mp3 LT 500 Ie Series
mp3 LT 500 Ie Series
mp3 LT 500 Ie Series
for choosing one of its products. We have prepared this manual to help you to get the very best from your vehicle. Please read it carefully before riding
the vehicle for the first time. It contains information, tips and precautions for using your vehicle It also describes features, details and devices to assure
you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle well and that it will
continue to give you satisfactory service for many years to come. This booklet forms an integral part of the vehicle; should the vehicle be sold, it must
be transferred to the new owner.
2
Personal safety
Failure to completely observe these instructions will result in serious risk of personal
injury.
Sections marked with this symbol indicate the correct use of the vehicle to prevent dam-
aging the environment.
Vehicle intactness
The signs that you see on this page are very important. They are used to highlight parts
of the booklet that should be read with particular care. The different symbols are used
to make each topic in the manual simple and quick to locate.
3
4
INDEX
5
Checking the brake oil level...................................................... 79
Braking system fluid top up................................................... 80
Battery....................................................................................... 81
Use of a new battery............................................................. 81
Long periods of inactivity.......................................................... 82
Fuses........................................................................................ 82
Lamps....................................................................................... 87
Front light group........................................................................ 89
Head light adjustment............................................................ 95
Front direction indicators........................................................... 95
Rear optical unit........................................................................ 96
Rear turn indicators................................................................... 97
Number plate light..................................................................... 97
Helmet compartment lighting bulb............................................ 98
Rear-view mirrors...................................................................... 98
Front and rear disc brake.......................................................... 99
Puncture.................................................................................... 101
Inactivity of the vehicle.............................................................. 102
Cleaning the vehicle.................................................................. 102
TECHNICAL DATA...................................................................... 107
Data.......................................................................................... 108
SPARE PARTS AND ACCESSORIES........................................ 113
Warnings................................................................................... 114
SCHEDULED MAINTENANCE.................................................... 117
Scheduled servicing table......................................................... 118
Periodic maintenance table....................................................... 120
Table of recommended products.............................................. 121
6
MP3 LT 500 i.e. SPORT - BUSINESS
ABS - ASR
Chap. 01
Vehicle
7
Dashboard (01_01)
1 Vehicle
01_01
8
1 Vehicle
A = Ignition switch
B = Parking brake
C = Bag hook
D = ASR button (if fitted)
E = Saddle opening button
F = Hazard warning lights button
G = Horn button
H = Turn indicators switch
I = Rear brake lever
L = Light switch
M = Glove-box
N= USB socket
O = Analogue instrument panel with digital display
P = Warning light unit
Q = RUN/OFF emergency stop switch
Q = Front brake lever
S = Throttle grip
T = Front suspension locking-unlocking switch
U = Starter button
V = MODE button
9
01_02
1 Vehicle
A = Fuel gauge
10
B = Speedometer
1 Vehicle
C = Fuel reserve warning light
D = Leg warmer warning light (if fitted)
M = Low oil pressure warning light
F = Heated handgrip warning light (if fitted)
G = High beam warning light
H= Turn indicator warning light
I = Hazard warning light
L = Immobilizer LED
M = Engine control warning light and engine failure warning light
N = ABS warning light (if fitted)
O = ASR warning light (if fitted)
P = Engine rpm indicator
Q = Coolant temperature gauge
R = SET button
S = Digital display
T = ODO/TRIP button
11
Indicator unit (01_03)
A = Front suspension locking system failure warning light
B = Engine stop warning light
C = Front suspension locking system warning light
D = Warning light for parking brake engaged
E = Warning light not active
01_03
Clock (01_04)
The clock displays, when the vehicle key is set to the «KEY ON» position, hours and
minutes, as per manual setting, in the «hh:mm» format.
Set the correct time as described in «Hours/minutes function setting ».
WARNING
FOR SAFETY REASONS THE TIME SETTING IS ONLY POSSIBLE WITH THE VE-
HICLE AT A STANDSTILL.
01_04 WARNING
DISCONNECTING THE BATTERY CABLES WILL RESET THE CLOCK
1 Vehicle
12
Digital lcd display (01_05, 01_06, 01_07, 01_08, 01_09, 01_10,
1 Vehicle
01_11, 01_12, 01_13, 01_14, 01_15, 01_16, 01_17, 01_18, 01_19)
Turning the ignition switch to «ON»:
- all the functions on the digital display «1» light up;
- All the warning lights «2» on the instrument panel light up;
- The fuel reserve warning light e «3» remains on for two seconds, then it has the
normal function to indicate that the fuel reaches the reserve;
- The needles move up to full scale and back and then get set on the value to be
01_05 displayed.
The digital display can be divided into five main zones, within which the functions and
settings are developed:
- indication of temperature and ice warning «4»;
- maintenance icon «5»;
- clock «6»;
- information about speed, instantaneous and average travel, autonomy and battery
voltage «7»;
- information about distances «8» for the «TOTAL», «TRIP A» and «TRIP B» func-
tions.
01_06
The vehicle has three main buttons to navigate the digital display:
- «MODE» key, placed on the right switch;
- «ODO/TRIP» and «SET» buttons, placed under the digital display.
N.B.
IN THE NAVIGATION OF THE DISPLAY ARE DEFINED:
- «BRIEF PRESSURE»: PRESSING THE BUTTON INDICATED FOR LESS THAN
HALF A SECOND;
01_07
13
- «LONG PRESSURE»: PRESSING THE BUTTON INDICATED FOR MORE THAN
THREE SECONDS.
01_08
DISPLAY NAVIGATION
MAIN MENU
The display navigation is developed mainly on the three main menu screen pages:
- «TOTAL»: is the totalizer screen page and shows the total information stored from
the beginning of the first start of the vehicle;
- «TRIP A»: is the screen page of the first partial value to be stored; illustrates the
related information the at determined intervals;
- «TRIP B»: is the screen page of the second partial value to be stored; illustrates the
related information the at the determined interval.
It is possible to navigate between the «TOTAL», «TRIP A» and «TRIP B» main menus
(in this order), by briefly pressing the «ODO/TRIP» button or by briefly double pressing
the MODE button.
Each of these main menus is in turn navigable in different ways and with different
functions, depending on the command that is applied:
- BRIEF PRESS OF THE «MODE» BUTTON
- BRIEF DOUBLE PRESS OF THE «MODE» BUTTON
- LONG PRESS OF THE «MODE» BUTTON
1 Vehicle
14
1 Vehicle
- BRIEF PRESS OF THE «MODE» BUTTON
The «TOTAL» screen page in the central area of the display allows to check, in se-
quence:
- travel indicated in «km/l» or in «mi/gal»;
- residual estimated autonomy expressed in «km» or «mi»;
- battery voltage expressed in «V».
The total distance travelled since the first start of the vehicle, expressed in«km» or
«mi» is indicated in the lower area of the display.
