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Allen-Bradley

ControlNet
Adapter Module
User
(Cat. No. 1771-ACN15 and
Manual
-ACNR15)
Important User Information Because of the variety of uses for the products described in this
publication, those responsible for the application and use of this control
equipment must satisfy themselves that all necessary steps have been taken
to assure that each application and use meets all performance and safety
requirements, including any applicable laws, regulations, codes and
standards.

The illustrations, charts, sample programs and layout examples shown in


this guide are intended solely for purposes of example. Since there are
many variables and requirements associated with any particular
installation, Allen-Bradley does not assume responsibility or liability
(to include intellectual property liability) for actual use based upon the
examples shown in this publication.

Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application,


Installation, and Maintenance of Solid-State Control (available from your
local Allen-Bradley office), describes some important differences between
solid-state equipment and electromechanical devices that should be taken
into consideration when applying products such as those described in this
publication.

Reproduction of the contents of this copyrighted publication, in whole or


in part, without written permission of Allen-Bradley Company, Inc., is
prohibited.

Throughout this manual we use notes to make you aware of safety


considerations:

ATTENTION: Identifies information about practices or


circumstances that can lead to personal injury or death, property
damage or economic loss.

Attention statements help you to:


identify a hazard
avoid the hazard
recognize the consequences

Important: Identifies information that is critical for successful application


and understanding of the product.


    

Preface Objectives Read this preface to familiarize yourself with this manual and to
learn how to use it properly and efficiently.

Audience We assume that you have previously used an Allen-Bradley


programmable controller, that you are familiar with its features, and
that you are familiar with the terminology we use. If not, read the
user manual for your processor before reading this manual.

Vocabulary In this manual, we refer to:

• the individual ControlNet adapter module as the “adapter” or


the “module.”
• the programmable controller as the “controller” or the
“processor.”

What This Manual The contents of this manual are as follows:


Contains
What This Manual Contains

Chapter Title What’s Covered

Introducing the ControlNet Adapter Describes features, capabilities, and hardware


1
Modules components.
Procedures and guidelines for installing the module;
Installing Your ControlNet Adapter
2 including power requirements, location, setting
Module
switches, and actual installation.
3 Addressing Modes for Your I/O Hardware addressing and configuration options
Planning to Use Your ControlNet How the adapter operates on ControlNet and
4
Adapter information to assist in configuring your system.
Troubleshooting aids, including status display, health
5 Troubleshooting
indicators and ControlNet status indicators
Appendix
A Specifications Module specifications
A Practical Example of ControlNet
B An example program and description thereof
Concepts

Publication 1771-6.5.124 – August 1997


P–2 Using This Manual

Terminology Used in This The following list defines common terms used in this manual.
Manual

Use this term To describe


a module that performs an opposite function; an input module complements an output
complementary module
module and vice versa
Configuration Manager node node responsible for distributing ControlNet configuration data to all nodes on the
network
ControlNet network a communication architecture that allows the exchange of messages between
Allen-Bradley Company, Inc. products and certified third-party products
connection an opened communication path between two nodes on a ControlNet network
ControlNet status indicators channel A and channel B indicators on your node indicating status on the ControlNet
link
DF1 protocol a peer-to-peer link-layer protocol that combines features of ANSI X3.28-1976
specification subcategories D1 (data transparency) and F1 (two-way simultaneous
transmission with embedded responses)
DH+ network an Allen-Bradley local area network made up of one or more token-passing baseband
(Data Highway Plus) links
discrete I/O data transfer type of data transfer in which single units of I/O have discrete relationships with values
in the processor’s data table; uses the processor’s input- and output-image tables
(I and O files); configured on a per-node basis in the ControlNet I/O map table
drop cable a cable that connects a node to the trunk cable (this is an integral part of
1786 taps)
frame single data transfer on a ControlNet link
half–slot addressing a method of addressing where the processor can address its I/O in 1/2–slot I/O groups
high–density i/o module a module that provides 16 input or 16 output terminals
I/O Group an addressing unit that can contain up to 16 input terminals and 16 output terminals
I/O map table table that you configure using the programming software to map data from an I/O
chassis and other devices on the ControlNet network to particular data-table file
addresses
link collection of nodes with unique addresses (in the range of 1-99). Segments
connected by repeaters make up a link; links connected by bridges make up a network
map-table entry one entry in the I/O map table that you configure using the programming software to
map data from one I/O chassis (or other device on a ControlNet link) to particular
data-table file addresses
maximum scheduled node node with highest network address that can use scheduled time on a ControlNet link
maximum unscheduled node node with highest network address that can use unscheduled time on a ControlNet link
network access port (NAP) port that provides a temporary network connection through an RJ-45 connector
network a series of nodes connected by some type of communication medium. The
connection paths between any pair of nodes can include repeaters, routers, bridges
and gateways
network address a node’s address on the network (this replaces MAC ID and node address).
node port of a physical device connecting to the network which requires a network address
in order to function on the network — a link may contain a maximum of 107 nodes
network update interval (NUI) single occurrence of the network update time (NUT)
network update time (NUT) repetitive time interval in which data can be sent on the ControlNet network
non-discrete I/O data transfer type of data transfer in which blocks of data transferred to or from I/O modules use
integer input and output data-table files that you specify; cannot use the processor’s
input- and output-image tables (I and O files); scheduled transfers are configured in
the ControlNet I/O map table, unscheduled transfers make use of ControlNet I/O (CIO)
transfer instructions
one–slot addressing A method of addressing where the processor can address its I/O in 1–slot I/O groups.
parallel port an input/output port for a device that transmits multiple data and control bits over wires
connected in parallel
PC An Allen–Bradley programmable controller, such as the PLC–5
PCCC Programmable Controller Communication Commands, an application-level command
set that Allen-Bradley programmable controllers use to communicate across networks
processor a term used to mean an Allen–Bradley programmable controller
quad–density i/o module a module that provides 32 input or 32 output terminals
redundant media dual cable system that allows you to receive the best signal over a network

Publication 1771-6.5.124 – August 1997


Using This Manual P–3

Use this term To describe


repeater two-port active physical-layer device that reconstructs and retransmits all traffic it
hears on one segment to another segment
remote I/O link a serial link for carrying I/O data between a PLC or SLC processor/scanner and
remote I/O adapters
RS-232-C port a serial port that complies with accepted industry standard for serial binary
communication circuits in a point-to-point link
scheduled transfers deterministic and repeatable transfers that are continuous and asynchronous to the
ladder-logic program scan
segment trunk-cable sections connected via taps with terminators at each end;
a segment does not include repeaters
serial port a port that transmits/receives data and control bits sequentially over a single
transmission line (see RS-232-C port)
standard–density i/o module a module that provides up to 8 input terminals or 8 output terminals
tap a component that connects products to the ControlNet trunk cable. A tap is required
for each node and for both sides of each repeater.
terminator a 75-ohm resistor (mounted in a BNC plug) placed on the ends of segments to prevent
reflections from occurring at the ends of cables.
trunk cable bus or central part of a cable system.
trunk-cable section length of trunk cable between any two taps
two–slot addressing a method of addressing where the processor can address its I/O in 2–slot I/O groups
unscheduled transfers non-deterministic data transfers through ladder-initiated communication or
programming devices

Conventions We use these conventions in this manual:

In this manual, we show: Like this:


that there is more information about a topic
in another chapter in this manual

that there is more information about the topic


in another manual
More

Publication 1771-6.5.124 – August 1997


P–4 Using This Manual

Product Compatibility The 1771-ACN15 and 1771-ACNR15 adapter modules are two of
many hardware components that make up a programmable controller
system. The table below lists the hardware components and products
with which you can use the adapter module.

