ICONS ENGINEERING SERVICES

Engineering With Excellence……..

ABOUT US…
 A group of professionals imbibed with the power of knowledge
thru many years of experience in various industry sectors,
coupled with international exposure

 ICONS (Industrial Consulting, Orientation Needs and Services)

to provide the services to meet the Industry needs.

 We offer our services in Engineering, Project Management,

Procurement Services and Training through our Consulting,
Services and Support solutions.
Why do we exist….
Strategic outsourcing of various services has become a reality of
competitive advantage for industries to reduce costs while
getting expertise services

ICONS recognizes the world as a Global Village and needs a close

association and exchange of Business opportunities.

ICONS with its broad knowledge base and customer oriented

attitude offers the services to exceed the Customer expectations.

We strive to provide COST EFFECTIVE Consulting services of

world class quality ensuring the Safety standards always adhered
in the design, procurement and implementation phase.
Whom we Serve….

Oil &
Gas

Chemicals Petro
and Other
Industry
ICONS chemicals

Fertilizer
& Power
 ENGINEERING

CLIENT
TRAINING
SUPPORT

ICONS

PROJECT PROCUREMENT
MANAGEMENT
ENGINEERING SERVICES OFFERED

 Conceptual Studies
 FEED support
 Detailed Engineering
 Process
 Piping
 Mechanical
 Civil & Structural
 Electrical
 Instrumentation

 Technical Support
 As-Built Drawings
PIPING DESIGN
 Review P&IDs
 Piping Material specifications
 Project Specifications and Procedures
 Plot Plans
 General Layouts
 Equipment Layouts
 Piping Layouts
 Supports Design and Sketches
 Isometrics and MTO
 Piping Stress Analysis using CAESAR II
 Specialty Item Data sheets
 Material Requisitions
 Technical Bid Evaluations and Recommendations
STATIC EQUIPMENT
 Data Sheets for Vessels, Tanks, Reactors, Heat Exchangers, etc.
 Project Specifications and Procedures
 Fabrication Drawings
 Mechanical Design Calculations
 Heat Exchanger Design Calculations
 Vendor Prints review
 Material Requisitions
 Technical Bid Evaluations and Recommendations
INSTRUMENTATION
ICONS undertakes complete Design & Detailed Engg Activities for
 Instrumentation
 Fire and Gas detection and extinguishing systems
 Telecommunication

 Specification related activities includes:

 Preparation of specifications for various instruments viz. field instruments, control
room instrumentation, panels, DCS, PLC, Weighing systems/Analyser systems etc.
 Sizing of control valves, Orifice plates, Self actuated pressure control valves &
Restriction orifice plates using INTOOLS / Instru-Calc. Software

 Control system activity includes:

 Preparation of flow charts
 Preparation of Interlock and control logic diagram
 Development of graphic pages for operator interface
 Review/ approval of vendor ladder logics
 Supervision of Installation and commissioning of PLC system
INSTRUMENTATION

 Installation activities includes:  INTOOLS activity includes:

 Junction box loading  Preparation of Instrument Index /
 Tray/Trench sizing Alarm setting list
 Preparation of main cable routing  Data sheets
drawings for Tray / trenches
 Wiring diagrams & cable
 Instrument layout drawings
schedules and drumming
 F&G layout drawings
schedules
 Telecom layout drawings
 Instrument Hook-up’s (Air, steam,
 Cable schedule process) assignment & MTO
 Control room equipment layouts generation
(Tray layout, Channel base)
 Sizing calculations
 Power distribution drawings.
 Loop diagram generation
 Preparation of Hook-ups
ELECTRICAL
 Complete Detailed Engg Activities including:

 Specifications preparation Single line diagrams, load data estimations, Cable sizing etc..

 LT/HT Motor Drives and Switch Gear Units

 UPS/MCC/PCC

 HVAC Requirements

 Cable Schedules, Cable, Earthing and Tray layouts

 Wiring Diagrams

 Other Detailed Engineering Requirements

 CIVIL & STRUCTURAL
 Analysis and Design of Steel & Structural elements
 Industrial foundations such as Equipment, Pipe Rack, Tanks, Etc.
 Design of Other detailed Engineering requirements

 PROCESS
 PFD and P&ID preparation
 Hydraulic Calculations
 Process Data Sheets
 Control and Operations Narratives
 Support function to other disciplines
 Package Specifications and Evaluations

Contd….
PROCUREMENT SUPPORT SERVICES
 Preparing Material Requisitions with Specifications
 Technical Bid Evaluations, recommendations and PO preparation
 Vendor drg/document review including specifications, calculations, QA
plans, etc..
 Design coordination during shop fabrications

PROJECT MANAGEMENT
 Assisting in Project Management functions
 Planning and interface coordination and other Client support services

Contd….
 Estimation:
 Engineering for Cost estimation
 Engineering for Man hour estimation

 Project studies:
 Preparation of project design basis, including basic control system configuration
and operation philosophy.
 Conducting HAZOP Studies
 Representing Instrumentation in the HAZOP studies.

