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CPI RLX150-engine

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0% found this document useful (0 votes)
42 views42 pages

CPI RLX150-engine

Uploaded by

hellomotos68370
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 42

CONTENTS

1、ABOUT THIS PARTS LIST.................................................... 2


2、CONTENTS-ENGINE GROUP........................................... 3
3、CONTENTS-FRAME GROUP............................................ 5
4、ENGINE PARTS LIST............................................................ 9
5、FRAME PARTS LIST............................................................ 43

CPI MOTORCYCLE
1
ABOUT THIS PARTS LIST
l THIS PARTS LIST IS COMPILED FOR ALL SERVICE PARTS FOR MODEL CPI
ATV-150 SERIES.
l ANY DIFFERENCE BETWEEN COLOR CHART AND ATV WILL BE REVISED
ACCORDING TO ATV.
l WHEN MODIFICATION OR ADDITIONS TO THIS PARTS LIST ARE MADE A
REVISED EDITION WILL BE ISSUED AT AN APPROPRIATE TIME.

0092073000

CPI MOTORCYCLE
2
CONTENTS-ENGINE GROUP ATV-150
E2 PISTON E3 SHROUD
E1 CYLINDER
CRANKSHAFT FAN COVER

E4 OIL PUMP E5 CYLINDER HEAD COVER E6 CARBURETOR

E7 CYLINDER HEAD E8 CRANKCASE E9 CAMSHAFT

CPI MOTORCYCLE
3
CAM CHAIN
E11 GENERATOR E12 STARTING MOTOR
E10 TE N S I O N E R

E13 TRANSMISSION E14 RIGHT CRANKCASE COVER E15 LEFT CRANKCASE COVER

E16 DRIVE FACE E17 DRIVEN FACE

CPI MOTORCYCLE
4
ATV-125/150
CONTENTS-FRAME GROUP
F1 FRAME F2 SIDE COVER F3 FUEL TANK

F4 FRONT/REAR SHOCK ABSORBER F5 AIR CLEANER F6 SEAT

F7 FRONT WHEEL F8 REAR WHEEL F9 FRONT BRAKE

CPI MOTORCYCLE
5
F10 REAR BRAKE F11 HANDLE BAR F12 STEERING

F13 FRONT SWING ARM


F14 MUFFLER ASSY. F15 ELECTRICAL PARTS

F16 REAR WHEEL AXLE F17 CHAIN F18 REVERS SYSTEM

CPI MOTORCYCLE
6
F19 REAR CARRIER

CPI MOTORCYCLE
7
ENGINE
PA R T S L I S T

CPI MOTORCYCLE
8
E1 CYLINDER ATV-150

CPI MOTORCYCLE
9
E1 CYLINDER

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81H-02400-00-00 CYLINDER CMOP. 1
2 81H-08216-00-00 CYL. GASKET 1
3 S-4101-06113-50 SEALING WASHER 6MM 1
4 S-4301-10140-00 DOWEL PIN 10X14 2
5 S-6001-06012-01 FLANGE BOLT 6X12 1

CPI MOTORCYCLE
10
PISTON
E2 ATV-150
CRANKSHAFT

CPI MOTORCYCLE
11
E2 CRANKSHAFT / PISTON

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81H-04100-00-00 CRANK SHAFT COMP. 1
1-1 91A-04151-00-00 WOODRUFF KEY 25X14 2
2 81H-02620-00-00 PISTON RING SET (STD) 1
2-1 81H-02621-00-00 PISTON TOP RING 1
2-2 81H-02622-00-00 PISTON 2ND RING 1
2-3 81H-02623-00-00 PISTON OIL RING SET 1
3 81H-02611-00-00 PISTON COMP. (STD) 1
4 81H-02631-10-00 PISTON PIN 1
5 S-4601-10150-00 PISTON PIN CLIP 15MM 2

CPI MOTORCYCLE
12
SHROUD
E3 ATV-150
FAN COVER

CPI MOTORCYCLE
13
E3 SHROUD / FAN COVER

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81C-07120-00-00 SHROUD B ASSY. 1
2 81A-07130-00-00 SHROUD A ASSY. 1
3 81A-07110-10-00 FAN COVER ASSY. 1
4 81A-09431-00-00 CARB. DRAIN TUBE CLAMPER 1
5 81A-22204-00-00 ST. MOTOR CORD CLAMPER 1
6 S-3914-05016-02 TAPPING SCREW 5X16 4
7 S-6001-06025-01 FLANGE BOLT 6X25 3