Compatible Hardware Products

Product name Description Catalog number

Processors PLC–5/20C15, PLC-5/40C15 and PLC-5/80C15 processors 1785-L20C15, 1785-L40C15,


L80C15
Communication ControlNet KTCx Communication Card 1784-KTC15x
Devices ControlNet Serial/Parallel Communication Interface 1770-KFC
Flex I/O ControlNet Adapter 1794-ACN15, ACNR15
1771 ControlNet Adapter Module 1771-ACN15, -ACNR15
Universal I/O 4–slot 1771–A1, –A1B
Chassis 8–slot 1771–A2, –A2B
12–slot 1771–A3B, A3B1
16–slot 1771–A4, –A4B
I/O Modules Block transfer modules All modules that use the 1771
8–point I/O Standard density I/O modules I/O structure
16–point I/O High density I/O modules
32–point I/O Quad–Density I/O modules
Power Supplies System power supply 1771–P1
Auxiliary power Supply 1771–P2
Auxiliary Power Supply module (120V ac input, 3A) 1771–P3
Auxiliary Power Supply module (120V ac input, 8A) 1771–P4, –P4S, –P4S1
Redundant Power Supply module 1771–P4R
Auxiliary Power Supply module (24V dc input, 8A) 1771–P5
Auxiliary Power Supply module (220/240V ac input, 8A) 1771–P6S, –P6S1
Auxiliary Power Supply module (120/220V ac input, 16A) 1771–PS7
PLC–2 Power Supply (115V ac input) 1772–P1
PLC–2 Power Supply (24V dc input) 1772–P4
Local Power Supply 1774–P1
Auxiliary Power Supply (24V dc input) 1777–P4

Publication 1771-6.5.124 – August 1997


Using This Manual P–5

Related Publications For additional information on planning and installing your


ControlNet system, see the following publications:

Publication Publication Number


ControlNet PLC-5 Programmable Controllers (Phase 1.5) User Manual 1785-6.5.22
ControlNet Cable System Component List AG-2.2
ControlNet Cable System Planning and Installation Manual 1786-6.2.1
ControlNet Coax Tap Installation Instructions 1786-2.3
ControlNet Network Access Cable Installation Instructions 1786-2.6
ControlNet Repeater Installation Instructions 1786-2.7
Industrial Automation Wiring and Grounding Guidelines for Noise 1770-4.1
Immunity

Summary This preface gave you information on how to use this manual
efficiently. Chapter 1 introduces you to the ControlNet remote I/O
adapter module.

Publication 1771-6.5.124 – August 1997


P–6 Using This Manual

Publication 1771-6.5.124 – August 1997


Table of Contents

Introducing the ControlNet Chapter 1


Adapter Module Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
Module Description and Features . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
Hardware Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
Chapter Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

Installing Your ControlNet Chapter 2


Adapter Module Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
Compliance to European Union Directives . . . . . . . . . . . . . . . . . . . 2–1
EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
Determining Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
Determining the Module Location and Keying the I/O Chassis . . . . . 2–2
Setting the Network
Address Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–4
Setting the I/O Chassis Switches . . . . . . . . . . . . . . . . . . . . . . . . . 2–5
Backplane Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5
Setting the I/O Chassis Power Supply Configuration Plug . . . . . . . . 2–6
Installing the Adapter Module in the Chassis . . . . . . . . . . . . . . . . . 2–6
Connecting Your Adapter to the ControlNet Network . . . . . . . . . . 2–7
Connecting Programming Terminals to the Network via the NAP . . . 2–9
Powerup Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–10
Chapter Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–10

Addressing Modes for Your Chapter 3


I/O Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
Addressing Your I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
Using 2-Slot Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
I/O Module Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
Using Standard-density I/O (8 point) Modules . . . . . . . . . . . . . 3–4
Using High-density (16 point) I/O Modules . . . . . . . . . . . . . . . 3–6
Using 1-Slot Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–7
I/O Module Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–9
Using 1/2- Slot Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–9
Addressing Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–11
Chapter Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–11

Publication 1771-6.5.124 – August 1997


ii Table of Contents

Planning to Use Your Chapter 4


ControlNet Adapter Module Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
Overview of Adapter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
Discrete I/O Data Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
Configuring Discrete I/O Data Transfers . . . . . . . . . . . . . . . . . . . . . 4–2
Nondiscrete I/O Data Transfers . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3
Using ControlNet I/O (CIO) Instructions . . . . . . . . . . . . . . . . . 4–3
Mapping Directly Into Processor Memory . . . . . . . . . . . . . . . . 4–4
Example: Nondiscrete Input Module Communications . . . . . . . 4–4
Example: Nondiscrete Output Module Communications . . . . . 4–5
Configuring Nondiscrete I/O Data Transfers . . . . . . . . . . . . . . . . . . 4–6
Configuring Your ControlNet System . . . . . . . . . . . . . . . . . . . . . . . 4–6
Chapter Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–6

Troubleshooting Chapter 5
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
Troubleshooting With the Status Indicators and Status Display . . . . 5–1
OK Indicator and Display Mnemonics . . . . . . . . . . . . . . . . . . . . 5–2
ControlNet Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–3
Chapter Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–3

Specifications Appendix A
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1

Publication 1771-6.5.124 – August 1997


Chapter 1
Introducing the ControlNet
Adapter Module

Chapter Objectives This chapter describes the ControlNet adapter modules’ (cat. no.
1771-ACN15 and -ACNR15):

• features
• hardware components, including
• diagnostic indicators
• communication reset pushbutton
• network access port (NAP)
• ControlNet connectors
• network address switch assemblies

Module Description and The 1771-ACN15 and -ACNR15 adapters control 1771 remote I/O
Features on the ControlNet network. The ControlNet network is a
communication architecture that allows the exchange of messages
between Allen-Bradley products and certified third-party products.

The 1771-ACN15 and -ACNR15 Adapters features include:

• high speed data transfer


• diagnostic messages
• local communication network access through the network access
port (NAP)
• redundant media (1771-ACNR15 only)

Hardware Components The adapter module consists of the following major components:

• ControlNet status indicators


• status display
• communication reset pushbutton
• network access port (NAP)
• ControlNet connectors (one on the 1771-ACN15; two on the
1771-ACNR15)
• module net address switch assemblies (on top of module)

Publication 1771-6.5.124 – August 1997


1–2 Introducing the ControlNet Adapter Module

Figure 1.1
ControlNet Adapter Module
Module Network Address Switches
(accessible thru top of module)

NET NET
ADDRESS ADDRESS
Status Display and
Net Address
STATUS STATUS Diagnostic Indicators
OK OK OK Indicator

Communication Reset Pushbutton

ControlNet Status Indicators


Network Access Port (NAP)

A A ControlNet Media Port

B
ControlNet Redundant Media Port
(1771-ACNR15 only)
ALLEN-BRADLEY ALLEN-BRADLEY
1771-ACN15 1771-ACNR15

1771-ACN15 1771-ACNR15

Diagnostic Indicators
The OK indicator is located on the front panel of the adapter module
(Figure 1.1). It shows both normal operation and error conditions in
your remote I/O system.

In addition, an alphanumeric display (net address/status) provides


status code indications when an error occurs during initialization or
operation.

A complete description of the diagnostic indicators and status display


and how to use them for troubleshooting is explained in chapter 5.

Communication Reset Pushbutton


This pushbutton is active whenever the status display shows RSET
or PRL. PRL is active only when the I/O chassis backplane switch is
in the PRL position. If the above conditions are met, you can use the
reset pushbutton (Figure 1.1) to reset the adapter module and resume
communication after a communication error occurs.

Network Access Port (NAP)


The network access port (Figure 1.1) provides a bidirectional
electrical interface for programming, maintenance, and I/O

Publication 1771-6.5.124 – August 1997


Introducing the ControlNet Adapter Module 1–3

monitoring devices in both redundant and non-redundant


connections. Connecting programming terminals to the network
using the NAP is described in Chapter 2.

ControlNet Connectors
Cable connection to the module is through standard BNC connectors
on the module frontplate.

