Manual Votsch

INSTALLATION AND OPERATING INSTRUCTIONS
Temperature Test Systems
VT 4011 VT 4021
with Mincon / 32-Controller
VT 7011 VT 7021
VTS 7011-5
with Simcon / 32-Controller
VTS 7021-5
GB 63837031 01.2003
TABLE OF CONTENTS
Table of Contents
CHAPTER 1 INTRODUCTION
1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 For your guidance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.2 Danger warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Separate operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.4 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Normal use and application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6.2 Requirements to be met by the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6.3 Definition of a skilled person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6.4 Safety symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6.5 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.6.6 Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CHAPTER 2 DESCRIPTION OF THE TEST SYSTEM

2.1 Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Components and their function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.1 Test space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.2 Test space door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.3 Control unit »Touchpanel«. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.4 Mechanical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.5 Castors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.6 Entry ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.7 Switchgear cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.8 Main switch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.9 Temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CHAPTER 3 TECHNICAL DATA

3.1 General characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Betriebsanleitung für Temperaturprüfschränke
3.2 Cooling water1) data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.3 Mechanical loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
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3.4 Operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.5 Noise measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.6 Characteristics for temperature tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.7 Performance diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.7.1 Rate of temperature change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.7.2 Heat compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1) option
2) VTS series only
VI I – VI
TABLE OF CONTENTS
CHAPTER 4 PREPARATION FOR INITIAL OPERATION

4.1 Preparing the place of installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1.1 Installation requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1.2 Floor requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1.3 Space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2 Transporting the test system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3 Installing the test system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.4 Location of supply connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.5 Setting up the supply connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.5.1 Setting up the cooling water1) connections . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.6 Setting up the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.7 Fitting the control unit »Touchpanel« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.8 Sound insulation1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.9 Precommissioning checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
CHAPTER 5 PUTTING INTO OPERATION

5.1 Compressor warming-up time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.2 Preparing the test specimens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.2.1 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.2.2 Corrosion caused by the test specimen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.2.3 Weight of test specimen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.2.4 Heat-emitting test specimens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.3 Adjusting the test specimen protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.3.1 Software temperature limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.3.2 Test specimen protection by adjustable temperature limiter. . . . . . . . . . . . . 40
5.4 Sealing the entry ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.5 Switching on the test system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.6 Test space illumination1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.7 Starting a test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.8 Temperature tests in manual mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.9 Stored standard programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.10 Preoperational check list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
CHAPTER 6 PUTTING OUT OF OPERATION

6.1 After each test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

6.2 Longer rest periods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
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6.3 Final disposal of the test system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
CHAPTER 7 FAULT DIAGNOSIS AND RECTIFICATION

7.1 General malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.2 Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
CHAPTER 8 MAINTENANCE
1) option
II – VI 2) VTS series only
VI
TABLE OF CONTENTS
8.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

8.2 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
8.3 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
8.4 Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.4.1 Cleaning the test space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.4.2 Cleaning the test space seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.4.3 Checking the test space tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8.4.4 Cleaning the air-cooled condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8.4.5 Cleaning the dirt filter1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
8.4.6 Cleaning the filters of the switchgear cabinet fan2) . . . . . . . . . . . . . . . . . . . . 58
8.4.7 Replacing the halogen bulb1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
8.4.8 Draining the condensate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
APPENDIX INTERFACE CONNECTIONS

1.1 Interface RS 232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Interface RS 485 / RS 4221) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Analog I/O1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Digital I/O1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Potential-free contact for disconnecting test specimens . . . . . . . . . . . . . . . . . . . . . . . 4
APPENDIX TEMPERATURE SENSORS1)

1.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4 Preparation for initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.5 Putting into operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.5.1 Display of temperature values on the control unit . . . . . . . . . . . . . . . . . . . . . . 2
1.5.2 Calling temperature values via interface RS 232 or analog outputs . . . . . . . . 2
1.6 Putting out of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.7 Fault diagnosis and rectification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
APPENDIX HANDHOLE PORTS1)

1.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
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1.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3.1 Operative range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1) option
2) VTS series only
VI III – VI
TABLE OF CONTENTS
APPENDIX LEAD-THROUGH PAD1)

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.1 Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4 Inserting the cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.5.1 Replacing the lead-through pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.5.2 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
APPENDIX VARIABLE-SPEED TEST SPACE FAN1)

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.1 Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4 Preparation for initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.5 Putting into operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.5.1 Setting the speed on the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.6 Putting out of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
APPENDIX COMPRESSED-AIR DRYER1)

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.1 Design of compressed-air dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3.1 Protection against moisture condensation
for dew points up to -30 °C (unregulated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.2 Protection against moisture condensation with dried compressed air from on-site
supply system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Technical data of compressed air dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Preparation for initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5.1 Fixing the compressed-air dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5.2 Setting up the connection for on-site dried compressed air . . . . . . . . . . . . . . 3

1.6 Putting into operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6.1 Initial operation of compressed air dryer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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1.6.2 Protection against moisture condensation with compressed air dryer . . . . . . 4

1.6.3 Protection against moisture condensation with on-site dried compressed air 4
1.7 Putting out of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.7.1 Compressed air dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.7.2 On-site dried compressed air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1) option
IV – VI 2) VTS series only
VI
TABLE OF CONTENTS
1.9 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.9.1 Yearly Maintenance or after 2500 operating hours . . . . . . . . . . . . . . . . . . . . . 6
APPENDIX DEHUMIDIFICATION DURING THE HEATING PHASE1)

1.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1)
APPENDIX NITROGEN PURGING
1.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Preparation for initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
APPENDIX INDEX
2kIVZ.fm 63837031 GB 01.2003
1) option
2) VTS series only
VI V – VI
VI – VI
TABLE OF CONTENTS
1) option
2) VTS series only
VI
2kIVZ.fm 63837031 GB 01.2003
INTRODUCTION GENERAL INFORMATION
1 INTRODUCTION
1.1 General information

This manual shall be read carefully prior to operating the system in or-
der to avoid malfunctioning and resultant damage.
This manual contains detailed information and directions regarding
– Installation
– Operation
– Mode of operation
– Faults
– Fault rectification
• Please observe the separate operating manual for the control unit
»Touchpanel«
• Please observe the operating instructions for options in the appendix
This manual covers temperature as well as climatic test systems
1.2 For your guidance

Explanation of the symbols and cautionary comments used in this ma-
nual:
1.2.1 Symbols
– A dash is used for enumerations
• A dot denotes directions which must be followed by operator and
user
→ cross-references to drawings, tables and chapters are marked
→ designation and (page)
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2) VTS series only
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SEPARATE OPERATING INSTRUCTIONS INTRODUCTION
1.2.2 Danger warnings

consist of explanatory remarks with a symbol right next to it.
DANGER
is used, if non-compliance with the instructions may endanger
living beings or the environment.
WARNING
is used, if non-compliance with the instructions may cause dama-
ge to the system or test specimen.
NOTE
is used to indicate any form of assistance.
1.3 Separate operating instructions

Please observe the separate documentation for the following equip-
ment:
– Control unit »Touchpanel«
– Printer LX 3001)
– Interface converter1)
– Software SIMPATI1)

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INTRODUCTION WARRANTY
1.4 Warranty
– The design of the test system as supplied by us must not be altered
– No warranty can be given in case of improper use contrary to the in-
structions in this manual
– The test system has been designed, manufactured and inspected
before delivery with all due care in accordance with the EC guide-
lines as per enclosed declaration of conformity
– The test system conforms to the standards for conducted and emit-
ted interference specified in the declaration of conformity.
– It is imperative for the safety of the test system that the necessary
maintenance and repair work should be performed by our service or-
ganisation or authorized service outlets
– The user himself can service and clean the system in accordance
with the maintenance schedule
– Only use original spares when performing maintenance or repair
work
– For translations into other languages the statements and specificati-
ons of the German operating instructions are binding
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2) VTS series only
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NORMAL USE AND APPLICATION INTRODUCTION
1.5 Normal use and application

The test system has been exclusively designed and constructed for
temperature tests.
You can perform testing methods to determine the effects of tempera-
ture on the material properties and reliability of a test specimen.
Improper, DANGER
inadmissible use Improper and inadmissible use of the test system means e.g.:
– Placing inflammable or explosive gases or fluids inside or in the vici-

nity of the test system
– Placing inflammable, explosive, toxic or corrosive test specimens in-
side or near the test system
– Placing test specimens, which become potentially hazardous when
exposed to the temperature range of the test system, in or near the
test system.
– Placing substances, which can create an explosive atmosphere with
air, inside or in the vicinity of the test system
– Endangering living beings by allowing them into the test system
– Using the test system for heating or storing food
1.6 Safety
1.6.1 General information
Certain basic rules must be observed even for reliable safety devices.
Improper and inadmissible use may represent a danger to life and limb
of the operator or third parties or result in destruction of the test speci-
men or the test system.
• Do not remove protective covers
• Do not render safety devices ineffectual
• Do not manipulate safety devices
Such manipulations are particularly dangerous as others know nothing
about them and have confidence in the safety of the system.
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INTRODUCTION SAFETY
1.6.2 Requirements to be met by the user

– Operation of the test system may only be performed by trained per-
sonnel
– The user must compile an operating manual on the basis of these
operating instructions taking the relevant local and plant-internal
conditions and the language of the operating personnel into account
– The user must ensure that all personnel working with the test system
know and observe the safety instructions
– Work on electrical devices and the refrigerating unit should only be
performed by our service or a skilled person authorized by us. The
necessary documentation, which is kept in the switchgear cabinet,
should only be used by these persons.
The user must ensure that the directions regarding installation and
operation of refrigerating plants as per EN 378-1 chap. 5.3, EN 378-2,
appendix C, EN 378-4 chap. 4 and 5, are duly observed.
1.6.3 Definition of a skilled person

Personnel who, based on their
– Training and
– Experience
are in a position to prevent electricity-related potential hazards or dan-
gers connected with the refrigerating unit.
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SAFETY INTRODUCTION
1.6.4 Safety symbols