CPI MOTORCYCLE
14
E4 OIL PUMP ATV-150

CPI MOTORCYCLE
15
E4 OIL PUMP

REQD. NO.
ITEM PARTS NO. DESCRIPTION ATV-150
1 81H-05100-00-00 OIL PUMP ASSY. 1
1-1 81A-05124-00-00 OIL PUMP SHAFT 1
1-2 81A-05111-00-00 OIL PUMP BODY 1
1-3 S-4302-04065-00 DOWEL PIN 4X6.5 1
1-4 81H-05122-00-00 OIL PUMP OUT. ROTOR 1
1-5 81H-05121-00-00 OIL PUMP IN. ROTOR 1
1-6 81A-05113-00-00 OIL PUMP PLATE 1
1-7 S-3510-03010-01 PAN HEAD SCREW 3X10 1
2 S-6001-06025-01 FLANGE BOLT 6X25 2
3 81A-05211-00-00 OIL PUMP DRVN SPRKT 1
4 81A-05215-00-00 OIL PUMP CHAIN 1
5 S-4050-06000-03 FLANGE NUT 6MM 1
6 81A-05213-00-00 OIL SEPARATOR 1
7 S-6001-06012-01 FLANGE BOLT 6X12 2

CPI MOTORCYCLE
16
E5 CYLINDEER HEAD COVER ATV-150

CPI MOTORCYCLE
17
E5 CYLINDER HEAD COVER

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81E-02310-00-00 CYL. HEAD COVER COMP. 1
2 81A-02311-00-00 HEAD COVER GASKET 1
3 F03-02303-00-00 CYL. HEAD COVER PLAT 1
4 S-3915-04008-01 TAPPING SCREW 4X8 3
5 S-6700-06020-01 SOCKET BOLT 6X20 1
6 S-6700-06025-01 SOCKET BOLT 6X25 3
7 81E-02313-20-00 BREATHER TUBE ASSY. 1
7-1 A-4204-08120-00 TUBE CLIP B 12MM 1
7-2 A-4202-08080-00 CLIP 8MM 1
7-3 81E-02314-10-00 BREATHER TUBE 1

CPI MOTORCYCLE
18
E6 CARBURETOR ATV-150

CPI MOTORCYCLE
19
E6 CARBURETOR

REQD. NO.
ITEM PARTS NO. DESCRIPTION ATV-150
1 81H-09400-10-00 CARBURETOR ASSY. 1
2 A-4202-08070-00 CLIP 7MM 1

CPI MOTORCYCLE
20
E7 CYLINDER HEAD ATV-150

CPI MOTORCYCLE
21
E7 CYLINDER HEAD

REQD. NO.
ITEM PARTS NO. DESCRIPTION ATV-150
1 81H-02110-10-00 CYLINDER HEAD COMP. 1
2 S-1305-16090-00 O-RING 9X1.6 1
3 81A-03401-00-00 IN. VALVE GUIDE 1
4 81A-03402-00-00 EX. VALVE GUIDE 1
5 S-2716-06062-50 STUD BOLT 6X62 2
6 S-2716-08032-40 STUD BOLT 8X32 2
7 81E-23111-00-00 SPARK PLUG (CR7HSA)(EURO) 1
8 81H-08111-00-00 CYL. HEAD GASKET 1
9 S-4301-10140-00 DOWEL PIN 10X14 4
10 81H-03201-00-00 IN. VALVE 1
11 81A-03411-00-00 VALVE STEM SEAL 2
12 81A-03424-00-00 OUTER VALVE SPRING SEAT 2
13 81H-03413-00-00 VALVE OUTER SPRING. 2
14 81H-03414-00-00 VALVE INNER SPRING. 2
15 81A-03421-00-00 VALVE SPRIN G. RETAINER 2
16 81A-03427-00-00 VALVE COTTER 4
17 81H-03301-00-00 EX. VALVE 1
18 S-6001-06100-01 FLANGE BOLT 6X100 2
19 81A-08222-00-00 CARB. INSULATOR GASKE 1
20 81A-08223-00-00 CARB. INSULATOR 1
21 S-4050-06000-03 FLANGE NUT 6MM 1
22 81A-09200-00-00 IN. PIPE ASSY. 1
23 81A-09211-00-00 IN. PIPE COMP. 1
24 S-1303-20270-00 O-RING 27X2.0 1
25 81A-09231-00-00 INSULATOR BAND 1