Example of a Redundant System

trunkline A = A

Terminator Terminator
trunkline B = B

Terminator Terminator

PLC-5/20C or end device ➊ end device ➊


PLC-5/40C
➊ End device supporting redundant cabling is a 1771-ACNR15. 2

Refer to the ControlNet Cable System Planning and Installation user


manual, pub. no. 1786-6.2.1 for more information.
More

Publication 1771-6.5.124 – August 1997


1–4 Introducing the ControlNet Adapter Module

Network Address Switch Assemblies


You must set two switch assemblies to configure your adapter
module with its unique network address. You access these switches
through the top of the module. Figure 1.2 shows the location of the
switches. These switches are read on powerup to establish the
network address of the module. Network address switch settings are
described in Chapter 2.

Figure 1.2
Assigning the Network Number

One’s Selection
Ten’s Selection

Address
Switch
Assemblies

For optimum throughput, assign addresses to your ControlNet nodes


" in a sequential order starting with 02. Address 01 is reserved for the
controlling processor on the network

Chapter Summary In this chapter we discussed the functions and hardware components
of the ControlNet Adapter Module.

Publication 1771-6.5.124 – August 1997


Chapter 2
      
  

Chapter Objectives This chapter describes the procedures for installing your ControlNet
adapter module. These include:

• CE compliance
• determining power requirements
• determining the module location and keying the I/O chassis
• setting the network address switches
• setting the I/O chassis switches
• setting the I/O chassis power supply configuration plug
• installing the adapter module in the chassis
• connecting programming terminals to the network via the
network access port (NAP)
• powerup sequence

Compliance to European If this product has the CE mark it is approved for installation within
Union Directives the European Union and EEA regions. It has been designed and
tested to meet the following directives.

EMC Directive
This product is tested to meet Council Directive 89/336/EEC
Electromagnetic Compatibility (EMC) and the following standards,
in whole or in part, documented in a technical construction file:
• EN 50081-2EMC – Generic Emission Standard, Part 2 –
Industrial Environment
• EN 50082-2EMC – Generic Immunity Standard, Part 2 –
Industrial Environment
This product is intended for use in an industrial environment.

Low Voltage Directive


This product is tested to meet Council Directive 73/23/EEC Low
Voltage, by applying the safety requirements of EN 61131–2
Programmable Controllers, Part 2 – Equipment Requirements and
Tests.

Publication 1771-6.5.124 – August 1997


2–2 Installing Your ControlNet Adapter Module

For specific information required by EN 61131-2, see the appropriate


sections in this publication, as well as the following Allen-Bradley
publications:
• Industrial Automation Wiring and Grounding Guidelines For
Noise Immunity, publication 1770-4.1
• Guidelines for Handling Lithium Batteries, publication AG-5.4
• Automation Systems Catalog, publication B111

Determining Power The ControlNet adapter module requires a backplane current of 1.0A
Requirements at 5V dc. Remember to add this amount to other current
requirements for your I/O chassis.

Determining the Module The ControlNet adapter module must be installed in the leftmost slot
Location and Keying the of the I/O chassis.
I/O Chassis
The I/O chassis backplane connectors are keyed to accept only one
type of module. This prevents accidental insertion of other modules
in the wrong module slot.

Position the keying bands (Figure 2.1) in the backplane connectors to


correspond to the key slots on the module. This prevents you from
inserting the wrong module in this slot. For the ControlNet adapter
module, position the keying bands:

• between 54 and 56 on the upper connector, and


• between 16 and 18 on the lower connector

ATTENTION: Observe the following precautions


when inserting or removing keys:
! • insert or remove keys with your fingers
• make sure that key placement is correct
Incorrect keying or the use of a tool can result in
damage to the backplane connector and possible system
faults.

Publication 1771-6.5.124 – August 1997


Installing Your ControlNet Adapter Module 2–3

You can change the position of these bands if subsequent system


design and rewiring makes insertion of a different type of module
necessary.

Figure 2.1
Keying Band Positions

Place keying bands between:


Upper Connector
• 54 and 56 on the upper connector
• 16 and 18 on the lower connector

I/O chassis

Keying Bands

ATTENTION: Insert or remove


keying bands with your fingers. Lower Connector

11022-I

Publication 1771-6.5.124 – August 1997


2–4 Installing Your ControlNet Adapter Module

Setting the Network The switches on the top of the adapter module determine the network
Address Switches address of the adapter. The two switches are:

• the ten’s switch


• the one’s switch
The combination of these switches allows selection of network
addresses from 01 to 99.

Use a small bladed screwdriver to rotate the switches.

Figure 2.2
Setting the Network Address

Ten’s Selection One’s Selection

NET ADDRESS

Ten’s Selection One’s Selection

For example, the 10’s selection switch is set to 10,


and the 1’s selection switch is set to 5.
Then, 10 plus 5 = 15

NOTE: 00 is an invalid number.

Publication 1771-6.5.124 – August 1997


Installing Your ControlNet Adapter Module 2–5

Setting the I/O Chassis You must set the I/O chassis backplane switches and power-supply
Switches configuration plug.

Backplane Switch Assembly

This switch assembly is located on the backplane of the I/O chassis.


You use it to select:

• the last state of all outputs


• the processor restart lockout feature
• 1/2-, 1- or 2-slot addressing

Figure 2.3
I/O Chassis Backplane Switch Assembly Settings for ControlNet
Adapter Module in PLC-5/20C and PLC-5/40C Processor Systems

Processor Restart Lockout (PRL) –


ON Processor can restart the I/O chassis
after a communication fault. Set this
switch to ON if you plan to use I/O rack
auto-configuration.
OFF The I/O chassis must be restarted at
the chassis. Last State Switch -
F
F
O
N
O1

ON Outputs of this chassis remain in last state when a


communication fault is detected by the adapter.
2

OFF Outputs of this I/O chassis are deenergized when a


3

Always OFF
communication fault is detected by this adapter
4
5

ATTENTION: If switch 1 is set to the ON position, outputs


6

connected to this chassis remain in their last state when


7

a fault occurs and machine motion may continue after


Always OFF
fault detection. We recommend that you set switch 1 to
8

the OFF position to deenergize outputs wired to this


chassis when a fault is detected.

Addressing Switches
5 6
OFF ON You select 1/2-slot addressing
ON OFF You select 1-slot addressing
OFF OFF You select 2-slot addressing
ON ON Not allowed

10802-I

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2–6 Installing Your ControlNet Adapter Module

Setting the I/O Chassis Set the I/O chassis power-supply configuration plug (Figure 2.4) to
Power Supply identify the type of power supply you are using with your remote
Configuration Plug chassis. This configuration plug is located on the backplane of
1771-A1B through -A4B or later I/O chassis.

Figure 2.4
1771 I/O Chassis Power Supply Configuration Plug Settings

For Use With: Set Chassis Configuration Plug to:

Y N
power supply module installed “Y” position YN
in chassis

Y N USING
I/O Chassis POWER SUPPLY
external power supply in your “N” position Power Supply MODULE IN
remote system Configuration THIS CHASSIS?
Plug

Installing the Adapter Once you’ve determined the power requirements and keying for your
Module in the Chassis adapter module, and have set the appropriate switch assemblies, you
can use the following procedure to install it.

Refer to the Industrial Controller Wiring and Grounding Guidelines


(publication 1770-4.1) for proper grounding and wiring methods to
More use when installing your module.

ATTENTION: Remove system power before


removing or installing your module in the I/O chassis.
! Failure to observe this warning could damage module
circuitry and injure people.

locking-bar pins 1. Remove power from the I/O chassis before inserting (or
removing) the module.
2. On chassis equipped with a chassis locking bar, pull the
locking-bar pins to release the locking bar and swing it up. If
front of chassis installing in an earlier chassis, lift the module locking latch up.
12453-I
3. Place the module in the plastic tracks on the top and bottom of the
leftmost slot. These tracks guide the module into position.
4. Press firmly and evenly to seat the module in its backplane
connectors.