The «TRIP A» screen page in the central area of the display allows to check, in se-
quence:
- travel indicated in «km/l» or in «mi/gal»;
- average travel calculated starting from the statistics start «TRIP A», expressed in
«km/l» or in «mi/gal»;
- residual estimated autonomy expressed in «km» or «mi»;
- time displayed in «hh:mm» calculated from the statistics start «TRIP A»;
- average speed starting from the statistics start «TRIP A», expressed in «km/h» or
«mph»;
- maximum speed reached, recorded starting from the statistics start «TRIP A», ex-
pressed in «km/h» or «mph»;
- battery voltage expressed in «V».
The distance travelled measured from the statistics start «TRIP A», expressed in«km»
or «mi» is indicated in the lower area of the display.
The «TRIP B» screen page in the central area of the display allows to check, in se-
quence:
- travel indicated in «km/l» or in «mi/gal»;
- average travel calculated starting from the statistics start «TRIP B», expressed in
«km/l» or in «mi/gal»;
- residual estimated autonomy expressed in «km» or «mi»;
- time displayed in «hh:mm» calculated from the statistics start «TRIP B»;
- average speed starting from the statistics start «TRIP B», expressed in «km/h» or
«mph»;
15
- maximum speed reached, recorded starting from the statistics start «TRIP B», ex-
pressed in «km/h» or «mph»;
- battery voltage expressed in «V».
The distance travelled measured from the statistics start «TRIP B», expressed in«km»
or «mi» is indicated in the lower area of the display.
16
1 Vehicle
MAXIMUM, AVERAGE AND INSTANTANEOUS SPEED
- The indication of the instantaneous speed is detectable on the speedometer.
01_09
- Navigating on the display as described, the «AVG» average speed of TRIP A or TRIP
B can be displayed, depending on the menu consulted.
01_10
- Navigating on the display as described, the «MAX» maximum speed reached of TRIP
A or TRIP B can be displayed, depending on the menu consulted.
01_11
17
INSTANTANEOUS TRAVEL AND AVERAGE TRAVEL
Are indicated in «km/l» or in «mi/gal», according to the measurement unit set in the
display.
- The travel is the first screen page displayed on the display and is also the one you
return to, with a long press of the «MODE» button, that enables to exit from the sub-
menu related to «TOTAL», «TRIP A» or «TRIP B».
- The average travel, in each of the submenus, is the next screen page and can be
distinguished by the «AVG» indication.
01_12
Both consumptions are calculated values.
The travel is displayed only if the speed is greater than 5 km/h (3 mph), otherwise the
symbol «--.-» is displayed.
The average distance is also calculated with the vehicle stopped, but turned on. In the
case of resetting data with the «ODO/TRIP» button, the average travel will be indicated
after travelling at least 0.1 km (0.1 mi).
01_13
RESIDUAL AUTONOMY
The residual autonomy, indicated in «km» or «mi» according to the display settings,
is a calculated and estimated value.
Residual autonomy is estimated based on the average travel of the last three minutes,
therefore a better estimation of autonomy if riding at a constant speed is calculated.
1 Vehicle
01_14
18
1 Vehicle
From the lighting up of the reserve warning light, the residual autonomy value indicated
will be «---». Refuel as soon as possible.
BATTERY
Indicates the instantaneous voltage (Volts) of the battery.
A value around 14-14.5V while riding indicates a correct operating state of the battery
recharge system.
Under these conditions an efficient battery is properly charged to its maximum.
In the case where the battery voltage remains under 12.0V in riding conditions, it can
indicate a malfunction in the battery recharge system or the battery itself. In case the
engine is shut-down, the subsequent restarting may no longer be possible.
01_15
19
CHRONOMETER
The «TIME» submenu indicates time, expressed in «hh:mm», passed by the reset of
the TRIP (A or B) in progress.
01_16
ECO MODE
The «ECO» mode acts on the mapping of the electronic control unit, with a setting
that favours lower consumption compared to the performance.
To activate this mode, with the vehicle at engine idle speed, press the starter button
«U». With the function activated, the message «ECO» will appear on the display.
01_17
To go back to the standard riding mode, with the «ECO» function active, press the
starter button «U» until the mode appears on the display.
1 Vehicle
01_18
20
1 Vehicle
ENGINE CONTROL WARNING LIGHT AND ENGINE FAILURE WARNING LIGHT
The warning light signals possible failure detected by the engine control unit. After the
initial check of switching to «ON», the warning light, in case of failure, has two different
signal modes:
• LIT CONSTANTLY
A failure was detected, which could compromise/degrade the engine performance.
• FLASHING WARNING LIGHT
A failure was detected, which could compromise the rider's safety, therefore the en-
01_19 gine performance is deliberately degraded.
In both cases please contact an Authorised Service Centre.
01_20
21
Setting the outside temperature display (01_21)
The outside temperature indication is shown on the left of the display, in «°C» or «°
F» according to the measurement unit set.
In the case in which the outside temperature is less than 3°C, further caution is rec-
ommended in the use of the vehicle; the asterisk indicates the possible presence of
ice on the road surface.
01_21
01_22 - adjust the minutes value by briefly pressing the same «SET» button;
- with a long press, the set value is confirmed (or present value if not modified) and it
exits from the clock adjustment.
If, during the adjustment procedure, the «SET» button is not pressed for a time longer
than ten seconds, the procedure is interrupted and clock value remains the same as
before the adjustment; repeat the adjustment operations.
WARNING
FOR SAFETY REASONS THE TIME SETTING IS ONLY POSSIBLE WITH THE VE-
HICLE AT A STANDSTILL.
1 Vehicle
01_23
22
WARNING
1 Vehicle
DISCONNECTING THE BATTERY CABLES WILL RESET THE CLOCK
01_24 • TOTAL
- Travel (km/l)
- Estimated residual autonomy (km)
- Battery voltage (V)
• TRIP A
- Travel (km/l)
- AVG Average travel (km/l)
- Estimated residual autonomy (km)
- Trip Time: chronometer (hh:mm)
- AVG average speed (km/h)
01_25 - MAX maximum speed reached (km/h)
- Battery voltage (V)
• TRIP B
- Travel (km/l)
- AVG Average travel (km/l)
- Estimated residual autonomy (km)
- Trip Time: chronometer (hh:mm)
- AVG average speed (km/h)
23
- MAX maximum speed reached (km/h)
- Battery voltage (V)
Pressing and holding the «ODO/TRIP» button in the «TRIP A» and «TRIP B» screen
pages, allows to reset all counters for that TRIP.
Keyswitch (01_26)
1. LOCK = Engine disabled, extractable key, mechanical antitheft device ena-
bled. The parking brake cannot be released when pressed and cannot be
pressed when released.
2. « OFF » = Engine disabled, extractable key, mechanical antitheft device dis-
abled and enabled/disabled parking brake.
3. «ON» = Engine enabled for operating, non-extractable key, mechanical an-
titheft device disabled.
4. «HELMET COMPARTMENT OPENING» = Helmet compartment opening
position. Press the key when in «OFF» or «ON» and turn it anticlockwise.
01_26 5. «FUEL TANK COVER OPENING» = Fuel tank cover opening position. Press
the key when in "OFF" or "ON" and turn it clockwise.
