CPI RLX150-engine

Download as pdf or txt
Download as pdf or txt
You are on page 1of 42

CONTENTS

1、ABOUT THIS PARTS LIST.................................................... 2


2、CONTENTS-ENGINE GROUP........................................... 3
3、CONTENTS-FRAME GROUP............................................ 5
4、ENGINE PARTS LIST............................................................ 9
5、FRAME PARTS LIST............................................................ 43

CPI MOTORCYCLE
1
ABOUT THIS PARTS LIST
l THIS PARTS LIST IS COMPILED FOR ALL SERVICE PARTS FOR MODEL CPI
ATV-150 SERIES.
l ANY DIFFERENCE BETWEEN COLOR CHART AND ATV WILL BE REVISED
ACCORDING TO ATV.
l WHEN MODIFICATION OR ADDITIONS TO THIS PARTS LIST ARE MADE A
REVISED EDITION WILL BE ISSUED AT AN APPROPRIATE TIME.

0092073000

CPI MOTORCYCLE
2
CONTENTS-ENGINE GROUP ATV-150
E2 PISTON E3 SHROUD
E1 CYLINDER
CRANKSHAFT FAN COVER

E4 OIL PUMP E5 CYLINDER HEAD COVER E6 CARBURETOR

E7 CYLINDER HEAD E8 CRANKCASE E9 CAMSHAFT

CPI MOTORCYCLE
3
CAM CHAIN
E11 GENERATOR E12 STARTING MOTOR
E10 TE N S I O N E R

E13 TRANSMISSION E14 RIGHT CRANKCASE COVER E15 LEFT CRANKCASE COVER

E16 DRIVE FACE E17 DRIVEN FACE

CPI MOTORCYCLE
4
ATV-125/150
CONTENTS-FRAME GROUP
F1 FRAME F2 SIDE COVER F3 FUEL TANK

F4 FRONT/REAR SHOCK ABSORBER F5 AIR CLEANER F6 SEAT

F7 FRONT WHEEL F8 REAR WHEEL F9 FRONT BRAKE

CPI MOTORCYCLE
5
F10 REAR BRAKE F11 HANDLE BAR F12 STEERING

F13 FRONT SWING ARM


F14 MUFFLER ASSY. F15 ELECTRICAL PARTS

F16 REAR WHEEL AXLE F17 CHAIN F18 REVERS SYSTEM

CPI MOTORCYCLE
6
F19 REAR CARRIER

CPI MOTORCYCLE
7
ENGINE
PA R T S L I S T

CPI MOTORCYCLE
8
E1 CYLINDER ATV-150

CPI MOTORCYCLE
9
E1 CYLINDER

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81H-02400-00-00 CYLINDER CMOP. 1
2 81H-08216-00-00 CYL. GASKET 1
3 S-4101-06113-50 SEALING WASHER 6MM 1
4 S-4301-10140-00 DOWEL PIN 10X14 2
5 S-6001-06012-01 FLANGE BOLT 6X12 1

CPI MOTORCYCLE
10
PISTON
E2 ATV-150
CRANKSHAFT

CPI MOTORCYCLE
11
E2 CRANKSHAFT / PISTON

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81H-04100-00-00 CRANK SHAFT COMP. 1
1-1 91A-04151-00-00 WOODRUFF KEY 25X14 2
2 81H-02620-00-00 PISTON RING SET (STD) 1
2-1 81H-02621-00-00 PISTON TOP RING 1
2-2 81H-02622-00-00 PISTON 2ND RING 1
2-3 81H-02623-00-00 PISTON OIL RING SET 1
3 81H-02611-00-00 PISTON COMP. (STD) 1
4 81H-02631-10-00 PISTON PIN 1
5 S-4601-10150-00 PISTON PIN CLIP 15MM 2

CPI MOTORCYCLE
12
SHROUD
E3 ATV-150
FAN COVER

CPI MOTORCYCLE
13
E3 SHROUD / FAN COVER

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81C-07120-00-00 SHROUD B ASSY. 1
2 81A-07130-00-00 SHROUD A ASSY. 1
3 81A-07110-10-00 FAN COVER ASSY. 1
4 81A-09431-00-00 CARB. DRAIN TUBE CLAMPER 1
5 81A-22204-00-00 ST. MOTOR CORD CLAMPER 1
6 S-3914-05016-02 TAPPING SCREW 5X16 4
7 S-6001-06025-01 FLANGE BOLT 6X25 3

