16 (148) 513/16 (148) 6 (152)
325-400 1 0 (0) 0 (0) 6 (152)
3 513/16 (148) 513/16 (148) 6 (152)
COMPRESSOR
SUCTION END
MARINE EVAPORATOR
MARINE EVAPORATOR
SIZE PASSES
2 71/8 (180) 71/8 (180) 6 (152)
325-400 1* 71/8 (180) 71/8 (180) 6 (152)
3* 71/8 (180) 71/8 (180) 6 (152)
21
NIH CONDENSER

A30-5512

30XW NUMBER CONNECTION SIZE,

A B in. (mm)
UNIT OF in. (mm) in. (mm)
SIZE PASSES FLANGE VICTAULIC
2 611/16 (170) 611/16 (170) 6 (152) 8 (203)
325-400 1 0 (0) 0 (0) 6 (152) —
3 73/16 (198) 73/16 (198) 6 (152) —
MARINE CONDENSER



SIZE PASSES
2 73/8 (188) 73/8 (188) 6 (152)
325-400 1* 73/8 (188) 73/8 (188) 6 (152)
3* 73/8 (188) 73/8 (188) 6 (152)
22
2X 1.00[25.40 ]
ONLY ON TOP. R0.25
2X 3.94 [6.35 ]
[100.08 ] 2X 2.00
(4 PLCS)
2X .406[10.31] SQUARE [50.80 ]
2X 4.00
[101.60 ]
2X 3.03 2X 3.00
[76.96 ] [76.20 ]
44.90
[1140.46 ] 3/4 -10 UNC -2B WELD STUDS X 4
GRADE 5 STEEL OR BETTER
ASTM-A449, ASME SA-449
2X 23.50 2X 7.00
[596.90 ] [177.80 ]
CONTROL
BOX 4X 1.75
[44.45 ]
SIDE
4.00
10.00 [101.60 ]
[254.00 ]
3.94 37.02
[100.08 ] [940.31 ]
.250 THICK
2X 0.88
[22.35 ]
4X 5.00
[127.00 ]
42.90 1.00
[1089.66 ] [25.40 ] NOTE: Dimensions shown in inches [mm].
Fig. 6 — 30XW150-200 Unit Mounting Feet Dimensions
(4 PLACES)
2X 1.00 R0.39
[25.40 ] [10.00 ]
3.15
[80.00 ]
3.94
6.30
[100.00 ]
[160.00 ]
1.97
[50.00 ]
1.97 4.56
[50.00 ] [115.87 ]
3.94
[100.00 ]
15.18 23.43
[385.58 ] [595.00 ]
3/4-10 UNC-2B WELD STUDS x 4
4X 1.77
[45.00 ]
4.00
[101.60 ]
CONTROL
BOX
SIDE
10.00
48.00 [254.00 ]
[1219.20 ]
2X 0.98 2X 0.87
[24.99 ] [22.00 ]
2X 0.406
[10.312 ]
(10.00 )
[254.00 ]
2X 0.406
5.00 [10.312 ]
[127.00 ]
39.50 3.58
[1003.33 ] [90.88 ] NOTE: Dimensions shown in inches [mm].
Fig. 7 — 30XW225-400 Unit Mounting Feet Dimensions
23
Step 3 — Rig and Place Unit Do not remove the shipping blocks or packaging until the unit
is in its final position. Units can be moved with a fork lift truck, as
CAUTION long as the forks are positioned in the correct and direction using
the fork pockets on either side of the unit. Rig from the rigging
Rig unit from the top heat exchanger only. Rigging from holes provided in the top heat exchanger. See Fig. 3-9 for rigging
the bottom heat exchanger will cause the unit to be lifted and center of gravity information. Lower the unit carefully onto
unsafely. Personal injury or damage to the unit may occur. the floor. Do not tilt the unit more than 15 degrees.
Areas where unit mounting points will be located must be level
to within 1/16 in. per ft (5 mm per m) along the long axis of the
IMPORTANT: Install unit in area which will not be exposed unit. Once unit is in place and level, bolt unit to the floor or mount-
to ambient temperatures below 50°F (10°C). ing pad. Use isolation pads under the unit to aid in vibration iso-
lation as required.
IMPORTANT: Carrier suggests that a structural engineer be

consulted if transmission of vibrations from mechanical
equipment is of concern.
I-BEAM LENGTH (MIN)

NOTE 3 10 FEET (3048 MM)
ACTUAL
OF VESSEL
"B"
"A"
CONTROL BOX
CENTER
OF
GRAVITY
CHAIN LENGTH
30" MINIMUM
FORK
POCKETS
NOTES:
30XW UNIT A B 1. 11/2 in. (38 mm) holes are provided for lifting unit.
SIZE in. (mm) in. (mm) 2. Rig with cables as shown.
150-200 49.80 (1265) 0.94 (24) 3. Run rigging cables to a central suspension point.
225-300 53.44 (1357) 0.94 (24) 4. Check bill of lading for shipping weight of unit.
5. For vertical location of center of gravity, see Fig. 3 and 4.
Fig. 8 — 30XW150-300 Unit Rigging
24
I-BEAM LENGTH (MIN)
13 FEET (3981 MM)
NOTE 3
ACTUAL
OF VESSEL
"B"
"A"
CENTER
OF
GRAVITY
CONTROL BOX
FORK
POCKETS
NOTES:
30XW UNIT A B 1. 11/2 in. (38 mm) holes are provided for lifting unit.
SIZE in. (mm) in. (mm) 2. Rig with cables as shown.
325-400 75.03 (1906) 3.18 (81) 3. Run rigging cables to a central suspension point.
4. Check bill of lading for shipping weight of unit.
5. For vertical location of center of gravity, see Fig. 5.
Fig. 9 — 30XW325-400 Unit Rigging

Step 4 — Connect Piping A screen strainer with a minimum of 20 mesh must be in-
stalled ahead of the evaporator and condenser inlet (within 10 ft
CAUTION [3.05 m]) to prevent debris from damaging internal tubes.
Field-supplied shutoff and balancing valves should also be in-
Protect insulation from weld heat damage and weld splat- stalled to facilitate servicing and flow balancing. Locate valves in
tering. Cover with wet canvas cover during water piping return and supply fluid lines as close to the chiller as possible.
insulation.
Provide openings in fluid piping for pressure gages and ther-
mometers (if used). These openings should be 5 to 10 pipe diame-
See Fig. 10-12 for typical piping diagram and applications. ters from the unit water nozzles. For thorough mixing and tem-
EVAPORATOR FLUID, CONDENSER FLUID, VENT, perature stabilization, wells in the leaving water piping should ex-
AND DRAIN PIPING — Plan the piping arrangement in accor- tend at least 2 in. (50 mm) into the pipe. Water flow direction must
dance with good piping practices. Use flexible connections on be as specified by inlet and outlet connections shown in Fig. 3-5.
evaporator and condenser piping to reduce vibration transmission. NOTE: Outlet (supply) fluid connection is always the upper noz-
Offset the piping to permit removal of the evaporator head for zle of the 2 evaporator connections. Inlet (return) fluid connection
maintenance. Install pipe hangers where needed. Make sure no is always the lower nozzle.
weight or stress is placed on the water nozzle. The evaporator flow switch (CWFS) is factory installed in the
Units supplied with the medium temperature brine option are inlet nozzle and wired.
shipped from the factory with liquid line solenoid valves, a con- Install air vents at all high points in piping to remove air and
denser water flow switch (to be installed), and condenser water prevent water hammer. See Fig. 10 and 11. Provide drain connec-
temperature sensors installed. tions at all low points to permit complete drainage of the system.
Units supplied with the heat machine option are shipped from
the factory with a condenser water flow switch (to be installed)
and condenser water temperature sensors installed.
25
*Control power supply is not required for chillers ordered with the control power transformer option.
NOTES:
1. Wiring and piping shown are for general point-of-connection only and are not intended to show details for a
specific installation. Certified field wiring and dimensional diagrams are available upon request. The 30XW
units should be installed using certified drawings.
2. All wiring must comply with applicable codes.
3. Refer to Carrier System Design Manual for details regarding piping techniques.
4. Piping, wiring, switches, valves, vent gages, strainers, drain, and vibration isolation are all field supplied.
5. Water connections are shown on left side of control box in this figure. Actual connections can be on either
side according to chiller configuration ordered.
CONTROL POWER TO CHILLED

SUPPLY * WATER PUMP
EVAPORATOR TO CONDENSER
INSULATE EVAPORATOR WATER PUMP
HEADS, BOTH ENDS
MAIN POWER
BALANCING OUTLET
VALVE SUPPLY
SHUT-OFF
VALVE VENT INLET
TO
COOLING
LOAD
VIBRATION
ISOLATION
VIBRATION
ISOLATION
26
PRESSURE
GAGE
STRAINER
SHUT-OFF
VALVE
FROM
COOLING
LOAD
VIBRATION
ISOLATION CONDENSER
CONDENSER 30XW
WATER SHUT-OFF
INLET VALVE LEGEND
Field Wiring
DRAIN Field Piping
BALANCING
VALVE
CONDENSER
WATER
OUTLET
a30-4901
Fig. 10 — Typical Evaporator and Condenser Piping and Wiring — 30XW150-300

*Control power supply is not required for chillers ordered with the control power transformer option.
NOTES:
1. Wiring and piping shown are for general point-of-connection only and are not intended to show details for a
specific installation. Certified field wiring and dimensional diagrams are available upon request. The 30XW
units should be installed using certified drawings.
a30-4700
2. All wiring must comply with applicable codes.
3. Refer to Carrier System Design Manual for details regarding piping techniques.
4. Piping, wiring, switches, valves, vent gages, strainers, drain, and vibration isolation are all field supplied.
5. Water connections are shown on left side of control box in this figure. Actual connections can be on either
side according to chiller configuration ordered.
CONTROL POWER MAIN POWER

EVAPORATOR SUPPLY * SUPPLY TO CHILLED
WATER PUMP
INSULATE EVAPORATOR
HEADS, BOTH ENDS
BALANCING OUTLET TO CONDENSER
VALVE WATER PUMP
SHUT-OFF
VALVE VENT INLET
TO
COOLING
LOAD
VIBRATION
ISOLATION
VIBRATION
ISOLATION
27
PRESSURE
GAGE
STRAINER
SHUT-OFF
VALVE
FROM CONDENSER
COOLING 30XW
LOAD
VIBRATION
ISOLATION
CONDENSER
WATER SHUT-OFF
INLET VALVE LEGEND
DRAIN Field Wiring
Field Piping
BALANCING
VALVE
CONDENSER
WATER
OUTLET
Fig. 11 — Typical Evaporator and Condenser Piping and Wiring — 30XW325-400