01_27
24
Releasing the steering wheel (01_28)
1 Vehicle
Insert the key and turn to «OFF».
CAUTION
01_29
25
Horn button (01_30)
Push the button «G» to honk the horn.
01_30
01_31
1 Vehicle
26
Emergency flashing light button (01_32)
1 Vehicle
It enables the activation of the four turn indicators simultaneously. Control «F» can be
enabled only with the key set to «ON», but once enabled, it keeps functioning even if
the key is set to «OFF» or «LOCK». To disable this function, simply turn the ignition
switch to «ON».
01_32
WITH THE FRONT SUSPENSION LOCKED, THE ENGINE WILL NOT INCREASE
THE REVS WHEN THE RIDER IS NOT PROPERLY SEATED IN RIDING POSITION.
01_33
27
Engine stop button (01_34)
The engine can be started when the emergency stop switch «Q» is in position «1»
RUN;.
Position «0» OFF allows shutting off the engine in case of emergency and also disa-
bling the restart.
01_34
01_35
CAUTION
THE FOLLOWING INSTRUCTIONS REFER TO THE ABS - ASR VERSION.
1 Vehicle
28
1 Vehicle
The vehicle is equipped with a locking ABS system on the wheels.
A: Tone wheel
B: Speed sensor
• ABS: It is a hydraulic - electronic device that limits the pressure within the
braking circuit when a sensor, located on the wheel, detects its tendency to
lock. This system prevents the wheels from locking to avoid the risk of falling.
In case of failure of the ABS system, immediately reported to the rider with ABS warn-
ing light on the instrument panel, the vehicle retains the characteristics of a conven-
01_36 tional braking system. In case of ABS warning light, reduce speed and go to an
Authorised Service Centre for the appropriate checks. The safety provided by the ABS
does not, in any case, justify risky manoeuvres. The stopping distance may be greater,
compared to a conventional vehicle equipped with traditional braking in the following
conditions:
• Riding on rough roads, with gravel or snow
• Riding on roads with holes or bumps
It is therefore recommended to reduce speed in these conditions.
01_37 AT VERY LOW SPEEDS (LESS THAN 5 KM/H) THE ABS SYSTEM IS DISABLED.
IT IS RECOMMENDED TO PAY ATTENTION THEREFORE IN CASES OF BRAK-
ING IN LOW GRIP CONDITIONS AT LOW SPEED (FOR EXAMPLE BRAKING ON
GARAGE FLOOR TILES AFTER HAVING RIDDEN ON WET ROADS OR SIMILAR
SITUATIONS)
N.B.
THE ABS WARNING LIGHT TURNS ON AND STAYS ON UNTIL REACHING 5 KM/
H.
29
CAUTION
ASR SYSTEM
The ASR system is a device to help riding that helps the rider during acceleration
manoeuvres, especially on slippery surfaces or in conditions that can cause sudden
slippage of the rear wheel. The ASR in these situations automatically intervenes by
reducing engine output within the limit imposed by the grip conditions, contributing
significantly to the maintenance of stability the vehicle.
WARNING
30
•
1 Vehicle
SWITCH «1»: on / off.
• WARNING LIGHT «2»: operating indication warning light.
Flashing mode:
- Off with the vehicle in gear: the system is working, but is not active (normal condition).
- Flashing quickly with moving vehicle: the system is up and running (conditions of low
grip and intervention to reduce engine power); we recommend the utmost caution
because the grip limit has been exceeded; restore the vehicle safety conditions by
gently reducing the throttle opening.
01_38 - Lit with moving vehicle: the system is disabled and will not intervene in case of loss
of grip.
• If the deactivation was voluntary (by pressing the appropriate button «1» for
1 second) it is recommended to replace the system as soon as possible.
• If the deactivation was NOT voluntary, there is an ASR failure: in this case
you must contact an Authorised Service Centre for the diagnosis and the
reactivation of the system.
To ensure maximum safety of the vehicle it is advisable to keep the system active.
Deactivation may be necessary only in case of starting with very low grip surfaces
(mud, snow) on which the operation of the ASR could actually prevent the movement
of the vehicle.
01_39 N.B.
AT VEHICLE START-UP THE ASR WARNING LIGHT FLASHES AT THE SAME
FREQUENCY AS THE ABS WARNING LIGHT, INDICATING A DIAGNOSTIC
PHASE OF THE SYSTEM. IN THE ABSENCE OF ERRORS, BOTH WARNING
LIGHTS TURN OFF AT THE SAME TIME WHEN EXCEEDING 5 KM/H.
IN CASE OF ABSENCE OF FLASHING AT START-UP, THE SYSTEM MAY NOT
WORKING, PLEASE CONTACT AN AUTHORISED SERVICE CENTRE.
31
WARNING
AT LOW SPEED (LESS THAN 5 KM/H), THE ASR SYSTEM DOES NOT WORK.
IT IS RECOMMENDED TO PAY PARTICULAR ATTENTION IN THE EVENT OF
ACCELERATION FROM STANDSTILL IN CONDITIONS OF LOW GRIP, ESPE-
CIALLY IN THE FIRST METRES.
N.B.
IN CASE OF ROADS FULL OF HOLES THERE MAY OCCUR BRIEF ACTIVATION
OF THE ASR SYSTEM. THIS OCCURS UNDER NORMAL OPERATING CONDI-
TIONS OF THE VEHICLE.
1 Vehicle
32
N.B.
1 Vehicle
THE DEVICE PREVENTS IMPRESSING ON THE REAR HIGH SPEED ROTATION
WHEEL WITH THE VEHICLE ON THE CENTRE STAND. IT IS RECOMMENDED
NOT TO INSIST WITH THE THROTTLE GRIP IN THIS PARTICULAR CONDITION.
CAUTION
33
• Pull the brake lever and press the ASR on/off button «1» simultaneously for at least
3 seconds. The activation process will be confirmed by the ASR warning light «2»
turning on with slow flashing.
• Accelerate to a constant speed of 30 to 40 km/h and maintain it for at least to 8
seconds. The continuity of the vehicle speed in the correct field to complete the pro-
cedure will be confirmed by a very fast flashing of the ASR warning light «2».
• The end of the procedure will be indicated by the steady lighting ASR warning light
«2». The ASR system is not active.
• Once the procedure is complete it is necessary to switch to «OFF» and wait for at
least 60 seconds before being able to switch again to «ON».
• In case of failure to complete the procedure within 5 minutes the ASR warning light
«2» will stay on steady and the ASR will remain off until switching to «OFF».
• To switch again to «ON» it is necessary to reactivate the ASR. It is however neces-
sary to repeat the process until it succeeds.
CAUTION
34
Keys (01_40, 01_41, 01_42)
1 Vehicle
Two types of keys come with the vehicle:
Key «A» is the «MASTER» key. Only a single copy of this key is supplied, which is
necessary to program all your other keys and for your dealer to perform some main-
tenance operations. We therefore recommend that it be used only under exceptional
circumstances.