CPI MOTORCYCLE
14
E4 OIL PUMP ATV-150

CPI MOTORCYCLE
15
E4 OIL PUMP

REQD. NO.
ITEM PARTS NO. DESCRIPTION ATV-150
1 81H-05100-00-00 OIL PUMP ASSY. 1
1-1 81A-05124-00-00 OIL PUMP SHAFT 1
1-2 81A-05111-00-00 OIL PUMP BODY 1
1-3 S-4302-04065-00 DOWEL PIN 4X6.5 1
1-4 81H-05122-00-00 OIL PUMP OUT. ROTOR 1
1-5 81H-05121-00-00 OIL PUMP IN. ROTOR 1
1-6 81A-05113-00-00 OIL PUMP PLATE 1
1-7 S-3510-03010-01 PAN HEAD SCREW 3X10 1
2 S-6001-06025-01 FLANGE BOLT 6X25 2
3 81A-05211-00-00 OIL PUMP DRVN SPRKT 1
4 81A-05215-00-00 OIL PUMP CHAIN 1
5 S-4050-06000-03 FLANGE NUT 6MM 1
6 81A-05213-00-00 OIL SEPARATOR 1
7 S-6001-06012-01 FLANGE BOLT 6X12 2

CPI MOTORCYCLE
16
E5 CYLINDEER HEAD COVER ATV-150

CPI MOTORCYCLE
17
E5 CYLINDER HEAD COVER

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81E-02310-00-00 CYL. HEAD COVER COMP. 1
2 81A-02311-00-00 HEAD COVER GASKET 1
3 F03-02303-00-00 CYL. HEAD COVER PLAT 1
4 S-3915-04008-01 TAPPING SCREW 4X8 3
5 S-6700-06020-01 SOCKET BOLT 6X20 1
6 S-6700-06025-01 SOCKET BOLT 6X25 3
7 81E-02313-20-00 BREATHER TUBE ASSY. 1
7-1 A-4204-08120-00 TUBE CLIP B 12MM 1
7-2 A-4202-08080-00 CLIP 8MM 1
7-3 81E-02314-10-00 BREATHER TUBE 1

CPI MOTORCYCLE
18
E6 CARBURETOR ATV-150

CPI MOTORCYCLE
19
E6 CARBURETOR

REQD. NO.
ITEM PARTS NO. DESCRIPTION ATV-150
1 81H-09400-10-00 CARBURETOR ASSY. 1
2 A-4202-08070-00 CLIP 7MM 1

CPI MOTORCYCLE
20
E7 CYLINDER HEAD ATV-150

CPI MOTORCYCLE
21
E7 CYLINDER HEAD

REQD. NO.
ITEM PARTS NO. DESCRIPTION ATV-150
1 81H-02110-10-00 CYLINDER HEAD COMP. 1
2 S-1305-16090-00 O-RING 9X1.6 1
3 81A-03401-00-00 IN. VALVE GUIDE 1
4 81A-03402-00-00 EX. VALVE GUIDE 1
5 S-2716-06062-50 STUD BOLT 6X62 2
6 S-2716-08032-40 STUD BOLT 8X32 2
7 81E-23111-00-00 SPARK PLUG (CR7HSA)(EURO) 1
8 81H-08111-00-00 CYL. HEAD GASKET 1
9 S-4301-10140-00 DOWEL PIN 10X14 4
10 81H-03201-00-00 IN. VALVE 1
11 81A-03411-00-00 VALVE STEM SEAL 2
12 81A-03424-00-00 OUTER VALVE SPRING SEAT 2
13 81H-03413-00-00 VALVE OUTER SPRING. 2
14 81H-03414-00-00 VALVE INNER SPRING. 2
15 81A-03421-00-00 VALVE SPRIN G. RETAINER 2
16 81A-03427-00-00 VALVE COTTER 4
17 81H-03301-00-00 EX. VALVE 1
18 S-6001-06100-01 FLANGE BOLT 6X100 2
19 81A-08222-00-00 CARB. INSULATOR GASKE 1
20 81A-08223-00-00 CARB. INSULATOR 1
21 S-4050-06000-03 FLANGE NUT 6MM 1
22 81A-09200-00-00 IN. PIPE ASSY. 1
23 81A-09211-00-00 IN. PIPE COMP. 1
24 S-1303-20270-00 O-RING 27X2.0 1
25 81A-09231-00-00 INSULATOR BAND 1