THERMOMETERS
(OPTIONAL)
PRESSURE PIPE
GAGES FLANGES
AIR VENT
LEAVING
CONDENSER
AIR VENT WATER
ENTERING
PIPE HANGERS CONDENSER
LEAVING ENTERING WATER
CHILLED CHILLED
WATER WATER
THERMOMETERS PRESSURE
(OPTIONAL) GAGES
NOTES:
1. Chilled water flow switch is factory installed in the evaporator inlet nozzle.
2. Entering and leaving water thermistors are located in the evaporator inlet and outlet nozzles.
3. A 3/8 in. NPT vent plug is located in the top of the evaporator and condenser outlet nozzle.
4. A 3/8 in. NPT drain plug is located in the bottom of the evaporator and condenser inlet nozzle.
5. Condenser water flow switch is factory installed in the condenser inlet nozzle on units with
heat machine option only.
6. Entering and leaving water thermistors are located in the condenser inlet and outlet nozzles
on units with heat machine option only.
Fig. 12 — Typical NIH Piping

CONDENSER FLUID CONTROL VALVE — For installa- per circuit on the evaporator, two relief valves per circuit on the
tions where entering condensing fluid temperature could be below condenser, and one relief valve per circuit on the discharge line.
65°F (18.3°C), a field-supplied control valve is required. Opera- Make the vent connection to the low side relief valve by installing
tion below 65°F (18.3°C) without this valve may cause the unit to a male NPT to copper OD braze adapter. Braze a 90-degree short-
shut down on low oil pressure alarms. radius elbow to the adapter.
NOTE: A valve that can be controlled by a 0 to 10 vdc signal is This will allow enough space to make vent connections to the
supported by the ComfortLink control system. Figure 13 shows elbow. Additional temperature relief valves are located on the liq-
the installation details for the regulating valve. uid line and the economizer assembly, if equipped, for each cir-
cuit. Refer to Tables 1 and 2 for connection size information. If the
IMPORTANT: A separate, field-supplied power supply unit is equipped with an optional isolation service valve, an addi-
must be used with the condenser fluid control valve. Failure tional relief valve is located on the discharge line. See Fig. 3-5 for
to use a separate power supply may result in damage to the location and connection size information. See Fig. 14 for location
electronic chiller components. of temperature relief valves on the economizer assembly. Vent re-
lief devices to the outdoors in accordance with ANSI/ASHRAE
In brine applications where leaving cooler water is less than (American National Standards Institute/American Society of
40°F (4.4°C), a minimum water flow of 0.75 gpm/ton (0.14 L/s Heating, Refrigerating and Air- Conditioning Engineers) 15 Safe-
per kW) should be maintained through the condenser at all times. ty Code for Mechanical Refrigeration (latest edition) and all other
Condenser head pressure control valves must not reduce the con- applicable codes.
denser water flow below this value or the lowest detectable flow
rate for the condenser water flow switch, whichever is greater, to
prevent condenser freeze failures. DANGER
INSTALL PRESSURE RELIEF REFRIGERANT VENT PIP- Refrigerant discharged into confined spaces can displace
ING — The 30XW chiller is factory equipped with relief valves oxygen and cause asphyxiation.
on the evaporator and condenser shells. There is one relief valve
OPTIONAL BYPASS VALVE FOR NORMAL DUTY BYPASS VALVE
SIGNAL
CHILLER CONTROL PANEL
OUTLET
30XW CONDENSER 3 WAY VALVE

(OPTIONAL)
INLET
Fig. 13 — Condenser Fluid Control Valve Installation
28
MAIN EXV CONNECTOR
6
1
NAME PLATE
TEMPERATURE RELIEF
ECONOMIZER
EXV CONNECTOR LEGEND
5 EXV — Electronic Expansion Valve
1 — Fuse Plug Adapter/Fuse Plug
2 — High Flow Access Fitting
3 — Filter Drier
4 4 — Main Expansion Valve
5 — Economizer Expansion Valve
6 — Brazed Plate Heat Exchanger
Fig. 14 — Typical Economizer Assembly

Dual pressure relief valves mounted on three-way valves are
located on the condenser to allow testing and repair without trans- CAUTION
ferring the refrigerant charge. Three-way valve shafts should be
turned either fully clockwise or fully counterclockwise so only Water must be within design flow limits, clean, and treated
one relief valve is exposed to refrigerant pressure at a time. to ensure proper chiller performance and reduce the poten-
The flow area of discharge piping routed from more than one tial of tube damage due to corrosion, scaling, erosion, and
relief valve, or more than one heat exchanger, must be greater than algae. Carrier assumes no responsibility for chiller damage
the sum of the outlet areas of all relief valves that are expected to resulting from untreated or improperly treated water.
discharge simultaneously. All relief valves within a machinery
room that are exposed to refrigerant may discharge simultaneous- NOTE: Do not use automobile anti-freeze or any other fluid that
ly in the event of a fire. Discharge piping should lead to the point is not approved for heat exchanger duty. Only use appropriately
of final release as directly as possible with consideration of pres- inhibited glycols, concentrated to provide adequate protection for
sure drop in all sections downstream of the relief valves. the temperature considered.
Provide a pipe plug in the vent piping near outlet side of each BRINE UNITS — Special factory modifications to the units are
relief device for leak testing. Provide pipe fittings that allow vent required to allow them to operate at fluid temperatures less than
piping to be disconnected periodically for inspection of valve 40°F (4.4°C). Be sure that the fluid has sufficient inhibited eth-
mechanism. Piping to relief devices must not apply stress to the ylene glycol or other suitable corrosion-resistant antifreeze solu-
device. Adequately support piping. A length of flexible tubing or tion to prevent cooler freeze-up. Condenser water flow must be
piping near the relief device is essential on spring-isolated ma- maintained to prevent freeze-up on unit applications where con-
chines. denser water does not contain antifreeze.
Cover the outdoor vent with a rain cap and place a condensa-
tion drain at the low point in the vent piping to prevent water IMPORTANT: On brine applications where leaving cooler
build-up on the atmospheric side of the relief device. water is less than 40°F (4.4°C), a minimum water flow of
FILL FLUID LOOP — Fill the fluid loop with water (or suitable 0.75 gpm/ton (0.14 L/s per kW) should be maintained
corrosion-resistant antifreeze solution) and a corrosion-resistant through the condenser at all times. In addition to the factory-
inhibitor suitable for the water of the area. Consult the local water installed chilled water flow switch, a factory-supplied con-
authority for characteristics of area water and a recommended in- denser water flow switch must be installed per the switch
hibitor for the evaporator fluid loop. manufacturer's instructions. The chiller must control both
A drain connection is located at the bottom of the evaporator the chilled water pump and the condenser pump and use
head. See Fig. 3-5 for connection location. Install shut-off valves cooler pump interlocks. The cooler pump must operate for a
to the drain line before filling the system with fluid. minimum of 10 minutes after the chiller has shut down and
the condenser pump must operate for 30 minutes after the
IMPORTANT: Before starting the unit, be sure all of the air chiller has shut down if the condenser pump controller is not
has been purged from the system. utilized. In the event of loss of condenser water flow, the
flow of chilled fluid to the evaporator must be stopped or an
isolation valve must be closed. Condenser head pressure
WATER TREATMENT — Untreated or improperly treated wa- control valve must be coordinated with condenser flow
ter may result in corrosion, scaling, erosion, or algae. The services switch to ensure the minimum valve position does not pre-
of a qualified water treatment specialist should be obtained to de- vent flow detection. This is necessary to reduce the possibil-
velop and monitor a treatment program. ity of condenser freeze-up.
29
PREPARATION FOR YEAR-ROUND OPERATION — Series Dual Chiller Operation (See Fig. 16) — Series chiller
In areas where the piping or unit is exposed to 32°F (0°C) or operation is an alternate control method supported by the
lower ambient temperatures, freeze-up protection is ComfortLink control system. Certain applications might re-
recommended using inhibited ethylene glycol or other suitable quire that the two chillers be connected in series. For nominal
corrosion-resistant antifreeze solution and electric heater 10º F (5.6º C) evaporator ranges, use the 1-pass evaporator
tapes (field supplied and installed). Heater tapes should have a arrangements to reduce the fluid-side pressure drop. Use the
rating for area ambient temperatures and be covered with a 2-pass arrangement for low flow, high evaporator temperature
suitable thickness of closed-cell insulation. Route power for rise applications. See Table 3.
the heater tapes from a separately fused disconnect. Mount the Consider adding additional piping and isolation valves to
disconnect within sight from the unit per local or NEC codes. isolate each chiller to allow for service on a machine, and still
Identify disconnect as heater tape power source with warning allow for partial capacity from the other chiller.
that power must not be turned off except when servicing unit.
Dual Chiller Leaving Water Sensor — If the dual chiller
IMPORTANT: Use of electric heat will not prevent freeze algorithm is used, and the machines are installed in parallel, a
up in the event of a power failure. dual chilled water sensor must be installed for each module.
Install the wells in the common leaving water header in a loca-
tion that provides proper mixing to obtain an accurate mixed
DUAL CHILLER CONTROL — The ComfortLink control- water temperature. See Fig. 15, 17 and 18. DO NOT relocate
ler allows 2 chillers (piped in parallel or series) to operate as a the chiller’s leaving water thermistors. They must remain in
single chilled water plant with standard control functions place for the unit to operate properly.
coordinated through the master chiller controller. This standard
ComfortLink feature requires a communication link between the The thermistor well is a 1/4 in. NPT fitting for securing the
2 chillers. well in the piping. The piping must be drilled and tapped for
the well. Select a location that will allow for removal of the
There are several advantages to this type of control: thermistor without any restrictions.
• redundancy (multiple circuits) Once the well is inserted, install the thermistors. Insert the
• better low load control, (lower tonnage capability) thermistor into the well until the O-ring reaches the well body.
• lower rigging lift weights (2 machines rather than one Use the nut on the thermistor to secure the thermistor in place.
large machine) Once the thermistor is in place, it is recommended that a
• chiller lead-lag operation (evens the wear between the thermistor wire loop be made and secured with a wire tie to the
two machines) chilled water pipe. See Fig. 18.
Parallel Dual Chiller Operation (See Fig. 15) — Parallel The series dual chiller application is shown in Fig. 16. Ad-
chiller operation is the recommended option for dual chiller ditional sensors are not required for series dual chiller applica-
control. In this case, each chiller must control its own dedicated tions. For dual chiller control a CCN bus must be connected
pump or isolation valve. Balancing valves are recommended to between the two chillers. See the Carrier Comfort Network®
ensure proper flow in each chiller. Two field-supplied and Communication Bus Wiring section for additional information.
installed dual chiller leaving water temperature sensors are
required, one for each chiller for this function to operate
properly.
Consider adding additional shutoff valves to isolate each
chiller to allow for service on a machine, and still allow for par-
tial capacity from the other chiller.
MASTER CHILLER
PUMP & CHECK VALVE
CONTROL BOX
OPT
OPT OR ISOLATION VALVE
SLAVE CHILLER
PUMP & CHECK VALVE
CONTROL BOX
OPT LEGEND
LWT — Leaving Water Temperature
Field-Installed Communication Bus (slashes
OR ISOLATION VALVE
indicate number of conductor wires)
OPT Field-Installed Wiring
Optional Piping
DUAL CHILLER
LWT SENSORS
& WELLS
Fig. 15 — Parallel Dual Chiller Operation
30
SLAVE CHILLER
CONTROL BOX
PUMP
OPT OPT
OPT
MASTER CHILLER
CONTROL BOX
LEGEND
Field-Installed Communication Bus (slashes
OPT OPT OPT
indicate number of conductor wires)
Field-Installed Wiring
Optional Piping
Isolation Valve
Fig. 16 — Series Dual Chiller Operation
5/8 in. HEX 1/4-18 NPT
6 in. MINIMUM
1.188 in.
CLEARANCE FOR
THERMISTOR 2.315 in.
REMOVAL
Fig. 17 — Dual Chiller Leaving Water Thermistor