The ignition key «B» (provided in single copy) is the one for normal use.
Together with the keys comes a CODE CARD which is imprinted with the mechanical
01_40 code of the keys.
WARNING
LOSING THE MASTER KEY PREVENTS ANY FURTHER REPAIR OF THE "PIAG-
GIO IMMOBILISER" SYSTEM AND OF THE ENGINE CONTROL UNIT.
WARNING
01_41
KEEP THE "CODE CARD" AND THE MASTER KEY IN A SAFE PLACE (NOT IN
THE VEHICLE).
01_42
35
Immobilizer device enabled indicator led (01_43)
The activation of the «PIAGGIO IMMOBILISER» system is signalled by the deterrent
flashing of the indicator «A». The flashing remains operative for the first 48 hours after
switching to «OFF», after that it turns off automatically to keep the battery charged.
Should the system fail, different warning light «A» flashing patterns will provide the
Authorised Service Centre with information on the type of fault detected. After show-
ing the diagnostic code, the warning light remains on to indicate that the starter is
disabled.
01_43
Operation
Each time the ignition switch B» is removed while in the «OFF» or «LOCK» positions,
the immobilizer system starts operating by activating the engine lock. Turning the key
to "ON" disables the lock, provided that the safety system recognises the code trans-
mitted by the key.
If the starter is disabled by the system, the intervention will be confirmed by the im-
mobilizer warning light lit. Under this condition, repeat the switching to «ON» being
careful to ensure the best operative conditions of the key.
WARNING
36
CAUTION
1 Vehicle
TO ACHIEVE THE BEST RESULTS, IT IS RECOMMENDED TO USE A NON-MET-
ALLIC KEY BOX, CONTAINING ONLY THE SERVICE KEY.
THE NON-METALLIC KEY BOX ALSO HAS THE ADVANTAGE TO BE LESS AG-
GRESSIVE AGAINST THE BODYWORK OF THE IGNITION SWITCH HOUSING.
If the start persists being disabled, try again with the MASTER key «A». If the engine
cannot be started, contact an Authorised Service Centre, which is provided with the
electronic equipment required to detect and repair the system.
When supplementary keys are required, the codification procedure must be repeated
enabling the codes of all keys, including the one in use.
Contact an Authorised Service Centre and bring the «A» MASTER key and all
«B» service keys that you own.
The codes of service keys not submitted for the new programming procedure are
deleted from the memory. Any lost service keys will therefore not be enabled to start
the engine.
WARNING
EACH KEY HAS ITS OWN AND UNIQUE CODE, WHICH MUST BE STORED IN
THE SYSTEM CONTROL UNIT MEMORY.
VIOLENT SHOCKS MAY AFFECT THE ELECTRONIC COMPONENTS OF THE
KEY.
IF THE VEHICLE IS SOLD, THE MASTER-HANDGRIP KEY (AS WELL AS THE
OTHER STARTER KEYS) AND THE «CODE CARD» MUST ALSO BE TRANS-
FERRED TO THE NEW OWNER.
37
Programming the immobilizer system (01_44)
Below is described the procedure to follow for programming the PIAGGIO IMMOBIL-
ISER system and/or for storing other key codes.
START PROCEDURE
Insert the «MASTER» key «A» into the ignition switch (in «OFF») and turn it to
«ON». After 1 - 3 seconds, turn the key to «OFF » again and pull it out.
INTERMEDIATE STAGE
After extracting the «MASTER» key «A», insert, within ten seconds, the key that is
going to be programmed «B» and turn it immediately to «ON». After 1-3 seconds, turn
the key to «OFF» again and pull it out. In this way, a maximum of 5 keys can be
programmed by repeating the above procedure and keeping the indicated times.
FINAL STAGE
After extracting the key to be programmed «B», insert the «MASTER» key «A» again
and turn it to «ON» (perform this operation within the 10 seconds following the ex-
traction of the previous key). Leave it in this position for 1 to 3 seconds and return it
to «OFF».
1 Vehicle
38
1 Vehicle
CORRECT PROGRAMMING CHECK PHASE
When the programming of the codes was successful, the switching to «ON» with the
MASTER key «A» causes the start of the immobilizer warning light for a time interval
of about 0.7 s and then a short flashing number equal to the number of keys inserted
in the programming, including the MASTER key itself.
Pull the «MASTER» key «A» out, then insert it again disabling the transponder
«C» (i.e., by tilting the key cap by 90°), and switch to «ON». When performing the
starter operation, ensure that the engine does not start.
01_44 Insert the programmed key «B» and switch to «ON». When the programming was
successful, the immobilizer warning light turns on for one single time interval of about
0.7. When performing the starter operation, ensure that the engine starts.
WARNING
SHOULD YOU START THE ENGINE WITH THE MASTER KEY (WITH TRANS-
PONDER OFF) OR IN THE EVENT OF WRONG OPERATION DURING PROGRAM-
MING, REPEAT THE PROCEDURE FROM THE BEGINNING.
39
DO NOT USE PETROL WITH AN ETHANOL CONTENT HIGHER THAN 10%; THIS
USE COULD DAMAGE THE FUEL SYSTEM COMPONENTS AND/OR COMPRO-
MISE ENGINE PERFORMANCE.
01_46
01_47 PROLONGED USE OF THE PLUG SOCKET MAY RESULT IN PARTIAL DIS-
CHARGE OF THE BATTERY
Electric characteristic
Plug socket
12 V - 180 W MAX
Maximum power
180 W
1 Vehicle
40
USB socket (01_48)
1 Vehicle
Above the dashboard, inside the glove-box, there is a USB socket.
To use it, remove the protective plug. Cover the socket with the plug to avoid that
water and/or humidity can damage it.
CAUTION
THE GLOVE-BOX IS NOT WATERTIGHT.
DO NOT STORE OBJECTS THAT MIGHT BE SUBJECT TO HUMIDITY OR REACT
TO POTENTIAL SUBSTANCES SPILLED ON THE GLOVE-BOX LID, EVEN IF
01_48 CLOSED.
CAUTION
USB PORT
41
USB port
01_49
01_50
1 Vehicle
42
Opening the saddle to access the helmet compartment in an
1 Vehicle
emergency (01_51)
If the vehicle battery is discharged, turn the ignition key switch to «OFF» or «ON»,
then press and turn it anticlockwise to open the saddle.
01_51
01_52
PLEASE REMIND THAT ALTERING IDENTIFICATION REGISTRATION NUM-
BERS CAN LEAD TO SERIOUS PENAL SANCTIONS (IMPOUNDING OF THE
VEHICLE, ETC.).
01_53
43
Adjusting the windscreen (01_54, 01_55)
The windshield can be adjusted to 3 positions «B», «C» and «D» according to the
rider's needs. Unscrew the 3 screws «A», remove the windshield upper part and set
it in the desired position. Tighten the 3 fixing screws again.
WARNING
01_55
1 Vehicle
44
Bag clip (01_56)
1 Vehicle
To use the retractable bag hook «C» mounted on the leg shield back plate, pull it
slightly towards the back of the vehicle.
