Muhammad Usman

Mechanical Engineer
London, United Kingdom / [email protected] / +447918271448 / linkedin.com/in/muhammad-usman-91019430a

Personal Statement
An experienced professional with a solid academic background in Mechanical Engineering and a Master's in Management.
Skilled in SolidWorks, MATLAB, AutoCAD, and Ansys, with CFD and 3D modeling expertise. Proven in project management,
process optimization, and quality assurance from internships at Keymech designs Pvt Ltd. Led dynamic initiatives in tooling
design and manufacturing efficiency improvements, achieving cost savings and product quality enhancements. Experienced in
technical analyses like NDT and tensile strength testing, focusing on industry standards. Effective communicator and team
player with leadership in community service and STEM education. Ready to apply engineering skills to drive innovation and
organizational success.

Education
Master of Science in Management | Middlesex University London, UK | February 2024

Bachelor of Mechanical Engineering (Accredited under Washington Accord) | University of Engineering and Technology
(UET), Lahore, Pakistan | June 2022

Research Projects

Five Blade Tubular Propeller Turbine

 Designed five-blade tubular propeller turbine for pipe inline installation in SolidWorks, achieving 80%
efficiencies in low-head operations below 50 meters.
 Utilized Computational Fluid Dynamics (CFD) analysis to assess the turbine's efficiency and performance
characteristics under blade geometry, material, power output, torque, efficiency under transient flow conditions.
 Fabricated a physical prototype of the turbine to validate CFD results and evaluate real-world performance.
 Conducted experimental testing to measure turbine efficiency and compare with theoretical and computational
findings.
 Experimental results indicated 80% efficiency, validating CFD predictions within an acceptable margin of error.

Enhancing Team Collaboration and Workflow in Engineering Firms through AI-powered Platforms

 Developed and implemented an AI-powered platform to enhance team collaboration within engineering firms,
resulting in a 15% increase in workflow efficiency.
 Conducted comprehensive research to pinpoint inefficiencies in collaboration and workflow processes, leading to
targeted AI solutions.

Skills
SolidWorks | MATLAB | Computer Aided Design (CAD) | Ansys | Pipe Flow Expert | Simulink | 3D Modelling | LabVIEW |
Material Science | Inspection Techniques | Risk Assessment | Project Management | Corrosion Management | Predictive
Maintenance | Ergonomics | Design and Development CFD | Health & Safety | Quality Assurance | Technical Drawings | Non-
Destructive Testing (NDT) | Quality Control | Tensile Strength Testing | Process Optimization | Manufacturing Efficiency |
Failure Analysis | Heating, Ventilation, and Air Conditioning (HVAC) | MS Office | Continuous Learning | Problem-Solving |
Team Collaboration | Leadership | Communication

Experience
Keymech designs Pvt Ltd | Mechanical Engineer | June 2022 – January 2023

 Supported the design and development of tooling for critical automotive components, including engine mounts,
suspension parts, and brake calipers.
  Identified and resolved key tooling issues through meticulous testing and inspection, resulting in a 20%
enhancement in manufacturing efficiency.
 Collaborated with senior engineers to optimize tooling for the brake caliper production line, achieving a 25%
reduction in cycle time and a 20% decrease in defects, yielding significant cost savings and improved product
quality.
 Utilized CAD software to create detailed technical drawings and 3D models for a new mounting fixture that produced
suspension parts.
 Presented findings on tooling performance and proposed enhancements during team meetings.
 Conducted tensile strength tests on raw materials by ASTM standards to evaluate mechanical
properties.

Keymech Designs Pvt Ltd | Internee Mechanical Engineer | December 2021 - June 2022

 Coordinated and assisted in the overhaul process of aircraft engines, managing tasks such as disassembly, non-
destructive testing (NDT) testing, filtration, inspection, and assembly.
 Collaborated effectively with cross-functional teams to troubleshoot and resolve production issues, resulting in a
10% reduction in rework and scrap.
 Ensured adherence to quality standards and procedures throughout the engine overhaul process.
 Compiled and documented comprehensive reports on engine maintenance and overhaul activities for senior
engineers to review.

Volunteer Experience
Street Store Saddar Islamabad City | October 2020

 Led fundraising efforts that successfully collected 1 million funds to aid underprivileged individuals.

Community Service Week, Taxila | August 2021

 Organized and participated in "Community Service Week," visiting three schools to mentor students on STEM
education initiatives.