Well (Part No. 00PPG000008000A)
INSERT THERMISTOR UNTIL

O-RING MEETS THE
THERMISTOR WELL BODY.
WIRE TIE
LOOP
THERMISTOR WIRE
AND SECURE
TO CHILLED WATER PIPE
Fig. 18 — Dual Chiller Leaving Water

Thermistor (Part No. 30RB660036)
31
Table 3 — Evaporator and Condenser Flow Rates
EVAPORATOR CONDENSER NOMINAL
Leaving Fluid/Entering Fluid Leaving Fluid/Entering Fluid
Minimum Maximum Minimum Maximum* Evaporator Condenser
30XW UNIT 40°F (4.4°C)/ 56°F (13.3°C)/ 70°F (21.1°C)/ 118°F (47.8°C)/
45°F (7.2°C) 70°F (21.1°C) 65°F (18.3°C) 110°F (43.3°C)
Minimum Maximum Minimum Maximum Nominal Nominal
Flow Rate Flow Rate Flow Rate Flow Rate Flow Rate Flow Rate
GPM L/s GPM L/s GPM L/s GPM L/s GPM L/s GPM L/s
Two pass 200 12.6 720 45.4 240 15.1 960 60.6 384 24.2 480 30.3
150 One pass 384 24.2 1520 95.9 480 30.3 1600 100.9 384 24.2 480 30.3
Three pass 120 7.6 480 30.3 160 10.1 528 33.3 384 24.2 480 30.3
Two pass 213 13.4 765 48.3 255 16.1 1021 64.4 408 25.8 510 32.2
175 One pass 408 25.8 1616 102.0 510 32.2 1701 107.3 408 25.8 510 32.2
Three pass 128 8.0 510 32.2 170 10.7 561 35.4 408 25.8 510 32.2
Two pass 223 14.1 802 50.6 267 16.9 1069 67.5 428 27.0 535 33.7
185 One pass 428 27.0 1693 106.8 535 33.7 1782 112.4 428 27.0 535 33.7
Three pass 134 8.4 535 33.7 178 11.2 588 37.1 428 27.0 535 33.7
Two pass 239 15.1 860 54.3 287 18.1 1147 72.3 459 28.9 573 36.2
200 One pass 459 28.9 1815 114.5 573 36.2 1911 120.6 459 28.9 573 36.2
Three pass 143 9.0 573 36.2 191 12.1 631 39.8 459 28.9 573 36.2
Two pass 278 17.5 1001 63.2 334 21.1 1335 84.2 534 33.7 668 42.1
225 One pass 534 33.7 2114 133.4 668 42.1 2225 140.4 534 33.7 668 42.1
Three pass 167 10.5 668 42.1 223 14.0 734 46.3 543 33.7 668 42.1
Two pass 301 19.0 1085 68.4 362 22.8 1447 91.3 579 36.5 723 45.6
250 One pass 579 36.5 2290 144.5 723 45.6 2411 152.1 579 36.5 723 45.6
Three pass 181 11.4 723 45.6 241 15.2 796 50.2 579 36.5 723 45.6
Two pass 306 19.3 1102 69.5 367 23.2 1469 92.7 588 37.1 734 46.3
260 One pass 588 37.1 2326 146.7 734 46.3 2448 154.4 588 37.1 734 46.3
Three pass 184 11.6 734 46.3 245 15.4 808 51.0 588 37.1 734 46.3
Two pass 329 20.7 1183 74.6 394 24.9 1577 99.5 631 39.8 788 49.7
275 One pass 631 39.8 2497 157.5 788 49.7 2628 165.8 631 39.8 788 49.7
Three pass 197 12.4 788 49.7 263 16.6 867 54.7 631 39.8 788 49.7
Two pass 357 22.5 1285 81.1 428 27.0 1713 108.1 685 43.2 857 54.0
300 One pass 685 43.2 2712 171.1 857 54.0 2855 180.1 685 43.2 857 54.0
Three pass 214 13.5 857 54.0 286 18.0 942 59.4 685 43.2 857 54.0
Two pass 403 25.4 1450 91.4 483 30.5 1933 122.0 773 48.8 967 61.0
325 One pass 773 48.8 3061 193.0 967 61.0 3222 203.3 773 48.8 967 61.0
Three pass 242 15.2 967 61.0 322 20.3 1063 67.1 773 48.8 967 61.0
Two pass 429 27.0 1544 97.4 515 32.5 2058 129.8 823 51.9 1029 64.9
350 One pass 823 51.9 3259 205.6 1029 64.9 3430 216.4 823 51.9 1029 64.9
Three pass 257 16.2 1029 64.9 343 21.6 1132 71.4 823 51.9 1029 64.9
Two pass 455 28.7 1639 103.4 546 34.5 2186 137.9 874 55.2 1093 69.0
375 One pass 874 55.2 3461 218.3 1093 69.0 3643 229.8 874 55.2 1093 69.0
Three pass 273 17.2 1093 69.0 364 23.0 1202 75.8 874 55.2 1093 69.0
Two pass 481 30.4 1733 109.3 578 36.4 2310 145.7 924 58.3 1155 72.9
400 One pass 924 58.3 3658 230.8 1155 72.9 3850 242.9 924 58.3 1155 72.9
Three pass 289 18.2 1155 72.9 385 24.3 1271 80.2 924 58.3 1155 72.9
*Maximum condenser fluid temperature shown for standard condensing
option. High condensing or heat machine option may have leaving fluid
temperatures up to 140°F (60°C) and entering up to 128°F (53.3°C).
32
Step 5 — Make Electrical Connections — The electri- It is also required that the evaporator pump output be used as
cal characteristics of the available power supply must agree with an override to the chilled water pump control circuit to provide ad-
the unit nameplate rating. Supply voltage must be within the limits ditional freeze protection, if required. This input works in con-
shown. junction with the flow switch for more protection. If the pump
FIELD POWER CONNECTIONS — All units are supplied control outputs are used from the control system, an additional dry
with 7/8 in. pilot holes for field power conduit connections. contact must be made to the MBB (main base board), channel 18,
connector J5C. Normally open contacts from PMP1 and PMP2
All power wiring must comply with applicable local and na- must be connected to the violet and pink wires in the MBB J5C -
tional codes. Install field-supplied, branch circuit fused discon- channel 18. Contacts should not be wired to TB5 terminals 1 and
nect(s) of a type that can be locked off or open. Disconnect(s) 2.
must be located within sight and readily accessible from the unit in
compliance with NEC Article 440-14. See Table 4 for compressor Refer to Fig. 19 for proper connection of the evaporator pump
electrical data. See Tables 5 and 6 for unit electrical data. See Fig. output. The evaporator pump output will remain energized for 30
19 for field wiring diagram. seconds after all compressors stop because of an OFF command.
In the event a freeze protection alarm is generated, the evaporator
IMPORTANT: The 30XW units have a factory-installed pump output will be energized regardless of the evaporator pump
option available for a non-fused disconnect for unit power control software configuration. The evaporator pump output is
supply. If the unit is equipped with this option, all field also energized anytime a compressor is started and when certain
power wiring should be made to the terminal blocks or bus alarms are generated. A thermal dispersion flow sensor is factory
bars supplied. installed in the entering fluid nozzle to prevent operation without
flow through the evaporator. See Fig. 20. The flow sensor is facto-
All units have a single location for power entry to simplify the ry wired.
field power wiring. Maximum wire size that the unit terminal Proper software configuration of the evaporator pump control
block or non-fused disconnect will accept is 500 kcmil. parameters is required to prevent possible evaporator freeze-up.
FIELD CONTROL POWER CONNECTIONS (See Fig. Refer to the Controls, Start-Up, Operation, Service and Trouble-
19) — All units require a separate 115-1-60 control circuit power shooting guide for more information.
supply. A factory-installed control power transformer option is CONDENSER PUMP CONTROL — The 30XW units can
available for all voltages. A separate power supply is NOT re- control the condenser water pumps. For brine applications where
quired for units ordered with this option. Field control power con- leaving cooler water is less than 40°F (4.4°C), it is required that
nections are made at terminals T1 and T2 of CB-13. condenser pump control be utilized on all chillers unless the con-
A field-installed dry contact wired into TB5-9 and TB5-10 can denser water pump runs continuously or the condenser water sys-
be used to start the chiller. See Fig. 19 for remote on-off and PMPI tem contains a suitable antifreeze solution.
wiring. Contacts must be capable of handling a 24-vac to 50 A field-supplied condenser pump relay (CPMP) must be con-
mA. nected to MBB-J2C Channel 22. Refer to Fig. 19 for proper con-
nection of the condenser pump output. Power for the field-sup-
CAUTION plied relay coil is limited to 10-va sealed and 25-va inrush. See
Fig. 19.
Do not use interlocks or other safety device contacts The condenser pump output will remain energized for 30 sec-
connected between TB5 terminals 9 and 10 as remote onds after all compressors stop because of an OFF command. In
on-off. Connection of safeties or other interlocks between the event a freeze protection alarm is generated, the condenser
these 2 terminals will result in an electrical bypass if the pump output will be energized if condenser pump control is en-
enable-off-remote contact switch is in the Enable position. abled. The evaporator pump output is also energized any time a
If remote on-off unit control is required, a field-supplied compressor is started and when certain alarms are generated.
relay must be installed in the unit control box and wired as
shown in Fig. 19. Failure to wire the remote on-off as In brine applications where leaving cooler water is less than
recommended will result in tube freeze damage. 40°F (4.4°C), a thermal dispersion flow sensor is factory installed
in the entering fluid nozzle to limit the possibility of a condenser
Terminals 12 and 13 of TB5 have been provided for a field- freeze failure in the event of loss of condenser flow while the unit
supplied remote alarm (ALM). If an audible alarm is installed, is operating with chilled water flow through the evaporator. See
an alarm shutoff is also recommended. Power for a field-supplied Fig. 20. The flow sensor is factory wired.
relay coil is limited to 10-va sealed, 25-va inrush. See Fig. 19. Proper software configuration of the condenser pump control
A field-supplied condenser pump relay must be connected to parameters is required to prevent possible condenser freeze-up.
main base board channel 22, connector J2C. A connector is facto- Refer to the Controls, Start-Up, Operation, Service and Trouble-
ry supplied. Power for the field-supplied relay coil is limited to 10- shooting guide for more information.
va sealed and 25-va inrush. See Fig. 19.
EVAPORATOR PUMP CONTROL — It is required that evap-
orator pump control be utilized on all chillers unless the chilled
water pump runs continuously or the chilled water system con-
tains a suitable antifreeze solution.
Two interlocks are required for pump control. It is required that
the chiller be electrically interlocked with the chilled water pump
starter to provide additional protection. Terminals TB5-1 and
TB5-2 are provided for field installation of a chilled water (fluid)
pump interlock (PMPI). Contacts must be capable of handling a
24-vac load up to 50 mA. Terminals 11 and 13 of TB5 have been
provided for a field-supplied chilled water (fluid) pump relay
(PMP1). Terminals 15 and 13 of TB5 have been provided for a
field-supplied chilled water (fluid) pump relay (PMP2). Power for
the field-supplied relay coil is limited to 10-va sealed and 25-va
inrush. See Fig. 19.
33
Table 4 — Compressor Electrical Data
COMPRESSOR B
VOLTAGE COMPRESSOR A
30XW UNIT SIZE COMPRESSOR (SIZES 325-400 ONLY)
V-Ph-Hz
RLA LRA (WD) LRA (XL) RLA LRA (WD) LRA (XL)
200-3-60 06TU483 409.0 938 — 409.0 938 —
230-3-60 06TU483 355.1 816 — 355.1 816 —
150, 325 380-3-60 06TU483 216.7 494 1537 216.7 494 1537
460-3-60 06TU483 178.2 408 1270 178.2 408 1270
575-3-60 06TU483 141.0 326 1016 141.0 326 1016
200-3-60 06TU483 519.2 1329 — 519.2 1329 —
230-3-60 06TU483 452.6 1156 — 452.6 1156 —
150, 325 HM 380-3-60 06TU483 273.1 700 2179 273.1 700 2179
460-3-60 06TU483 227.0 578 1800 227.0 578 1800
575-3-60 06TU483 180.8 462‘ 1440 180.8 462 1440