01_56
45
1 Vehicle
46
MP3 LT 500 i.e. SPORT - BUSINESS
ABS - ASR
Chap. 02
Use
47
Checks (02_01)
Before using the vehicle, check:
1. That the fuel tank is full.
2. The correct fluid level for front and rear brakes.
3. That the tyres are properly inflated.
4. The correct functioning of side lights, headlamp, turn indicators, stop light and li-
cense plate light.
02_01 5. The correct functioning of front and rear brakes.
6. The oil level in the in the gearcase.
7. The engine oil level.
8. The coolant level.
48
CAUTION
2 Use
PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK.
WARNING
02_03 DO NOT RIDE WITH THE FUEL TANK ALMOST EMPTY, LACK OF FUEL CAN
DAMAGE THE CATALYTIC CONVERTER.
CAUTION
DO NOT LET THE GASOLINE RUN OUT; IF THIS SHOULD HAPPEN, DO NOT
CONTINUALLY TRY TO START THE MACHINE, MOVE THE IGNITION SWITCH
TO «OFF» AND REFILL THE TANK WITH GASOLINE AS SOON AS POSSIBLE.
IF YOU DO NOT DO THIS, YOU COULD DAMAGE THE FUEL PUMP AND/OR THE
CATALYTIC CONVERTER.
WARNING
49
CAUTION
WARNING
WHILE REFUELLING, FULLY INSERT THE FUEL GUN IN THE TANK, AFTER THE
FIRST CLICK STOP THE SUPPLY AND DO NOT FORCE REFILLING, IN ORDER
TO AVOID FUEL LEAKAGES, EVEN IF SUBSEQUENT TO REFUELLING.
CAUTION
50
CAUTION
2 Use
SHUT OFF THE ENGINE BEFORE REFUELLING WITH PETROL. PETROL IS
HIGHLY FLAMMABLE. DO NOT LET PETROL SPILL FROM THE TANK OR WHILE
REFUELLING.
Characteristic
Fuel tank
12.0 ± 0.5 l
51
WARNING
TYRES
Front tyres Tubeless 110/70 - 13" 48S
52
Shock absorbers adjustment (02_05, 02_06)
2 Use
The spring preload is adjustable into 4 different settings by turning the adjuster ring
on the bottom of the shock absorbers with a specific wrench for shock absorbers.
Position 1: minimum pre-load: rider only
Position 2 medium preloading: rider only
Position 3 medium preloading: rider and passenger
Position 4: maximum preloading: rider, passenger, and luggage.
02_05 CAUTION
RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT CORRECTLY SET
FOR THE RIDER AND POSSIBLE PASSENGER, COULD REDUCE THE COM-
FORT OF THE RIDE AND THE PRECISION OF THE STEERING.
WARNING
02_06
WE RECOMMEND WEARING GLOVES WHILE CARRYING OUT THIS OPERA-
TION IN ORDER TO AVOID INJURIES.
WARNING
53
Running in (02_07)
DURING THE FIRST 1000 KM. DO NOT RIDE THE VEHICLE OVER 80% OF ITS
MAX. SPEED. AVOID OPENING THE THROTTLE GRIP COMPLETELY OR KEEP-
ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD. AFTER THE
FIRST 1000 KM. INCREASE SPEED PROGRESSIVELY, IF POSSIBLE, UNTIL THE
MAXIMUM PERFORMANCE IS OBTAINED.
CAUTION
02_07
IN ORDER TO AVOID DAMAGING THE VEHICLE, PLEASE COMPLY WITH THE
RULES LISTED ABOVE.
ground.
54
2. Hold the throttle grip «S» in the idle position.
2 Use
3. Insert the key into the ignition switch «A» and turn it to «ON».
4. Make sure that switch «Q» is set to «ON».
5. Pull either the front «R» or rear «I» brake lever and afterwards press the starter
button «U».
WARNING
02_09
THE AUTOMATIC TRANSMISSION MAKES THE REAR WHEEL TURN EVEN
WHEN THE THROTTLE IS SLIGHTLY TWISTED. RELEASE THE BRAKE CARE-
FULLY AFTER STARTING, AND THEN ACCELERATE GRADUALLY.
CAUTION
55
CAUTION
WITH THE EMPTY FUEL TANK, AVOID SWITCHING TO «ON» AND DO NOT TRY
TO START. FAILURE TO OBSERVE THIS RULE COULD DAMAGE THE FUEL
PUMP.
WARNING
DO NOT TRY TO START THE ENGINE WITH THE THROTTLE GRIP TWISTED.
THIS MAY LEAD TO LOSING CONTROL OF THE VEHICLE AND TO ROLLOVER,
WITH CONSEQUENT SERIOUS OR, IN SOME CASES, LETHAL INJURIES.
2 Use
56
Precautions
2 Use
CAUTION
Difficult start up
Carefully follow the procedure described in section «Engine start-up».
WARNING
THE THROTTLE GRIP MUST REMAIN IN THE MINIMUM POSITION, BECAUSE
ANY OTHER POSITION INHIBITS THE VEHICLE STARTER.
CAUTION
57
Stopping the engine (02_11)
Fully untwist the throttle grip, then rotate the key in the switch «A » to «KEY
OFF» (extractable key).
CAUTION
Stand (02_12)
Push with your foot on the centre stand's fork "F" while lifting the vehicle backward,
holding onto the handlebar.
02_12
2 Use
58
Automatic transmission (02_13)
2 Use
To ensure simple, pleasurable riding, the vehicle is equipped with automatic trans-
mission with speed variator and centrifugal clutch. The system is designed to provide
the best performance (acceleration and consumption) while driving on both flat roads
and uphill.
If you have to stop on an uphill slope (traffic lights, traffic jam, etc.) use the brakes to
keep the vehicle still, leaving the motor running at idling speed. Using the engine
to keep the vehicle still can cause the clutch to overheat, due to the friction of
the clutch masses against the capstan. Do not accelerate with the hand brake
02_13 engaged. It is always advisable to avoid prolonged clutch slippage conditions (besides
those previously indicated) like driving up a steep hill fully loaded or starting off with
rider and passenger on a slope with a gradient greater than 25%.
Take the following precautions if the clutch overheats:
1.Do not continue riding in such conditions.
2. Let the clutch cool down with the engine at idle speed for a few minutes.
59
4. Avoid riding off by mounting the scooter when it is resting on its support. In any
case, the rear wheel should not be turning when it comes into contact with the ground,
in order to avoid abrupt departures.
5. If the vehicle is used on roads covered with sand, mud, snow mixed with salt, etc.,
clean the brake disc frequently with a mild detergent in order to prevent abrasive par-
ticles from building up inside the holes, which can result in early brake pad wear.
CAUTION
ALWAYS RIDE WITHIN YOUR LIMITS. RIDING UNDER THE INFLUENCE OF AL-
COHOL OR OTHER DRUGS AND CERTAIN MEDICINES IS EXTREMELY DAN-
GEROUS.