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Installing Your ControlNet Adapter Module 2–7

ATTENTION: Do not force the module into the


backplane connector. If you cannot seat the module
! with firm pressure, check the alignment and keying.
Forcing the module can damage the backplane
connector or the module.

5. Snap the chassis locking bar (or locking latch on earlier chassis)
over the top of the module to secure it. Make sure the locking
pins on the locking bar are fully engaged.
Note: The chassis locking bar will not close if all modules are not
properly seated.

Connecting Your Adapter to the ControlNet Network

You connect your 1771-ACN15 or -ACNR15 adapter module to a


ControlNet network via taps. These taps are available:
Straight T-tap Straight Y-tap Right-angle T-tap Right-angle Y-tap

1786-TPS 1786-TPYS 1786-TPR 1786-TPYR

Important: Taps contain passive electronics and must be purchased


from Allen-Bradley for the network to function
properly.
1. Remove the tap’s dust cap (located on the straight or right
angle connector).

If your node supports: Connect the tap’s straight or right angle connector:
Non-redundant media to the channel A connector on the 1771-ACN15 or 1771-ACNR15
(channel B on the 1771-ACNR15 is not used)➀
Redundant media • from trunkline A to channel A on the 1771-ACNR15
• from trunkline B to channel B on the 1771-ACNR15
➀ While both channels are active, Allen-Bradley recommends using channel A for non-redundant media.

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2–8 Installing Your ControlNet Adapter Module

ATTENTION: Do not allow any metal portions of


the tap to contact any conductive material. If you
! disconnect the tap from the adapter, place the dust cap
back on the straight or right angle connector to prevent
the connector from accidentally contacting a metallic
grounded surface.

segment 1

tap

dust cap

20093-I

2. Remove and discard the dust caps from the adapter BNC jacks.

3. Connect this tap’s straight or right angle connector to the A


BNC connector on the adapter.
segment 1
Important: To prevent inadvertent reversal of
tap the tap connections (resulting in incorrect LED
displays and troubleshooting), check the tap
drop cable for a label indicating the attached
segment before making your connection.

20093-I

4. For redundant adapters (1771-ACNR15), remove (and save) the


dust cap located on the straight or right angle connector of the
designated tap on the second segment (segment 2).
segment 2

tap

dust cap

20093-I

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Installing Your ControlNet Adapter Module 2–9

5. Connect this tap’s straight or right angle connector to the B


BNC connector on the adapter.
segment 1 segment 2

tap tap

20093-I

After terminating your segments, you connect your node to the


network.

Connecting Programming You can connect programming terminals to the ControlNet network
Terminals to the Network by connecting to the network access port (NAP). Two methods are
via the NAP shown below.

Using 1784-KTC or -KTCx communication card and NAP Using 1770-KFC communication interface and NAP

Programming Terminal
OK Programming Terminal OK

1784-KTC15
or -KTCx15 1770-KFC

1786-CP➀ 1786-CP➀

A
A

B
B

ALLEN-BRADLEY Serial or Parallel ALLEN-BRADLEY


1771-ACNR
1771-ACNR
Connection
ControlNet
ControlNet
product
product
ControlNet Network
ControlNet Network

➀ The 1786-CP cable can be plugged into any ControlNet product’s NAP to provide
programming capability on the ControlNet network. A programming terminal connected
through this cable is counted as a node and must have a unique address.

ATTENTION: Use the 1786-CP cable when


connecting a programming terminal to the network
! through NAPs. Using a commercially available
RJ-style cable could result in possible network failures.

Publication 1771-6.5.124 – August 1997


2–10 Installing Your ControlNet Adapter Module

Powerup Sequence Look carefully at the status display and OK indicator when powering
up the module. These indicators provide meaningful information on
proper module operation.

1. Apply power to the chassis – the OK indicator should not light.


2. The module runs a power on self test (POST). During this test,
the status displays 0000 through 8888.
3. If the OK indicator is red, and the display shows POST-RSET,
NET
then POST has failed.
ADDRESS

Status a. Press the reset pushbutton to reset.


STATUS

OK OK Indicator The module reruns the POST program. If POST-RPLC


appears on the status display again, POST has failed again.
Reset pushbutton b. Replace the module.
Channel A and B 4. If:
indicators
a. the OK indicator begins to blink green, and
b. the series/revision level of the module is displayed in the
status window (e.g. A/A, A/B, etc.), and
c. the channel A and B indicators blink alternately, the module
has passed POST.
If the indications are neither of those indicated in 3 or 4, refer to
chapter 5, “Troubleshooting.”

INIT 5. The module status displays INIT-A#nn (where nn is the node


A#nn
number of module).
6. The channel indicators indicate network condition as shown in
the indicator table in chapter 5.
IDLE 7. Then the display shows IDLE-A#nn (where nn is the node
A#nn
number of module), indicating a successful configuration by the
ControlNet Configuration Manager.
For detailed information on planning and installing your ControlNet
system, see the following publications:
More
Publication Publication Number
ControlNet Cable System Component List AG-2.2
ControlNet Cable System Planning and Installation Manual 1786-6.2.1
ControlNet Coax Tap Installation Instructions 1786-2.3
ControlNet Network Access Cable Installation Instructions 1786-2.6
ControlNet Repeater Installation Instructions 1786-2.7
Industrial Automation Wiring and Grounding Guidelines 1770-4.1

Chapter Summary In this chapter you learned how to install your adapter module.
Chapter 3 tells you how to address your I/O.

Publication 1771-6.5.124 – August 1997


Chapter 3
      

Chapter Objectives In this chapter, you will learn:


• addressing your I/O
• using 2-slot addressing, including:
• I/O module combinations
• using standard-density I/O (8 point) modules
• using high-density (16 point) I/O modules
• using 1-slot addressing, including:
• I/O module combinations
• using 1/2- slot addressing
• addressing summary

Addressing Your I/O Programmable controllers that use the ControlNet adapter module
can address their I/O in 2-slot, 1-slot or 1/2 slot I/O groups. These
three addressing methods are referred to as 2-slot addressing, 1-slot
addressing and 1/2-slot addressing.

You select the addressing method with switch 5 and 6 in the I/O
chassis backplane switch assembly. You make this selection for each
chassis independently with only one method of addressing for each
chassis.

For each I/O chassis in your system, you must define how many I/O
chassis slots make up an I/O group (1 word each in the input image
table and output image table); this choice is the chassis’ addressing
mode. Choose from among these available modes:

• 2-slot addressing Processor Memory


2 I/O chassis slots = 1 I/O group = 1 input Rack #

ÉÉÉÉÉÉÉ
image word and 1 output image word = 16 input Output Image Table
bits and 16 output bits. Word #

ÉÉÉÉÉÉÉ
x
16 bits input 16 bits output x
x
• 1-slot addressing x
x
1 I/O chassis slot = 1 I/O group = 1 input image x
word and 1 output image word = 16 input bits and
x
16 output bits.
x

ÉÉÉÉÉÉ
16 bits input and 16 bits output Input Image Table
Word #

ÉÉÉÉÉÉ
x
• 1/2-slot addressing x
1/2 of an I/O chassis slot = 1 I/O group = 1 input x
image word and 1 output image word = 16 input bits x
and 16 output bits. x
x
16 bits input and 16 bits output
x
x

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3–2 Addressing Modes for Your I/O

I/O groups are made up of I/O terminals (Figure 3.1). An I/O group
is an addressing unit that can contain up to 16 input terminals and 16
output terminals. You select an I/O chassis to have either 2-slot,
1-slot or 1/2-slot I/O groups.

