Solar Power How To Make Solar Panels
Solar Power How To Make Solar Panels
Solar Power
In this article we'll talk about how to make solar panels. More specifically
we'll give you a list of the parts you'll need to do make your own solar panels
at home, and then give you the steps required to build your solar panels.
When it comes to making your own solar panels, cheaply, sourcing the parts
correctly is everything. The basic components you will need include:
1. Solar Cells
To produce the power.
2. Tabbing Wire
To connect the solar cells together.
3. Solder
To attach the tabbing wire to the solar cells. Save
4. Bus Wire
To wire everything together in a series when done.
5. Plywood
To use as a backing
7. Plexiglas or Lexan
To seal your assembled unit up, and protect your solar cells.
8. Silicone
To ensure the whole unit is sealed up.
9. Misc Hardware
Screws, etc to put it all together.
The most important component is the solar cells themselves. For most people, a suitable solution is to choose your standard
2Watt Polycrystalline cells. These types of solar cells are less efficient than the more current thin‐film cells, but the difference
in efficiency is only about 7%. The cost difference is about 400% (in other words thin‐film cells are expensive).
By choosing to use your standard cells, available on sites like eBay, you'll enable yourself to build a 100 Watt panel for around
$125. Some people even opt for chipped, or B‐Grade cells, that produce the same amount of power but are defective by the
manufacturer's standards (ie chipped corners, etc). With this choice of solar cells a completed 100 Watt panel may cost less than
$70.
With the parts in hand you are now ready to start putting everything together and making your solar panels.
The steps to create solar panels are actually quite easy. If you do need help at this point we suggest buying one of the top guides
to DIY solar power. They can help since they include illustration and video to show you exactly what needs to be done. Having
said that the steps required really aren't that difficult, and anyone is capable of building a solar panel.
Before you start you need to look at how many solar cells you have and then divide them into an even number. For example if
you have 50 cells to make a 100 Watt panel, you might choose to make 5 rows of 10 cells.
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3. Build a Panel
Using your plywood and your 1 x 2, cut the correct size to house your series of cells out of the plywood and then build
a frame around it.
5. Wire it Together
Once you cells are in the panel cut bus wires that can reach across to two groups of cells. Wire them together in a
series so that you are wiring the positive side of one group to the negative side of the next. Continue this until all of
your series are wired together.
Earth 4 Energy ‐ Make your own solar panels or wind turbine. More info here
Home Made Power Plant ‐ There are some other guides for DIY wind and solar generators, but all of those that I've read don't get
into the same details. More info here
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