New Update Precision Lathe Binder - Jan 2021
New Update Precision Lathe Binder - Jan 2021
New Update Precision Lathe Binder - Jan 2021
C LATHE PROGRAMMING
TABLE OF CONTENTS
____________________________________________
1. PREPARATORY FUNCTION (G FUNCTION)
2. GEOMETRIC TERMS
6. FACING PROGRAM
1
IMTT
2
IMTT
3
IMTT
4
IMTT
5
IMTT
Concentric Circles
Share center point
Eccentric Circles
Do not share center point
6
IMTT
7
IMTT
8
IMTT
9
IMTT
10
IMTT
11
IMTT
12
IMTT
13
IMTT
14
IMTT
15
IMTT
21
IMTT
22
4 3 2 1
.1875 X 45°
TYP
.2375
B B
2.600
R.400
1.1750
35
IMTT
1.000
1.350
2.000
2.750
3.125
A A
UNLESS OTHERWISE SPECIFIED: NAME DATE
4 3 2 1
IMTT
16
IMTT
17
IMTT
18
IMTT
19
IMTT
20
IMTT
23
IMTT
INSTITUTE OF MACHINE TOOL TECHNOLOGY
Angle B
When solving right angle triangles, only two pieces of information are needed. Either 2 sides or
1 side and 1 angle. It is important to understand the relation between the angles and sides. For
example in the above triangle, if we are looking at Angle A than the adjacent side is Side b and the
opposite side is Side A.
When looking at Angle B the opposite side is Side b and the adjacent side is Side a.
The longest line is always Side c, and it is called the hypotenuse, the angle opposite to the hypotenuse
on a right angle triangle is always 90°.
If we are given 2 sides of a triangle and are trying to find the third side we can use Pythagorean theorem
to solve for the missing side.
The Pythagorean theorem says that on a right angle triangle, the sum of its sides squared is equal to its
hypotenuse squared, or
a2+b2=c2
24
IMTT
INSTITUTE OF MACHINE TOOL TECHNOLOGY
c=?
a2 + b2 = c2
5.830951
32 + 52 = c2
3
2
9 + 25 = c
√34 c
5
5.830951 = c
__________
__________
8 7.2
16 12
10
5 4.5
__________
__________
2.5
25
IMTT
INSTITUTE OF MACHINE TOOL TECHNOLOGY
If instead we know 2 angles inside a triangle and need to find the third, we know that the internal angles
of a triangle must equal 180°, for example if we know the one of the angles of a right angle triangle we
know that one of the other two are 90° and can solve for the remaining angles
180°‐28°‐90°=62°
62°
28°
______
______
54°
______
40° 23°
When we only have one angle and one side, to find the length of a side gets a little bit more difficult. We
then have to use sin, cos, or tan to find the length.
CAH cosθ
TOA tanθ
26
IMTT
INSTITUTE OF MACHINE TOOL TECHNOLOGY
For example:
To solve for x we must look at the triangle and figure out if we want to use Sin Cos or Tan.
67°
10mm
x
We can see that the angle we have is 67° and that we are given the length of the hypotenuse, 10mm.
The side that we are looking for is the one labelled x. This side is not the longest, and it is not touching
the angle that we are referencing, that means it is the "Opposite" side.
The calculation we will use will be the one that has both the Hypotenuse and the Opposite, and that
would be sinθ.
We then have:
Opposite
sinθ
Hypotenuse
Next we isolate the variable that we need to solve form to do this we multiply or divide both sides of the
equation by the same amount. Here we multiply both sides by 10 to isolate x on the right side.
x
10 sin67° 10
10
10sin67° x
10sin67° 9.2050
This tells us the length of side x is 9.205mm. If we wanted to find the length of the other side we could
now use the Pythagorean Theorem.
27
IMTT
INSTITUTE OF MACHINE TOOL TECHNOLOGY
Example 2:
To solve for x we must look at the triangle and figure out if we want to use Sin Cos or Tan.
55°
x
12mm
We can see that the angle we have is 55° and that we are given the length of the side that is touching
the angle we are given. This means the side that is given is the Adjacent side. The length we are looking
for is the hypotenuse, it is the longest side, and the one opposite to the 90 degree corner of the triangle.
The calculation we will use will be the one that has both the Hypotenuse and the adjacent, and that
would be Cos.
We then have:
cosθ
12
cos55°
x
Next we isolate the variable that we need to solve for. To do this we multiply or divide both sides of the
equation by the same amount. Here we multiply both sides by x then divide both sides by cos55°.