 TRAINING
 PIPING & LAYOUT CONCEPTS
 STRESS ANALYSIS
 INSTRUMENTATION DESIGN CONCEPTS
 OTHER TRANING courses on need based from time to time will be announced.
PROJECT: Propane Sphere Modification
CLIENT : NATPET, Saudi Arabia
ACTIVITIES :
 Process calculations, P&IDs modifications
 Pump and Piping Hydraulics
 Piping Isometrics and Tie‐in lists preparation
 Instrument Control logics and loop diagrams
 Instrument Data sheets and Cable routings
 Pumps Foundation Design
 Electrical Motor and Cable sizing, Cable routing
 HAZOP Study
 Other related activities

Contd..
PROJECT: PRESSURE VESSELS DESIGN
• CLIENT : SNEC, China
• ACTIVITIES :

 Review of Data Sheets and Design Data

 Pressure Vessel Strength Design Calculations using PV Elite
program
 Finite Element Analysis using ANSYS
 Fabrication Drawings preparation, Review & Approval
 Client Comments incorporation
 Other related activities

Contd..
PROJECT: GABON Fertilizers Project

CLIENT : Olam International, Singapore

ACTIVITIES :
 Review of Plot Plan and Equipment layouts
 Optimizing the layouts for cost effective solutions
 Reviewing Piping and Equipment Specification
 Preparing MTO based on P&IDs and Plot Plan
 Preparing Cost Estimations with Historical Data
 Estimating Static Equipment Weights and Costs
 Estimating Instrumentation MTO
ORGANIZATION CHART
 ORGANISATION CHART

EXECUTIVE
DIRECTOR

D.K.M Rao

DIRECTOR DIRECTOR INSTRUMENTATION

BUSINESS PROJECTS CONSULTANT
DEVELOPMENT N.Vijay
Ram S. Prathap Kumar NSSP Sastry

OFFICE
ASSISTANT

ADMIN/
CIVIL AND
PROCESS PIPING INSTRUMENTATION ELECTRICAL EQUIPMENT HVAC STRUCTURAL
ACCOUNTANT
Prathap Kumar Ajay Srilatha Masood Ali Kamalakar Younusuddin Iqbal Ramu
Name D.K.M.Rao

Position Executive Director

Qualification B.E. – Mechanical Engineering

Experience 23 Years

Nature of Industry Oil&Gas, Fertilizer, Chemicals, Petrochemicals and Power

 Piping Design
 Static Equipment Design
 Piping Specifications
 Stress Analysis
Areas of Experience
 Construction
 Commissioning support
 Technical Services
 Project Management Team

ASME
Prof. Membership
Institute of Engineers, India
Name Prathap Kumar Siddamsetty

Position Director ‐ Projects

Qualification B.Tech. Chemical Engineering

Experience 27 Years

Nature of Industry Oil&Gas, Fertilizer, Chemicals, Petrochemicals and Power

 Process engineering
 Project Management
Areas of Experience  Procurement
 Construction Supervision
 Safety, Health and Management
Name Srilatha G.
Position Instrument Lead
Qualification B.Tech Instrument & Electronics Engineering
Experience 16Years
Nature of Industry Oil&Gas, Fertilizer, Chemicals, Petrochemicals, Buildings and Power
 Cable Routing
 Hook up & MTO
 Construction
Areas of Experience
 Commissioning support
 Technical Services
 Managing Proposal Team
Name N.S.S.Prakasa Sastry
Position Instrument Specialist
Qualification B.Sc, DMIT(Instrument Technology)
Experience 45 Years
Nature of Industry Oil&Gas, Fertilizer, Chemicals, Petrochemicals and Power
 Automation Projects
 Safety Audi in Plants
 Handling Maintenance
Areas of Experience
 Commissioning support
 Technical Services
 Project Management Team
Prof. Membership ISA International Society of Automation
Name Kamalakar JK

Position Static Eqpt Lead

Qualification DIPLOMA IN MECHANICAL ENGINEERING (L.M.E)

Experience 45 Years

Nature of Industry Oil&GAS, Petrochemical, Fertilizer and Chemicals

Areas of Experience  Pressure Vessel Design

Name M.K.Younusuddin

Position Sr Draughtsman/Drafting Coordinator

Qualification Diploma in Mechanical Engineering

Experience 10 Years

Nature of Industry Oil&Gas, Fertilizer, Chemicals, Petrochemicals and Power

 Duct Design as per SMACNA Standards

Areas of Experience
 Chilled/Hot Water Pipe Design
Name Masood Ali

Position Electrical Lead

Qualification B.E. – Electrical Engineering

Experience 28 Years

Nature of Industry Oil&Gas, Fertilizer, Chemicals, Petrochemicals and Power

 Electrical Drawings
 Quality Control
 Construction
Areas of Experience
 Commissioning support
 Technical Services
 Team Maintenance & Managment
SOFTWARE & HARDWARE
SOFTWARE
• MICROSTATION
• AUTOCAD
• PV Elite
• CAESAR II
• MS OFFICE
HARDWARE
• SERVER
• 16 WORK STATIONS
• 4 LAPTOPS
• CONFERENCE WITH PROJECTOR