CAUTION
60
WARNING
2 Use
IF RIDING A SCOOTER WITH ACCESSORIES (GLOVE COMPARTMENT AND/OR
WINDSHIELD)REDUCE THE SPEED. THE SCOOTER CAN BE RIDDEN AT A
HIGHER SPEED WITHOUT THE ACCESSORIES MENTIONED BEFORE WITHIN
THE LIMITS ESTABLISHED BY LAW. IF THERE ARE NOT PAIGE ACCESSORIES
FITTED, OR AN ABNORMAL LOAD, OR IF THE VEHICLE IS NOT IN A GENER-
ALLY GOOD CONDITION, OR WHENEVER WEATHER CONDITIONS DEMAND
IT, SPEED SHOULD BE FURTHER REDUCED.
CAUTION
DO NOT ADJUST THE MIRRORS WHILE RIDING. THIS COULD CAUSE YOU TO
LOOSE CONTROL OF THE VEHICLE.
CAUTION
61
Front suspension locking system (02_15, 02_16, 02_17, 02_18)
The front suspension locking system simply prevents vehicle tilting when the «T »
switch is pressed. The vehicle can be stopped without your feet touching the ground.
The warning light «C» starts flashing when the ignition switch is set to «ON» and the
lock is deactivated. This means that the system is enabled for activation.
When the «T» switch is turned to «1 » a continuous sound alarm signals that the
locking system is engaged and, at the same time, the warning light «C» turns on
steadily.
02_15 When the «T switch is turned to «2» an intermittent sound alarm signals that the lock-
ing system is disengaged and, at the same time, the warning light «C » starts flashing
again. Warning light «C » turns off when riding starts. This means that the lock is not
enabled.
Engaging roll lock is possible only if the following conditions occur at the same time:
• Throttle completely untwisted.
• Engine rpm below 2,500 rpm.
• Vehicle speed below 10 km/h.
• Locking system WARNING light «A » off (the system has not detected fail-
ures)
If one of these conditions is not checked, the warning light «C » remains off and locking
02_16 cannot be engaged (in normal riding conditions, the warning light «C» is off).
With engine on, system locked (warning light «C» on) and if the rider is properly seated
in riding position, the suspension locking system is disengaged automatically and the
warning light «C » turns off when the throttle is twisted to start the ride.
For riders' safety, the vehicle has a rider detection sensor in the saddle which ena-
bles the system to prevent vehicle motion and suspension unlocking (in case of locked
suspension) when the rider is not properly seated in riding position: in such case, the
WARNING light «A» turns on steadily.
2 Use
62
CAUTION
2 Use
WITH ENGINE ON AND FRONT SUSPENSION LOCKED, WHEN THE RIDER
GOES IN DRIVING POSITION ON THE SADDLE, THE INJECTION SYSTEM PRO-
VIDES A TIME OF ABOUT HALF A SECOND BEFORE RESPONDING TO THE
OPENING OF THE THROTTLE GRIP.
TO ENSURE THE MAXIMUM RIDING SAFETY AND TO AVOID ABRUPT AND
DANGEROUS STARTS, DO NOT OPEN THE THROTTLE GRIP DURING THIS
SHORT PERIOD OF TIME.
CAUTION
DURING THE STOP, IF THE FEET ARE NOT TOUCHING THE GROUND TO KEEP
THE VEHICLE IN BALANCE, MAKE SURE THAT THE FRONT SUSPENSION
LOCKING SYSTEM IS ENGAGED.
63
WARNING
DO NOT GO DOWNHILL WHEN THE LOCK SYSTEM IS ENGAGED AND THE IG-
NITION SWITCH IS TURNED TO THE OFF POSITION.
If the WARNING light «A » turns on (flashes), it means that there is a failure in the
front suspension locking system. Therefore, it is necessary to contact an Authorised
Service Centre. If the front suspension is locked, it can be unlocked by operating the
«T» switch twice quickly on the unlocking position «2». Once the suspension is un-
locked, the vehicle can be normally used, except for the locking system which will be
disengaged.
For some cases of failure, the vehicle speed is auto-limited to 30 Km/h. This automatic
procedure is activated to enhance safety until the failure is eliminated.
Always contact an Authorised Service Centre.
02_17
If the continuous sound alarm is activated when the WARNING light «A» turns on
(steadily), try to unlock the system by operating the «T » switch twice quickly on the
2 Use
64
unlocking position «2».If it cannot be unlocked, contact an Authorised Service Cen-
2 Use
tre.
02_18
65
ALWAYS OBSERVE THE CUSTOMARY SAFETY PRECAUTIONS FOR CASES
WHEN THE VEHICLE STOPS ON A STEEP SLOPE. TURN THE WHEELS SO
THAT THE POTENTIAL MOVEMENT CAUSED BY THE SLOPE TAKES THAT
WHEEL AGAINST THE SIDEWALK. WITH THE STEERING LOCK ENGAGED,
MANOEUVRE SO THAT THE SIDEWALK IS TO THE RIGHT WHEN YOUR VEHI-
CLE IS PARKED UPHILL AND TO THE LEFT WHEN PARKED DOWNHILL.
02_21
02_23
66
2 Use
67
2 Use
68
MP3 LT 500 i.e. SPORT - BUSINESS
ABS - ASR
Chap. 03
Maintenance
69
Engine oil level
Four stroke engine oil is used in the engines in order to lubricate the timing bodies,
the bench bearings and the thermal group. An insufficient quantity of oil can seri-
ously damage the engine. In all four-stroke engines, a loss of efficiency in oil
performance and certain consumption should be considered normal. Consumption
can particularly reflect the conditions of use (i.e when driving at 'full acceleration' all
the time, oil consumption increases). The replacement intervals provided for by the
maintenance programme are defined depending on the total content of oil in the en-
gine and the average consumption measured following standardised methods. In
order to prevent any problems, we recommend checking oil level more fre-
quently than indicated in the Scheduled Maintenance table or before setting off
on long journeys. The vehicle is, however, equipped with a minimum oil pres-
sure warning light on the instrument panel.
70
3 Maintenance
03_02
03_03
71
Engine oil change (03_04, 03_05, 03_06)
The oil and the filter must be changed as indicated in the scheduled maintenance table
at an Authorised Service Centre. The engine should be emptied by draining the oil
via the drainage tap «B» of the mesh filter on the transmission side. In order to facilitate
oil drainage, loosen the cap/dipstick «A». Unscrew and remove the oil cartridge filter.
Install a new oil filter taking care to lubricate the sealing O-rings with engine oil. Since
a certain quantity of oil still remains in the circuit, add approximately 1500 cm³ of oil
through cap «A». Then start the engine, leave it running for a few minutes and shut it
off: after about five minutes check the level and if necessary top up without exceeding
the MAX level. The cartridge filter must be replaced every time the oil is changed. For
03_04 top-ups and oil changes, use new oil of the recommended type.