CPI MOTORCYCLE
22
E8 CRANKCASE ATV-150

CPI MOTORCYCLE
23
E8 CRANKCASE

REQD. NO.
ITEM PARTS NO. DESCRIPTION ATV-150
1 81H-01110-10-00 R. CRANK CASE ASSY. 1
2 81A-01221-00-00 ENG. HANGER RUB. BUSH 2
3 81A-08201-00-00 CRANK CASE GASKET 1
4 S-4301-08140-00 DOWEL PIN 8X14 2
5 S-6001-06050-01 FLANGE BOLT 6X50 2
6 81A-02422-00-00 STUD BOLT A 8X187.5 2
7 81A-02423-00-00 STUD BOLT B 8X195.5 2
8 81H-01210-00-00 L. SIDE CRANK CASE ASSY. 1
9 S-1201-19830-50 OIL SEAL 19.8X30X5 1
10 91A-05295-00-00 CONE TYPE PLUG 6X7 3
11 81A-01241-00-00 MISSION BREATHER TUBE 1
12 S-6123-06204-00 BALL BEARING 6204JR2C3 1
13 S-6120-06203-40 BALL BEARING 6203 1
14 S-6120-06202-00 BALL BEARING 6202 1
15 S-1201-20032-60 OIL SEAL 20X32X6 1
16 S-4101-08165-40 PLATE WASHER 8MM 2
17 S-5800-08012-03 SPECIAL BOLT 8MM 2
18 S-4101-12225-40 DRAIN PLUG WASHER 12MM 1
19 S-2800-12015-01 DRAIN PLUG BOLT 12MM 1
20 91A-05295-00-00 CONE TYPE PLUG 6X7 3
21 81H-06910-00-00 OIL COOLER 1
22 81H-06915-00-00 FLANGE BOLT 4
23 S-4101-12205-43 ALUM. PLATE WASHER 12MM 8
24 81H-07010-00-00 IN OIL TUBE 1
24-1 81H-07020-00-00 OUT OIL TUBE 1
25 81H-06914-00-00 HANGER RUB. BUSH 2
26 S-3530-06010-02 PAN HEAD SCREW 2
27 S-4051-06000-01 FLANGE U NUT 6MM 2

CPI MOTORCYCLE
24
E9 CAMSHAFT ATV-150

CPI MOTORCYCLE
25
E9 CAMSHAFT

REQD. NO.
ITEM PARTS NO. DESCRIPTION ATV-150
1 81A-03110-10-00 CAM SHAFT COMP. 1
2 81A-03130-00-00 CAM SHAFT HOLDER ASSY. 1
3 81A-03131-00-00 CAM SHAFT HOLDER 1
4 81A-03521-00-00 IN. ROCKER ARM SHAFT 1
5 81A-03531-00-00 EX. ROCKER ARM SHAFT 1
6 81A-03511-00-00 VALVE ROCKER ARM 2
7 81A-03512-00-00 TAPPET ADJUSTING SCREW 2
8 81A-03513-00-00 TAP. ADJ. NUT 2
9 S-4101-08185-17 PLATE WASHER 8MM 4
10 S-4050-08000-17 FLANGE NUT 8MM 4

CPI MOTORCYCLE
26
CAM CHAIN
E10 ATV-150
TENSIONER

CPI MOTORCYCLE
27
E10 CAM CHAIN / TENSIONER

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81A-03121-00-00 CAM CHAIN 1
2 81A-03811-00-00 C.C. TENSIONER 1
3 S-1305-15152-00 O-RING 15.2X1.5 1
4 81A-08224-00-00 TENSIONER LIFTER GASKET 1
5 S-1305-15095-00 O-RING 9.5X1.5 1
6 81A-03841-00-00 CAM CHAIN TENSIONER PIVOT 1
7 S-6001-06022-01 FLAGE BOLT 6X22 2
8 S-3530-06006-02 PAN HEAD SCREW 6X6 1
9 81A-03814-00-00 C.C. GUIDE COMP. 1
10 81A-03830-00-00 TENSIONER LIFTER ASSY. 1
11 81A-03840-00-00 C.C. TENSIONER PIVOT 1