200-3-60 06TU483 409.0 938 — 409.0 938 —
230-3-60 06TU483 355.1 816 — 355.1 816 —
175, 350 380-3-60 06TU483 216.7 494 1537 216.7 494 1537
460-3-60 06TU483 178.2 408 1270 178.2 408 1270
575-3-60 06TU483 141.0 326 1016 141.0 326 1016
200-3-60 06TU483 519.2 1329 — 519.2 1329 —
230-3-60 06TU483 452.6 1156 — 452.6 1156 —
175, 350 HM 380-3-60 06TU483 273.1 700 2179 273.1 700 2179
460-3-60 06TU483 227.0 578 1800 227.0 578 1800
575-3-60 06TU483 180.8 462 1440 180.8 462 1440
200-3-60 06TU554 462.8 938 — 462.8 938 —
230-3-60 06TU554 401.3 816 — 401.3 816 —
185, 200, 375, 400 380-3-60 06TU554 242.3 494 1537 242.3 494 1537
460-3-60 06TU554 201.3 408 1270 201.3 408 1270
575-3-60 06TU554 162.8 326 1016 162.8 326 1016
200-3-60 06TU554 591.0 1329 — 588.5 1329 —
230-3-60 06TU554 514.1 1156 — 512.8 1156 —
185, 200, 375, 400 380-3-60 06TU554 311.5 700 2179 309.0 700 2179
HM
460-3-60 06TU554 257.7 578 1800 256.4 578 1800
575-3-60 06TU554 206.4 462 1440 203.8 462 1440
200-3-60 06TV680 550.0 1329 — — — —
230-3-60 06TV680 478.2 1156 — — — —
225, 250 380-3-60 06TV680 288.5 700 2179 — — —
460-3-60 06TV680 239.7 578 1800 — — —
575-3-60 06TV680 191.0 462 1440 — — —
200-3-60 06TV680 — — — — — —
230-3-60 06TV680 — — — — — —
225, 250 HM 380-3-60 06TV680 378.2 758 — — — —
460-3-60 06TV680 311.5 625 1906 — — —
575-3-60 06TV680 247.4 498 1521 — — —
200-3-60 06TV753 609.0 1329 — — — —
230-3-60 06TV753 529.5 1156 — — — —
260, 275 380-3-60 06TV753 319.2 700 2179 — — —
460-3-60 06TV753 265.4 578 1800 — — —
575-3-60 06TV753 211.5 462 1440 — — —
200-3-60 06TV753 — — — — — —
230-3-60 06TV753 — — — — — —
260, 275 HM 380-3-60 06TV753 419.2 758 — — — —
460-3-60 06TV753 344.9 625 1906 — — —
575-3-60 06TV753 275.6 498 1521 — — —
200-3-60 06TV819 650.0 1329 — — — —
230-3-60 06TV819 565.4 1156 — — — —
300 380-3-60 06TV819 342.3 700 2179 — — —
460-3-60 06TV819 283.3 578 1800 — — —
575-3-60 06TV819 224.4 462 1440 — — —
200-3-60 06TV819 — — — — — —
230-3-60 06TV819 — — — — — —
300 HM 380-3-60 06TV819 444.9 758 — — — —
460-3-60 06TV819 367.9 625 1906 — — —
575-3-60 06TV819 293.6 498 1521 — — —
LEGEND
HM — Heat Machine Units
LRA — Locked Rotor Amps
RLA — Rated Load Amps
WD — Wye-Delta
XL — Across-the-Line
34
Table 5 — Standard Single Input Power Configuration Electrical Data
UNIT VOLTAGE NO. POWER CONTROL CIRCUIT
30XW UNIT ICF REC FUSE
SUPPLIED SUPPLY MCA MOCP VOLTAGE MCA AND
SIZE V-PH-HZ SIZE
MIN MAX CONDUCTORS WD XL 1 PH, 60 Hz MOCP
200-3-60 187 220 6 511.3 800 938.0 — 700 115 20
230-3-60 207 253 6 443.9 700 816.0 — 600 115 20
150 380-3-60 342 418 3 270.9 450 494.0 1537 350 115 20
460-3-60 414 506 3 222.8 400 408.0 1270 300 115 20
575-3-60 518 633 3 176.3 300 326.0 1016 225 115 20
200-3-60 187 220 6 649.0 1000 1329.0 — 800 115 20
230-3-60 207 253 6 565.8 1000 1156.0 — 700 115 20
150 HM 380-3-60 342 418 3 341.4 600 700.0 2179 450 115 20
460-3-60 414 506 3 283.8 500 578.0 1800 350 115 20
575-3-60 518 633 3 226.0 400 462.0 1440 300 115 20
200-3-60 187 220 6 511.3 800 938.0 — 700 115 20
230-3-60 207 253 6 443.9 700 816.0 — 600 115 20
175 380-3-60 342 418 3 270.9 450 494.0 1537 350 115 20
460-3-60 414 506 3 222.8 400 408.0 1270 300 115 20
575-3-60 518 633 3 176.3 300 326.0 1016 225 115 20
200-3-60 187 220 6 649.0 1000 1329.0 — 800 115 20
230-3-60 207 253 6 565.8 1000 1156.0 — 700 115 20
175 HM 380-3-60 342 418 3 341.4 600 700.0 2179 450 115 20
460-3-60 414 506 3 283.8 500 578.0 1800 350 115 20
575-3-60 518 633 3 226.0 400 462.0 1440 300 115 20
200-3-60 187 220 6 578.5 1000 938.0 — 700 115 20
230-3-60 207 253 6 501.6 800 816.0 — 700 115 20
185 380-3-60 342 418 3 302.9 500 494.0 1537 400 115 20
460-3-60 414 506 3 251.6 450 408.0 1270 350 115 20
575-3-60 518 633 3 203.5 350 326.0 1016 250 115 20
200-3-60 187 220 6 738.8 1200 1329.0 — 1000 115 20
230-3-60 207 253 6 642.6 1000 1156.0 — 800 115 20
185 HM 380-3-60 342 418 6 389.4 700 700.0 2179 500 115 20
460-3-60 414 506 3 322.1 500 578.0 1800 400 115 20
575-3-60 518 633 3 258.0 450 462.0 1440 350 115 20
200-3-60 187 220 6 578.5 1000 938.0 — 700 115 20
230-3-60 207 253 6 501.6 800 816.0 — 700 115 20
200 380-3-60 342 418 3 302.9 500 494.0 1537 400 115 20
460-3-60 414 506 3 251.6 450 408.0 1270 350 115 20
575-3-60 518 633 3 203.5 350 326.0 1016 250 115 20
200-3-60 187 220 6 738.8 1200 1329.0 — 1000 115 20
230-3-60 207 253 6 642.6 1000 1156.0 — 800 115 20
200 HM 380-3-60 342 418 6 389.4 700 700.0 2179 500 115 20
460-3-60 414 506 3 322.1 500 578.0 1800 400 115 20
575-3-60 518 633 3 258.0 450 462.0 1440 350 115 20
200-3-60 187 220 6 687.5 1200 1329.0 — 1000 115 20
230-3-60 207 253 6 597.8 1000 1156.0 — 800 115 20
225 380-3-60 342 418 3 360.6 600 700.0 2179 450 115 20
460-3-60 414 506 3 299.6 500 578.0 1800 400 115 20
575-3-60 518 633 3 238.8 400 462.0 1440 300 115 20
200-3-60 187 220 — — — — — — — —
230-3-60 207 253 — — — — — — — —
225 HM 380-3-60 342 418 3 472.8 800 758.0 — 600 115 20
460-3-60 414 506 3 389.4 700 625.0 1906 500 115 20
575-3-60 518 633 3 309.3 500 498.0 1521 400 115 20
200-3-60 187 220 6 687.5 1200 1329.0 — 1000 115 20
230-3-60 207 253 6 597.8 1000 1156.0 — 800 115 20
250 380-3-60 342 418 3 360.6 600 700.0 2179 450 115 20
460-3-60 414 506 3 299.6 500 578.0 1800 400 115 20
575-3-60 518 633 3 238.8 400 462.0 1440 300 115 20
200-3-60 187 220 — — — — — — — —
230-3-60 207 253 — — — — — — — —
250 HM 380-3-60 342 418 3 472.8 800 758.0 — 600 115 20
460-3-60 414 506 3 389.4 700 625.0 1906 500 115 20
575-3-60 518 633 3 309.3 500 498.0 1521 400 115 20
200-3-60 187 220 9 761.3 1200 1329.0 — 1000 115 20
230-3-60 207 253 6 661.9 1000 1156.0 — 800 115 20
260 380-3-60 342 418 6 399.0 700 700.0 2179 500 115 20
460-3-60 414 506 3 331.8 500 578.0 1800 400 115 20
575-3-60 518 633 3 264.4 450 462.0 1440 350 115 20
200-3-60 187 220 — — — — — — — —
230-3-60 207 253 — — — — — — — —
260 HM 380-3-60 342 418 6 524.0 800 758.0 — 700 115 20
460-3-60 414 506 3 431.1 700 625.0 1906 600 115 20
575-3-60 518 633 3 344.5 600 498.0 1521 450 115 20
NOTE: See legend and notes on page 36.
35
Table 5 — Standard Single Input Power Configuration Electrical Data (cont)
UNIT VOLTAGE NO. POWER CONTROL CIRCUIT
30XW UNIT ICF REC FUSE
SUPPLIED SUPPLY MCA MOCP VOLTAGE MCA AND
SIZE V-PH-HZ SIZE
MIN MAX CONDUCTORS WD XL 1 PH, 60 Hz MOCP
200-3-60 187 220 9 761.3 1200 1329.0 — 1000 115 20
230-3-60 207 253 6 661.9 1000 1156.0 — 800 115 20
275 380-3-60 342 418 6 399.0 700 700.0 2179 500 115 20
460-3-60 414 506 3 331.8 500 578.0 1800 400 115 20
575-3-60 518 633 3 264.4 450 462.0 1440 350 115 20
200-3-60 187 220 — — — — — — — —
230-3-60 207 253 — — — — — — — —
275 HM 380-3-60 342 418 6 524.0 800 758.0 — 700 115 20
460-3-60 414 506 3 431.1 700 625.0 1906.0 600 115 20
575-3-60 518 633 3 344.5 600 498.0 1521.0 450 115 20
200-3-60 187 220 9 812.5 1200 1329.0 — 1000 115 20
230-3-60 207 253 6 706.8 1200 1156.0 — 1000 115 20
300 380-3-60 342 418 6 427.9 700 700.0 2179.0 600 115 20
460-3-60 414 506 3 354.1 600 578.0 1800.0 450 115 20
575-3-60 518 633 3 280.5 500 462.0 1440.0 350 115 20
200-3-60 187 220 — — — — — — — —
230-3-60 207 253 — — — — — — — —
300 HM 380-3-60 342 418 6 556.1 1000 758.0 — 700 115 20
460-3-60 414 506 3 459.9 800 625.0 1906.0 600 115 20
575-3-60 518 633 3 367.0 600 498.0 1521.0 450 115 20
200-3-60 187 220 9 920.3 1200 1347.0 — 1200 115 20
230-3-60 207 253 9 799.0 1000 1171.1 — 1000 115 20
325 380-3-60 342 418 6 487.6 700 710.7 1753.7 600 115 20
460-3-60 414 506 6 401.0 500 586.2 1448.2 450 115 20
575-3-60 518 633 3 317.3 450 467.0 1157.0 400 115 20
200-3-60 187 220 12 1168.2 1600 1848.2 — 1600 115 20
230-3-60 207 253 9 1018.4 1200 1608.6 — 1200 115 20
325 HM 380-3-60 342 418 6 614.5 800 973.1 2452.1 700 115 20
460-3-60 414 506 6 510.8 700 805.0 2027.0 600 115 20
575-3-60 518 633 6 406.8 500 642.8 1620.8 500 115 20
200-3-60 187 220 9 920.3 1200 1347.0 — 1200 115 20
230-3-60 207 253 9 799.0 1000 1171.1 — 1000 115 20
350 380-3-60 342 418 6 487.6 700 710.7 1753.7 600 115 20
460-3-60 414 506 6 401.0 500 586.2 1448.2 450 115 20
575-3-60 518 633 3 317.3 450 467.0 1157.0 400 115 20
200-3-60 187 220 12 1168.2 1600 1848.2 — 1600 115 20
230-3-60 207 253 9 1018.4 1200 1608.6 — 1200 115 20
350 HM 380-3-60 342 418 6 614.5 800 973.1 2452.1 700 115 20
460-3-60 414 506 6 510.8 700 805.0 2027.0 600 115 20
575-3-60 518 633 6 406.8 500 642.8 1620.8 500 115 20
200-3-60 187 220 9 1041.3 1200 1400.8 — 1200 115 20
230-3-60 207 253 9 902.9 1200 1217.3 — 1200 115 20
375 380-3-60 342 418 6 545.2 700 736.3 1779.3 700 115 20
460-3-60 414 506 6 452.9 600 609.3 1471.3 600 115 20
575-3-60 518 633 3 366.3 500 488.8 1178.8 450 115 20
200-3-60 187 220 12 1329.8 1600 1920.0 — 1600 115 20
230-3-60 207 253 12 1156.7 1600 1670.1 — 1600 115 20
375 HM 380-3-60 342 418 6 700.9 1000 1011.5 2490.5 800 115 20
460-3-60 414 506 6 579.8 800 835.7 2057.7 700 115 20
575-3-60 518 633 6 464.4 600 668.4 1646.4 600 115 20
200-3-60 187 220 9 1041.3 1200 1400.8 — 1200 115 20
230-3-60 207 253 9 902.9 1200 1217.3 — 1200 115 20
400 380-3-60 342 418 6 545.2 700 736.3 1779.3 700 115 20
460-3-60 414 506 6 452.9 600 609.3 1471.3 600 115 20
575-3-60 518 633 3 366.3 500 488.8 1178.8 450 115 20
200-3-60 187 220 12 1329.8 1600 1920.0 — 1600 115 20
230-3-60 207 253 12 1156.7 1600 1670.1 — 1600 115 20
400 HM 380-3-60 342 418 6 700.9 1000 1011.5 2490.5 800 115 20
460-3-60 414 506 6 579.8 800 835.7 2057.7 700 115 20
575-3-60 518 633 6 464.4 600 668.4 1646.4 600 115 20
LEGEND 3. Maximum instantaneous current flow (ICF) during start-up is the point in the start-
HM — Heat Machine Units ing sequence where the sum of the LRA for the start-up compressor, plus the total
ICF — Maximum Instantaneous Current Flow RLA for all running compressors is at a maximum.
LRA — Locked Rotor Amps 4. Maximum incoming wire size for each terminal block is 500 kcmil.
MCA — Minimum Circuit Ampacity (for wire sizing) 5. Maximum allowable phase imbalance is: voltage, 2%; amps, 5%.
MOCP — Maximum Overcurrent Protection 6. Use copper conductors only.
RLA — Rated Load Amps 7. The MOCP is calculated as follows:
WD — Wye-Delta Start MOCP = (2.25) (largest RLA) + the sum of the other RLAs. Size the fuse one size
XL — Across-the-Line Start down from the result. The RLAs are listed on the nameplate. The recommended
fuse size in amps (RFA) is calculated as follows: RFA = (1.50) (largest RLA) + the
NOTES: sum of the other RLAs. Size the fuse one size up from the result.
1. Each main power source must be supplied from a field-supplied fused electrical
service with a (factory-installed or field-installed) disconnect located in sight from
the unit.
2. Control circuit power must be supplied from a separate source through a field-
supplied disconnect. An optional control transformer may be used to provide con-
trol circuit power from the main unit power supply.
36
Table 6 — Optional Dual Input Power Configuration Electrical Data
30XW UNIT VOLTAGE NO. POWER CONTROL CIRCUIT