12
x cos55° x
x
xcos55° 12
cos55° cos55°
12
x
cos55°
12
20.92136
cos55°
28
IMTT
INSTITUTE OF MACHINE TOOL TECHNOLOGY
This tells us the length of side x is 20.92136 mm. If we wanted to find the length of the other side we
could now use the Pythagorean Theorem.
31°
x
20mm
.475
71.5°
x
11.5m
x
77°
.375
40°
x
2.100
x
17mm
38° 28°
29
IMTT
INSTITUTE OF MACHINE TOOL TECHNOLOGY
When dealing with a percent, what is being said is how much of 100, so something at 60%, is 60 of 100.
What this means is that if I want to figure out what a percent is I can multiply any value by its decimal
percentage to find solve the question.
For example,
If car A can travel 90% of the distance on a tank of gas compared to car B, and car B can travel 310 km,
how far does car A go on a single tank of gas.
To solve this we convert 90% to decimal first, to do that we divide our percentage value by 100.
. 90 310 279
Therefore we can answer that on a single tank of gas, car A travels a distance of 279 km.
30
IMTT
INSTITUTE OF MACHINE TOOL TECHNOLOGY
Solving volume:
To calculate the volume of objects we first look at what the values of our shape that are given. Then sub
into our equations.
Example:
Find the volume of a rectangular prism with the dimensions of 100mm by 55mm by 75mm
First we multiply everything together and our answer will be given in mm3
100 55 75 412500
Example 2:
Find the volume of a cylinder with a diameter of 30mm and a height of 60mm
First we have to calculate our radius from diameter, we are given a diameter value of 30mm, which
means it has a radius value of 15mm which we got from 30/2. Now all we have to do is substitute our
values into our equation.
π r h volume of cylinder
π 15 60 volume of cylinder
31
IMTT
INSTITUTE OF MACHINE TOOL TECHNOLOGY
1
25mm
30mm
50mm
3 Ø35mm
12mm
32
IMTT
36
IMTT
37
IMTT
38
4 3 2 1
2.000
.500
B 1.000 .575 B
2.000
40
IMTT
A A
UNLESS OTHERWISE SPECIFIED: NAME DATE
4 3 2 1
4 3 2 1
1.750
B B
.425
.375 .375
41
1.650 1.250
IMTT
A A
UNLESS OTHERWISE SPECIFIED: NAME DATE
4 3 2 1
4 3 2 1
1.775
.050 X 45°
TYP 1.375
.500
B B
.625 R.300
42
2.000 1.500
IMTT
A A
UNLESS OTHERWISE SPECIFIED: NAME DATE
4 3 2 1
IMTT
43
IMTT
44
IMTT
79
IMTT
39
IMTT
45
IMTT
46
IMTT
47
IMTT
48
IMTT
49
IMTT
50
IMTT
51
IMTT
52
IMTT
53
IMTT
54
IMTT
56
IMTT
76
IMTT
55
IMTT
75
IMTT
57
IMTT
58
IMTT
59
IMTT
60
IMTT
61
IMTT
62
IMTT
63
IMTT
64
IMTT
65
4 3 2 1
2.400
1.900
1.400
.900
.500
0
CH. TYP
B .050 X 45° .265
B
1.050 .3125
66
IMTT
A A
UNLESS OTHERWISE SPECIFIED: NAME DATE
4 3 2 1
4 3 2 1
.050
67
IMTT
.200 RAD x2
A A
UNLESS OTHERWISE SPECIFIED: NAME DATE
.100 x 45° CHAMFER x 3 DIMENSIONS ARE IN INCHES DRAWN RFH IMTT
TOLERANCES:
FRACTIONAL CHECKED RFH TITLE:
ANGULAR: MACH BEND
ENG APPR.
TWO PLACE DECIMAL
.010 x 45° CHAMFER x 2
THREE PLACE DECIMAL MFG APPR.
G76 EXAMPLE 2
INTERPRET GEOMETRIC Q.A.