CPI MOTORCYCLE
22
E8 CRANKCASE ATV-150

CPI MOTORCYCLE
23
E8 CRANKCASE

REQD. NO.
ITEM PARTS NO. DESCRIPTION ATV-150
1 81H-01110-10-00 R. CRANK CASE ASSY. 1
2 81A-01221-00-00 ENG. HANGER RUB. BUSH 2
3 81A-08201-00-00 CRANK CASE GASKET 1
4 S-4301-08140-00 DOWEL PIN 8X14 2
5 S-6001-06050-01 FLANGE BOLT 6X50 2
6 81A-02422-00-00 STUD BOLT A 8X187.5 2
7 81A-02423-00-00 STUD BOLT B 8X195.5 2
8 81H-01210-00-00 L. SIDE CRANK CASE ASSY. 1
9 S-1201-19830-50 OIL SEAL 19.8X30X5 1
10 91A-05295-00-00 CONE TYPE PLUG 6X7 3
11 81A-01241-00-00 MISSION BREATHER TUBE 1
12 S-6123-06204-00 BALL BEARING 6204JR2C3 1
13 S-6120-06203-40 BALL BEARING 6203 1
14 S-6120-06202-00 BALL BEARING 6202 1
15 S-1201-20032-60 OIL SEAL 20X32X6 1
16 S-4101-08165-40 PLATE WASHER 8MM 2
17 S-5800-08012-03 SPECIAL BOLT 8MM 2
18 S-4101-12225-40 DRAIN PLUG WASHER 12MM 1
19 S-2800-12015-01 DRAIN PLUG BOLT 12MM 1
20 91A-05295-00-00 CONE TYPE PLUG 6X7 3
21 81H-06910-00-00 OIL COOLER 1
22 81H-06915-00-00 FLANGE BOLT 4
23 S-4101-12205-43 ALUM. PLATE WASHER 12MM 8
24 81H-07010-00-00 IN OIL TUBE 1
24-1 81H-07020-00-00 OUT OIL TUBE 1
25 81H-06914-00-00 HANGER RUB. BUSH 2
26 S-3530-06010-02 PAN HEAD SCREW 2
27 S-4051-06000-01 FLANGE U NUT 6MM 2

CPI MOTORCYCLE
24
E9 CAMSHAFT ATV-150

CPI MOTORCYCLE
25
E9 CAMSHAFT

REQD. NO.
ITEM PARTS NO. DESCRIPTION ATV-150
1 81A-03110-10-00 CAM SHAFT COMP. 1
2 81A-03130-00-00 CAM SHAFT HOLDER ASSY. 1
3 81A-03131-00-00 CAM SHAFT HOLDER 1
4 81A-03521-00-00 IN. ROCKER ARM SHAFT 1
5 81A-03531-00-00 EX. ROCKER ARM SHAFT 1
6 81A-03511-00-00 VALVE ROCKER ARM 2
7 81A-03512-00-00 TAPPET ADJUSTING SCREW 2
8 81A-03513-00-00 TAP. ADJ. NUT 2
9 S-4101-08185-17 PLATE WASHER 8MM 4
10 S-4050-08000-17 FLANGE NUT 8MM 4

CPI MOTORCYCLE
26
CAM CHAIN
E10 ATV-150
TENSIONER

CPI MOTORCYCLE
27
E10 CAM CHAIN / TENSIONER

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81A-03121-00-00 CAM CHAIN 1
2 81A-03811-00-00 C.C. TENSIONER 1
3 S-1305-15152-00 O-RING 15.2X1.5 1
4 81A-08224-00-00 TENSIONER LIFTER GASKET 1
5 S-1305-15095-00 O-RING 9.5X1.5 1
6 81A-03841-00-00 CAM CHAIN TENSIONER PIVOT 1
7 S-6001-06022-01 FLAGE BOLT 6X22 2
8 S-3530-06006-02 PAN HEAD SCREW 6X6 1
9 81A-03814-00-00 C.C. GUIDE COMP. 1
10 81A-03830-00-00 TENSIONER LIFTER ASSY. 1
11 81A-03840-00-00 C.C. TENSIONER PIVOT 1