ICF REC FUSE
UNIT SUPPLIED SUPPLY MCA MOCP
V-PH-HZ MCA
SIZE AND
SIZE V-PH-HZ
MIN MAX CONDUCTORS WD XL MOCP
200-3-60 187 220 6/6 511.3/511.3 800/800 938/938 — 700/700 115-1-60 20
230-3-60 207 253 6/6 443.9/443.9 700/700 816/816 — 600/600 115-1-60 20
325 380-3-60 342 418 3/3 270.9/270.9 450/450 494/494 1537/1537 350/350 115-1-60 20
460-3-60 414 506 3/3 222.8/222.8 400/400 408/408 1270/1270 300/300 115-1-60 20
575-3-60 518 633 3/3 176.3/176.3 300/300 326/326 1016/1016 225/225 115-1-60 20
200-3-60 187 220 6/6 649.0/649.0 1000/1000 1329/1329 — 800/800 115-1-60 20
230-3-60 207 253 6/6 565.8/565.8 1000/1000 1156/1156 — 700/700 115-1-60 20
325
HM 380-3-60 342 418 3/3 341.4/341.4 600/600 700/700 2179/2179 450/450 115-1-60 20
460-3-60 414 506 3/3 283.8/283.8 500/500 578/578 1800/1800 350/350 115-1-60 20
575-3-60 518 633 3/3 226.0/226.0 400/400 462/462 1440/1440 300/300 115-1-60 20
200-3-60 187 220 6/6 511.3/511.3 800/800 938/938 — 700/700 115-1-60 20
230-3-60 207 253 6/6 443.9/443.9 700/700 816/816 — 600/600 115-1-60 20
350 380-3-60 342 418 3/3 270.9/270.9 450/450 494/494 1537/1537 350/350 115-1-60 20
460-3-60 414 506 3/3 222.8/222.8 400/400 408/408 1270/1270 300/300 115-1-60 20
575-3-60 518 633 3/3 176.3/176.3 300/300 326/326 1016/1016 225/225 115-1-60 20
200-3-60 187 220 6/6 649.0/649.0 1000/1000 1329/1329 — 800/800 115-1-60 20
230-3-60 207 253 6/6 565.8/565.8 1000/1000 1156/1156 — 700/700 115-1-60 20
350 380-3-60 342 418 3/3 341.4/341.4 600/600 700/700 2179/2179 450/450 115-1-60 20
HM
460-3-60 414 506 3/3 283.8/283.8 500/500 578/578 1800/1800 350/350 115-1-60 20
575-3-60 518 633 3/3 226.0/226.0 400/400 462/462 1440/1440 300/300 115-1-60 20
200-3-60 187 220 6/6 578.5/578.5 1000/1000 938/938 — 700/700 115-1-60 20
230-3-60 207 253 6/6 501.6/501.6 800/800 816/816 — 700/700 115-1-60 20
375 380-3-60 342 418 3/3 302.9/302.9 500/500 494/494 1537/1537 400/400 115-1-60 20
460-3-60 414 506 3/3 251.6/251.6 450/450 408/408 1270/1270 350/350 115-1-60 20
575-3-60 518 633 3/3 203.5/203.5 350/350 326/326 1016/1016 250/250 115-1-60 20
200-3-60 187 220 6/6 738.8/738.8 1200/1200 1329/1329 — 1000/1000 115-1-60 20
230-3-60 207 253 6/6 642.6/642.6 1000/1000 1156/1156 — 800/800 115-1-60 20
375 380-3-60 342 418 6/6 389.4/389.4 700/700 700/700 2179/2179 500/500 115-1-60 20
HM
460-3-60 414 506 3/3 322.1/322.1 500/500 578/578 1800/1800 400/400 115-1-60 20
575-3-60 518 633 3/3 258.0/258.0 450/450 462/462 1440/1440 350/350 115-1-60 20
200-3-60 187 220 6/6 578.5/578.5 1000/1000 938/938 — 700/700 115-1-60 20
230-3-60 207 253 6/6 501.6/501.6 800/800 816/816 — 700/700 115-1-60 20
400 380-3-60 342 418 3/3 302.9/302.9 500/500 494/494 1537/1537 400/400 115-1-60 20
460-3-60 414 506 3/3 251.6/251.6 450/450 408/408 1270/1270 350/350 115-1-60 20
575-3-60 518 633 3/3 203.5/203.5 350/350 326/326 1016/1016 250/250 115-1-60 20
200-3-60 187 220 6/6 738.8/738.8 1200/1200 1329/1329 — 1000/1000 115-1-60 20
230-3-60 207 253 6/6 642.6/642.6 1000/1000 1156/1156 — 800/800 115-1-60 20
400 380-3-60 342 418 6/6 389.4/389.4 600/600 700/700 2179/2179 500/500 115-1-60 20
HM
460-3-60 414 506 3/3 322.1/322.1 500/500 578/578 1800/1800 400/400 115-1-60 20
575-3-60 518 633 3/3 258.0/258.0 450/450 462/462 1440/1440 350/350 115-1-60 20
LEGEND start-up compressor, plus the total RLA for all running compres-
HM — Heat Machine Units sors is at a maximum. See Table 4 for LRA and RLA values.
ICF — Maximum Instantaneous Current Flow 5. Maximum incoming wire size for each terminal block is 500 kcmil.
LRA — Locked Rotor Amps 6. Maximum allowable phase imbalance is: voltage, 2%; amps, 5%.
MCA — Minimum Circuit Ampacity (for wire sizing) 7. Use copper conductors only.
MOCP — Maximum Overcurrent Protection 8. The MOCP is calculated as follows:
RLA — Rated Load Amps MOCP = (2.25) (largest RLA) + the sum of the other RLAs. Size
WD — Wye-Delta Start the fuse one size down from the result. The RLAs are listed on
XL — Across-the-Line Start the nameplate, or see Table 4 for RLA values.
The recommended fuse size in amps (RFA) is calculated as
NOTES: follows:
1. Unit sizes 150-300 are only available with single point power RFA = (1.50) (largest RLA) + the sum of the other RLAs. Size
connections. the fuse one size up from the result.
2. Each main power source must be supplied from a field-supplied
fused electrical service with a (factory-installed or field-
installed) disconnect located in sight from the unit.
3. Control circuit power must be supplied from a separate source
through a field-supplied disconnect. An optional control trans-
former may be used to provide control circuit power from the
main unit power supply.
4. Maximum instantaneous current flow (ICF) during start-up is the
point in the starting sequence where the sum of the LRA for the
37
TB3
EQUIPMENT
GROUND
TOUCH PILOT
FIELD POWER SUPPLY GROUND
EQUIPMENT
GROUND
FIELD POWER SUPPLY GROUND
CB-13
MBB
J2C
a30-6073
PUMP FEEDBACK
FIELD INCOMING PMP - 2