CAUTION
03_06
Recommended products
eni i-Ride PG 5W-40
72
Synthetic based lubricant for high-performance four-stroke engines.
3 Maintenance
JASO MA, MA2 - API SL - ACEA A3
03_08
73
CAUTION
WHEN REPLACING THE HUB OIL DO NOT LET THE OIL COME INTO CONTACT
WITH THE REAR BRAKE DISC.
CAUTION
Recommended products
AGIP GEAR SAE 80W-90
Lubricant for gearboxes and transmissions.
API GL-4
Characteristic
Transmission oil
3 Maintenance
250 cm³
74
Tyres (03_09)
3 Maintenance
Check tyre pressure and wear periodically (roughly every 500 km). Tyres feature wear
indicators; replace tyres as soon as these indicators become visible on the tyre tread.
Also check that the tyres do not show signs of splitting at the sidewalls or irregular
tread wear; if this occurs go to an Authorised Service Centre.
CAUTION
TYRES
Front tyres Tubeless 110/70 - 13" 48S
75
TYRE INFLATION PRESSURE
Front tyres pressure 2 bar
76
N.B.
3 Maintenance
USING SPARK PLUGS OTHER THAN THE INDICATED TYPE OR SHIELDLESS
SPARK PLUG CAPS CAN CAUSE ELECTRICAL SYSTEM FAILURES.
Characteristic
Spark plug
NGK CR7EKB
Electrode gap
0.7 ÷ 0.9 mm
77
1. Rest the vehicle upright on the stand and remove the screw of the expansion tank
cap shown in the photograph.
2. Remove the expansion tank cap «A» by turning it anticlockwise.
3. Look inside the expansion tank: the fluid level must always be between the min and
the max level
4. If the coolant level is near the minimum mark, top-up when the engine is cold.
If the coolant needs to be topped up frequently or the expansion tank is completely
dry, check the cooling system to find the cause of the problem. It is therefore essential
03_13 to have the cooling system checked at an Authorised Service Centre. Replace cool-
ant as indicated in the scheduled maintenance table. Take your vehicle to an
Authorised Service Centre for this operation.
WARNING
03_14
Recommended products
3 Maintenance
78
3 Maintenance
Checking the brake oil level (03_16, 03_17, 03_18)
The front and rear brake fluid reservoirs are both positioned on the handlebar. Proceed
as follows:
1. Rest the vehicle on its centre stand with the handlebars perfectly horizontal;
2. Check the liquid through the sight glass «C».
To check the integral braking system fluid level, remove the cover on the right hand
side of the footrest, undoing the screw «D» and check the brake fluid level in the
reservoir «E».
03_16
A certain lowering of the level is caused by wear on the brake pads. Should the level
appear to be below the minimum mark, please contact an Authorised Service Centre
or Dealer in order to have the braking system thoroughly checked.
03_17
03_18
79
Braking system fluid top up (03_19, 03_20)
Proceed as follows:
Loosen the two screws «A» and lift the plastic cover «B» in order to access the brake
fluid reservoir. Top-up the brake fluid level using only the prescribed brake fluid.
This procedure applies to the rear brake pump top-up operation; follow the same pro-
cedure for the front brake pump.
To top up the integral braking system brake fluid, partially remove the fluid reservoir
from its mounting, taking care not to detach the pipe. Loosen the screw «F» to take
out the tank and remove the cap to refill.
03_19
Under normal climatic conditions, the brake fluid should be changed every 2 years.
This operation must be carried out by trained technicians, please contact your nearest
Authorised Service Centre.
WARNING
ONLY USE DOT 4-CLASSIFIED BRAKE FLUID. BRAKE CIRCUIT FLUID IS VERY
CORROSIVE; MAKE SURE THAT IT DOES NOT COME INTO CONTACT WITH
THE PAINTWORK.
03_20
CAUTION
Recommended products
AGIP BRAKE 4
80
Brake fluid.
3 Maintenance
SAE J 1703 -FMVSS 116 - DOT 3/4 - ISO 4925 - CUNA NC 956 DOT 4 synthetic fluid
Battery (03_21)
To access the battery, proceed as follows:
1. Rest the vehicle on its centre stand;
2. Open the saddle, following the previously described procedure;
3. Remove the three clamps «A» and the cover «B».
WARNING
03_21
81
WARNING
03_23
To reach the box «B», remove the plastic cover after removing the screw indicated in
the picture.
The vehicle version equipped with ABS - ASR system, is equipped with an additional
03_24 fuse «14», for the protection of the ABS control unit circuit and placed inside the battery
compartment.
82
The following tables show the characteristics of the fuses on the vehicle.
3 Maintenance
03_25
03_26
03_27
83
03_28
FUSE CHART
Fuse no. 1 Capacity: 15 A
Protected circuits: Plug socket,
pre-installation heated handgrips
control device and leg warmer.
84
(via relay), pre-installation for anti-
3 Maintenance
theft device.
Protected circuits (live): Saddle
opening button, fuse No. 12.
85
unit, pressure sensor, horn (via
relay), headlight relay, pre-
installation for anti-theft device,
instrument panel, warning lights
unit.
CAUTION
3 Maintenance
86
3 Maintenance
DO NOT SUBSTITUTE THE FUSE WITH ANY ALTERNATIVE FORM OF CON-
DUCTOR.
CAUTION
Lamps
87
BULBS TABLE
Low beam bulb Type: HALOGEN (H1)
Power: 12V - 55W
Quantity: 1
88
Power: 12V - 5W
3 Maintenance
Quantity: 1
89
18. For the high beam light bulb, turn the bulb holder anticlockwise and take it
off, then detach the bulb.
To reassemble, repeat the operation but in reverse order.
WARNING
HIGH- AND LOW-BEAM BULBS ARE HALOGEN TYPE: DO NOT TOUCH THEM
WITH YOUR FINGERS TO AVOID DAMAGING THEIR FUNCTION.
03_31
03_32
3 Maintenance
03_33
90
3 Maintenance
03_34
03_35
03_36
91
03_37
03_38
3 Maintenance
03_39
92
3 Maintenance
03_40
03_41
03_42
93
03_43
03_44
To remove the front daylight running light carry out the procedure described for the
removal of the front headlight assembly up to the specific point.
3 Maintenance
94
Head light adjustment (03_45, 03_46)
3 Maintenance
Proceed as follows:
1. Position the unloaded vehicle, in running order and with the tyres inflated to the
prescribed pressure, on a flat surface 10 m away from a half-lit white screen; ensure
that the longitudinal axis of the vehicle is perpendicular to the screen;
2. Remove the headlight assembly central cover
3. Turn on the headlight and check that the limit of the projected light beam is not over
9/10 or below 7/10 of the distance from the ground to the centre of the vehicle head-
03_45 light;
4. Otherwise, adjust the headlight with the screws«A» indicated in the figure
N.B.
THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS RE-
GARDING MAXIMUM AND MINIMUM HEIGHT OF LIGHT BEAMS. REFER TO THE
STATUTORY REGULATIONS IN FORCE IN EVERY COUNTRY WHERE THE VE-
HICLE IS USED.