Please observe the safety symbols on the test system
OPERATING AND SAFETY INSTRUCTIONS
• Carefully read operating instructions before putting

the test system into operation
• Observe safety instructions when operating the test system
WARNING ABOUT DANGER AREAS
• Observe the danger warnings in the operating instructions
WARNING ABOUT DANGEROUS ELECTRICAL VOLTAGE

Work at these devices to be performed by electrical experts only
• Set the main switch to »0«
WARNING ABOUT PLUG-AND-SOCKET CONNECTIONS

Connectors may only be plugged when the test system is swit-
ched off.
WARNING ABOUT HOT SURFACES

The air in the test space as well as the parts exposed to it may be
extremely hot
• Wear safety clothing (gloves, face guard)
WARNING ABOUT COLD SURFACES

The air in the test space as well as the parts exposed to it may be
extremely cold
• Wear safety clothing (gloves, face guard)
WARNING ABOUT HAND INJURIES

The heat exchanger fins are sharp-edged
• Wear protective gloves
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INTRODUCTION SAFETY
1.6.5 Safety instructions

Thorough knowledge of the operating instructions for the test system as
well as the control unit »Touchpanel« is indispensable for operating the
test system.
• Follow these instructions:
– Keep the operating instructions near the test system
– In addition to these operating instructions, the relevant national laws,
regulations and guidelines must be observed when installing and
operating the test system.
– In case of electrically connected test specimens the local and/or na-
tional safety regulations must be observed, particularly with regard
to equipotential bonding for leakage currents which may be caused
by the test specimens.
– The test space is only protected against excess or low temperatures
when the test system is switched on. For this reason, heat-emitting
test specimens must never be placed in the test space when the test
system is switched off. Fire hazard.
– Prior to closing the test space door, ensure no one is inside the test
space.
– Prior to locking the door lock with the key, ensure no one is inside
the test space.
Prior to performing maintenance work, be sure to
• Set the main switch to »0« position Maintenance work

→ 2.2.8 Main switch panel (page 13)
• Padlock the main switch against accidental switching on
• Lock the door lock while the door is open, and take out the key
to prevent accidental closing of the door.
• Provide a safety clearance of > 500 mm between test system and Safety clearance from
wall, as escape route, in accordance with VDE 0100 Part 729. wall
When using the entry ports: Entry ports

– Observe the safety standards for electrical systems, e.g. IEC 60364-
4-41, VDE 0100 part 410 and EN 60204 part 1, as well as the rele-
vant accident prevention regulations.
– Only use lines that are resistant to temperature and humidity
– Seal the used entry ports with temperature and humidity-resistant
material
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2) VTS series only
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SAFETY INTRODUCTION
Refrigerants
Refrigerants – The refrigerants used (→ Data on rating plate, page 52) belong to
group L1 according to EN 378. They are not inflammable, nor are
they harmful to humans. Refrigerants are heavier than air. Leaking
refrigerants will, therefore, accumulate around the floor.
• Should refrigerants be released, please notify our service depart-
ment or a skilled person authorized by us. Ensure that the site is well
ventilated.
• Observe additional safety specifications in the Service Manual

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INTRODUCTION SAFETY
1.6.6 Safety devices

The test systems are equipped with the following safety devices:
DANGER
Prior to performing work in the test space, take the following pre-
cautions to prevent persons from being trapped
→ Fig. 1-1 Door lock (page 9)
• Lock the catch (1) while the door is open (the hook must be in hori-
zontal position)
• Take out the key (2)
WARNING
For safety’s sake, defective locks must be replaced without delay.
Fig. 1-1
Door lock
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2) VTS series only
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SAFETY INTRODUCTION
– Excess and low temperature protection

– Excess pressure switch in the refrigeration circuit
DANGER
The safety devices are only working when the test system is
switched on
Safety devices disconnect the test system permanently under the

following circumstances:
Excess temperature – Excess temperature in the test space

in the test space (thermal safety class 1 in accordance with EN 60519-2, 1995)
Excess or low tempe- – Excess or low temperature on the adjustable temperature limiter
rature at the test spe- (thermal safety class 2 in accordance with EN 60519-2, 1995)
cimen protector
Excess pressure – Excess pressure in the refrigeration circuit
The test systems can be equipped with options. For relevant safety di-
rections see the respective appendices.

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DESCRIPTION OF THE TEST SYSTEM STRUCTURE
2 DESCRIPTION OF THE TEST SYSTEM
2.1 Structure
Fig. 2-1
Test system
1 Test space
2 Test space door
3 Control unit »Touchpanel«
4 Mechanical section
5 Castors
kap2.fm 63837031 GB 01.2003
6 Entry port
7 Switchgear cabinet
8 Main switch panel
9 Temperature sensor
1) option
2) VTS series only
14 11 – 60
COMPONENTS AND THEIR FUNCTION DESCRIPTION OF THE TEST SYSTEM
2.2 Components and their function

Fig. 2-1 Test system (page 11)
2.2.1 Test space
Test space The test space is made of mirror-finish high-grade steel, material no.
1.4301. The test specimens can either be placed on the insert shelf1) or
the test space floor.
Test space door 2.2.2 Test space door

The lock on the test space door is secured with a key. Optionally, the
door can be equipped with a large window1).
»Touchpanel« 2.2.3 Control unit »Touchpanel«

All control and operating commands can be activated on the control unit
»Touchpanel« by touching the respective function symbols.
Mechanical section 2.2.4 Mechanical section

The mechanical section contains the equipment necessary for produc-
ing the test conditions. It is accessible by removing the cover sheets. A
special key is supplied for locking and unlocking.
Castors 2.2.5 Castors

The test system is provided with two castors and two fixed castors.
Entry ports 2.2.6 Entry ports

Entry ports at the right side of the test system enable measuring lines
and testing equipment to be introduced into the test space
• Observe the relevant safety instructions → Entry ports (page 7)
Switchgear cabinet 2.2.7 Switchgear cabinet

The switchgear cabinet contains the system fuses, control modules and
electrical components. Forced ventilation of the switchgear cabinet is
effected by a fan2) → Fig. 2-1 (page 11)
The controller design complies with EN 60204 Part 1.

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DESCRIPTION OF THE TEST SYSTEM COMPONENTS AND THEIR FUNCTION
2.2.8 Main switch panel

kap2.fm 63837031 GB 01.2003
Fig. 2-2 Main switch panel
1) option
2) VTS series only
14 13 – 60
COMPONENTS AND THEIR FUNCTION DESCRIPTION OF THE TEST SYSTEM
The main switch panel contains:

1 Adjustable temperature limiter for test specimen protection
against excess or low temperatures
2 Main switch
3 Outlet for a computer or measuring and recording devices (options)
Plug for:
4 Digital I/O1) → Appendix: Interface connections, 1.4 (page 3)

Sockets for:
5 Centronics interface1)
6 Potential-free contact
→ Appendix: Interface connections, 1.5 (page 4)
7 Not assigned
8 Mobile temperature sensors Pt 1001)

→ Appendix: Temperature sensors1)
10 Analog I/O1) → Appendix: Interface connections, 1.3 (page 3)

Plugs for:
11 RS 232 interface → Appendix: Interface connections, 1.1 (page 1)
12 RS 485/RS 422 interface1) → Appendix: Interface connections, 1.2
(page 2)
WARNING
The connecting cables for printer and control unit »Touchpanel«
may only be plugged if the test system is switched off.
2.2.9 Temperature sensor
Temperature sensor The temperature sensor is located behind the rear panel in the test
space.
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Kap3.fm 63837031 GB 01.2003
3 TECHNICAL DATA
Technical Data
2) VTS series only
1) Option
These figures represent average values of standard test systems,

based on an ambient temperature of +25 °C. Cooling water temperature
→ 3.2 Cooling water1) data (page 16), rated voltage → 3.4 Operating
data (page 17). Without test specimen, without options.
NOTE
The dimensions are specified in the layouts
→ 4.1 Preparing the place of installation (page 23)
3.1 General characteristics

22
Temperature test system VT 4011 VT 7011 VT 4021 VT 7021 VTS 7011-5 VTS 7021-5
Unit
Test space volume
ltr 110 200 110 200
approx.
Weight (without optional accessories)
kg 260 300 300 340 335 350
approx.
Table 3-1
General characteristics
GENERAL CHARACTERISTICS
15 – 60
Cooling water1) data
Cooling water1) data
16 – 60 3.2
Unit
Quality µm without impurities (max. size of impurities 40 µm)
Water pressure bar 3 to 6
Differential pressure in the cooling
bar ≥2
water circuit
pH-value approx. 7
2) VTS series only
1) Option
Inlet temperature °C + 12 to + 28
Consumption at full load
cooling water temperature 0.5 0.6 0.5 0.7 0.7
m3/h 0.6
+ 18 °C, ∆t = 10 K 1 1.2 1 1.4 1.4
+ 28 °C, ∆t = 5 K 1.2
22
Table 3-2
Cooling water data
NOTE
The values for cooling water consumption are full-load maximum
values. Consumption under normal conditions will generally be
approx. 50 % less.
3.3 Mechanical loads
Unit
Maximum load (evenly distributed over the entire surface)
on test space floor kg/m2 150 150 150 150 150 150
1)
on each insert shelf kg 20 20 28 28 20 28
TECHNICAL DATA
1)
total shelf load kg 80 80 80 80 80 80
Table 3-3
Mechanical load