CPI MOTORCYCLE
28
E11 GENERATOR ATV-150

CPI MOTORCYCLE
29
E11 GENERATOR

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81A-07161-00-00 COOLING FAN COMP. 1
2 81A-21100-00-00 A.C.G. ASSY. 1
3 81A-21110-00-00 FLYWHEEL COMP. 1
4 81A-21130-00-00 STATOR COMP. 1
5 S-4101-12296-20 PLATE WASHER 12MM 1
6 S-4060-12000-03 FLANGE NUT 12MM 1
7 S-2000-05012-01 HEX. BOLT 5X12 2
8 S-6001-06020-01 FLANGE BOLT 6X20 2
9 S-6001-06018-01 FLANGE BOLT 6X18 4

◎2005-07-11 誤計訂正第 2、4 項,由 F03 改為 81A。

CPI MOTORCYCLE
30
E12 STARTING MOTOR ATV-150

CPI MOTORCYCLE
31
E12 STARTING MOTOR

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81A-22311-00-00 ST. REDUCTN GEAR 1
2 81C-22321-00-00 STARTER REDUCTION GEAR 1
3 81A-22420-00-00 STARTER CLUTCH OUTER 1
4 81A-22422-00-00 ST. CLUTCH OUTER COMP. 1
5 81A-22431-00-00 ST. CLUTCH FLANGE 1
6 81A-22414-00-00 ST. CLUTCH ROLLER SPRING 3
7 81A-22415-00-00 STARTER CLUTCH ROLLER SPRING 3
8 81A-22413-00-00 ROLLER 10X10 3
9 S-6700-06012-02 SOCKET BOLT 6X12 3
10 S-4302-05060-00 DOWEL PIN 5X6 1
11 81A-22423-00-00 NEEDLE BRG. 28X32X17 1
12 81A-22511-00-00 ST. CLUTCH GEAR COMP. 1
13 S-4101-22316-03 THRUST WASHER 22.2X3 1
14 81A-22441-00-00 LOCK NUT 22MM 1
15 81C-22200-00-00 ST. MOTOR ASSY. 1
16 81C-22203-00-00 STARTER MOTOR CABLE 1
17 S-1305-31244-00 O-RING 24.4X3.1 1
18 S-3892-05008-01 SCREW W/WASHER 5X8 1
19 81C-22201-00-00 ST. MOTOR ASSY. 1
20 S-6001-06016-01 FLANGE BOLT 6X16 2

CPI MOTORCYCLE
32
E13 TRANSMISSION ATV-150

CPI MOTORCYCLE
33
E13 TRANSMISSION

REQD. NO.
ITEM PARTS NO. DESCRIPTION ATV-150
1 81E-01501-00-00 MISSION CASE 1
2 S-6120-06301-00 BALL BEARING 6301TMB 1
3 S-6120-06002-00 BALL BEARING 6002 1
4 S-6123-06004-40 BALL BEARING 6004LLUC3/2 1
5 81E-15111-00-00 DRIVE SHAFT 1
6 81E-16110-00-00 COUNTER SHAFT COMP. 1
7 81G-16172-00-00 FINAL SHAFT 1
8 81E-16171-00-00 FINAL GEAR 1
9 81E-08203-00-00 MISSION CASE GASKET 1
10 S-4511-12200-00 CIR-CLIP 20MM 1
11 S-4301-12160-00 DOWEL PIN 12X16 2
12 S-1201-27042-70 OIL SEAL 27X42X7 1
13 S-5701-08045-01 FLANGE BOLT 8X45 3
14 S-5701-08035-01 FLANGE BOLT 8X35 1
15 S-5701-08055-01 FLANGE BOLT 8X55 1
16 81G-01270-00-00 ENG. HANGER BRKT 1
17 S-5800-14050-02 FLANGE BOLT 14X50 1
18 81G-01261-00-00 BRAKE SHOE ANCHOR PIN 1
19 S-4061-14000-01 FLANGE NUT 14㎜ 1
20 S-4061-10000-01 FLANGE NUT 10㎜ 1
21 81A-01222-00-00 RR. CUSH UND RUB. BUSH 1