PROPRIETARY AND CONFIDENTIAL TOLERANCING PER:
THIRD ANGLE PROJECTION
THE INFORMATION CONTAINED IN THIS MATERIAL
DRAWING IS THE SOLE PROPERTY OF SIZE DWG. NO. REV
STK ø1.600 Material <not specified>
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE FINISH
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
B G76 #2
PROHIBITED. DO NOT SCALE DRAWING SCALE: 3:1 WEIGHT: 0.10 SHEET 1 OF 1
4 3 2 1
4 3 2 1
.075 x 45° CH
3.000
2.700
2.050
1.750
1.475
1.300
0
x6
.1625
.2326 R.050
.475
B B
1 3/8 - 12 UNF
IMTT
1 3/4 - 9 THREAD
A A
UNLESS OTHERWISE SPECIFIED: NAME DATE
4 3 2 1
IMTT
69
IMTT
70
IMTT
73
IMTT
74
IMTT
77
IMTT
78
IMTT
80
IMTT
81
IMTT
82
IMTT
83
DIM 1.308
0.757
4 3 2 1
T0101 (ODF 30 DEG .008 TNR)
T0202 (ODR 55 DEG .016 TNR)
T0303 (.3125 TAP DRILL)
1.000
.750
.650
.500
0
T0404 (3/8-16 TAP)
T0505 (IDR+F BORING BAR)
T0606 (60 DEG ID THREADING TOOL)
B T0707(.1215 GROOVING TOOL) B
R.025
B .100
x2
.100
1.0-8 UNC 2B
84
IMTT
1.000 .8647
3/8 - 16 UNC 2B
A Ø1.6 STK A
UNLESS OTHERWISE SPECIFIED: NAME DATE
4 3 2 1
4 3 2 1
.985
.755
.505
0
B B
.750
1 1/2 - 6 UNC 2A
.300
IMTT
.1875 T0101(ODF 32 DEG .008 TNR)
T0202(ODR 55 DEG .016 TNR)
T0303(.375 CARBIDE DRILL)
T0404(ID ROUGH FIN BORING BAR)
0 0
T0505(.1215 GROOVING TOOL)
T0606(60 DEG ID THREADING TOOL)
A T0707(60 DEG THREADING TOOL) A
UNLESS OTHERWISE SPECIFIED: NAME DATE
.325
0
.615
.515
.445
ANGULAR: MACH BEND
ENG APPR.
TWO PLACE DECIMAL
THREE PLACE DECIMAL MFG APPR.
FINAL PREP #2
INTERPRET GEOMETRIC Q.A.
PROPRIETARY AND CONFIDENTIAL TOLERANCING PER:
THIRD ANGLE PROJECTION
THE INFORMATION CONTAINED IN THIS MATERIAL
DRAWING IS THE SOLE PROPERTY OF SIZE DWG. NO. REV
Material <not specified>
Ø1.6 STK <INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE FINISH FINAL PREP 2
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
A
PROHIBITED. DO NOT SCALE DRAWING SCALE: 4:1 WEIGHT: 0.04 SHEET 1 OF 1
4 3 2 1
4 3 2 1
T0101(ODR .016 TNR 55 DEG)
T0202(.5 Ø EM)
T0303(.200 GROOVING TOOL)
2.800
2.500
1.850
1.725
1.200
.700
.263
0
.150 T0404(ODF 32 DEG .008 TNR)
T0505(.467 CARBIDE DRILL)
1.500
B B
.125
.225 .813
.550
.300
.250
0
86
IMTT
1.000
A A
UNLESS OTHERWISE SPECIFIED: NAME DATE
4 3 2 1
4 3 2 1
T0101 80° ODR TNR .016
7.000
6.300
5.642
4.012
2.642
0
T0202 35° ODF TNR .008
T0303 .1215 GROOVING TOOL
T0404 #4 CENTER DRILL
CH .350 45°
T0505 13/16 TAP DRILL
X2
T0606 7/8 - 14 UNF DRILL
B CH .500 45° B
R.200 X2 X3
25.00°
IMTT
7/8 - 14 UNF
1.062
2.124
1.750
A 2.500 A
UNLESS OTHERWISE SPECIFIED: NAME DATE
4 3 2 1
4 3 2 1
T0101 ODR 80° TNR
T0202 ODF 35° TNR
T0303 GROOVING TOOL .1215
3.250
2.675
2.370
2.000
1.520
1.170
.445
0
T0404 #3 CENTER DRILL
R.145 T0505 .201 TAP DRILL
R.078 X2 T0606 1/4 20 UNC TAP
X2
T0707 60° OD THREADING TOOL
B R.053 B
X2 1/4 - 20 UNF
60°
.075
CH .023
45° X 6
.785 .375 .635
88
IMTT
.500
.450 .685 .850
4 3 2 1
4 3 2 1
8.347
8.224
5.498
5.357
3.357
2.600
2.150
1.770
.080
0
R.230
R.100 1.0575
X2 .5825
R.320
.1472
R.100
.2384
B .2808 .1834 .1219 B
.1457
1.290 .325
.777 .659
1.200
IMTT
.801
R1.625
1.301 2-4.5 Machine Threads
1.750
R.800 1.500
R1.275
5.000
A A
UNLESS OTHERWISE SPECIFIED: NAME DATE
4 3 2 1