Kap3.fm 63837031 GB 01.2003
Kap3.fm 63837031 GB 01.2003
3.4 Operating data
Technical Data
2) VTS series only
1) Option
Unit
Test space illumination1) Halogen bulb 24 V, 50 W
Emitted interference, Interference immunity see declaration of conformity
Rated voltage 1/N /PE AC 230 V ± 10 % 50 Hz 3/N /PE AC 400 V ± 10 % 50 Hz
or or
1/N/PE AC 254 V ± 10 % 60 Hz1) 3/N /PE AC 440 V ± 10 % 50 Hz1)
Rated power kW 1.5 1.8 1.5 1.8 7.5 7.5
Rated current A 7 12 7 12 13 13
On-site fuse protection 16 A slow
Protection class
test system IP 22
22
switchgear cabinet IP 54
Energy consumption at -25 °C kWh/24h 23 37 23 37
Heat dissipation on water-cooled1) test systems
Heat dissipation to environment, max. kW 0.5 0.6 0.5 0.6 0.6 0.7
Heat dissipation on air-cooled test systems
Heat dissipation to environment, max. kW 3.5 4.3 3.5 4.3 5 5
Table 3-4
Operating data
3.5 Noise measurement

in accordance with DIN 45635 (Part1 accuracy class 2)
Unit
OPERATING DATA
Sound pressure level approx.
measured at a distance of 1 m from the front, dB(A) approx. 54 approx. 59 approx. 54 aprox. 59 approx. 65 approx. 65
17 – 60
1 m in height, free-field measurement
Table 3-5
Noise measurement
Characteristics for temperature tests
18 – 60 3.6 Characteristics for temperature tests
• → 3.7 Performance diagrams (page 19).
Unit
Temperature range °C -40 to +180 -70 to +180 -40 to +180 -70 to +180 -70 to +180 -70 to +180
Temperature differences (after stabilization, according to IEC 60068-3-5)
Temperature fluctuation
K ± 0.2 to ± 0.5 ±1
temporal, in centre of working space
2) VTS series only
1) Option
Temperature deviation, spatial ± 0.5 to ± 1.5

K ±2
(equivalent to temperature gradient) (1 to 3)
Rate of temperature change (according to IEC 60068-3-5)
Heating K/min 3.5 3.5 2.3 2.5 10 8

22
Cooling K/min 3.5 3.2 3.1 2.5 6 5

Heat compensation, max. W 1000 800 1000 800 1600 1600
Table 3-6
Characteristics for temperature tests
TECHNICAL DATA
Kap3.fm 63837031 GB 01.2003
Technical Data PERFORMANCE DIAGRAMS
3.7 Performance diagrams

3.7.1 Rate of temperature change
See → 3.6 Characteristics for temperature tests (page 18)
Fig. 3-1
Rate of temperature change without test specimen VT 4011
Kap3.fm 63837031 GB 01.2003
Fig. 3-2
1) Option
2) VTS series only
22 19 – 60
Performance diagrams TECHNICAL DATA
Fig. 3-3

Kap3.fm 63837031 GB 01.2003
Fig. 3-4
1) Option
20 – 60 22
2) VTS series only
Technical Data PERFORMANCE DIAGRAMS
Fig. 3-5
Rate of temperature change without test specimen VTS 7011 -5
Kap3.fm 63837031 GB 01.2003
Fig. 3-6
Rate of temperature change without test specimen VTS 7021-5
1) Option
2) VTS series only
22 21 – 60
Performance diagrams TECHNICAL DATA
3.7.2 Heat compensation
Fig. 3-7
Heat compensation VT 4011 / 4021
Fig. 3-8
Heat compensation VT 7011 / 7021
Kap3.fm 63837031 GB 01.2003
Fig. 3-9
Heat compensation VTS 7011-5- / 7021-5
1) Option
22 – 60 22
2) VTS series only
PREPARATION FOR INITIAL OPERATION PREPARING THE PLACE OF INSTALLATION
4 PREPARATION FOR INITIAL OPERATION
4.1 Preparing the place of installation

4.1.1 Installation requirements
Ensure that the place of installation meets the following requirements:
– Rooms must be dry and ventilated
– A minimum volume of 2.5 m3/kg of refrigerant is necessary.
For quantity of refrigerant → Data on rating plate (page 52).
– If open flames or similarly hot surfaces are used on site, adequate
ventilation must be provided due to potential leaks and decomposi-
tion products caused by refrigerants.
– Max. pollution degree 2 according to DIN EN 50178
– Altitude <1000 m above mean sea level
– Do not expose the test system to direct sunlight
– Avoid installing in the vicinity of heat sources
– Permissible ambient temperature during operation: +10 °C to +35 °C
– Permissible storage temperature: -25° C to +55 °C
– Relative atmospheric humidity: 75 % max.
WARNING
• Observe the safety instructions
→ 1.5 Normal use and application (page 4)
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PREPARING THE PLACE OF INSTALLATION PREPARATION FOR INITIAL OPERATION
Fig. 4-1
Installation requirements
A = ambient temperature in °C
B = relative humidity in %
NOTE
Low test space temperatures, in conjunction with environmental
conditions according to range 1, may cause condensation on the
surface of the test system.
4.1.2 Floor requirements

Ensure the floor is:
– Suitable for the weight of test system and test specimens
– Horizontal with an even surface
4.1.3 Space requirements

The space requirements depend on the size of the test system.
→ Fig. 4-2 Layout VT 4011 / 7011 (page 25)
→ Fig. 4-3 Layout VT 4021 / 7021 (page 26)
→ Fig. 4-4 Layout VTS 7011-5 (page 27)
→ Fig. 4-5 Layout VTS 7021-5 (page 28)
WARNING
Be sure to maintain the required distance from the wall.

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36
VT 4011 / 7011
z Entry port installed in basic version

R1: NW 80 mm
R21).....additional installation position, right
L11).... additional installation position, left
D11) installation position in the ceiling
1 Main switch panel
4 Connection for condensate drain
5 Electrical connection, cable length approx. 5 m
6 Door with window1)
7 Compressed-air dryer1)
8 Connection for cooling water inlet1)
9 Connection for cooling water return1)
Kap4.fm 63837031 GB 01.2003
13 Notch port1) / Lead-through pad1)

14 Connection for compressed air1)
17 Connection for GN21) / compressed air1)
# Distance between shelf supports
Fig. 4-2
Layout VT 4011 / 7011
1) option
2) VTS series only
36 25 – 60
VT 4021 / 7021

R1: NW 80 mm
1 Main switch panel

Kap4.fm 63837031 GB 01.2003

Fig. 4-3
Layout VT 4021 / 7021
1) option
36
VTS 7011-5

R1: NW 80 mm
1 Main switch panel

Kap4.fm 63837031 GB 01.2003

Fig. 4-4
Layout VTS 7011-5
1) option
2) VTS series only
36 27 – 60
VTS 7021-5

R1: NW 80 mm
1 Main switch panel

Kap4.fm 63837031 GB 01.2003

Fig. 4-5
Layout VTS 7021-5
1) option
36
PREPARATION FOR INITIAL OPERATION TRANSPORTING THE TEST SYSTEM
4.2 Transporting the test system

A fork stacker or other suitable lifting equipment with adjustable fork
width is necessary for lifting and transporting the test system.
WARNING
• Do not apply straps
• Do not lift the test system from the side
– You may lift the test system from the front or from behind, provided
the fork is long enough to support the entire depth of the test system.
NOTE
Test systems must be lifted from the front or from behind to
enable the pallet to be detached.
Fig. 4-6
Fork stacker
• Position the fork under the test system

• Adjust the fork width
• Raise the test system by approx. 50 mm
• Transport the test system to the place of installation
• The packing material should be disposed of according to regulations
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36 29 – 60
INSTALLING THE TEST SYSTEM PREPARATION FOR INITIAL OPERATION
4.3 Installing the test system

• Transport the test system to the place of installation
• Apply the wheel brakes
4.4 Location of supply connections

All supply connections are at the rear of the test system
Fig. 4-7
Supply connections
4 Condensate drain
8 Cooling water1) inlet, internal thread R 3/4“
9 Cooling water1) return, internal thread R 3/4“
NOTE
Hose clip SK1 on the condensate drain must be opened regularly

to allow the condensate to flow off.
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PREPARATION FOR INITIAL OPERATION SETTING UP THE SUPPLY CONNECTIONS
4.5 Setting up the supply connections

4.5.1 Setting up the cooling water1) connections
• Connect the cooling water inlet and return to the on-site cooling Cooling water
water network → Fig. 4-7 Supply connections (page 30) connections1)
WARNING
It is advisable to use permanent pipe connections. Should you

decide on a different installation, be sure to use temperature and
pressure-proof connections.
WARNING
Cooling water circuits with on-site shutoff valves must be provi-
ded with a pressure relief valve between water return and the on-
site shutoff valve.
Running the refrigerating unit without cooling water causes non-
permissible pressure in the refrigeration and cooling water circuit.
WARNING
It is advisable to install a water stop or sensor device in the
cooling-water supply line, as a precaution against damage by
water. Such safety devices are available at your stockist.
NOTE
If a cooling tower is used, ensure that the water in the circuit is
kept free from microorganisms (algae). This can best be achie-
ved by adding a disinfectant to the water.
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2) VTS series only
36 31 – 60
SETTING UP THE POWER SUPPLY PREPARATION FOR INITIAL OPERATION
4.6 Setting up the power supply

Power supply Ensure that
• Mains voltage and frequency correspond to the specifications on the
rating plate
• The mains fuse is adequate
Special voltage1) WARNING

If the on-site mains voltage and frequency differ from our standard va-
lues as per chap. 3 Technical Data (page 15), the test system must be
connected by a skilled person in accordance with the »Special voltage«
manual enclosed.
• Connect the test system to the mains supply

• Set the main switch to »I«
WARNING
If the test system is supplied without mains plug, the mains con-
nection must be set up in accordance with → Appendix: Variable-
speed test space fan1).
NOTE
The test system must be started beforehand in accordance with
the separate operating manual for the control unit »Touchpanel«

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PREPARATION FOR INITIAL OPERATION FITTING THE CONTROL UNIT »TOUCHPANEL«
4.7 Fitting the control unit »Touchpanel«

Install the control unit as follows: Fitting the control
unit
Fig. 4-8
Control unit
• Remove the control unit (3) from the carton and unpack it
• Release the clamping lever (1)
• Turn swivel arm (2) into desired position
• Secure with clamping lever (1)
• Attach the control unit (3) to the swivel arm (2)
• Adjust desired inclination with notch bolt (4)
• Insert connecting cable in socket on the connector panel
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2) VTS series only
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SOUND INSULATION1) PREPARATION FOR INITIAL OPERATION
4.8 Sound insulation1)

Install the noise absorbing cover as follows:
• Attach the noise absorbing cover (1) to the left-hand panel (2) of the
mechanical section → Fig. 4-9 Sound insulation (page 34).
Fig. 4-9
Sound insulation