Figure 3.1
An I/O Group - Up to 16 Input Terminals and 16 Output Terminals

O u tp u t o r
In p u t O u tp u t In p u t
T e rm in a ls T e rm in a ls T e rm in a ls
00 00 00
01 01 01
02 02 02
03 03 03
04 04 04
05 05 05
06 06 06
07 07 07
10 10 10
11 11 11
12 12 12
13 13 13
14 14 14
15 15 15
16 16 16
17 17 17

2-slot I/O Group 1-slot I/O Group 1 3 07 3

I/O racks are made up of I/O groups (Figure 3.2). An I/O rack is an
addressing unit that can contain up to eight I/O groups.

Figure 3.2
An I/O Rack - Up to Eight I/O Groups

0 1 2 3 4 5 6 7

13 0 74
Power Source Not Indicated

Publication 1771-6.5.124 – August 1997


Addressing Modes for Your I/O 3–3

Using 2-Slot Addressing

Definition: The processor addresses two I/O module slots as one I/O
group.
Concept: Each physical 2-slot I/O group is represented by a word in
the input image table and a word in the output image table. Each
input terminal corresponds to a bit in the input image table word and
each output terminal corresponds to a bit in the output image table
word.

The maximum number of bits available for one 2-slot I/O group is
32: 16 bits in the input image table and 16 bits in the output image
table. The type of module you install (either 8 or 16-point I/O)
determines the number of bits in the words that are used.

You select 2-slot addressing by setting switches 5 and 6 of the I/O


chassis backplane switch assembly to the OFF position as shown in
Chapter 2.

I/O Module Combinations


The combination of I/O modules you can use depends on the
addressing method and I/O chassis you select.

Table 3.A lists acceptable I/O module combinations with 2-slot


addressing.

Table 3.A
I/O Module Combinations With 2-slot Addressing

I/O Chassis I/O Module Combinations Per I/O Group Data Table Bits Used
Series Input Image Table Output Image Table

A, B 2 8-point input modules 16 0

2 8-point output modules 0 16

1 8-point input and output module 8 8

1 8-point input and 1 nondiscrete module 16 8

1 nondiscrete and 1 8-point output module 8 16

2 nondiscrete modules 16 16

B or later only 1 16-point input and output module 16 16

1 16-point input and 1 8-point output module 16 8

1 8-point input and 1 16-point output module 8 16

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3–4 Addressing Modes for Your I/O

Using Standard-density I/O (8 point) Modules


Standard-density I/O modules provide eight input terminals or eight
output terminals. Figure 3.3 illustrates the 2-slot I/O group concept
with two 8-point input modules. Figure 3.4 shows an 8-point input
module and an 8-point output module in a 2-slot I/O group.

Figure 3.3
Two 8-point Input Modules Using One Word of the Input Image
Table

2-slot I/O Group

Input Input
T erm inals T e rm inals
00 10
01 11
02 12
03 13
04 14
05 15
06 16
07 17

O utput im age table w ord correspon ding


to the I/O group.

17 16 15 14 13 12 11 10 07 06 05 04 03 02 01 00

unused
Input im age table w ord corresponding
to the I/O group.

17 16 15 14 13 12 11 10 07 06 05 04 03 02 01 00

1 18 67

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Addressing Modes for Your I/O 3–5

Figure 3.4
8-point Input and Output Modules Using Eight Bits of the Input
Image Table Word and Eight Bits of the Output Image Table Word

2-slot I/O Group

Input O utput
T erm inals T erm inals
00 10
01 11
02 12
03 13
04 14
05 15
06 16
07 17

O utput im age table w ord corresponding to the I/O group.

17 16 15 14 13 12 11 10 07 06 05 04 03 02 01 00

O utput bits used unused

Input im age table w ord corresponding to the I/O group.

17 16 15 14 13 12 11 10 07 06 05 04 03 02 01 00

A lw ays 0 Input bits used 1 49 65

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3–6 Addressing Modes for Your I/O

Using High-density (16 point) I/O Modules


16-point I/O modules provide 16 input terminals or 16 output
terminals. 16-point I/O modules use a full word in the input or
output image table when they are addressed as a 2-slot I/O group
(Figure 3.5). Two 16-point modules (one input and one output) can
be used in a 2-slot I/O group.

Figure 3.5
16-point Input and Output Modules Using Two Words of the Image Table

2-slot I/O Group

Input O utput
Term inals Term inals
00 00
01 01
02 02
03 03
04 04
05 05
06 06
07 07
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17

O utput im age table w ord corresponding


to the I/O group.

17 16 15 14 13 12 11 10 07 06 05 04 03 02 01 00

Input im age table w ord corresponding


to the I/O group.

17 16 15 14 13 12 11 10 07 06 05 04 03 02 01 00
15559

Because these modules use a full word in the image table, the only
type of module you can use in a 2-slot I/O group with a 16-point
module is one that performs the opposite (complementary) function;
an input module complements an output module and vice-versa.

You can use an 8-point module with a 16-point module in a 2-slot


group; it must perform the opposite function. However, eight bits in
the I/O image table are unused.

Publication 1771-6.5.124 – August 1997


Addressing Modes for Your I/O 3–7

Using 1-Slot Addressing

Definition: The processor addresses one I/O module slot as one I/O
group.

Concept: The physical address of each I/O group corresponds to an


input and output image table word. The type of module you install
(8, 16, or 32-point) determines the number of bits in these words that
are used.

You select 1-slot addressing by setting switches 5 and 6 of the I/O


chassis backplane switch assembly as shown in Chapter 2:

• switch 5 to the ON position


• switch 6 to the OFF position
With 1-slot addressing, because 16 input AND 16 output bits are
available in the processor’s image table for each I/O slot, you can use
any mix of 8-point, 16-point or nondiscrete I/O modules in the I/O
chassis.

To use 32-point I/O modules with 1-slot addressing, you must install,
as a pair, an input module and an output module in 2 adjacent slots of
the I/O chassis beginning with I/O slot 0 (Figure 3.6). If you cannot
pair the modules in this way, one of the two slots of the pair must be
empty. For example, if I/O slot 0 holds a 32-point input module, I/O
slot 1 can hold an 8, 16, or 32-point output module (or a module that
uses the backplane for power only); otherwise, it must be empty.

Figure 3.6
Using 32-point I/O Modules with 1-slot Addressing
Input/Output Pairs
I/O I/O I/O I/O I/O I/O I/O I/O

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
I/O Chassis Slot Number 14973

Thirty-two-point I/O modules need 32 input or 32 output bits in the


processor’s image table. Because only 16 input and 16 output bits
are available for each I/O group, to address a 32-point I/O module,
the ControlNet adapter module uses the unused input or output word
associated with the adjacent I/O slot.

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3–8 Addressing Modes for Your I/O

When the 1771-ACN15/ACNR15 ControlNet adapter module


addresses a 1-slot I/O group containing a 32-point I/O module, the
adapter module uses the unused word assigned to the adjacent I/O
module slot. For example, the adapter module uses the unused input
word associated with I/O slot 1 (because that slot must hold an
output module and does not use its input word).

Figure 3.7 illustrates the concept of 1-slot addressing with two


32-point I/O modules.

Figure 3.7
1-slot I/O Group Concept With 32-point I/O Modules
32–point I/O M odules

Im age T able
W ords A llocated
for I/O G roup 0
Input W ord 0

O utput W ord 0

Im age T able
W ords A llocated
for I/O G roup 1
Input W ord 1

O utput W ord 1

S lot 0
Input M odule
I/O G roup 0
S lot 1
O utput M odule
I/O G rou p 1
14 25 8

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Addressing Modes for Your I/O 3–9

I/O Module Combinations


The combination of I/O modules you can use depends on the
addressing method and I/O chassis you select.

The table below lists acceptable I/O module combinations with 1-slot
addressing.