CPI MOTORCYCLE
28
E11 GENERATOR ATV-150

CPI MOTORCYCLE
29
E11 GENERATOR

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81A-07161-00-00 COOLING FAN COMP. 1
2 81A-21100-00-00 A.C.G. ASSY. 1
3 81A-21110-00-00 FLYWHEEL COMP. 1
4 81A-21130-00-00 STATOR COMP. 1
5 S-4101-12296-20 PLATE WASHER 12MM 1
6 S-4060-12000-03 FLANGE NUT 12MM 1
7 S-2000-05012-01 HEX. BOLT 5X12 2
8 S-6001-06020-01 FLANGE BOLT 6X20 2
9 S-6001-06018-01 FLANGE BOLT 6X18 4

◎2005-07-11 誤計訂正第 2、4 項,由 F03 改為 81A。

CPI MOTORCYCLE
30
E12 STARTING MOTOR ATV-150

CPI MOTORCYCLE
31
E12 STARTING MOTOR

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81A-22311-00-00 ST. REDUCTN GEAR 1
2 81C-22321-00-00 STARTER REDUCTION GEAR 1
3 81A-22420-00-00 STARTER CLUTCH OUTER 1
4 81A-22422-00-00 ST. CLUTCH OUTER COMP. 1
5 81A-22431-00-00 ST. CLUTCH FLANGE 1
6 81A-22414-00-00 ST. CLUTCH ROLLER SPRING 3
7 81A-22415-00-00 STARTER CLUTCH ROLLER SPRING 3
8 81A-22413-00-00 ROLLER 10X10 3
9 S-6700-06012-02 SOCKET BOLT 6X12 3
10 S-4302-05060-00 DOWEL PIN 5X6 1
11 81A-22423-00-00 NEEDLE BRG. 28X32X17 1
12 81A-22511-00-00 ST. CLUTCH GEAR COMP. 1
13 S-4101-22316-03 THRUST WASHER 22.2X3 1
14 81A-22441-00-00 LOCK NUT 22MM 1
15 81C-22200-00-00 ST. MOTOR ASSY. 1
16 81C-22203-00-00 STARTER MOTOR CABLE 1
17 S-1305-31244-00 O-RING 24.4X3.1 1
18 S-3892-05008-01 SCREW W/WASHER 5X8 1
19 81C-22201-00-00 ST. MOTOR ASSY. 1
20 S-6001-06016-01 FLANGE BOLT 6X16 2

CPI MOTORCYCLE
32
E13 TRANSMISSION ATV-150

CPI MOTORCYCLE
33
E13 TRANSMISSION

REQD. NO.
ITEM PARTS NO. DESCRIPTION ATV-150
1 81E-01501-00-00 MISSION CASE 1
2 S-6120-06301-00 BALL BEARING 6301TMB 1
3 S-6120-06002-00 BALL BEARING 6002 1
4 S-6123-06004-40 BALL BEARING 6004LLUC3/2 1
5 81E-15111-00-00 DRIVE SHAFT 1
6 81E-16110-00-00 COUNTER SHAFT COMP. 1
7 81G-16172-00-00 FINAL SHAFT 1
8 81E-16171-00-00 FINAL GEAR 1
9 81E-08203-00-00 MISSION CASE GASKET 1
10 S-4511-12200-00 CIR-CLIP 20MM 1
11 S-4301-12160-00 DOWEL PIN 12X16 2
12 S-1201-27042-70 OIL SEAL 27X42X7 1
13 S-5701-08045-01 FLANGE BOLT 8X45 3
14 S-5701-08035-01 FLANGE BOLT 8X35 1
15 S-5701-08055-01 FLANGE BOLT 8X55 1
16 81G-01270-00-00 ENG. HANGER BRKT 1
17 S-5800-14050-02 FLANGE BOLT 14X50 1
18 81G-01261-00-00 BRAKE SHOE ANCHOR PIN 1
19 S-4061-14000-01 FLANGE NUT 14㎜ 1
20 S-4061-10000-01 FLANGE NUT 10㎜ 1
21 81A-01222-00-00 RR. CUSH UND RUB. BUSH 1