CONTROL PANEL MBB
115-1-60 Hz J5C
PMP - 1
(SEE NOTE #6)
LEGEND
AWG — American Wire Gage NEC — National Electrical Code
CB — Circuit Breaker PMP — Chilled Water Pump
COM — Communication Port PMPI — Chilled Water Pump Interlock
CPMP — Condenser Pump Relay TB — Terminal Block
EMM — Energy Management Module Field Power Wiring
FIOP — Factory-Installed Option Field Control Wiring
* Field supplied. 1/2 watt 250 ohm resistor required. MLV — Minimum Load Valve Factory-Installed Wiring
NOTES: 6. For control of chilled water pumps, a set of normally open contacts rated
1. Factory wiring is in accordance with UL 1995 standards. Field modifica- for dry circuit application must be supplied from field-supplied pump starter
tions or additions must be in compliance with all applicable codes. relay. Connect contacts directly to connector at main base board J5C
2. Wiring for main field supply must be rated 75 C minimum. Use copper for channel 18.
all units. Incoming wire size range for the terminal block is #4 AWG to 7. Terminals 12 and 13 of TB5 are for an alarm relay. The maximum load
500 kcmil for single point power (two conductors per phase). Incoming wire allowed for the alarm relay is 10-va sealed, 25-va inrush at 24-v. Field
size range for the terminal blocks for dual point power option is #4 AWG to power supply is not required.
500 kcmil for single point power (one conductor per phase). Incoming wire 8. Make appropriate connections to TB6 as shown for energy management
size range for 200 and 230-v models is 3/0 to 500 kcmil for single point board options. The contacts for occupancy override, demand limit, and ice
power (one conductor per phase). Unit sizes 150-300 are available only done options must be rated for dry circuit application capable for handling
with single point power connections. a 24-vac load up to 50 mA.
3. Terminals 9 and 10 of TB5 are for field external connections for remote on- 9. Terminal blocks TB5 and TB6 are located in the display panel box for all
off. The contacts must be rated for dry circuit application capable of han- units. Refer to certified dimensional drawing for each unit to get the exact
dling a 24-vac load up to 50 mA. locations.
4. Terminals 1 and 2 of TB5 are for external connections of chilled water 10. Refer to certified dimensional drawings for exact locations of the main
pump interlock. The contacts must be rated for dry circuit application capa- power and control power entrance locations.
ble of handling a 24-vac load up to 50 mA. 11. For control of condenser pump, connect field-supplied relay (max 10-va
5. Terminals 11 and 13 of TB5 are for control of chilled water pump 1 (PMP 1) sealed, 25-va inrush at 24-v) directly to terminals 3 and 4 (channel 22) of
starter. Terminals 15 and 13 of TB5 are for control of chilled water pump 2 J2C on the main base board.
(PMP 2) starter. Remove factory-installed jumper when using pump inter- 12. Terminals 1 and 2 of TB7 provide 0 to 10-vdc signal for head pressure con-
lock. The maximum load allowed for the chilled water pump relay is 10-va trol. Refer to controls manual for configuration of field-supplied water regu-
sealed, 25-va inrush at 24-v. Field power supply is not required. lating valve control parameters.
Fig. 19 — 30XW Unit Field Wiring
38
with a minimum operating temperature range of –4°F (–20°C) to
140°F (60°C) is required. See Table 7 for a list of manufacturers
that produce CCN bus wiring that meet these requirements.
Table 7 — CCN Communication Bus Wiring
PART NUMBER
MANUFACTURER REGULAR PLENUM WIRING
WIRING
ALPHA 1895 —
AMERICAN A21451 A48301
BELDEN 8205 884421
COLUMBIA D6451 —
MANHATTEN M13402 M64430
QUABIK 6130 —
It is important when connecting to a CCN communication bus
that a color coding scheme be used for the entire network to sim-
plify the installation. It is recommended that red be used for the
signal positive, black for the signal negative, and white for the sig-
nal ground. Use a similar scheme for cables containing different
colored wires. At each system element, the shields of its commu-
WIRING nication bus cables must be tied together. If the communication
bus is entirely within one building, the resulting continuous shield
must be connected to a ground at one point only. If the communi-
cation bus cable exits from one building and enters another, the
shields must be connected to grounds at the lightning suppressor
in each building where the cable enters or exits the building (one
point per building only).
To connect the unit to the network:
Fig. 20 — Chilled Water and Condenser
(Optional) Flow Switch 1. Turn off power to the control box.
2. Cut the CCN wire and strip the ends of the red (+), white
(ground), and black (–) conductors. Substitute appropriate
CARRIER COMFORT NETWORK® COMMUNICATION colors for different colored cables.
BUS WIRING (See Fig. 21) — The communication bus wiring
is a shielded, 3-conductor cable with drain wire and is field sup- 3. Connect the red wire to (+) terminal on TB3 of the plug, the
plied and installed in the field. white wire to COM terminal, and the black wire to the (–)
terminal.
The system elements are connected to the communication bus
in a daisy chain arrangement. The positive pin of each system el- 4. The RJ14 CCN connector on TB3 can also be used, but is
ement communication connector must be wired to the positive only intended for temporary connection (for example, a lap-
pins of the system elements on either side of it. This is also re- top computer running service tool).
quired for the negative and signal ground pins of each system
element. Wiring connections for CCN (Carrier Comfort Network) IMPORTANT: A shorted CCN bus cable will prevent
should be made at TB (terminal block) 3. Consult the CCN Con- some routines from running and may prevent the unit
tractor’s Manual for further information. See Fig. 21. from starting. If abnormal conditions occur, disconnect
NOTE: Conductors and drain wire must be 20 AWG (Ameri- the machine from the CCN. If conditions return to
can Wire Gage) minimum stranded, tinned copper. Individual normal, check the CCN connector and cable. Run new
conductors must be insulated with PVC, PVC/nylon, vinyl, Tef- cable if necessary. A short in one section of the bus can
lon*, or polyethylene. An aluminum/polyester 100% foil shield cause problems with all system elements on the bus.
and an outer jacket of PVC, PVC/nylon, chrome vinyl, or Teflon
(+) (COM) (-) SHIELD (+) (COM) (-) SHIELD (+) (COM) (-) SHIELD
TB3
LEN CCN CCN LEN CCN CCN LEN CCN CCN
WHT
WHT
WHT
RED
RED
BLK
RED
BLK
BLK
SHIELD
TO NEXT
DEVICE
LEGEND
CCN — Carrier Comfort Network®
LEN — Local Equipment Network
Fig. 21 — TB3 — CCN Wiring
*Teflon is a registered trademark of DuPont.
39
BACNET* COMMUNICATION OPTION WIRING — The 4. Insert the power screw terminal connector into the UPC
BACnet communication option uses the UPC Open controller. Open controller's power terminals if they are not currently
The controller communicates using BACnet on an MS/TP net- connected.
work segment communications at 9600 bps, 19.2 kbps, 38.4 kbps, 5. Verify communication with the network by viewing a mod-
or 76.8 kbps. The UPC Open controller is located on the back side ule status report. To perform a module status report using the
of the unit display mounting plate. BACview keypad/display unit, press and hold the “FN” key
Wire the controllers on an MS/TP network segment in a daisy- then press the “.” Key.
chain configuration. Wire specifications for the cable are 22 To install a BT485 terminator, push the BT485, on to the
AWG (American Wire Gage) or 24 AWG, low-capacitance, twist- BT485 connector located near the BACnet connector.
ed, stranded, shielded copper wire. The maximum length is 2000
ft. NOTE: The BT485 terminator has no polarity associated with it.
Install a BT485 terminator on the first and last controller on a To order a BT485 terminator, consult Commercial Products i-
network segment to add bias and prevent signal distortions due to Vu® Open Control System Master Prices.
echoing. See Fig. 22-24. MS/TP Wiring Recommendations — Recommendations are
To wire the UPC Open controller to the BAS (building automa- shown in Tables 8 and 9. The wire jacket and UL temperature rat-
tion system) network: ing specifications list two acceptable alternatives. The Halar†
1. Pull the screw terminal connector from the controller's BAS specification has a higher temperature rating and a tougher outer
Port. jacket than the SmokeGard** specification, and it is appropriate
for use in applications where the user is concerned about abrasion.
2. Check the communications wiring for shorts and grounds. The Halar jacket is also less likely to crack in extremely low tem-
3. Connect the communications wiring to the BAS port’s screw peratures.
terminals labeled Net +, Net -, and Shield. NOTE: Use the specified type of wire and cable for maximum
NOTE: Use the same polarity throughout the network seg- signal integrity.
ment.
BT485
TERMINATOR
BACNET
CONNECTION POWER LED
(BAS PORT)
Tx1 LED
Rx1 LED
Tx2 LED
Rx2 LED BACNET
BAUD RATE
8
67 9 DIP SWITCHES
01
EIA-485
45
23
JUMPERS ADDRESS
8
67 9 ROTARY
01
45
23 SWITCHES
RUN LED
ERROR LED
Fig. 22 — UPC Open Controller
*BACnet is a registered trademark of ASHRAE (American Society