CPI MOTORCYCLE
34
E14 RIGHT CRANKCASE COVER ATV -150

CPI MOTORCYCLE
35
E14 RIGHT CRANKCASE COVER

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81A-01410-00-00 R. SIDE CRANK CASE COMP. 1
2 81A-01401-00-00 R. CRANK CASE COVER 1
3 S-1201-19830-50 OIL SEAL 19.8X30X5 1
4 81A-08231-00-00 R. CRANK CASE COVER 1
5 S-4301-08140-00 DOWEL PIN 8X14 2
6 91A-05232-00-00 OIL FILTER SCREEN 1
7 81A-05233-00-00 OIL FILTER SCREEN SPRING 1
8 81A-05230-00-00 TAP ADJ. HOLE CAP ASSSY. 1
9 81A-05280-00-00 OIL LEVEL GAUGE ASSY. 1
10 81A-05281-00-00 OIL LEVEL GAUGE 1
11 S-1305-35180-00 O-RING 18X3.5 1
12 81A-21133-00-00 A.C.G. CORD CLAMPER 1
13 S-6001-06032-01 FLANGE BOLT 6X32 1
14 S-6001-06040-01 FLANGE BOLT 6X40 1
15 S-6001-06095-01 FLANGE BOLT 6X95 4
16 S-6001-06100-01 FLANGE BOLT 6X100 1
17 S-6001-06110-01 FLANGE BOLT 6X110 2

CPI MOTORCYCLE
36
E15 LEFT CRANKCASE COVER ATV-150

CPI MOTORCYCLE
37
E15 LEFT CRANKCASE COVER

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 F03-01301-00-79 L. CRANK CASE COVER 1
2 81C-08241-00-00 L. COVER GASKET 1
3 S-4301-08140-00 DOWEL PIN 8X14 2
4 81A-01325-00-00 BREATHER DRAIN TUBE 1
5 S-6001-06040-01 FLANGE BOLT 6X40 9
6 B10-42160-10-00 AIR DUCT ASSY. 1
7 B10-42168-00-00 CLAMP 1
8 S-3500-04025-01 PAN HEAD SCREW 4X5 1

CPI MOTORCYCLE
38
E16 DRIVE FACE ATV-150

CPI MOTORCYCLE
39
E16 DRIVE FACE

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81A-12131-00-00 DRIVE FACE 1
2 81A-12133-00-00 DRIVE FACE BOSS 1
3 81A-12100-00-00 MOVABLE DRIVE FACE ASSY. 1
4 81A-12110-00-00 MOVABLE DRIVE FACE COMP. 1
5 81A-12111-00-00 MOVABLE DRIVE FACE 1
6 81A-12112-00-00 MOVABLE DRIVE FACE COLLER 1
7 81E-17111-00-00 KICK ST. ARM ASSY. 1
8 81A-12124-00-00 SLIDE PIECE 3
9 81A-12123-00-00 RAMP PLATE 1
10 81A-12121-00-00 WEIGHT ROLLER COMP. 6
11 81E-12129-00-00 SPACER 1
12 S-4511-10170-00 CIR CLIP 17MM 1
13 S-4101-17271-20 PLATE WASHER 17MM 1
14 81E-17172-00-00 KICK SPNDL BUSH 17X21X16 1
15 81E-17130-00-00 KICK STARTER SPINDLE COMP. 1
16 81A-17151-00-00 SPECIAL PIN 4.5MM 1
17 81E-17141-00-00 ST. KICK SPRING 1
18 81E-17221-00-00 START IDLE GEAR SHAFT 1
19 81E-17210-00-00 START IDLE GEAR COMP. 1
20 81E-17224-00-00 ST. GEAR FRICTION SPRING. 1
21 81E-17261-00-00 KICK RATACHET 1
22 S-4101-12296-20 PLATE WASHER 12MM 1
23 S-4060-12000-13 FLANGE NUT M12X1.25 1
24 S-6001-06025-02 FLANGE BOLT 6X25 1

CPI MOTORCYCLE
40
E17 DRIVEN FACE ATV-150

CPI MOTORCYCLE
41
E17 DRIVEN FACE

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81A-12441-00-00 CLUTCH OUTER 1
2 81A-12211-00-00 DRIVE BELT 1
3 S-4060-12000-03 FLANGE NUT 12MM 1
4 S-4101-12296-20 PLATE WASHER 12MM 1
5 F03-12401-00-00 DRIVEN PULLEY ASSY. 1
6 81C-12400-00-00 DRIVEN PULLEY ASSY. 1

CPI MOTORCYCLE
42

You might also like