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PREPARATION FOR INITIAL OPERATION PRECOMMISSIONING CHECKS
4.9 Precommissioning checks

Verify these preparatory steps:
– Does the place of installation meet the requirements?
→ 4.1 (page 23)
– Does the wall distance comply with the specifications?
→ Safety clearance from wall (page 7)
– Is the test system truly horizontal?
→ 4.3 (page 30)
– Are the wheel brakes of the castors applied?
– Are the supply connections set up correctly?
→ 4.5 (page 31)
– Are the hose connections secured with hose clamps?
– Does the cooling water1) comply with our specifications
→ 3 (page 15)?
– Has a pressure relief valve been installed between
cooling water1) return and the on-site shutoff valve?
→ 4.5.1 (page 31)
– Does the electrical supply comply with our specifications
→ 3.4 (page 17)
– Has the control unit »Touchpanel« been installed?
→ 4.7 (page 33)
Kap4.fm 63837031 GB 01.2003
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2) VTS series only
36 35 – 60
PRECOMMISSIONING CHECKS PREPARATION FOR INITIAL OPERATION

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PUTTING INTO OPERATION COMPRESSOR WARMING-UP TIME
5 PUTTING INTO OPERATION
5.1 Compressor warming-up time

To ensure perfect lubrification of the refrigerating compressor, the oil Compressor
sump heating must remain in operation during the standstill periods of warming-up time
the test system. The main switch must therefore be kept in ON-
position.
If the main switch is turned off, it must be turned on again 1 hour before
the test system is put into operation. If »Start« is pressed during this
phase, the control unit will display »Compressor not ready«.
5.2 Preparing the test specimens

5.2.1 Requirements
You may place the test specimens either on the test space floor or the Arranging the test
insert shelf1) supplied. Ensure that they are distributed evenly over the specimens
entire surface.
• Ensure that the test specimens are suitable with regard to
– Quality
– Corrosive effect
– Weight
– Heat influence
For details: → 1.5 Normal use and application (page 4)
DANGER Characteristics
Specimens with the following characteristics should not be pla-
ced in the test space:
– Easily inflammable
– Explosive
– Toxic
– Corrosive
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2) VTS series only
44 37 – 60
PREPARING THE TEST SPECIMENS PUTTING INTO OPERATION
5.2.2 Corrosion caused by the test specimen
Corrosion In conjunction with high temperatures some test specimens will set
harmful substances free which will corrode the chromium-nickel steels
in the test space. Regular cleaning of the test space prevents such da-
mage.
Corroding agents Corrosion is mainly caused by:

– Compounds of chlorines
– Acids
– Alkaline solutions
WARNING
Unwashed, mounted PCBs and some plastics set chlorides free.
Please do talk to us about suitable precautions before using such
test specimens.
5.2.3 Weight of test specimen
Weight of test speci- The permissible weight of the test specimen depends on the size of the
men test system. → 3.3 Mechanical loads (page 16)
5.2.4 Heat-emitting test specimens
Heat-emitting test The test systems enable heat-emitting test specimens to be used. The
specimens permissible heat emission depends on the size of the test system as
well as the test space temperature.
For permissible values → 3.7.2 Heat compensation (page 22)
WARNING
The test system switches off automatically in case of faults thus
disabling the cooling system. Heat-emitting test specimens would
heat up the test space to inadmissible levels. It is therefore ne-
cessary to ensure that heat emission from the test specimen is in-
terrupted when the test system is switched off. This may be
triggered, for example, by the appropriately converted potential-
free contact.
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PUTTING INTO OPERATION ADJUSTING THE TEST SPECIMEN PROTECTION
5.3 Adjusting the test specimen protection
5.3.1 Software temperature limiter
The controller has a software temperature limiter for setting alarm and Software temperature
warning limits for permissible minimum and maximum temperature va- limiter
lues.
If no limits are set, the test system will automatically use the limit values
of the previous test.
Set the limits in accordance with the separate »Touchpanel« manual,
»Setting the limits«.
NOTE
On starting a test, ensure that the lower limit to be set is below
the actual test space temperature and the upper limit above the
actual test space temperature.
The permissible limits must be at least 5 K higher / lower than the
respective setpoints of the test system.
The exact upper and lower limits depend on the temperature sen-
sitivity of the test specimen.
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2) VTS series only
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ADJUSTING THE TEST SPECIMEN PROTECTION PUTTING INTO OPERATION
5.3.2 Test specimen protection by adjustable temperature limiter
Adjustable tempera- To protect the test specimen against thermal overstressing, the test sy-
ture limiter stem is equipped with a temperature limiter which operates indepen-
dently of the controller. A mobile sensor can be conveniently positioned
in the test space. On exceeding or falling below the set maximum / mi-
nimum limits, the test system is switched off permanently by the con-
troller. The control unit displays a fault message. Simultaneously, the
respective indicator light (»MIN« / »MAX«) on the temperature limiter
lights up.
The temperature limiter is located on the main switch panel, the respec-
tive measuring sensor on the rear panel in the test space.
NOTE
The limit for the maximum value must be approx. 5 to 10 K above,
the limit for the minimum value approx. 5 to 10 K below the tem-
perature setpoint.
Temperature limiter
Fig. 5-1
Temperature limiter
The limits are factory-set in accordance with the temperature range of

the test system.
• You can adapt these values to your requirements as follows:
Kap5.fm 63837031 GB 01.2003
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PUTTING INTO OPERATION ADJUSTING THE TEST SPECIMEN PROTECTION
Input the maximum temperature value as follows:

Use to select display »AH«
+ >3s »AH« (alarm limit high) and actual maximum tempe-

rature value are displayed alternately
or Select the desired temperature value
2x Save the temperature value, return to basic setting
Table 5-1
Input the minimum temperature value as follows:

Use to select display »AH«
+ >3s »AL« (alarm limit low) and actual minimum tempera-

ture value are displayed alternately
or Select the desired temperature value
2x Save the temperature value, return to basic setting
Table 5-2
NOTE
Depress the combinations + or + simultaneously for
more than 3 seconds while »AH« is being displayed, otherwise the tem-
perature value cannot be changed. In this case use again to select
display »AH«.
If the changed temperature value is not saved with 2 x , the test sy-
stem will return to the previously set temperature value after 30 secon-
ds.
Malfunctions will cause the respective indicator light on the temperature

limiter to light up. In addition, a fault message will be displayed on the
control unit.
To eliminate the fault, proceed as follows:
• Increase the »AH« value or reduce the »AL« value by approx. 10 K.
Alternatively, open the test space door until the temperature in the
test space is back within the limit range.
• Save the new temperature value with 2 x
• Keep pressed for approx. 3 seconds, the indicator light goes off
• Acknowledge the fault message on the control unit as follows:
• Mark the fault message with arrow
• Press »QUIT« to eliminate the fault message → operating manu-
al »Touchpanel«, chap. 8.2

If the test space temperature is still outside the limit range, the fault si-
gnal will occur again. By pressing , the actual value can be interrog-
Kap5.fm 63837031 GB 01.2003
ated on the temperature limiter via function »INP«

In case no test specimen protection is required, the measuring sensor
may be placed in the mounting at the rear panel.
1) option
2) VTS series only
44 41 – 60
SEALING THE ENTRY PORTS PUTTING INTO OPERATION
5.4 Sealing the entry ports

• Close the entry ports with the sealing plugs supplied. If cables etc
are introduced through the entry ports, the clearance must be sealed
adequately.
5.5 Switching on the test system

Set the main switch to position »I«
5.6 Test space illumination1)

Illumination A test space illumination is provided, which should only be used when
actually needed.
It is activated by pressing button on the control unit.
NOTE
The light is switched off automatically by the controller after
approx.10 minutes.
5.7 Starting a test

Tests are started on the control unit. Two modes are available:
– Manual mode
– Automatic mode
• For further details please refer to the separate operating manual for
the control unit »Touchpanel«
5.8 Temperature tests in manual mode

→ operating manual »Touchpanel«, chap. 4
Proceed as follows:
• Input the temperature setpoint on the control unit
• Start the test system
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PUTTING INTO OPERATION STORED STANDARD PROGRAMS
5.9 Stored standard programs

Fixed standard programs are available for automatic mode.
Temperature programs:
Program Test standard Identical with Example

location test standard
DIN 40046 Part 3
101 IEC 60068-2-1, Test A BS 2011 Part 3 t = -25 °C, 96 h
MIL STD 810 Meth. 502.2
DIN 40046 Part 4
102 IEC 60068-2-2, Test B BS 2011 Part 2 t = +125 °C, 96 h
MIL STD 810 Meth. 501.1
MIL STD 331 Part 112 t0 = +125 °C, tU = -25 °C
103 IEC 60068-2-14, TEST Nb
DIN 40046 Part 14 1 K/min, t0, tU: 2 h
Table 5-3
Standard programs
5.10 Preoperational check list

Verify these preparatory steps:
– Is the test specimen suitable for the planned test?
→ 5.2 (page 37)
– Check test specimen for maximum permissible weight
→ 3.3 (page 16)
– Disconnection of heat-emitting test specimens by the potential-free
contact must be ensured → 5.2.4 (page 38)
– Check settings on software temperature limiter → 5.3.1 (page 39)
– Check settings on adjustable temperature limiter→ 5.3.2 (page 40)
– Are the entry ports sealed? → 1.6.5 (page 7), → 5.4 (page 42)
– Maintenance work to be expected during the scheduled test period
should be carried out beforehand → 8.3 (page 54)
– Have all options been installed correctly?
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2) VTS series only
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PREOPERATIONAL CHECK LIST PUTTING INTO OPERATION

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PUTTING OUT OF OPERATION AFTER EACH TEST
6 PUTTING OUT OF OPERATION

Please observe the following differentiations:
6.1 After each test After each test
After termination of a test, and before removing the test specimen from
the test space, ensure that the inside of the test system has assumed
room temperature.
DANGER
The test space, the inside of the door, the air in the test space as
well as the test specimen may still be hot or extremely cold.
• Avoid contact with hot or extremely cold parts
Proceed as follows:
• Input 25 °C on the control unit (→ operating manual »Touchpanel«)
• Set the test system to room temperature
• Press »Stop« to switch the test system off
• Put external systems out of operation
• Put optional equipment out of operation
• Open the test space door - be sure to avert your face from the test
space air
• Remove the test specimen from the test space - be sure to wear
protective gloves
• Clean and dry the test space
Kap6.fm 63837031 GB 01.2003
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2) VTS series only
48 45 – 60
LONGER REST PERIODS PUTTING OUT OF OPERATION
6.2 Longer rest periods

Longer rest periods If a longer rest period is expected, or if the test system is moved to a
place with room temperatures below zero, the following points
- in addition to those indicated in 6.1 After each test (page 45) - must
be observed:
• Turn main switch to »0«
• Pull the mains plug
On water-cooled1) test systems:

• Detach cooling water inlet and outlet from the test system
• Place a vessel for residual cooling water under connection
»Cooling water outlet«
• Insert a screwdriver in the lateral slot of the cooling water
flow regulator
• Push screwdriver downward
• Introduce compressed air into the cooling water inlet to empty the
cooling water circuit
Fig. 6-1
Cooling water flow regulator
WARNING
If there is a danger of frost, the cooling water circuit must be emp-
tied to prevent damage to the components.

