Built-In type / non-Contact Sensor

run-out Detection System

Aluminum High-Speed Cutting Process Monitoring Device

Sudden Machining Defects -

Are they being caused by chips in the tool chuck?

l Measurement in 0.3 seconds

CHIPS
l High Accurate Detection 5 µm

l Simple Installation
Measurement in 0.3second!
Accurately detects run-out of 5μm.
*1

ATC run-out detection system is used to detect abnormal run-out of the

tool caused by entering the tool taper and to prevent machining defects.

n Accurate Detection
l Accurate Detection Tool

”True run-out quantity” is calculated by Run-Out”OK”State

Diagnosis OK
storing the shape of the tool flange in

Gap
the controller without run-out state and
comparing it with the shape of the run-out Sensor head Phase
Controller NC
which is measured just before machining.
More highly accurate run-out measurement
is achieved in comparison with the simple
run-out measurement (repeatability:30μm)
Chips enter the space Tool
(General run-out when
by using general eddy-current sensors. chips enter the space is Diagnosis NG
20μm)

Gap
Phase

Measurement results
Engine
Automotive Motorbike
Agricultural machinery, Lawn mower, etc.
Others
Marine propellers, HDD, Camera barrel, etc.
Types of Tool
Reamer, boring tool, milling cutter, etc.

l Interpolation of Notched Part l Oversampling Method

By using proprietary algorithm, reliability of the run-out Sampling number is automatically increased by proprietary
measurement is improved by interpolating the notched software operation process and interpolation accuracy of the
part of the tool holder, which is the decreasing factor of the tool holder notched part is improved.
measurement accuracy. Interpolation accuracy is improved

Interpolation of notched part

Gap

Phase

Normal sampling Interpolation by software

l Example data in the evaluation of production line

A Co.: Detect abnormal run-out every 1/843(average), during ATC B Co.: Detect abnormal run-out every 1/918(average), during ATC

· Measurement times: 2529 · Measurement times: 1836

· Chips enter the space : 3 times(setting parameter:10μm) · Chips enter t/he space : 2 times(setting parameter:5μm)
1 00 30
1 1 Detect run-out 2 consecutive times
90

80 25
70
run-Out [ μ m ]

run-Out [ μ m ]

3 Detect run-out 2 consecutive times 3

20
60

50
15
40

30
10
20
2
10
5
0
0 20 0 4 00 60 0 8 00 1000 12 00 14 00 16 00 18 00 2000 22 00 24 00
0
Measurement
1 09
1 05

129
125
1 01

121
33

45

53

65

85
29

49

69

89
77

93
25

37

57

73

97
21

61
41
13

113
17

117
81
1
5
9

Measurement
 n 0.3 second Measuring Time n Superior Serviceability / High Reliability
l High Speed Measurement l Sensor Head Automatic Tuning Function
Although it is very difficult to achieve run-out measurement at 600rpm Replacing only the sensor is possible if damage occurs to the sensor
by using contact type, it is achieved by using non-contact method. In for any reason. After replacing the sensor, combination adjustment of
addition, by using proprietary algorithm, all the measuring processes controller and sensor head is completed by removing the tool holder from
are completed in merely 0.3 seconds (at 600rot/min). the spindle and clicking “sensor adjustment” button once.

n Easy Operation
Automatic adjustment at once

l Simple Setup
By just adding one line
[ M132 ] ··· Tool registration
[ M133 ] ··· ZDetect run-out
l Most Suitable for
l Standard attachment of ACCRETECH Machining Environment
Sensor Bracket, Controller box, etc. This run-out detection measuring
system is coolant-resistant.

n System Configuration

Sensor head Controller

I/O unit

�1 Test condition: When run-out of our master tool is measured at rotation speed of 600rot/min.
�2 When run-out is measured by a combination of our EDYCOM, PULCOM V10, and roundness measuring function of PULCOM V10.
�Six common coolants were tested.

PRECISION TOOLING SERVICES CO.,LTD.

 n Basic specification
Controller A50355
Model
Φ5 sensor E-DT-ED02A-234
Tool registrations 21max
Display unit 0.5μm
Repeatability 3μ or less *Using our master tool holder(BT40)
Performance
Tool rotation speed 600rot/min
Cycle time 0.3s (without retries)
temperature 0 to 40
Vibration resistance 3.66G max. (x,y,z-axis directions)
Usage environment sensor head: 50G max. (x,y,z-axis directions)
Shock resistance

Waterproof standard IP67(sensor head) *Do not expose controller to water, oil or other liquids.
Rated voltage DC24±V10%
Power requirements
Rated power 14W

n Product Configuration
Product code Product name Model
System
991005 ATC run-out detection system
991007 Installation expense (without Moving expenses, Accommodation expenses, Meeting expenses and actual expense)
991009 Expense of retrofit
Service parts
991006 Controller AT50355
991003 Sensor head E-DT-ED02A-234
4219412 Sensor bracket base AM50352-0001
4219414 Sensor bracket block AM50352-0002
4219416 Protection cap AM50352-0003
4219646 Piping receiving plate AM50352-0004
4454755 Box for Controller AM50352-C005
4219804 I/O cable AE50359-C001
4219913 Power cable (DC) AE50360-C101
4219914 Power cable (AC) AE50359-C201
4206870 Casing tube
4219492 Power unit (DC24V) Mount on to DIN rail

n Model dimensions
l AM50352-D001-01 l AM50352-D005-00

l E-DT-ED02A-234 (with protection cap)

アンプユニットヘ

マークチューブ(内径 3)
M6x0.5
(シリアルNo,)

35 ケ－ブル長：3.5m
(11. 3)

保護キャップ
(φ3.2)
4

10 20 5
φ4

**********

4
φ6.5
φ7.5

10
6.5
30 10 100 5

บริษ ัท ทูลลิง� เซอร์วสิ เซ็นเตอร์ จาก ัด TOOLING SERVICE CENTRE CO.,LTD. Tel.(02) 370-4929-35
88 อาคารนิมต � 2 ซอยพระรามเก ้า 57/1
ิ กุล ชัน 88 Nimitkul Building.2nd Fl., Rama 9 Soi Fax: (02)370-4936
(วิเศษสุข 2) แขวงสวนหลวง เขตสวนหลวง 57/1 (Wisetsuk2) Suanluang, Suanluang, www.tsc-tooling.com
กรุงเทพฯ 10250 Bangkok 10250