of Heating, Refrigerating and Air-Conditioning Engineers).
†Halar is a registered trademark of Solvay Plastics.
**SmokeGard is a trademark of Alpha Gary-Mexichem Corp.
40
Fig. 23 —Network Wiring
Fig. 24 — BT485 Terminator Installation
41
Table 8 — MS/TP Wiring Recommendations
SPECIFICATION RECOMMMENDATION
Cable Single twisted pair, low capacitance, CL2P, 22 AWG (7x30), TC foam FEP, plenum rated cable
Conductor 22 or 24 AWG stranded copper (tin plated)
Insulation Foamed FEP 0.015 in. (0.381 mm) wall 0.060 in. (1.524 mm) O.D.
Color Code Black/White
Twist Lay 2 in. (50.8 mm) lay on pair 6 twists/foot (20 twists/meter) nominal
Shielding Aluminum/Mylar shield with 24 AWG TC drain wire
SmokeGard Jacket (SmokeGard PVC) 0.021 in. (0.5334 mm) wall 0.175 in. (4.445 mm) O.D.
Jacket Halar Jacket (E-CTFE) 0.010 in. (0.254 mm) wall 0.144 in. (3.6576 mm) O.D.
DC Resistance 15.2 Ohms/1000 feet (50 Ohms/km) nominal
Capacitance 12.5 pF/ft (41 pF/meter) nominal conductor to conductor
Characteristic Impedance 100 Ohms nominal
Weight 12 lb/1000 feet (17.9 kg/km)
UL Temperature Rating SmokeGard 167°F (75°C), Halar -40 to 302°F (-40 to 150°C)
Voltage 300 Vac, power limited
Listing UL: NEC CL2P, or better
LEGEND
AWG — American Wire Gage
CL2P — Class 2 Plenum Cable
DC — Direct Current
FEP — Fluorinated Ethylene Polymer
NEC — National Electrical Code
O.D. — Outside Diameter
TC — Tinned Copper
UL — Underwriters Laboratories
Table 9 — Open System Wiring Specifications and Recommended Vendors