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PUTTING OUT OF OPERATION FINAL DISPOSAL OF THE TEST SYSTEM
6.3 Final disposal of the test system

In the event the test system is no longer needed, or replaced by a new
one, please ensure it is disposed of professionally.
DANGER Special waste

The following materials represent hazardous waste and must be
disposed of separately:
– Refrigerants
– Compressor oil
– Electrical components
If desired, our service organisation can take care of the disposal, at cu-
stomer’s expense. Please get in touch with us so that we can arrange
for a professional and environmentally acceptable way of disposal.
If you decide to dispose of the test system yourselves, please take the
following precautions:
• Destroy the door lock to prevent persons from being trapped.
To destroy the lock, proceed as follows:
– Undo the locking wedge (1) anticlockwise with suitable tool and
take it out
– Lock the catch (2) while the door is open, and take out the key
• Ensure that materials like refrigerants, compressor oil and electrical
components are treated as special waste.
With regard to the specified materials and the disposal of the remaining
components, the national and local waste disposal regulations, valid at
the time of disposal, must be observed.
Kap6.fm 63837031 GB 01.2003
Fig. 6-2
Locking wedge
1) option
2) VTS series only
48 47 – 60
FINAL DISPOSAL OF THE TEST SYSTEM PUTTING OUT OF OPERATION

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FAULT DIAGNOSIS AND RECTIFICATION GENERAL MALFUNCTIONS
7 FAULT DIAGNOSIS AND RECTIFICATION

Depending on the kind of fault signal, the rectification can be performed
by:
– The user
– A skilled person
– Our service organisation
7.1 General malfunctions
Fault Possible cause Rectification

Temperature setpoints Lack of refrigerant in the refri- Contact our service organisation
cannot be achieved gerating unit
Table 7-1
General malfunctions
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FAULT MESSAGES FAULT DIAGNOSIS AND RECTIFICATION
7.2 Fault messages

Fault messages Malfunctions which occur during operation are signalled by a red LED
and a flashing error message on the control unit.
If a fault occurs proceed as follows:
• Rectify the fault in accordance with the following fault table
• Acknowledge the error message in accordance with the
»Touchpanel« operating manual
• Resume operation
Code
Message Possible cause Rectification
No.
1 Act. value defect:EKO/X21 Temperature sensor defective Switch off the test system
Contact our service organisation
2 Act. value defect:EK1/X22 Sensor defective Switch off the test system
3 Act. value defect:EK2/X23 Sensor defective Switch off the test system
12 Change backup battery Controller battery exhausted Switch off the test system
13 Communication Touchpanel Connection Check connectors

control unit↔controller
interrupted
14 Communication I/O system Connection Switch off the test system

controller↔I/O system Contact our service organisation
interrupted
15 Chambertype invalid Wrong test system parameters Switch off the test system
16 Power fail Power failure or tolerance band Check power failure and tole-
outside defined range rance band values. Restart the
test system.
17 Service Overload or short circuit of motor DANGER

protecting switch
This fault can cause contact
welding of the associated load
contactor thus rendering the
safety device ineffective. Switch

off the test system and notify our
service organisation.
kap7.fm 63837031 GB 01.2003
18 Thermal protection fan Thermal protection of test space Switch off the test system. Check
fan triggered motor for smooth running and
impurities. Check cooling air
supply. If necessary, clean and
remove impurities.
Table 7-2
Fault messages
1) option
52
FAULT DIAGNOSIS AND RECTIFICATION FAULT MESSAGES
Code
No.
19 Temp. limiter testchamber Thermal safety device in the test Switch off the test system
space triggered Contact our service organisation
20 Thermal specimen protection 1. Limits of test specimen Press „P“ or „RESET“ on the
protection exceeded adjustable temperature limiter to
clear fault. Check limit setting
and programmed setpoint.
Switching point hysteresis is 2 K
Display of temperature limiter is 2.Sensor of temperature limiter Switch off the test system
flashing and reads 1999 is broken or short-circuited Contact our service organisation
21 Software specimen protection Actual temperature value is out- Check input values and adjust
side the test chamber configura- setpoint to temperature range
tion → 3 Technical Data (page 15)
25 Phase-sequence monitoring Rotating field of supply-cable Phase sequence must be correc-

conductor contrary to regulations ted by a skilled person
26 Compressor not ready Compressor oil sump heating not Wait until compressor is ready→
sufficiently preheated 5.1 Compressor warming-up time
(page 37)
27 Fault frequency inverter Fault signalled by test space fan Switch off the system. Contact
frequency inverter our service organisation.
33 Thermal prot. compr. precooling Thermal protection of precooling Contact our service organisation
compressor triggered
34 High pressure compr. precooling Excess pressure in the refrigera- Switch off the system. Clean con-
ting unit denser. On water-cooled1)
systems check water inlet, clean
dirt filter, check water pressure
and water inlet temperature.
35 Oilpressure compr. precooling Oil pressure of precooling com- Contact our service organisation
pressor is too low
36 Low pressure compressor PC Low pressure in the refrigerating Switch off the system. Contact
circuit our service organisation.
39 Press.-gastemp. compr. precool. Pressure gas temperature Contact our service organisation
of compressor is too high
40 Cond.-press.- measurement Pressure measuring system Contact our service organisation

faulty defective
41 Thermal prot. compr. lowcooling Thermal protection of low cooling Contact our service organisation
compressor triggered
42 High pressure compr. lowcooling Excess pressure in the refrigera- → fault no. 34
ting unit
kap7.fm 63837031 GB 01.2003
43 Oilpressure compr. lowcooling Oil pressure of low cooling com- Contact our service organisation
pressor is too low
Table 7-2
Fault messages
1) option
2) VTS series only
52 51 – 60
FAULT MESSAGES FAULT DIAGNOSIS AND RECTIFICATION
Code
No.
44 Low pressure compressor LC Low pressure in the refrigerating Switch off the system. Contact
circuit our service organisation.
47 Press. -gastemp. compr. Pressure gas temperature Contact our service organisation
lowcool. of compressor is too high
Table 7-2
Fault messages
Contact our service organisation if a fault cannot be rectified with the

aforementioned measures, or if a fault occurs repeatedly.
Service agencies For service agencies → Appendix.
Data required for fault NOTE

report To ensure speedy service, please quote the following particulars
when reporting a fault:
– Type of system / order no.
– ID no.
– Fault message on the control unit
Data on rating plate You will find this data on the rating plate over the main switch and on
the reverse of the front cover of this manual.

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General information MAINTENANCE
8 MAINTENANCE
8.1 General information

Regular care and maintenance are essential for optimum operation and
long service life of the test system.
The maintenance schedule → 8.3 Maintenance schedule (page 54)
contains some basic maintenance work which may be performed on si-
te, by trained personnel only. It does, however, not replace the expert
maintenance offered by our service organisation.
The inspection intervals for refrigerating unit, electrical equipment and Maintenance contract
safety devices are specified in a maintenance contract with our service
organisation. For the address → Appendix.
NOTE
Annual inspection of pressure monitoring safety devices is ne-
cessary according to EN 378-2, Appendix C.6 Safety Require-
ments. The inspection should only be performed by our service,
or a skilled person authorized by us.
DANGER
Maintenance work on refrigerating unit and electrical equipment
must be performed by a skilled person.
• Contact our service organisation
We will either charge a qualified maintenance specialist to perform the
servicing, or name you authorized experts.
Our service organisation has the technical facilities required for expert Disposal of waste
disposal of the waste material resulting from servicing. If desired, our resulting from ser-
service organisation will take back the material to be disposed of, at cu- vicing
stomer’s expense.
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MAINTENANCE Consumables
8.2 Consumables
Consumables The following consumables are used for maintenance:
Ordering code Designation

63992001 Halogen bulb 24 V / 50 W1)
64609919 Sealing plug for notch port1)
63651008 Filter element for pre-filter type 1030Z1)
63651009 Filter element for after-filter type 1030X1)
Table 8-1
Consumables
• Consumables may be ordered from our service organisation.
8.3 Maintenance schedule
Assembly group /
Interval Activity Follow directions in chapter
component
After each test Test space Clean → 8.4.1 (page 55)
Test space seal Clean → 8.4.2 (page 55)
Condensate drain Dis- → 8.4.8 (page 60)
charge
conden-
sate
Quarterly Fins on air-cooled condenser Clean → 8.4.4 (page 56)

Dirt filter1) Clean → 8.4.5 (page 57)
Filter of switchgear cabinet Clean → 8.4.6 (page 58)
fan2)
As necessary Halogen bulb1) Replace → 8.4.7 (page 59)

Table 8-2
Maintenance schedule Betriebsanleitung für Temperaturprüfschränke
kap8.fm 63837031 GB 01.2003
1) option
Maintenance work MAINTENANCE
8.4 Maintenance work
DANGER
Prior to performing maintenance work, guard the test system
against accidental switching on and observe the safety instruc-
tions → 1.6.5 (page 7) »Maintenance work«
WARNING
When servicing the switchgear cabinet or mechanical section,
ensure there is a sufficiently large clearance around the test sy-
stem - even with open doors - to serve as escape route. If the
clearance is too small, move the test system as required
→ »Safety clearance from wall« (page 7)
WARNING No sharp tools

