Prefab Notes by Vetri Vinayaga
Prefab Notes by Vetri Vinayaga
Prefab Notes by Vetri Vinayaga
PART – A
1. What are the production techniques?
The term production techniques describe a series of operation directly concerned in the
process of making or more apply of molding
of making or more apply of molding precast units.
These techniques grouped into three basic methods of production.
The stand system
The conveyor belt or production line system
The aggregate system
2. List out the limitations of prefabrication.
Extra reinforcement is required to take care of handling and erection
stresses. Temporary properties may be required in some cases before the
un-site concrete joints achieve strength.
The cracks may develop at the joints between the precast in site concrete due to
shrinkage and temperature stresses. To overcome them extra steel is required
across joint.
3. List the advantages and disadvantages of prefabricated system.
Advantages:
Self supporting readymade components are used, so the need for formwork,
shuttering and scaffolding is greatly reduced.
4.
On-site construction and condition is minimized.
5.
Less waste may occur.
Disadvantages:
Careful handling of prefabricated components such as concrete panels (or) steel
and glass
panels is reduced.
Similarly leaks can form at joints is prefabricated component.
4. List the system for prefabrication.
Large panel systems
Frame systems
Slab-column systems with walls
Mixed systems
5. What are the methods for Manufacture of precast concrete elements (or) types of
prefabrication?
Factory prefabrication
Site prefabrication
6. What are the classifications of prefabrication?
Small prefabrication
Medium prefabrication
Large prefabrication
Cast in – site prefabrication
Off-site (or) factory prefabrication
Open system of prefabrication
Closed system of prefabrication
Partial prefabrication
Total prefabrication
7 What is the need for pre fabricates structures?
Prefabricates structures are used for sites, which are not suitable for normal
construction method.
PFS facilities can also be created at near a site as is done to make concrete
blocks used in plane of conventional brick.
Structures which are used repeatedly and can be standardized.
8. What is the Production process?
The production of concrete blocks consists of four basic process. They are,
Mixing
Moulding
Curing
Cubing
9. Explain the conveyor belt or production line system in production technique?
The conveyor belt system of production splits the whole production process
into a series of operation carried out at separate successive and permanent points,
points to the next may be by means of conveyor belt, trolleys and cranes etc.
10. Explain the Erection procedure of PFS building?
Before commencing erection, the setting out at the level concerned must be
carefully checked with surveying instruments.
At the same time, the working of cranes and the correct layout of the cranes
track must be checked.
Prefabricates buildings are erected in convenient section which correctly
fixed, should be sufficiently rigid in all directions.
11. What are the aims of prefabrication?
Prefabrication is used to affect economy in cost.
This results in improvement in quality because components can be
manufactured under controlled conditions.
The spread of construction is increased since no curing period is necessary.
12. What are the characteristics of Materials used for construction of PFS?
Easy availability.
Light weight for easy handling and transport.
Thermal insulation property.
Easy workability.
Durability in all weather conditions.
Economy in cost.
Sound insulation.
13. What are the Advantages of standardization?
Easier design
Easier manufacture
Easier erection and completion
14. What are the Factors influencing the standardization?
The most rational type of member for each element is selected from the point
of production from the assembly serviceability and economy.
The number of types of elements will be limited and they should be used in
large quantities. To extent possible the largest size to be used which results in
less number of joints.
The size and the number of prefabricates is limited by the weight in overall
dimension that can be handled by the transportation.
15. Define prefabrication.
Prefabrication is the practice of assembling components of a structure in a factory
or other manufacturing site and transporting complete assembles to the construction site
where the structure is to be located.
16. Define the term Off-site fabrication.
Off-site fabrication is the process that incorporates prefabrication and
preassembles the process involves the design and manufacture of units usually remote
from the work site and the installation at the site to form the permanent work at the site.
17. List out the limitations of pre-fabrication?
Extra reinforcement is required to take care of handling and erection
stresses. Temporary properties may be required in some cases, before the
un-site concrete joints achieve strength.
The cracks may develop at the joints between the precast in –site concrete due
to shrinkage and temperature stresses. To overcome them extra steel is
required across joint.
18. What are all the Prefabrication materials?
Structural insulated panels (SIPs).
Insulating concrete forms (ICFS).
Prefab foundation system.
Steel framing.
Concrete framing.
Large - modular system
19. Write Insulating concrete forms?
Insulating concrete forms (ICE) are a prefab construction material consisting of
hollow EPS foam blocks that are stacked and glued together on-site, creating the form
that is filled with reinforcing bars and concrete.
20. Write short note on Principles of MC Concept?
The basic module is small in terms of add size in order to provide design
flexibility, yet large enough to promote simplification in the component
variation in sizes.
Industry friendly features that not only for manufacturing but also the
transportation and assembly requirements.
Internationally accepted to support international market.
