Technical Data Sheet
Approved 1505;1506 1,2 1505 phenolic/novolac ^(ValidationDate) 1
epoxy
Epoxy HR
Product description
This is a two component polyamine cured phenolic/novolac epoxy coating. Designed as a heat resistant coating,
and it is resistant to low temperatures down to -196 °C and high temperatures up to 205 °C continuously. It
may be used on insulated and non-insulated surfaces. This product may be used as a primer, mid coat or finish
coat. Suitable for properly prepared carbon steel, galvanised steel, stainless steel and aluminium substrates. It
can be applied on hot substrates up to 150°C. Please refer to the application guide for more detailed information.
It will offer proper corrosion protection at ambient conditions during construction and shut-down periods. The
product passes the standard tests used for qualifying coatings preventing corrosion under insulation (CUI).
Typical use
Protective:
Designed as corrosion protection for surfaces operating at elevated temperatures where long corrosion
protection is desired. Suitable for insulated and non insulated surfaces.
Other
Approvals and certificates
Passing CUI 3 multiphase test as described in ISO 19277-2018.
Tested in accordance with ISO 12944-9.
Tested in accordance with ISO 3248:2000 determination of the effect of heat 500 hours at 204°C on carbon
steel.
Tested in accordance with ISO 3248:2000 determination of the effect of heat 1000 hours at 204°C on stainless
steel (SS304).
Tested in accordance with ISO 3248:2000 determination of the effect of heat 1000 hours at 204°C on alloyed
steel (P91).
Additional certificates and approvals may be available on request.
Colours
aluminium, light grey
Other colours available upon request
Product data
Property Test/Standard Description
Solids by volume ISO 3233 63 ± 2 %
Gloss level (GU 60 °) ISO 2813 matt (0-35)
Flash point ISO 3679 Method 1 28 °C
Density calculated 1.6 kg/l
Region Regulation Test Standard VOC Value
US CARB(SCM)2020 / SCAQMD rule 1113 US EPA Method 24 331 g/l
Hong Kong Air Pollution Control (VOC) Regulation US EPA Method 24 331 g/l
EU European Paint Directive 2004/42/CE Calculated 362 g/l
EU IED Industrial Emission Directive 2010/75/EU Calculated 362 g/l
Date of issue: 2 May 2024 Page: 1/5
This Technical Data Sheet supersedes those previously issued.
The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Epoxy HR
Korea Korea Clean Air Conservation Act KS M ISO 11890-1 319 g/l
China GB 30981-2020 Limit of harmful GB/T 23985-2009 8.3 330 g/l
substances of industrial protective coatings
The provided data is typical for factory produced products, subject to slight variation depending on colour.
Gloss description: According to Jotun Performance Coatings' definition.
Film thickness per coat
Typical recommended specification range
Dry film thickness 100 - 200 μm
Wet film thickness 160 - 320 μm
Theoretical spreading rate 6.3 - 3.2 m²/l
Surface preparation
Surface preparation summary table
Surface preparation
Substrate Minimum Recommended
Carbon steel St 2 (ISO 8501-1) Sa 2½ (ISO 8501-1)
Stainless steel The surface shall be hand or machine Abrasive blast cleaning to achieve a
abraded with non-metallic abrasives surface profile using non-metallic
or bonded fibre machine or hand abrasive media which is suitable to
abrasive pads to impart a scratch achieve a sharp and angular surface
pattern to the surface. profile.
Aluminium The surface shall be hand or machine Abrasive blast cleaning to achieve a
abraded with non-metallic abrasives surface profile using non-metallic
or bonded fibre machine or hand abrasive media which is suitable to
abrasive pads to impart a scratch achieve a sharp and angular surface
pattern to the surface. profile.
Galvanised steel The surface shall be clean, dry and Sweep blast-cleaning using non-
appear with a rough and dull profile. metallic abrasive leaving a clean,
rough and even pattern.
Shop primed steel Dry, clean and approved inorganic Sa 2½ (ISO 8501-1)
zinc shopprimer.
Coated surfaces Clean, dry and undamaged compatible Clean, dry and undamaged compatible
coating coating
Optimum performance, including adhesion, corrosion protection, heat resistance and chemical resistance is
achieved with recommended surface preparation.
Date of issue: 2 May 2024 Page: 2/5
This Technical Data Sheet supersedes those previously issued.
The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Epoxy HR
Application
Application methods
The product can be applied by
Spray: Use airless spray.
Brush: Recommended for stripe coating and small areas. Care must be taken to achieve the
specified dry film thickness.