Do not use sharp tools when servicing the test space
DANGER
• Wear protective gloves
8.4.1 Cleaning the test space
To prevent corrosion, the following surfaces must be cleaned after each Preventing corrosion
test:
– The inner walls
– The test space floor
• Use clear water and a regular detergent
If corrosive deposits have formed, use a regular stainless steel

cleanser. Be sure to remove all cleanser residue afterwards. If corrosive
spots cannot be eliminated this way, polish with stainless steel cleaning
wool only.
8.4.2 Cleaning the test space seal

To prevent the test space seal from sticking to the test space door, or Test space seal
freezing up, it must be cleaned with clear water and subsequently dried
after each test. You may use a regular detergent.
kap8.fm 63837031 GB 01.2003
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2) VTS series only
60 55 – 60
MAINTENANCE Maintenance work
8.4.3 Checking the test space tightness

The test space must be sealed up tightly.
Check the tightness as follows:
• Place a paper strip between test space door and seal
• Pull it out - there must be a noticeable resistance
• Repeat this procedure all around the door
If the sealing is not tight, contact our service organisation.
8.4.4 Cleaning the air-cooled condenser
Cleaning the fins DANGER

The fins of the condenser may cause hand injuries
• Be sure to wear protective gloves
Dust deposits on the fins of the air-cooled condenser will cause non-
permissible pressure increase in the refrigerating unit.
• Check the air-cooled condenser regularly for dust deposits
• Clean it every three months, more often in dusty environments
• Use a vacuum cleaner, compressed air or a brush.

kap8.fm 63837031 GB 01.2003
1) option
8.4.5 Cleaning the dirt filter1)
Water-cooled1) test systems are equipped with a water-cooled conden- Cleaning the
ser instead of an air-cooled one. A dirt filter → Fig. 8-1 Dirt filter (page dirt filter
57) is installed ahead of the condenser which must be checked regularly
for impurities and cleaned as follows (the frequency depends on the wa-
ter quality):
• Shut off the cooling water inlet
• Open the lateral covers
• Open the screw connection (1) with an open-end wrench, holding
the dirt filter in place with a suitable tool (pipe wrench or open-end
wrench) to prevent distortion.
• Remove the dirt filter (2) and clean it with water
• Reassemble in reverse order
Fig. 8-1
Dirt filter
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2) VTS series only
60 57 – 60
8.4.6 Cleaning the filters of the switchgear cabinet fan2)
Cleaning the filters The controller and electrical components in the switchgear cabinet are
cooled by a fan (on VTS types only). Dust filters are installed in the air
inlet and outlet of the switchgear cabinet.
• Clean the filters every three months, more often in dusty environ-
ments.
Fig. 8-2
Dismantling the fan filter
Dismantling the filters • Remove the filter guard (1)

Cleaning the filters The following methods may be employed for cleaning the filters (2):
• Rinsing with water
• Beating
• Vacuum-cleaning
• Blowing out with compressed air
kap8.fm 63837031 GB 01.2003
1) option
8.4.7 Replacing the halogen bulb1)
The light is located behind the rear panel in the test space, on the left. Replacing the
halogen bulb1)
.
Fig. 8-3
Test space illumination
To access the halogen bulb, remove the rear panel in the test space
proceeding a follows:
• Undo 4 nuts (3)
• Remove the rear panel (1)
• Pull out the defective bulb (2)
• Take the new bulb in a clean cloth and insert it
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2) VTS series only
60 59 – 60
8.4.8 Draining the condensate

Condensate collects in the discharge hose. To empty the hose, proceed
as follows:
2
1
Fig. 8-4
Condensate drain
• Detach the hose (1) from the sleeve (2)

• Open the hose clip (3) and drain the water in a vessel
• Close the hose clip (3)
• Insert the hose (1) in the sleeve (2)

kap8.fm 63837031 GB 01.2003
1) option
INTERFACE CONNECTIONS
APPENDIX: INTERFACE CONNECTIONS
1.1 Interface RS 232

The RS 232 interface is used for e.g. external control via computer. De- Interface 232
pending on the pole number of the connectors, the pin assignment is as
follows:
PC Test System
25-pole D-SUB 9-pole D-SUB 9-pole D-SUB 25-pole D-SUB

Suitable connecting cables and adaptors are available as an option.
NOTE
If the connecting cable is produced by yourselves, be sure that
both ends of the shield are fixed to the metallic enclosure.
A-schnit.fm 63837031 GB 01.2003
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2) VTS series only
4 1–4
1.2 Interface RS 485 / RS 4221)

Interface RS 485 / 1.2.1 Introduction
RS 422
This appendix contains installation instructions for Interface
RS 485/RS 422.
1.2.2 Description
The network RS 485/RS 4221) interfaces in connection with
mini-Combox 2 are used for networking several test systems.
The connectors are located on the main switch panel → 2.2.8 (page 13).
1.2.3 Technical data

The 15-pole D-subminiature connectors are assigned as follows:
PC Test system
Signal Gnd Pin 1 Pin 1
Rx - Pin 11 Pin 11 Tx-

Tx - Pin 9 Pin 9 Rx -
Rx + Pin 4 Pin 4 Tx +
Tx + Pin 2 Pin 2 Rx +
NOTE
The pin assignment to PC is only valid in connection with interface con-

verter RS 232 / RS 485, ordering code 63823080.
Interfaces RS 232 and RS 485/422 cannot be used simultaneously.
Fig. 1-1
Connector panel
A-schnit.fm 63837031 GB 01.2003
1 Interface RS 232
2 Interface RS 485 / RS 4221)
3 Interface RS 485 / RS 4221)
1) option
2–4 2) VTS series only
4
1.3 Analog I/O1)

The Analog I/O1) connection is used for external acquisition of actual Analog I/O1)
temperature values.
Outputs 0 - 10 V = -100 °C to +200 °C.
Max. insulation voltage to ground is 1 kV-DC.
The 15-pole D-subminiature connector is assigned as follows:
- actual temperature Pin 1

+actual temperature Pin 9
- Pt 100 1 Pin 2
+Pt 100 1 Pin 10
- Pt 100 2 Pin 3
+Pt 100 2 Pin 11
- Pt 100 3 Pin 4
+Pt 100 3 Pin 12
- Pt 100 4 Pin 5
+Pt 100 4 Pin 13
1.4 Digital I/O1)

The Digital I/O1) connection comprises the digital inputs and outputs Digital I/O
which can be freely programmed within a program or as additional
function in manual mode (max. output load 24 V, 0.5 A, max. input load
24 V-DC, approx. 30 mA). Max. insulation voltage to ground is 1 kV-DC.
The 25-pole D-subminiature plug connector is assigned as follows:
Input 1 Pin 6
Input 1 Pin 14
Input 2 Pin 9
Input 2 Pin 15
Pin 12 Output 1
Pin 7 Output 1
Pin 9 Output 2
Pin 15 Output 2
A-schnit.fm 63837031 GB 01.2003
1) option
2) VTS series only
4 3–4
1.5 Potential-free contact for disconnecting test

specimens
Potential-free contact The connection for the potential-free contact is taken to a socket
(max. load 24 V, 0.5 A).
Pin 3
Pin 2
In case of malfunction pin 2 and 3 are open.

If the potential-free contact is used, ensure it is compatible with the on-
site measuring system.

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1) option
4
TEMPERATURE SENSORS1)
APPENDIX: TEMPERATURE SENSORS1)
1.1 Introduction
This appendix contains installation and operating instructions for tem-
perature measurement on the test specimen.
1.2 Description
1.2.1 Design
A mobile Pt 100 sensor is used for temperature measurement on the
test specimen or any other place in the test space.
1.2.2 Function
Plug the mobile temperature sensor into the assigned socket on the
main switch panel → 2.2.8 (page 13) and lead it through the entry port
into the test space. Fix it to a convenient spot in the test space or on the
test specimen. The measured temperature value can be displayed on
the control unit »Touchpanel« via menu »Special functions«, or called
via interface RS 232 or free analog outputs.
1.3 Technical data

For measuring range (temperature range of the test system) see
chap. 3 (page 15).
The 4-pole socket is assigned as follows:
- Pt 100 1 Pin 1
+ Pt 100 1 Pin 2
Shield Pin 3
Pin assignment, if Analog I/O is used → Appendix: Interface connec-

tions, 1.3 Analog I/O1) (page 3)
1.4 Preparation for initial operation

On delivery of the test system you will find the Pt 100 sensor in the test
space. To connect it, proceed as follows:
• Insert the connector of the sensor into socket 1 on the main switch
panel
A-tempfü.fm 64609910 GB 01.2003
NOTE
If there are several sensors, use sockets 1 - 4 accordingly.
1) option
2) VTS series only
2 1–2
TEMPERATURE SENSORS1)
• Lead the sensor through the entry port into the test space
• Fix it to a convenient spot in the test space or on the test specimen
DANGER
Ensure there is no contact between the metal sleeve of the tem-

perature sensor and any live parts.
1.5 Putting into operation

In addition to this manual, the »Touchpanel« operating manual must be
observed prior to performing temperature measurement on the test spe-
cimen.
1.5.1 Display of temperature values on the control unit

The actual temperature values are displayed on the control unit in the
menu »Special functions« → »Measure values« →»Pt 100 No. 1 (...4)«,
→ Operating manual »Touchpanel«, chap. 3.3 »Special functions«.
1.5.2 Calling temperature values via interface RS 232 or analog

outputs
Proceed as follows:
• Call temperature value on on-site PC with software SIMPATI1), or
• Use on-site recording equipment for printout
1.6 Putting out of operation

• Exit menu »Measure values«
• Unplug sensor from the main switch panel
• Remove sensor from the test space
1.7 Fault diagnosis and rectification

The sensor is monitored for fractures and short circuit by the controller.
If a fault occurs, a temperature below -90 °C will be displayed. In this
case, the sensor must be replaced.
A-tempfü.fm 64609910 GB 01.2003
1) option
2
Handhole ports1)
APPENDIX: HANDHOLE PORTS1)
1.1 Introduction
This appendix contains operating instructions for the handhole ports.
1.2 Description
1.2.1 Design
The handhole ports in the test space door are used for sealing plugs
with attached protective gloves for handling the test specimens.
1.2.2 Function
The handhole ports enable handling of the test specimens during test
operation, without opening the door.
1.3 Technical data

1.3.1 Operative range
Use of the protective gloves is strictly limited to the following tempera-
ture range:
Minimum allowable operating Maximum allowable operating

temperature temperature
-30°C +80°C
Use of the protective gloves is not permitted for temperatures outside

the range specified in this table.
WARNING
It is essential that the permissible temperatures be observed
DANGER
Use the protective gloves for short periods of time only.
Remove them from the handhole ports after use, and seal the
ports with standard plugs.