Table 3.B
I/O Module Combinations With 1-slot Addressing

I/O Chassis I/O Module Combinations Per I/O Group Data Table Bits Used
Series Input Image Table Output Image Table

A, B 1 8-point input module 8 0

1 8-point output module 0 8

1 8-point input and output module 8 8

1 8-point input and 1 nondiscrete output module 16 8

1 nondiscrete input and 1 8-point output module 8 16

1 nondiscrete module 8 8

B or later only any mix of 8, 16 and 32-point input and output 16 16


modules (when using 32 point modules, install in
pairs – input and output in each group)

any mix of 8 and 16-point modules, and 16 16


nondiscrete or intelligent modules

Using 1/2- Slot Addressing

Definition: The processor addresses one-half of an I/O module slot as


one I/O group.

Concept: The physical address of each I/O slot corresponds to two


input and two output image table words. The type of module you
install (8-, 16-, or 32-point) determines the number of bits in these
words that are used.

You select 1/2-slot addressing by setting switches 5 and 6 of the I/O


chassis backplane switch assembly as shown in Chapter 2:
• switch 5 to the OFF position
• switch 6 to the ON position

With 1/2-slot addressing, since 32 inputs bits AND 32 output bits are
available in the processor’s image table for each I/O group, you can
mix 8-point, 16-point, 32-point and nondiscrete modules in any order
in the I/O chassis.

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3–10 Addressing Modes for Your I/O

Figure 3.8 illustrates the 1/2-slot addressing concept with a 32-point


I/O module. A 32-point I/O module (with 1/2-slot I/O groups) uses
two words of the image table. When you use 8 and 16-point I/O
modules with 1/2-slot addressing, you get fewer total I/O points.

Figure 3.8
1/2-slot Addressing Concept
3 2 –p o in t In p u t M o d u le

In p u t #
In p u t #
00 In p u t W o rd 0
01
02
03 17 10 7 0
04 Im a g e T a b le
05 W o rd s A llo c a te d
06 O u tp u t W o rd 0
1 /2 –s lo t 07 1 /2 –s lo t fo r I/O G ro u p 0

I/O G ro u p – I/O G ro u p 17 10 7 0
0 10 0
11 U nused
12
13
14
15
16
17


00
01
1 /2 –s lo t 02 1 /2 –s lo t
03
I/O G ro u p 04 I/O G ro u p
1 05 1
06
07 In p u t W o rd 1


10 17 10 7 0
11 Im a g e T a b le
12 W o rd s A llo c a te d
13 O u tp u t W o rd 1
14 fo r I/O G ro u p 1
15 17 10 7 0
16
17
– U nused

14259

Table 3.C
I/O Module Combinations With 1/2-slot Addressing

I/O Chassis I/O Module Combinations Per I/O Group Data Table Bits Used
Series Input Image Table Output Image Table

A, B 1 8-point input module 8 0

1 8-point output module 0 8

1 8-point input and output module 8 8

1 8-point input and 1 nondiscrete output module 16 8

1 nondiscrete input and 1 8-point output module 8 16

1 nondiscrete module 8 8

B or later only any mix of 8, 16 and 32-point input and output modules, 16 16
nondiscrete modules, and intelligent modules

Publication 1771-6.5.124 – August 1997


Addressing Modes for Your I/O 3–11

Addressing Summary Use this table as a quick reference for addressing.

Addressing Guidelines
Mode
2-slot • Two I/O module slots = 1 group
• Each physical 2-slot I/O group corresponds to one word (16 bits) in the
input image table and one word (16 bits) in the output image table
• When you use 16-point I/O modules, you must install as a pair an input
module and an output module in an I/O group; if you use an input module
in slot 0, you must use an output module in slot 1 (or it must be empty).
This configuration gives you the maximum use of I/O.
• You cannot use a nondiscrete module and a 16-point module in the same
I/O group because nondiscrete modules use 8 bits in both the input and
output table. Therefore, 8 bits of the 16-point module would conflict with
the nondiscrete module.
• You cannot use 32-point I/O modules.
1-slot • One I/O module slot = 1 group
• Each physical slot in the chassis corresponds to one word (16 bits) in the
input image table and one word (16 bits) in the output image table
• When you use 32-point I/O modules, you must install as a pair an input
module and an output module in an even/odd pair of adjacent I/O group; if
you use an input module in slot 0, you must use an output module in slot 1
(or it must be empty). This configuration gives you the maximum usage of
I/O.
• Use any mix of 8- and 16-point I/O modules, nondiscrete or intelligent
modules in a single I/O chassis. Using 8-point modules results in fewer
total I/O.
1/2-slot • One half of an I/O module slot = 1 group
• Each physical slot in the chassis corresponds to two words (32 bits) in the
input image table and two words (32 bits) in the output image table
• Use any mix of 8-, 16-, and 32-point I/O or nondiscrete and intelligent
modules. Using 8-point and 16-point I/O modules results in fewer total I/O.
• With the processor-resident local rack set for 1/2-slot addressing, you
cannot force the input bits for the upper word of any slot that is empty or
that has an 8-point or 16-point I/O module. For example, if your have an
8-point or a 16-point I/O module in the first slot of your local rack (words 0
and 1 of the I/O image table, 1/2-slot addressing), you cannot force the
input bits for word 1 (I:001) on or off.
However, in a remote chassis using a 1771-ACN15 or -ACNR15 adapter,
all points can be forced, including those not physically present. In the
example above, chassis word I:001 can be forced on or off.

Chapter Summary In this chapter we discussed how to address your hardware and the
various remote I/O configurations and options you can use in your
remote system.

Publication 1771-6.5.124 – August 1997


3–12 Addressing Modes for Your I/O

Publication 1771-6.5.124 – August 1997


Chapter 4
Planning to Use Your
ControlNet Adapter Module

Chapter Objectives This chapter explains how the adapter operates on ControlNet and
provides information to assist in configuring your system. This
includes:

• overview of adapter operation


• discrete I/O data transfer
• configuring discrete I/O data transfers
• nondiscrete I/O data transfers
• using ControlNet I/O (CIO) instructions
• mapping directly into processor memory, including examples of
nondiscrete input module and output module communication
• configuring nondiscrete I/O data transfers

Overview of Adapter The controlling processor (network address 01) on ControlNet


Operation contains an I/O map table. This map table stores the information
necessary for communications to be established. Each map table
entry corresponds to 1 transfer of data between the processor and an
I/O rack, or between the processor and another ControlNet processor.
The information in each map table is used to open a logical
“connection” between 2 devices.

Connections are established between the processor and each adapter


to exchange input and output data on the network. Status information
is transferred along with the I/O data and is stored in a separate
status file in the specified processor. Refer to the ControlNet PLC–5
Programmable Controller (Phase 1.5) User Manual, publication
1784-6.5.22, for more on status information available.

Important: The processor compares the specified module type (in


the map table) with the device with which
communication is being attempted. Therefore, when
changing from a 1771-ACN15 to a 1771-ACNR15, or
vice versa, you must specify the new module type in the
map table.

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4–2 Planning to Use Your ControlNet Adapter Module

Discrete I/O Data Transfer All 1771 discrete I/O data is mapped into the processor’s I/O image
table according to the user-configurable I/O map table stored in the
processor. This image table location is specified on the ControlNet
configuration screen.

Configuring Discrete I/O ControlNet provides significant flexibility when configuring discrete
Data Transfers I/O data transfers. The following are important factors to consider as
you plan and configure your system.

• I/O is not automatically mapped into the processor’s I/O image


file based on the network address of the adapter. If you manually
configure your system, I/O from an adapter is mapped into the
I/O image file based on the I/O image file address that you enter
into your configuration. If you automap your system, I/O is
mapped into the first available I/O image space outside of the
local rack image space.
For example, if your local chassis is 12 slots and is using 1-slot
addressing mode, it will use rack numbers 0 and 1. ControlNet I/O
mapping would then start with rack 2. Note that even though the local
chassis only used 1/2 of rack 1, ControlNet I/O cannot map into any rack
number used by the local chassis.