WIRING SPECIFICATIONS RECOMMENDED VENDORS AND PART NUMBERS
Connect Air Contractors
Wire Type Description Belden RMCORP Wire
International and Cable
22 AWG, single twisted shielded pair, low capacitance, CL2P,
TC foam FEP, plenum rated. See MS/TP Installation Guide for W221P-22227 — 25160PV CLP0520LC
MS/TP specifications.
Network (RS-485) 24 AWG, single twisted shielded pair, low capacitance, CL2P,
TC foam FEP, plenum rated. See MS/TP Installation Guide W241P-2000F 82841 25120-OR —
for specifications.
Rnet 4 conductor, unshielded, CMP, 18 AWG, plenum rated. W184C-2099BLB 6302UE 21450 CLP0442
LEGEND
AWG — American Wire Gage
CL2P — Class 2 Plenum Cable
CMP — Communications Plenum Rated
FEP — Fluorinated Ethylene Polymer
TC — Tinned Copper
42
NON-CCN COMMUNICATION WIRING — The 30XW rier Standard Service Techniques Manual or the Controls, Start-
units offer several non-CCN translators. Refer to the separate in- up, Operation, Service and Troubleshooting guide as required.
stallation instructions for additional wiring steps. Charge the chiller from refrigerant cylinders.
FIELD CONTROL OPTION WIRING — Install field control
wiring options. Some options, such as 4 to 20 mA demand limit IMPORTANT: These units are designed for use with
that requires the energy management module, may require that ac- R-134a only. DO NOT USE ANY OTHER REFRIGER-
cessories be installed first (if not factory installed) for terminal ANT in these units without first consulting your Carrier rep-
connections. resentative.
Step 6 — Install Accessories — A number of accesso- NOTE: The liquid charging method is recommended if the system
ries are available to provide the following optional features (for pressure is above 35 psig (241 kPa) for complete charging or
details, refer to the Controls, Start-Up, Operation, Service, and when additional charge is required.
Troubleshooting guide shipped with the unit).
ENERGY MANAGEMENT MODULE — The energy manage- CAUTION
ment module is used for any of the following types of tem-
perature reset, demand limit and ice features: When adding or removing charge, circulate water through
• 4 to 20 mA inputs for cooling set point reset and demand the condenser and evaporator at all times to prevent freeze-
limit (requires field-supplied 4 to 20 mA generator) up. Never charge liquid R-134a into the chiller if the pres-
• 0 to 10 v output for percentage total capacity running sure is less than 35 psig (241 kPa). Charge as gas only until
• 24 v discrete outputs for shutdown and running relays 35 psig (241 kPa) is reached. Flashing of liquid refrigerant
• 10 k space temperature input at low pressures can cause tube freeze-up and considerable
• Discrete inputs for occupancy override, demand limit damage. Freeze damage is considered abuse and may nega-
switch 2 (step 1 demand limit is wired to the base board, tively affect the Carrier warranty.
requires field-supplied dry contacts), remote lockout switch
and ice done switch (requires field-supplied dry contacts). CAUTION
REMOTE ENHANCED DISPLAY (OR TOUCH PILOT™
DISPLAY) — For applications where remote monitoring of the DO NOT OVERCHARGE system. Overcharging can
equipment is required; the remote enhanced display (or Touch Pi- result in higher discharge pressure at most operating condi-
lot display) provides an indoor display, capable of monitoring any tions, possible compressor damage, and higher power
equipment on the Carrier Comfort Network® (CCN) bus. A CCN consumption.
bus is required.
CONTROL ACCESSORIES — Several optional control acces- The refrigerant can then be added through the refrigerant
sories are available to provide the following features: charging valve located at the bottom of the evaporator and con-
• BACnet translator denser. Charge the refrigerant as a gas until the system pressure
• Local Operating Network (LON) translator exceeds 35 psig (241 kPa) for R-134a. After the chiller is beyond
• Carrier Comfort Network (CCN) system this pressure, charge the refrigerant as a liquid until all the refriger-
• Energy management module (EMM) ant charge as listed on the unit nameplate has been added. Refer to
Tables 10 and 11 for evaporator and condenser refrigerant storage
Refer to Controls, Start-Up, Operation, Service, and Trou- capacities.
bleshooting guide and separate accessory installation instructions
for additional information. IMPORTANT: Failure to properly evacuate the nitrogen
MISCELLANEOUS ACCESSORIES — For applications re- holding charge from the unit before charging with refriger-
quiring special accessories, the following packages are available: ant will result in poor operating performance because of
sound blanket, external vibration isolation, and temperature reset non-condensables in the refrigeration system.
sensor. Refer to individual accessory installation instructions for
installation details. Table 10 — Evaporator Refrigerant Storage Capacity
Step 7 — Leak Test Unit — The 30XW units are shipped TOTAL REFRIGERANT STORAGE
from the factory with a full charge of R-134a or a nitrogen holding UNIT SIZE
30XW CKT VOLUME CAPACITY (R-134a)
charge (see Tables 1 and 2). Perform a leak test to ensure that leaks CU FT CU M LB KG
have not developed during unit shipment. Dehydration of the sys- 150-200 A 10.748 0.304 662 300.3
tem is not required unless the entire refrigerant charge has been 225-300 A 13.407 0.380 825 374.2
lost. 325-400
A 9.343 0.265 575 260.8
There are several O-ring face seal fittings used in the refriger- B 9.343 0.265 575 260.8
ant and lubrication piping. If a leak is detected at any of these fit- NOTE: This table represents 80% volume allowance at 44°F (6.7°C)
tings, tighten the O-ring face seal nut to 85 to 118 in.-lb (9.5 to saturated liquid conditions.
12.4 Nm). Always use a back up wrench when tightening the O- Table 11 — Condenser Refrigerant Storage Capacity
ring face seal nut. If a leak is still detected, evacuate and open sys-
tem to inspect O-ring surface for foreign matter or damage. Do not TOTAL REFRIGERANT STORAGE
UNIT SIZE
re-use O-rings. Repair any leak found using good refrigeration 30XW CKT VOLUME CAPACITY (R-134a)
practice. CU FT CU M LB KG
150-200 A 13.773 0.390 848 384.8
Step 8 — Charge Unit — The standard 30XW chiller is 225-300 A 20.138 0.570 1241 562.7
shipped with a full charge of R-134a in the vessels. However, the A 11.841 0.335 729 330.8
325-400
30XW may be ordered with a nitrogen holding charge of 15 psig B 11.841 0.335 729 330.8
(103 kPa). In this case, evacuate the nitrogen from entire chiller. It NOTE: This table represents 80% volume allowance at 44°F (6.7°C)
is recommended that a vacuum of at least 500 microns (0.5 mm saturated liquid conditions.
Hg) be obtained. Use industry standard practices or refer to Car-
43
Step 9 — Install Field Insulation and Lagging — NOTE: Insulation of the waterbox return covers and water heads
Field insulation is required for several components. Refer to is applied only at the job site by the contractor. When insulating
Table 12 for field insulation requirements. the covers, make sure there is access for removal of waterbox cov-
ers for servicing (Fig. 25).
When installing insulation at the job site, insulate the following
components: For heat machines, additional insulation is required as fol-
lows:
• compressor suction housing (if not equipped from the fac-
tory) • discharge pipe assembly (use either thermal insulation or
• suction piping (if not equipped from the factory) Discharge Line Sound Kit)
• evaporator tubesheets • oil lines and filter
• evaporator water heads • minimum load valve lines (if equipped)
• condenser tubesheets
Once the evaporator fluid lines, drain and vent lines have been • condenser water heads
installed and checked for leaks, insulate the evaporator heads with
a suitable thickness of closed-cell insulation. Refer to Table 12 for field insulation requirements.
This will minimize the amount of condensation that forms on High humidity job site locations may require field supplied and
the evaporator heads. When insulating the evaporator heads, allow installed insulation on the remainder of the compressor motor
for service access and removal of heads. Additionally, it is recom- housing. See Table 13 for conditions which may result in ex-
mended that the first 12 in. of the drain line, if field installed, tensive condensation.
should be insulated to minimize any condensation that may form.
Table 12 — Field Insulation Requirements

FIELD INSULATION REQUIREMENTS TUBESHEET AND HEAD
30XW150-200 30XW225-300 30XW325-400
WATER BOX TYPE EVAPORATOR CONDENSER* EVAPORATOR CONDENSER* EVAPORATOR CONDENSER*
SQ FT SQ M SQ FT SQ M SQ FT SQ M SQ FT SQ M SQ FT SQ M SQ FT SQ M
RETURN COVER 6 0.6 7 0.7 7 0.7 9 0.8 8 0.8 9 0.8
NOZZLE-IN-HEAD 7 0.7 8 0.8 8 0.8 10 0.9 9 0.8 10 0.9
MARINE WATERBOX 12 1.1 13 1.2 13 1.2 16 1.5 14 1.3 16 1.5
FIELD INSULATION REQUIREMENTS HEAT MACHINE

30XW150-300 30XW325-400
DUTY COMPONENT TYPE
SQ FT SQ M SQ FT SQ M
Compressor†** 25 2.3 50 4.6
STANDARD AND HEAT MACHINE
Suction Line† 7 0.7 14 1.4
Discharge Line 33/8 in. Tubular 15 1.4 30 2.8
Discharge Line 14 1.3 28 2.6
Oil Lines 5/8 in. Tubular 12 1.1 24 2.2
HEAT MACHINE ONLY
Oil Lines 3/8 in. Tubular 6 0.6 12 1.2
MLV Lines 5/8 in. Tubular 3 0.3 6 0.6
Oil Filter 1.2 0.1 2.4 0.2
* Condenser insulation required for Heat Machine only.
† Not required if insulation package option selected.
**Additional compressor insulation required if unit is installed in uncon-
ditioned space with high temperatures and relative humidity.
Table 13 — Condensation vs. Relative Humidity*

ROOM DRY-BULB TEMP
AMOUNT OF 80°F (27°C) 90°F (32°C) 100°F (38°C)
CONDENSATION
% Relative Humidity
None 80 76 70
Slight 87 84 77
Extensive 94 91 84
*These approximate figures are based on 35°F (1.7°C) saturated suc-
tion temperature. A 2°F (1.1°C) change in saturated suction tempera-
ture changes the relative humidity values by 1% in the same direction.
44
30XW150-300 UNITS
DISCHARGE PIPING INSULATION OR

DISCHARGE LINE SOUND KIT NEEDED
(HEAT MACHINES ONLY)
SEE NOTE *
30XW325-400 UNITS
DISCHARGE PIPING
INSULATION OR DISCHARGE
LINE SOUND KIT NEEDED
SEE NOTE * (HEAT MACHINES ONLY) SEE NOTE *
*Further field installed insulation may be required based on Table 12 shown on page 44.
NOTES:
1. Field-installed insulation for standard units shown in medium gray.
2. Field-installed insulation for heat machine units shown in dark gray.
3. Factory-installed insulation for optional insulation kit shown in light gray.
4. Back of the unit shown.
5. Discharge piping insulation or discharge line sound kit needed (heat machines only).
Fig. 25 — 30XW Field Insulation
45
© 2021 Carrier
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300144-01 Printed in U.S.A. Form 30XW-9SI Rev. A Pg 48 5-21 Replaces: 30XW-8SI

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AquaForce®

SAFETY CONSIDERATIONS CAUTION

30XW – AquaForce® Water-Cooled Packaging/Charging Options

Fig. 2 — Unit Model Number Nomenclature

30XW150-200 UNIT AND WATERBOX SPECIFICATIONS

WATER BOX ADDITIONAL LENGTH ADDERS WATER BOX WEIGHT ADDERS

Fig. 3 — 30XW150-200 Unit Dimensions

Fig. 3 — 30XW150-200 Unit Dimensions (cont)

CHILLER DIMENSIONS LEGEND

Fig. 3 — 30XW150-200 Unit Dimensions (cont)

* Flange only. Not available on Victaulic.

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

30XW NUMBER A B CONNECTION

* Flange only. Not available on Victaulic.

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

30XW NUMBER A B CONNECTION SIZE,

30XW225-300 UNIT AND WATERBOX SPECIFICATIONS

WATER BOX ADDITIONAL LENGTH ADDERS WATER BOX WEIGHT ADDERS

Fig. 4 — 30XW225-300 Unit Dimensions

Fig. 4 — 30XW225-300 Unit Dimensions (cont)

3/4” NPT RELIEF

(2) 3/4” NPT RELIEF 3/8” SAE FLARE

Fig. 4 — 30XW225-300 Unit Dimensions (cont)

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

30XW NUMBER CONNECTION SIZE,

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

30XW NUMBER A B CONNECTION SIZE,

* Flange only. Not available on Victaulic.

Fig. 4 — 30XW225-300 Unit Dimensions (cont)

30XW325-400 UNIT AND WATERBOX SPECIFICATIONS

WATER BOX ADDITIONAL LENGTH ADDERS WATER BOX WEIGHT ADDERS

Fig. 5 — 30XW325-400 Unit Dimensions

Fig. 5 — 30XW325-400 Unit Dimensions (cont)

(2) 3/4" NPT RELIEF COMP A

MLV (OPTIONAL) ISOLATION VALVE

CHILLER DIMENSIONS LEGEND

Fig. 5 — 30XW325-400 Unit Dimensions (cont)

* Flange only. Not available on Victaulic.

Fig. 5 — 30XW325-400 Unit Dimensions (cont)

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

30XW NUMBER CONNECTION SIZE,

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

30XW NUMBER A B CONNECTION

* Flange only. Not available on Victaulic.

Fig. 5 — 30XW325-400 Unit Dimensions (cont)

Fig. 6 — 30XW150-200 Unit Mounting Feet Dimensions

Fig. 7 — 30XW225-400 Unit Mounting Feet Dimensions

IMPORTANT: Carrier suggests that a structural engineer be

I-BEAM LENGTH (MIN)

Fig. 8 — 30XW150-300 Unit Rigging

Fig. 9 — 30XW325-400 Unit Rigging