A-handlo.fm 64609413 GB 01.2003
1) option
2) VTS series only
2 1–2
2–2
HANDHOLE PORTS1)
1) option
2) VTS series only
2
A-handlo.fm 64609413 GB 01.2003
LEAD-THROUGH PAD1)
APPENDIX:LEAD-THROUGH PAD1)
1.1 Introduction
This appendix contains operating instructions for the lead-through pad.
1.2 Description
1.2.1 Design
To enable the introduction of individual cables, a lead-through pad is
glued to the masking frame around the test space opening. The pad is
designed for 5 cables, with a maximum diameter of 7 mm each.
1.2.2 Function
The lead-through pad enables cables to be introduced into the test
space without separating the test specimen from the measuring equip-
ment. The special shape of lead-through pad and masking frame ensu-
re that the test space is sealed when the door is closed.
1.3 Technical data

Number of ports: 5
Diameter of cables: 2 to 7 mm
1.4 Inserting the cables

• Squeeze the individual cables (1) into the slots, starting at the edge
→ Fig. 1-1 .
A-Flachkerb_GB.fm 64610960 GB 01.2003
Fig. 1-1
1) Option
2) VTS series only 1–4
LEAD-THROUGH PAD1)
1.5 Maintenance
1.5.1 Replacing the lead-through pad
If the lead-through pad is damaged, replace it with the spare pad supp-
lied, proceeding as follows:
• Detach the lead-through pad (1) from the masking frame (3) with a
knife → Fig. 1-2 (page 2).
NOTE
Be careful not to damage the test space seals
Fig. 1-2
• Use a knife to remove silicone residues from the masking frame

1) Option
LEAD-THROUGH PAD1)
Fitting a new lead-through pad
• Apply two lines of silicone (approx. 2 mm high) to the back of the

lead-through pad → Fig. 1-3 (page 3).
Fig. 1-3
• Insert the lead-through pad in the masking frame in such a manner

that the slots remain accessible (they must be on the outside)
• Insert the lugs (4) of the lead-through pad into the recess of the test
space seals
• Close the test space door
• Allow the silicone adhesive to set for approx. 24 h
NOTE
Should the storage life of the silicone adhesive supplied be ex-
ceeded (12 months from date of delivery), you may use a regular
transparent acetic acid-based silicone adhesive for fixing the
lead-through pad.
1.5.2 Consumables
Ordering code Designation

62652002 Lead-through pad
60272309 Silicone adhesive
1) Option
2) VTS series only 3–4
4–4
LEAD-THROUGH PAD1)
1) Option
2) VTS series only
VARIABLE-SPEED TEST SPACE FAN1)
APPENDIX: VARIABLE-SPEED TEST SPACE FAN1)
1.1 Introduction
This appendix contains installation and operating instructions for the
test space fan with stepless speed variation.
1.2 Description
1.2.1 Design
Speed variation is regulated by a frequency converter.
1.2.2 Function
The stepless speed variation is used for reducing the quantity of circu-
lating air. Variation ranges from 30% to 100% for temperature tests. The
speed variation is activated on the control unit »Touchpanel«.
1.3 Technical data

Setting range:
for temperature tests: 30% to 100%
Protection class: IP 22
DANGER
The mains connection must have a separate protective copper
conductor of min. 10 mm2
(This applies only to test systems with a conductor size <10 mm2)
NOTE
The performance data relating to temperature in chap. 3 Techni-
cal Data (page 15) cannot be guaranteed when the quantity of cir-
culating air is reduced. In case of programmed test cycles, please
note that on account of the reduced quantity of air the desired va-
lues cannot be achieved within the programmed time.
A-ventil.fm 64609905 GB 01.2003
1) option
2) VTS series only
2 1–2
VARIABLE-SPEED TEST SPACE FAN1)

The test system is provided with a connecting cable for a non-
detachable mains connection on site.
• Connect the cable to the non-detachable mains connection
• Connect the separate protective conductor at the back of the test sy-
stem to the on-site PE terminal in accordance with VDE 0160, sec-
tion 6.5 and EN 50178 (This applies only to test systems with a
conductor size <10 mm2).
DANGER
The connection to the on-site power system must be performed
by a skilled person
NOTE
Connection to a residual-current circuit-breaker < 300 mA is not
possible

1.5.1 Setting the speed on the control unit
Set the speed in the following menu:
»Special functions« → »Set values« → «Fan speed«,
for temperature tests from 30% to 100%. Save the value.
→ Operating manual »Touchpanel«, chap. 3.3 «Special functions»

Reset speed to 100%. For procedure: → Setting the speed on the con-
trol unit (page 2)
Fault Cause Rectification

The on-site r.c.d The pulsating d.c. con- Use a suitable universal
tripped troller affects the trip- current r.c.d (see DIN
ping function of the on- VDE 0160 / EN 50178)
site residual-current-
device
A-ventil.fm 64609905 GB 01.2003
1) option
2
1)
COMPRESSED-AIR DRYER
APPENDIX: COMPRESSED-AIR DRYER1)
1.1 Introduction
This appendix contains installation and operating instructions for ex-
tended dew point ranges by means of compressed air.
1.2 Description
1.2.1 Design of compressed-air dryer
Fix the dryer to the left-hand side of the test system
→ 1.5.1 Fixing the compressed-air dryer (page 3)
Fig. 1-1
Compressed-air dryer
1 Mains plug, dryer

2 ON-OFF switch
3 Hexagon head bolt
4 Disc
5 Condensate outlet, pre-filter
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6 Snap-on coupling for on-site compressed air

7 Compressed-air dryer
8 Connection for dried compressed air
9 Outlet valve, dust removal filter
10 Sound absorber
1) option
2) VTS series only
6 1–6
1)
1.3 Function
A compressed-air dryer is used for drying on-site compressed air.
A solenoid valve feeds the dried compressed air into the test space
where it mixes with the existing air. These two air quantities determine
the moisture content of the mixture in the test space.
Alternatively, dried compressed air from an on-site supply may be used.
Introduction of compressed air is possible within the entire temperature
range of the test system.
A pressure compensating device at the side of the test system leads the
compressed air to the site of installation or alternatively, to an on-site
exhaust system via an open funnel connection.
Fig. 1-2
Pressure compensating device
1 Connection to on-site exhaust system
NOTE

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1)
1.3.1 Protection against moisture condensation

for dew points up to -30 °C (unregulated)
Temperature test systems enable dew points up to -30 °C. Dried air is
continuously fed into the test space, thus preventing condensation on
the test specimen.
Activation → 1.6.2 (page 4)
1.3.2 Protection against moisture condensation with dried

compressed air from on-site supply system
Dried compressed air is introduced directly into the test space via con-
nection »Compressed air«
The working pressure must not exceed 6 bar g.
Activation → 1.6.3 (page 4)
1.4 Technical data of compressed air dryer
-40 °C with inlet temperature at +35 °C and

Pressure dew point
working pressure at 8 bar g
Quality of compressed air free of condensate
Working pressure max. 6 bar g
Weight 12.7 kg
Electrical data 230 V / 50-60 Hz
Compressed-air connection Snap-on coupling, self-locking, DN 7.2
Sound pressure level approx. 5 dB (A) higher than test system level
Table 1-1
Technical data

1.5.1 Fixing the compressed-air dryer
Fix the dryer to the left-hand side of the test system:
→ Fig. 1-1 Compressed-air dryer (page 1)
• Remove the dryer (7) from the test space or carton
• Fix it to the left-hand side of the test system using the hexagon head
bolts (3) and discs (4)
• Attach the compressed-air hose to the dryer outlet and connection
»Compressed air« on the test system (8).
• Insert the mains plug (1) into the dryer outlet and secure it with a
screw
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• Fix snap-on coupling (6) to the on-site compressed-air hose (inner

diameter 6 mm)
1.5.2 Setting up the connection for on-site dried compressed air

• Attach snap-on coupling to on-site compressed air hose and insert
in connection »Compressed air» on the test system.
1) option
2) VTS series only
6 3–6
1)

1.6.1 Initial operation of compressed air dryer
NOTE
Due to controller-related scanning on starting up the test system,
triggering of the dryer will take approx. 90 seconds.
On initial starting up, and after longer rest periods, the desiccant cham-
bers must undergo regeneration for at least 3 hours. Regeneration is
performed as follows:
• Set main switch of test system to »I«
• Set ON-OFF switch of compressed air dryer to »I«
NOTE
The regeneration time is not monitored by the controller
1.6.2 Protection against moisture condensation with compressed

air dryer
• Set ON-OFF switch of compressed air dryer to »I«
• Activate digital channel »Compressed air/GN2«
(→ Operating manual for control unit »Touchpanel«, chap. 2.6))
1.6.3 Protection against moisture condensation with on-site dried

compressed air
(→ Operating manual for control unit »Touchpanel«, chap. 2.6)
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1)

1.7.1 Compressed air dryer
• Switch off digital channel »Compressed air/GN2«
• Set ON-OFF switch of compressed air dryer to »0«
• Detach the snap-on coupling (6) for on-site compressed-air supply
• For pressure relief of the dryer, open the outlet valve (9) on the dust
removal filter
1.7.2 On-site dried compressed air

• Switch off digital channel »Compressed air/GN2«
• Detach on-site compressed air
Fault Possible cause Rectification