• Always configure your remote I/O system first. Remote I/O


devices must use the I/O image space which corresponds to their
rack number and size. A conflict could occur if you automap
ControlNet first, and it uses I/O image space which matches a
rack number on the remote I/O. Automap remote I/O first, and
then automap ControlNet, since ControlNet can use any unused
I/O image space.
• I/O image space for a given ControlNet connection must be
contiguous. ControlNet software cannot break up a map entry
into multiple I/O image file locations.
For example, if you automap a device which requires 4 words of I/O
image table, it will map into the first available 4 word block in the I/O
image table, even if there are several 2 word blocks available prior to the
4 block area.

• All 1771 I/O placement rules for discrete I/O module (8, 16 and
32 point) addressing still apply.
• You can configure the adapter to scan a minimum of 0 input
words to a maximum of 32 input words in the physical rack. Data
from input modules in the chassis beyond the configured rack
size will not be sent to the processor.
• You can configure the adapter to write to a minimum of 0 output
words to the maximum number of words in the the physical rack
(up to 32 maximum). Modules in the chassis beyond the
configured rack size will not receive outputs from the processor,
and will respond as if they were receiving all zeroes.

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Planning to Use Your ControlNet Adapter Module 4–3

• The number of input words and output words do not have be the
same for an adapter.
• Update times (Expected Network Packet Times) are not required
to be the same for all remote racks in the system. Update times
can be selected based on your application requirements.
Refer to the PLC-5 ControlNet programmable controller manual or
6200 Software manuals for more information on the ControlNet
More configuration screens.

Nondiscrete I/O Data There are 2 methods for data transfer to and from 1771 nondiscrete
Transfers I/O modules on ControlNet:

• ControlNet I/O (CIO) instructions


• mapping directly into the processor’s memory

Using ControlNet I/O (CIO) Instructions


By programming CIO instructions into your ladder logic, you can
either read or write data to or from a module. The CIO instruction is
only active when the processor is in the RUN mode. This method
uses the unscheduled portion of the Network Update Interval (NUI)
to complete the transfers.

Refer to the ControlNet PLC–5 Programmable Controller (Phase


1.5) User Manual, publication 1784-6.5.22, for more information on
More CIO instructions.

Publication 1771-6.5.124 – August 1997


4–4 Planning to Use Your ControlNet Adapter Module

Mapping Directly Into Processor Memory


ControlNet also allows mapping 1771 nondiscrete I/O modules
directly into processor memory. This eliminates the need for
programming CIO or other transfer instructions in your ladder
program. When you map a nondiscrete I/O module, the processor
opens a connection to the adapter. Data is produced and/or consumed
over the network, continuously and asynchronous to the ladder logic
program scan. At the adapter, nondiscrete transfers are initiated to
the module in its resident chassis asynchronous to the network
activity. Once configured, these data transfers are active in all
processor modes (RUN, PROG, and TEST).

Example: Nondiscrete Input Module Communications

1
PLC-5/40C

1771 8 Point In
2

1771-IXHR
4

1771-P4S
Empty
3

0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7

Nondiscrete Input Module

1. The processor opens a connection to the adapter for consuming


the data from the nondiscrete module. The processor requests the
adapter to produce the module’s data at the Actual Network
Packet Time shown in the configuration.
2. Upon receiving the request, the adapter starts initiating
continuous read requests to the module. This occurs
asynchronous to any activity on the network.
3. The module processes the read requests and responds to the
adapter as fast as it can.
4. The adapter produces the most recently received copy of the
module’s data on the network at the Actual Network Packet Time.

" Note: If the nondiscrete input module can only respond to read
requests every 50ms, and you set your update time to 10ms, the
adapter will be sending 5 copies of each data block.

Publication 1771-6.5.124 – August 1997


Planning to Use Your ControlNet Adapter Module 4–5

Example: Nondiscrete Output Module Communications

PLC-5/40C

1771 8 Point In
3

1771-OFE

1771-P4S
Empty
2

0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7

Nondiscrete Output Module

1. The processor opens a connection to the adapter for producing the


data for the nondiscrete module.
2. The processor produces the most recent copy of the designated
data table value you specified in your configuration onto the
network at the Actual Network Packet Time.
3. The adapter consumes the packet from the processor, and initiates
a nondiscrete write transfer to the output module. Only 1
nondiscrete write transfer is active to any module at a time.
Nondiscrete I/O data is stored in integer files that you specify in your
ControlNet configuration screen. Each map entry for a nondiscrete
I/O data transfer defines an offset into the Data Input File (DIF) or
Data Output File (DOF) where data is stored.

Using separate data table files for nondiscrete I/O data transfer
allows the processor to present nondiscrete I/O data in the same
manner as discrete I/O data – continuously transmitted and
asynchronous to the ladder logic program scan.

Publication 1771-6.5.124 – August 1997


4–6 Planning to Use Your ControlNet Adapter Module

Configuring Nondiscrete The following are important factors to consider when planning and
I/O Data Transfers configuring nondiscrete I/O modules:

• You can communicate with nondiscrete I/O modules anywhere in


the rack, including slots that are not mapped into the discrete I/O
image files. Note that nondiscrete I/O modules can be placed so
no I/O image space is used.
For example, in an 8-slot chassis with 1-slot addressing, you can place
discrete modules in the first 4 slots and only map 4 words of I/O image
table. You could then place nondiscrete modules in the last 4 slots
without using more I/O image space.

• Slots in the adapter are physically referenced starting at 0 and


continuing by 1 up to a maximum of 15 (depending on the size of
your chassis) regardless of the addressing mode (2, 1, or 1/2) used
within the chassis.
• The explicit ControlNet I/O transfer instruction (CIO) can also be
included in your ladder logic program to communicate with
nondiscrete I/O modules.
• One or more connections are required per module, depending on
the type of module. A separate connection is used for a read or
write.
• Modules accommodated by the processor’s nondiscrete I/O data
transfer mechanism are typically those that require a one-time
configuration and are continuously read from or written to.

Refer to the ControlNet PLC–5 Programmable Controller (Phase


1.5) User Manual, publication 1784-6.5.22, for more information on
More supported nondiscrete I/O modules.

Configuring Your Use the following software packages to configure your ControlNet
ControlNet System system.

Use To
define network parameters, such as:
• network update time
• media redundancy
RSNetworx
• physical media configuration
• maximum scheduled nodes
• maximum unscheduled nodes
RSLogix5 enter channel 2 ControlNet configuration

Chapter Summary In this chapter, you learned about adapter operation, discrete I/O data
transfer, configuring discrete I/O data transfer, nondiscrete I/O data
transfer, and configuring nondiscrete I/O data transfer. In addition,
you learned some important factors about nondiscrete I/O data
transfers.

Publication 1771-6.5.124 – August 1997


Chapter 5

   

Chapter Objectives In this chapter, you will learn how to use the indicators on the
module frontplate for troubleshooting the module. This includes:

• troubleshooting with the status indicators and status display,


including:
• OK indicator and display mnemonics
• ControlNet status indicators

Troubleshooting With the The module has indicators on the front plate, as shown below. These
Status Indicators and indicators consist of:
Status Display
• OK indicator
• status indicators
• display of status and address
Use these indicators for troubleshooting the module.

NET NET
ADDRESS ADDRESS

Status Display and Net Address


STATUS STATUS

OK OK OK Indicator

ControlNet Status Indicators

1771-ACN15 1771-ACNR15

The following tables describe problems that may occur, probable


causes, and recommended courses of action.