21. What are the types of prefabricated construction systems?
Open prefabricated system
Partial prefabricated open system
Full prefabricated open system
Large panel prefabricated system
22. What are the design principles of prefabricated systems?
Standardization
Principle of structural design
Connections
23.Distinguish between site prefabrication and plant
prefabrication. Site prefabrication:
No transportation.
The size limitation is depending on the elevation capacity only.
Lower quality because directly affected by weather.
Proper large free space required.
Plant prefabrication:
Transportation and elevation capacity limits the size.
Higher, industrialized quality – less affected by weather.
No space requirement on the site for fabrication.
Unlimited opportunities of architectural appearance.
Option of standardized components.
1. What are the requirements of ideal structural joints? Explain different joint of structures.
2. Explain the joint Techniques and materials used in details.
3. Explain in details of Expansion joints.
4. What are the recommendations for the design of an expansion joint?
5. Explain about column to column connection & beam to beam connection.
6. Explain about lengthening of column & joining of beams.
7. Discuss about different types of joints.
8. Write a detailed note on post tensioned structures.
9. Write a brief note on monolithic construction.
10. Write detailed notes on Dimensioning and Detailing.
UNIT-V DESIGN FOR ABNORMAL LOADS
Progressive collapse-code provisions-Equivalent design loads for considering abnormal
effects such as earthquakes, cyclones, etc.,-importance of avoidance of progressive collapse.
1. Define progressive collapse.
Progressive collapse occurs when the sudden loss of a critical load bearing element initiates a
chain reaction of structural element failures, eventually resulting in partial or full collapse of
the structure.
2. What are the approaches to avoid progressive collapse?
Redundancy or alternate load path
Local resistance
Interconnection or continuity
3. What are the reinforced concrete design requirements?
Material properties for reinforced concrete.
Strength reduction factor for reinforced concrete tie forces.
Proportioning of ties
Continuity and anchorage of ties
Internal ties
Peripheral ties
Horizontal ties to external columns and walls
Vertical ties
Elements with deficient vertical design tie strengths
4. Define degree of progressivity.
It is defined as the ratio of total collapse area or volume to the area or volume damaged
directly by the triggering event.
5. List the code and standards for progressive collapse.
ASCE7-02
ACI318-02
GSA PBS facilities and standards 2000
GSA PBS facilities and standards 2003
GSA PBS facilities progressive collapse guidelines 2003
6. How to achieve structural integrity in a structure?
Connections between structural components should be ductile.
Good plan layout
Providing an integrated system of ties among the principal elements of the structural
system
By changing the directions of span of floor slab.
7. Write the assumptions for the dynamic analysis procedure.
The structure is modeled as two – dimensional.
Effects of large deflections are neglected
Elastic-perfectly-plastic moment rotation relationship are used
Equivalent structural damping of 5% is assumed throughout the analysis.
All beam to column connections are moment resisting and are stronger than the beams.
So plastic hinges will form in the body and not in the column or in the joint (strong
column –weak beam principle)
All beams are adequately confined by shear reinforcement so that beams are not shear
controlled.
Columns have adequate strength to resist additional load redistribution due to loss of the
primary columns.
8. What are the special requirements for building in high seismic zones?
Large panel building in high seismic zones are recommended to be constructed with
closed symmetrical layout.
The height of the building shall generally restricted 10 storey’s in zone IV and 7 storey’s
in zone V.
The vertical and horizontal joints for wall panels shall be designed as keyed joints.
9. Define the term abnormal loads.
Loads other than conventional design loads (dead, live, wind, seismic .etc)
For structures such as air blast pressure generated by an explosion or impact by vehicles, etc
10. What are the causes of abnormal loads?
Accidental impact
Faulty construction
Foundation failure
Violent changes in air pressure
11. What is meant by allowable extent of collapse?
The extent of damage resulting from the loss in support of an exterior primary vertical load
bearing member that extends one floor above grade (one story) shall be limited.
12. Define the term connection redundancy and connection resilience.
A. Connection Redundancy:
A beam to column connection that provides direct, multiple load paths through the connections.
B.Connection Resilience:
A beam to column connection exhibiting the ability to withstand rigorous and destructive
loading conditions that accompany a column removal, without rupture.
This ability is facilitated by the connection’s torsional and weak-axis flexural strength, its
robustness, and its primary use of proven properties of a given construction material.
13. Mention the term high potential for progressive collapse.
The facility is considered to have a high potential for progressive collapse if analysis results
indicate that the structural member(S) and or connections are not in compliance with the
appropriate progressive collapse analysis acceptance criteria.
14. Mention the term low potential for progressive collapse.
The facility is considered to have a low potential for progressive collapse if analysis results
indicate that the structural members (S) and /or connections are in compliance with the
appropriate progressive collapse analysis acceptance criteria. Such facilities may be exempt
from any further consideration of progressive collapse.
15. Define the term equivalent design loads.
In the arrangement the bearing is subjected to generally acting forces in various
magnitudes, at various rotational speeds and with different acting period.
From the point of view of calculation methodology the acting forces should be re-
calculated into the constant load, by which the bearing will have the same life as it
reaches in the conditions of the actual load. Such as re-calculated constant radial or axial
load is called the equivalent load.