Working pressure too low, Increase working pressure
Poor dewpoint
excessive air supply Reduce air supply
Condensate drain not working Check condensate drain and
replace, if necessary
Excessive differential pressure at Check filter element for contamin-
pre-filter ation. Replace, if necessary
Digital channel not activated Activate digital channel on the con-
Dryer fails to switch over
trol unit
Control slide fails to open Contact our service organisation
Relay fails to switch
Excessive back-pressure during Sound absorber contaminated Clean sound absorber, replace if
regeneration necessary
Perforated plates contaminated Contact our service organisation
Table 1-2
Faults
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1) option
2) VTS series only
6 5–6
1)
1.9 Maintenance
DANGER
Prior to performing maintenance work, be sure to take the
following steps:
• Set the test system to room temperature

• Set the main switch of the test system to »0«. Use a padlock
to guard it against accidental switching on.
• Pull the mains plug of the test system
• Detach the hose for compressed-air supply
1.9.1 Yearly Maintenance or after 2500 operating hours

• Replace filter element type 1030Z at the pre-filter
NOTE
Failure to change the filter element will reduce the useful life of
the desiccant and dust removal filter (life typically lasting 8000
operating hours)
• Consumables → 8.2 Consumables (page 54) may be ordered from

our service organisation

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6
Dehumidification during the heating phase1)
APPENDIX: DEHUMIDIFICATION DURING THE

HEATING PHASE1)
1.1 Introduction
This appendix contains operating instructions for dehumidification du-
ring the heating phase2).
1.2 Description
1.2.1 Design
Protection against moisture condensation is achieved by an additional
heat exchanger.
1.3 Function
During the heating phase an additional heat exchanger is connected to
protect the test specimen against moisture condensation.
Dehumidification is effective within a temperature range of -40 °C to
+60 °C. On reaching the setpoint, or as soon as the cooling phase
starts, dehumidification is switched off with a 5-minute delay.
Activation → 1.4 (page 1)

• Activate digital channel »Condensation protection«
( → Operating manual for control unit »Touchpanel«, chap 2.6)
NOTE
Dehumidification is only effective within a temperature range of
-40 °C to +60 °C during the heating phase. Its effectiveness de-
pends on the mass and surface of the test specimen.

A-entfeucht.fm 64844912 GB 01.2003
• Switch off digital channel »Condensation protection«

( → Operating manual for control unit »Touchpanel«, chap 2.6)
1) option
2) VT series only
2 1–2
2–2
1) option
2) VT series only
DEHUMIDIFICATION DURING THE HEATING PHASE1)
2
A-entfeucht.fm 64844912 GB 01.2003
1)
NITROGEN PURGING
APPENDIX: NITROGEN PURGING1)
1.1 Introduction
This appendix contains installation and operating instructions for nitro-
gen purging.
1.2 Description
1.2.1 Design
The test system is equipped with a connection for on-site nitrogen.
Purging with gaseous nitrogen is used to prevent oxydation of the test
specimens.
1.3 Function
On-site gaseous nitrogen is continuously introduced in the test space by
a solenoid valve. It enters the test space via the GN21)-connection.
A pressure compensating device at the side of the test system dischar-
ges the nitrogen to the site of installation or alternatively, to an on-site
exhaust system via an open funnel connection.
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Abb 1-1
Pressure compensating device
1 Connection to on-site exhaust system
1) option
2) VTS series only
4 1–4
1)
NITROGEN PURGING
DANGER
Nitrogen is odourless, tasteless, colourless and non-toxic. If it es-
capes into the room, it displaces the oxygen. Adequate ventilati-
on of the room is therefore indispensable.
NOTE
1.4 Technical data

– On-site nitrogen supply: 1 bar g
– Maximum pressure: 3 bar g
– Nitrogen flow rate at 1 bar g: approx. 1 m3/h
– Nitrogen flow rate at 3 bar g: approx. 2.2 m3/h
(referring to a nozzle diameter of 1 mm)

Prior to putting into operation, the following steps must be taken:
• Attach snap-on coupling to on-site nitrogen hose and insert in con-
nection »GN2« on the test system
• Set the pressure reducer of the nitrogen supply to 1 bar g

In addition to this manual, the separate operating instructions for the
control unit »Touchpanel« must be observed prior to performing nitro-
gen purging.
First, put the test system and the control unit »Touchpanel« into opera-
tion in accordance with their respective operating instructions, then start
nitrogen purging as follows:
• Open the on-site nitrogen supply
• Check pressure on the pressure reducer
1) option
4
1)
NITROGEN PURGING

Proceed as follows:
• Close the on-site nitrogen supply
• Deactivate digital channel »Compressed air/GN2«
1) option
2) VTS series only
4 3–4
4–4
NITROGEN PURGING
1)
1) option
2) VTS series only
4
INDEX
APPENDIX:INDEX
A
Adjustable temperature limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 40
Air-cooled condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Analog I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Appendix Interface Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Automatic mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
C
Castors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 12
Centronics interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Compressed-air dryer
Appendix Compressed-air dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Compressor warming-up time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Condensate drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Control unit »Touchpanel« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 12, 14, 33
Cooling tower circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Cooling water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cooling water circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Cooling water connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Corrosive test specimen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
D
Danger warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Dehumidification during the heating phase
Appendix Dehumidification during the heating phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Appendix Interface Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dirt filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
E
Entry port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 12, 42
Excess pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Excess temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Extended dew point ranges
F
Fan filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2kSIX.fm 63837031 GB 01.2003
Fault diagnosis and rectification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Appendix Variable-speed test space fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Floor requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Fork stacker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1) option
2) VTS series only
IV I – IV
INDEX
G
General malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
H
Halogen bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Handhole ports
Appendix Handhole ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Heat compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Heat-emitting test specimens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
I
Initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Installation requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Installing the test system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Interface RS 232
Appendix Interface Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Interface RS 485 / RS 422
L
Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 – 28
Lead-through pad
Appendix Lead-through pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Longer rest periods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Low temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
M
Main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Main switch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 13
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Mechanical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 12
Mobile sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
N
Networking
Appendix Interface connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Noise level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
P
Performance diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2kSIX.fm 63837031 GB 01.2003
Place of installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pollution degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Potential-free contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Precommissioning check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Preoperational check list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Preparing the test specimen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
1) option
II – IV IV
2) VTS series only
INDEX
Protection against moisture condensation

Appendix Dehumidification during the heating phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Purging with gaseous nitrogen
Appendix Nitrogen purging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Putting into operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Putting out of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
R
Rate of temperature change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Relative atmospheric humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Requirements to be met by the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
S
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 14
Appendix Temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Service agencies
Appendix
Software temperature limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Special voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Starting a test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Stored standard programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Supply connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 31
Switchgear cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 12
T
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Test space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 12, 55
Test space door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 12
Test space fan
Appendix Variable-speed test space fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Test space illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Test space tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Test system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Transporting the test system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
W
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2kSIX.fm 63837031 GB 01.2003
1) option
2) VTS series only
IV III – IV
INDEX
IV – IV
1) option
IV
2) VTS series only
2kSIX.fm 63837031 GB 01.2003
Vötsch Industrietechnik GmbH Postfachadresse:
Umweltsimulation • Wärmetechnik Postfach 10 04 53, D-72304 Balingen
Frommern, Beethovenstraße 34 Telefon: (07433) 303-0

D-72336 Balingen Telefax: (07433) 303-112 Printed in Germany

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INSTALLATION AND OPERATING INSTRUCTIONS

Temperature Test Systems

1.3 Separate operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

CHAPTER 2 DESCRIPTION OF THE TEST SYSTEM

CHAPTER 3 TECHNICAL DATA

3.2 Cooling water1) data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4 Operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

CHAPTER 4 PREPARATION FOR INITIAL OPERATION

CHAPTER 5 PUTTING INTO OPERATION

CHAPTER 6 PUTTING OUT OF OPERATION

6.1 After each test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

6.3 Final disposal of the test system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

CHAPTER 7 FAULT DIAGNOSIS AND RECTIFICATION

8.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

APPENDIX INTERFACE CONNECTIONS

APPENDIX TEMPERATURE SENSORS1)

APPENDIX HANDHOLE PORTS1)

APPENDIX LEAD-THROUGH PAD1)

APPENDIX VARIABLE-SPEED TEST SPACE FAN1)

APPENDIX COMPRESSED-AIR DRYER1)

1.5.2 Setting up the connection for on-site dried compressed air . . . . . . . . . . . . . . 3

1.6.2 Protection against moisture condensation with compressed air dryer . . . . . . 4

APPENDIX DEHUMIDIFICATION DURING THE HEATING PHASE1)

1.1 General information

1.2 For your guidance

1.2.2 Danger warnings

1.3 Separate operating instructions

Betriebsanleitung für Temperaturprüfschränke

1.5 Normal use and application

– Placing inflammable or explosive gases or fluids inside or in the vici-

1.6.2 Requirements to be met by the user

1.6.3 Definition of a skilled person

1.6.4 Safety symbols

OPERATING AND SAFETY INSTRUCTIONS

• Carefully read operating instructions before putting

WARNING ABOUT DANGER AREAS

• Observe the danger warnings in the operating instructions

WARNING ABOUT DANGEROUS ELECTRICAL VOLTAGE

WARNING ABOUT PLUG-AND-SOCKET CONNECTIONS

WARNING ABOUT HOT SURFACES

WARNING ABOUT COLD SURFACES

WARNING ABOUT HAND INJURIES

1.6.5 Safety instructions

• Set the main switch to »0« position Maintenance work

When using the entry ports: Entry ports

Betriebsanleitung für Temperaturprüfschränke

1.6.6 Safety devices

– Excess and low temperature protection

Safety devices disconnect the test system permanently under the

Excess temperature – Excess temperature in the test space

Excess pressure – Excess pressure in the refrigeration circuit

Betriebsanleitung für Temperaturprüfschränke

2 DESCRIPTION OF THE TEST SYSTEM

2.2 Components and their function

2.2.1 Test space

Test space door 2.2.2 Test space door

»Touchpanel« 2.2.3 Control unit »Touchpanel«

Mechanical section 2.2.4 Mechanical section