CPI MOTORCYCLE
34
E14 RIGHT CRANKCASE COVER ATV -150

CPI MOTORCYCLE
35
E14 RIGHT CRANKCASE COVER

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81A-01410-00-00 R. SIDE CRANK CASE COMP. 1
2 81A-01401-00-00 R. CRANK CASE COVER 1
3 S-1201-19830-50 OIL SEAL 19.8X30X5 1
4 81A-08231-00-00 R. CRANK CASE COVER 1
5 S-4301-08140-00 DOWEL PIN 8X14 2
6 91A-05232-00-00 OIL FILTER SCREEN 1
7 81A-05233-00-00 OIL FILTER SCREEN SPRING 1
8 81A-05230-00-00 TAP ADJ. HOLE CAP ASSSY. 1
9 81A-05280-00-00 OIL LEVEL GAUGE ASSY. 1
10 81A-05281-00-00 OIL LEVEL GAUGE 1
11 S-1305-35180-00 O-RING 18X3.5 1
12 81A-21133-00-00 A.C.G. CORD CLAMPER 1
13 S-6001-06032-01 FLANGE BOLT 6X32 1
14 S-6001-06040-01 FLANGE BOLT 6X40 1
15 S-6001-06095-01 FLANGE BOLT 6X95 4
16 S-6001-06100-01 FLANGE BOLT 6X100 1
17 S-6001-06110-01 FLANGE BOLT 6X110 2

CPI MOTORCYCLE
36
E15 LEFT CRANKCASE COVER ATV-150

CPI MOTORCYCLE
37
E15 LEFT CRANKCASE COVER

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 F03-01301-00-79 L. CRANK CASE COVER 1
2 81C-08241-00-00 L. COVER GASKET 1
3 S-4301-08140-00 DOWEL PIN 8X14 2
4 81A-01325-00-00 BREATHER DRAIN TUBE 1
5 S-6001-06040-01 FLANGE BOLT 6X40 9
6 B10-42160-10-00 AIR DUCT ASSY. 1
7 B10-42168-00-00 CLAMP 1
8 S-3500-04025-01 PAN HEAD SCREW 4X5 1

CPI MOTORCYCLE
38
E16 DRIVE FACE ATV-150

CPI MOTORCYCLE
39
E16 DRIVE FACE

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81A-12131-00-00 DRIVE FACE 1
2 81A-12133-00-00 DRIVE FACE BOSS 1
3 81A-12100-00-00 MOVABLE DRIVE FACE ASSY. 1
4 81A-12110-00-00 MOVABLE DRIVE FACE COMP. 1
5 81A-12111-00-00 MOVABLE DRIVE FACE 1
6 81A-12112-00-00 MOVABLE DRIVE FACE COLLER 1
7 81E-17111-00-00 KICK ST. ARM ASSY. 1
8 81A-12124-00-00 SLIDE PIECE 3
9 81A-12123-00-00 RAMP PLATE 1
10 81A-12121-00-00 WEIGHT ROLLER COMP. 6
11 81E-12129-00-00 SPACER 1
12 S-4511-10170-00 CIR CLIP 17MM 1
13 S-4101-17271-20 PLATE WASHER 17MM 1
14 81E-17172-00-00 KICK SPNDL BUSH 17X21X16 1
15 81E-17130-00-00 KICK STARTER SPINDLE COMP. 1
16 81A-17151-00-00 SPECIAL PIN 4.5MM 1
17 81E-17141-00-00 ST. KICK SPRING 1
18 81E-17221-00-00 START IDLE GEAR SHAFT 1
19 81E-17210-00-00 START IDLE GEAR COMP. 1
20 81E-17224-00-00 ST. GEAR FRICTION SPRING. 1
21 81E-17261-00-00 KICK RATACHET 1
22 S-4101-12296-20 PLATE WASHER 12MM 1
23 S-4060-12000-13 FLANGE NUT M12X1.25 1
24 S-6001-06025-02 FLANGE BOLT 6X25 1

CPI MOTORCYCLE
40
E17 DRIVEN FACE ATV-150

CPI MOTORCYCLE
41
E17 DRIVEN FACE

REQD. NO.
ITEM PARTS NO. DESCRIPTION
ATV-150
1 81A-12441-00-00 CLUTCH OUTER 1
2 81A-12211-00-00 DRIVE BELT 1
3 S-4060-12000-03 FLANGE NUT 12MM 1
4 S-4101-12296-20 PLATE WASHER 12MM 1
5 F03-12401-00-00 DRIVEN PULLEY ASSY. 1
6 81C-12400-00-00 DRIVEN PULLEY ASSY. 1

CPI MOTORCYCLE
42

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