16. What is strong column and weak beam concept?
In a building a column is more important than a beam, because it supports the load till the
foundation. If a beam breaks it will result in a partial collapse but if a column breaks it
will result in catastrophic failure.
That is the reason why we have to always design our columns stronger than beams.
17. What are the requirements to increase the resistance to progressive collapse?
All the multi storey vertical load carrying elements must be capable of supporting the
vertical load after the loss of lateral support at any floor level
(A laterally unsupported length equal to two stories must be used in the design or
analysis).
The loads from the “removed” storey need not be applied to the wall or column.
All floors and roofs must be able to withstand a prescribed net upward load applied to
each bay .the uplift loads are not applied concurrently to all bays. For medium and high
level of protection.
All perimeter columns must have sufficient shear capacity to develop the full plastic
flexural moment.
18. What are the provisions made in prefabricated RC floors in a cyclone prone zone?
Prefabricated RC elements of various designs placed side by side where as RC slabs are
rigid in their own planes, the other types will require their integration through diagonal
bracing or topping RC screed (structural deck concrete).
Structural dock concrete of grade not leaner than M20 should be provided over precast
components to act monolithic with them.
19. What are the advantages of design of progressive collapse in structures?
Provided enhanced accurate analysis because:
Plastic hinges are not assumed; rather they are automatically calculated and generated
without any user intervention.
Collapse areas are not assumed; rather, when a plastic hinge fails the solver automatically
separates the section that fails allowing it to behave naturally within the collapse
scenario.
Quick & easy modeling:
Automatic mesh adjustments.
Automatic spring generation.
Data exchange available with several FEM and BIM software applications.
20. What are the features of progressive collapse?
Structural components can be removed either simultaneously or at custom intervals.
Analysis is performed automatically within the solver. Gravity analysis is provided by
default with non-linear dynamic analysis to simulate the accumulated effects effects of
progressive collapse collapse without any user intervention.
Through the true modeling of structural components “catenary action”and other structural
response are taken into account.
21. What is meant by progressive collapse analysis?
Extreme loading for structure (ELS) software allows structural engineers to accurately
analysis and visualize progressive collapse resulting from extreme loading conditions
including: earthquake loads, sever wind loads, blast loads, dynamic loads and impact
loads.
Engineers can also determine a structures vulnerability to progressive collapse by
creating multiple event scenarios which will simulate the failure of different components
so as to determine whether the resulting collapse will be partial or complete.
22. What are the types of collapse in progressive structural elements?
His is a form of “domino effect” failure that can occur in a reinforced concrete structure where
by a failure starting in a particular component rapidly propagates to other components
precipitating a major or even a total collapse.
Three most common occurrences of this type of collapse are as follows:
High rise concrete flat-plate structures
Formwork for concrete structures.
High rise structures constructed with precast concrete elements.
23. Define equivalent static analysis.
This approach defines a serious of forces acting on a building to respect the effect of earthquake
ground motion, typically defined by a seismic design response spectrum. It assumes that the
building responds in its fundamental mode.
24. Define Response spectrum analysis.
This approach permits the multiple modes of response of a building to be taken into
account .this is required in many building codes for all except for very simple or very
complex structures .the response of a structure can be defined as a combination of many
special shapes(modes) that in a vibrating string correspond to the “ harmonics”.
Computer analysis can be used to determine these modes for a structure. For a mode, a
response is read from the design spectrum, based on the modal frequency and the modal
mass, and they are then combined to provide an estimate of the total response of the
structure.
Absolute peak values are added together
Square root of the sum of the squares(SRSS)
Complete quadratic combination (CQC)-a method that is an improvement on SRSS for
closely spaced modes.
25. Define linear dynamic analysis.
Static procedures are appropriate when higher mode effects are not significant .this is
generally true for short regular buildings. Therefore for tall buildings, buildings with
torsional irregularities or non-orthogonal systems, a dynamic procedure is required.
In the linear dynamic procedure the building is modeled as a multi-degree-of freedom
(MODF) system with a linear elastic stiffness matrix and an equivalent viscous damping
matrix.
26. Define Non- linear dynamic analysis.
Non linear static procedures use equivalent SDOF structural models and represent seismic
ground motion with response spectra. Story drifts and component actions are related
subsequently to the global demand parameter by the pushover or capacity curves that are the
basis of the non-linear procedures.
27. Explain the importance factor and response reduction factor used in static analysis for
calculation of design seismic forces.
The importance factor originated with the seismic base shear equation in the 1976
uniform building code (UBC).
The concept at that time was that the importance factor increased the design seismic
forces in order to provide additional seismic resistance to prevent catastrophic collapse.
The American society of civil engineers minimum design loads for buildings and other
structures (ASCE&-98), the importance factor appears in the velocity pressure equation
for wind design and in the flat roofs snow load equation for snow load design.There are
three different importance factors wind, snow, seismic