Publication 1771-6.5.124 – August 1997


5–2

OK Indicator and Display Mnemonics

Display
OK Indicator Mnemonic
NET
T

OK Red/ ADDRESS
A SS Descr
Description
n Pr a le Cause
Probable ause Rec
Recommended
en e Ac
Actionn
Green
STATUS

Off Check power supply, cable


Off Power supply fault connectors, and seat adapter firmly
None Module not communicating in chassis.
Defective adapter Contact Allen-Bradley service.
POST Adapter is running Power On Self Test None None
Adapter firmware is being
CODE
Firmware update mode. updated via A-B Flash Update None
UPDT
Utility.
Blinking Red RAM or FLASH test failed.
POST Push the reset pushbutton on the
Module failed Power On Self Test Processor fault or watchdog
RSET front of the module.
timeout.
A#00 Power down the adapter and change
Illegal ControlNet address. Network address set to 00.
ERR the network address switches.
MOD Incorrect I/O module density for Place I/O module in correct slot in
I/O module placement error.
ERR addressing mode used. chassis.
RACK Power down the adapter and change
Illegal backplane switch settings. Illegal addressing mode selected.
ERR the backplane switches.
Adapter in processor restart lockout Processor restart lockout switch
Depress reset button on module to
PRL mode. (Adapter to processor link is on chassis backplane in on
clear lockout feature, or cycle power.
normal.) position.
Communication on link. Excessive
SHRT I/O module or chassis backplane Replace module or chassis as
noise on backplane or possible shorted
BP bad. necessary.
backplane
Power down the adapter and change
DUPL Another adapter with the same
Duplicate node. the network address switches to
NODE ControlNet address is on the link.
correct node.
Network address switches have Set network address switches to
SW
Switch error. been changed since module correct address and cycle power to
ERR
powerup. the adapter.
Red RAM or FLASH test failed.
RPLC Fatal Power On Self Test failure. Processor fault or watchdog
timeout. Contact Allen-Bradley service.
None Hardware fault. Defective hardware.
Blinking Green No communication with
Verify Configuration Manager node is
INIT Requires ControlNet configuration. ControlNet Configuration
operating.
Manager node.
Verify mapping of adapter in
IDLE Processor not actively controlling I/O. Adapter not mapped.
processor.
NET Cable error or no other nodes on
Nework error. Verify network cabling.
ERR network.

Publication 1771-6.5.124 – August 1997


5–3

Display
OK Indicator Mnemonic
NET

OK Red/ ADDRESS Description Probable Cause Recommended Action


Green
STATUS

Green Normal indication – processor is in


RUN None None
RUN mode.
Normal indication – processor is in
PRGM None None
program or test mode.
Blinking
Update adapter firmware with A-B
alternately red BOOT Running boot code. Adapter has corrupted firmware.
Flash Update Utility.
and green

ControlNet Status Indicators


• steady – indicator is on continuously in the defined state.
• alternating – the two indicators alternate between the two defined states at the
same time (applies to both indicators viewed together). The two indicators are
always in opposite states, out of phase.
• flashing – the indicator alternates between the two defined states (applies to
each indicator viewed independent of the other). If both indicators are
flashing, they must flash together, in phase.

A
and B
Cause Action

Off No power None or power up


Steady red Faulted unit Cycle power or reset unit
If fault persists, contact A-B representative or distributor.
Alternating red/green Self-test None
Alternating red/off Incorrect node configuration Check network address and other ControlNet configuration
parameters

A
or
B
Cause Action

Off Channel disabled Program network for redundant media, if required


Steady green Normal operation None
Flashing
las ing ggreen/off
no Temporary errors None; unit will self-correct
Node is not configured to go on Make sure the configuration manager node is present and
line working➀
Flashing red/off Media fault Check media for broken cables, loose connectors, missing
terminators, etc.
No other nodes present on Add other nodes to the network
network
Flashing red/green Incorrect network configuration Cycle power or reset unit
If fault persists, contact A-B representative or distributor.
➀ The configuration manager node is the node responsible for distributing ControlNet configuration data to all nodes on the network.

Chapter Summary In this chapter you learned how to use the indicators on the front of
the module to troubleshoot your module.

Publication 1771-6.5.124 – August 1997


5–4

Publication 1771-6.5.124 – August 1997


   
  

Module Location 1771 I/O chassis, leftmost slot


Quad shield RG-6 coaxial cable – Refer to the
Interconnect Cable ControlNet Cable System manual (pub. no.
1786-6.2.1) for more information
Power Dissipation 5 Watts
Thermal Dissipation 17.06 BTU/hr
Backplane Current 1.0A @ 5V
Upper connector: between 54 and 56
Keying
Lower connector: between 16 and 18
Environmental Conditions
Operational Temperature 0o to 60oC (32o to 140oF)
Storage Temperature –40o to 85oC (–40o to 185oF)
Relative Humidity 5% to 95% (without condensation)

Publication 1771-6.5.124 – August 1997


A–2 Specifications

Publication 1771-6.5.124 – August 1997


Index

A nondiscrete I/O, 4–3


addresses, assigned, 1–4 diagnostic indicators, 1–2
alphanumeric display, 1–2
addressing OK, 1–2
1–slot, 3–7
with 32–point modules, 3–8 display mnemonics, 5–2
1/2–slot, 3–9
2–slot, 3–3
using 16–point modules, 3–6
E
with 8–point modules, 3–4 EMC directive, 2–1
guidelines for selecting addressing European directives, compliance to, 2–1
modes, 3–11
I/O groups, 3–2
addressing hardware, 3–1 F
factors to consider, 4–2
B
backplane current, 2–2 G
backplane switch assembly groups, I/O, 3–2
description, 2–5
settings for PLC–5/15, 2–5 guidelines, addressing mode selection,
3–11

C
I
catalog numbers
I/O addressing, 3–1
1786-TPR, 2–7
1786-TPS, 2–7 I/O combinations
1786-TPYR, 2–7 1-slot addressing, 3–9
1786-TPYS, 2–7 1/2-slot addressing, 3–10
2-slot addressing, 3–3
CE compliance, 2–1
I/O groups, 3–2
chassis locking bar, 2–6
I/O map table, 4–1
chassis switches, setting, 2–5
I/O mapping
CIO instructions, using, 4–3
discrete data transfer, 4–2
components, hardware, 1–1 nondiscrete data transfer, 4–3
configuration plug I/O racks, 3–2
I/O chassis power supply, 2–6
indicators, 5–1
power supply, 2–5
OK, 2–10
configuring system, software packages for, status display, 2–10
4–6
installing the module, 2–6
connecting to network, programming
terminal, 2–9 instructions, CIO, 4–3
connectors, ControlNet, 1–3
current, backplane, 2–2 K
keying bands, 2–2
D
data transfer
discrete I/O, 4–2

Publication 1771-6.5.124 – August 1997


I–2 Index

L P
low voltage directive, 2–1 position, keying bands, 2–3
power requirements, 2–2
M powerup sequence, 2–10
programming terminal, connecting to
module installation, 2–6 network, 2–9
module location, 2–2
module switches, setting, 2–4
R
racks, I/O, 3–2
N
redundant system, example of, 1–3
network access port, 1–2 reset pushbutton, 1–2
network address, switches, 2–4
network addresses, acceptable, 2–4
S
network connections, using taps, 2–7
network number, assigning, 2–4 status display indicator, 2–10
nondiscrete I/O communication, example, status indicators, 5–3
4–5 switch assemblies, 1–4
nondiscrete I/O data transfers, factors to switches, network address, 2–4
consider, 4–6
nondiscrete mapping, 4–4
T
taps, connecting to network, 2–7
O
troubleshooting indicators, 5–1
OK indicator, 2–10, 5–2

Publication 1771-6.5.124 – August 1997


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Pub. Name ControlNet Adapter Module User Manual

Cat. No. 1771-ACN15, -ACNR15 Pub. No. 1771-6.5.124 Pub. Date August 1997 Part No. 955129–61

Check Problem(s) Type: Describe Problem(s): Internal Use Only

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Publication 1771-6.5.123 – May 1996

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