Product mixing ratio (by volume)
Epoxy HR Comp A 6.5 part(s)
Epoxy HR Comp B 1 part(s)
Thinner/Cleaning solvent
Thinner: Jotun Thinner No. 23
Thinning max.: 10 %
Note: Korean VOC regulation "Korea Clean Air Conservation Act" and its corresponding thinning limit will prevail
over recommended thinning volumes.
Guiding data for airless spray
Nozzle tip (inch/1000): 17-21
Pressure at nozzle (minimum): 150 bar/2100 psi
Drying and Curing time
Substrate temperature 10 °C 15 °C 23 °C 40 °C 100 °C
Surface (touch) dry 16 h 12 h 4h 2 h 30 min
Walk-on-dry 26 h 20 h 10 h 4 h 30 min
Dry to over coat, minimum 26 h 20 h 10 h 4 h 30 min
Dried/cured for service 21 d 14 d 7d 3 d 1d
For maximum overcoating intervals, refer to the Application Guide (AG) for this product.
Due to the fast evaporation above 100°C, instant drying is expected.
Drying and curing times are determined under controlled temperatures and relative humidity below 85 %, and
at average of the DFT range for the product.
Surface (touch) dry: The state of drying when slight pressure with a finger does not leave an imprint or reveal
tackiness.
Walk-on-dry: Minimum time before the coating can tolerate normal foot traffic without permanent marks,
imprints or other physical damage.
Dry to over coat, minimum: The recommended shortest time before the next coat can be applied.
Date of issue: 2 May 2024 Page: 3/5
This Technical Data Sheet supersedes those previously issued.
The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Epoxy HR
Dried/cured for service: Minimum time before the coating can be permanently exposed to the intended
environment/medium.
Induction time and Pot life
Paint temperature 23 °C
Induction time 20 min
Pot life 4h
Reduced at higher temperatures.
Heat resistance
Carbon steel:
Continuous: 205°C
Stainless steel:
Continuous: 205°C
Alloyed steel (P91):
Continuous: 205°C
The continuous operational temperature limits are based on the substrate’s heat resistant properties.
Product compatibility
Depending on the actual exposure of the coating system, various primers and topcoats can be used in
combination with this product. Some examples are shown below. Contact Jotun for specific system
recommendation.
Previous coat: inorganic zinc ethyl silicate, itself
Subsequent coat: phenolic/novolac epoxy, silicone acrylic
Packaging (typical)
Volume Size of containers
(litres) (litres)
Epoxy HR Comp A 16.3 20
Epoxy HR Comp B 2.5 3
The volume stated is for factory made colours. Note that local variants in pack size and filled volumes can vary
due to local regulations.
Storage
Date of issue: 2 May 2024 Page: 4/5
This Technical Data Sheet supersedes those previously issued.
The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Epoxy HR
The product must be stored in accordance with national regulations. Keep the containers in a dry, shaded, cool,
well-ventilated space and away from sources of heat and ignition. Containers must be kept tightly closed.
Handle with care.
Shelf life at 23 °C
Epoxy HR Comp A 24 month(s)
Epoxy HR Comp B 24 month(s)
In some markets commercial shelf life can be dictated shorter by local legislation. The above is minimum shelf
life, thereafter the paint quality is subject to re-inspection.
Caution
This product is for professional use only. The applicators and operators shall be trained, experienced and have
the capability and equipment to mix/stir and apply the coatings correctly and according to Jotun's technical
documentation. Applicators and operators shall use appropriate personal protection equipment when using this
product. This guideline is given based on the current knowledge of the product. Any suggested deviation to suit
the site conditions shall be forwarded to the responsible Jotun representative for approval before commencing
the work.
Health and safety
Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do
not inhale spray mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable
cleanser, soap and water. Eyes should be well flushed with water and medical attention sought immediately.
Colour variation
When applicable, products primarily meant for use as primers or antifoulings may have slight colour variations
from batch to batch. Such products and epoxy based products used as a finish coat may chalk when exposed to
sunlight and weathering.
Colour and gloss retention on topcoats/finish coats may vary depending on type of colour, exposure
environment such as temperature, UV intensity etc., application quality and generic type of paint. Contact your
local Jotun office for further information.
Disclaimer
The information in this document is given to the best of Jotun's knowledge, based on laboratory testing and
practical experience. Jotun's products are considered as semi-finished goods and as such, products are often
used under conditions beyond Jotun's control. Jotun cannot guarantee anything but the quality of the product
itself. Minor product variations may be implemented in order to comply with local requirements. Jotun reserves
the right to change the given data without further notice.
Users should always consult Jotun for specific guidance on the general suitability of this product for their needs
and specific application practices.
If there is any inconsistency between different language issues of this document, the English (United Kingdom)
version will prevail.
Date of issue: 2 May 2024 Page: 5/5
This Technical Data Sheet supersedes those previously issued.
The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