03_46
03_47
95
03_48
THE STOP AND DAYLIGHT RUNNING LIGHTS PRESENT IN THE REAR LIGHT
UNIT ARE «LED» TYPES. IN CASE OF MALFUNCTIONING, AS THE REMOVAL
IS PARTICULARLY DIFFICULT, WE ADVISE ADDRESSING AN AUTHORISED
SERVICE CENTRE FOR THE REPLACEMENT.
3 Maintenance
96
Rear turn indicators (03_49, 03_50)
3 Maintenance
To access the bulb, undo the screw «A» and remove the glass «B».
To replace the bulb, hold it and then turn it anticlockwise.
03_49
03_50
03_51
97
Helmet compartment lighting bulb (03_52)
Open the seat compartment and insert a small plain slot screwdriver in the upper notch
to detach the snap-on glass «D», then replace the bulb.
03_52
03_53
3 Maintenance
98
3 Maintenance
To remove the rear-view mirror unscrew slightly the lock nut «A», placed in the lower
part of the handlebar, to unlock the stanchion. Unscrew the stem «B» until removing
it.
CAUTION
DO NOT ADJUST THE MIRRORS WHILE RIDING. THIS COULD CAUSE YOU TO
LOOSE CONTROL OF THE VEHICLE.
03_54
03_55
03_56
99
CAUTION
BRAKING SHOULD BEGIN AFTER ABOUT 1/3 OF THE BRAKE LEVER STROKE.
CAUTION
03_57 HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE
CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE. HOWEVER,
IN THE EVENT OF NOISES COMING FROM THE FRONT AND/OR REAR BRAK-
ING SYSTEM DURING OPERATION, IT IS ADVISABLE TO HAVE THE BRAKING
SYSTEM CHECKED BY AN AUTHORISED SERVICE CENTRE OR DEALER. AF-
TER REPLACING THE BRAKE PADS, DO NOT USE THE SCOOTER UNTIL YOU
HAVE OPERATED THE BRAKE LEVER SEVERAL TIMES IN ORDER TO ALLOW
THE PLUNGERS TO SETTLE AND THE LEVER STROKE TO BE SET TO THE
CORRECT POSITION.
CAUTION
THE PRESENCE OF SAND, MUD, SNOW MIXED WITH SALT, ETC. ON THE
ROAD, CAN DRASTICALLY REDUCE THE LIFE OF THE BRAKE PADS. IN OR-
DER TO AVOID THIS, WE RECOMMEND WASHING THE VEHICLE FREQUENTLY
WHEN RIDING IN THESE ROAD CONDITIONS.
3 Maintenance
100
Puncture (03_58)
3 Maintenance
The vehicle is equipped with Tubeless tyres (without inner tube). In the event of a
puncture, Tubeless tyres - unlike tyres with inner tubes - go flat very slowly, resulting
in a greater steering safety. In the event of a puncture, an emergency repair can be
carried out using an "inflate and repair" spray can. For a final repair, take your vehicle
to an Authorised Service Centre or Dealer. The replacement of a tyre involves re-
moving the wheel in question. Take your vehicle to an Authorised Service Centre
or Dealer for these operations.
CAUTION
03_58
TO USE THE "INFLATE AND REPAIR" SPRAY CAN PROPERLY, FOLLOW THE
INSTRUCTIONS ON THE PACKAGING.
WARNING
101
Inactivity of the vehicle (03_59)
The following operations are recommended:
1. Clean the scooter thoroughly and then cover it with a canvas;
2. When placing the vehicle on its centre stand, ensure that the front suspension lock-
ing system is disengaged;
3. With engine off and piston at the bottom dead centre, remove the spark plug, add
1÷2 cm³ of oil through its hole (larger amounts are dangerous for the engine itself),
then insert the spark plug again and briefly press the starter button to turn the engine
03_59 over slowly
4. Drain all fuel from the vehicle; spread antirust grease on the uncoated metal parts;
keep the wheels lifted above the ground by resting the chassis on two wooden wedges;
5. Concerning the battery, follow the instructions in the «Battery» section.
Recommended products
eni i-Ride PG 5W-40
Synthetic based lubricant for high-performance four-stroke engines.
JASO MA, MA2 - API SL - ACEA A3
102
CAUTION
3 Maintenance
WASHING COMPOUNDS COULD POLLUTE THE WATER. THE VEHICLE MUST
BE WASHED AT A WASHING FACILITY WITH EQUIPMENT FOR PURIFYING THE
WASHING WATER.
WARNING
103
PENDING ON THE VEHICLE COLOUR (SATIN COLOURS). FOR FURTHER
INFORMATION ON THIS MATTER, CONTACT AN AUTHORISED SERVICE CEN-
TRE.
STARTING FAILURE
Emergency switch in «OFF» Set the switch back to «ON»
IGNITION PROBLEMS
Faulty spark plug Contact an Authorised Service
Centre.
104
3 Maintenance
LACK OF COMPRESSION
Loose spark plug Screw in the spark plug tightly
INSUFFICIENT BRAKING
Greasy disc. Worn pads. Faulty Contact an Authorised Service
braking system. Presence of air in Centre.
the front and rear brake circuit
INEFFICIENT SUSPENSION
Shock absorber fault, oil leak, end Contact an Authorised Service
buffers damaged; shock absorber Centre.
preloading incorrectly set
105
AUTOMATIC TRANSMISSION PROBLEMS
CVT rollers and/or drive belt Contact an Authorised Service
damaged Centre.
106
MP3 LT 500 i.e. SPORT - BUSINESS
ABS - ASR
Chap. 04
Technical data
107
Data (04_01)
4 Technical data
04_01
108
4 Technical data
VEHICLE TECHNICAL DATA
Chassis Tubular and sheet steel
109
Rear tyre Tubeless 140/70 - 14" 68S
Battery 12V-12Ah
Bore x Stroke 94 x 71 mm
110
centrifugal clutch and transmission
4 Technical data
housing with forced-circulation air
cooling.
111
CAPACITY
Engine oil 1.7 l
112
MP3 LT 500 i.e. SPORT - BUSINESS
ABS - ASR
Chap. 05
Spare parts and
accessories
113
Warnings (05_01, 05_02)
WARNING
05_02 WARNING
5 Spare parts and accessories
114
5 Spare parts and accessories
HIGHER SPEED WITHOUT THE ACCESSORIES MENTIONED BEFORE WITHIN
THE LIMITS ESTABLISHED BY LAW. IF THERE ARE NOT PAIGE ACCESSORIES
FITTED, OR AN ABNORMAL LOAD, OR IF THE VEHICLE IS NOT IN A GENER-
ALLY GOOD CONDITION, OR WHENEVER WEATHER CONDITIONS DEMAND
IT, SPEED SHOULD BE FURTHER REDUCED.
WARNING
115
5 Spare parts and accessories
116
MP3 LT 500 i.e. SPORT - BUSINESS
ABS - ASR
Chap. 06
Scheduled
maintenance
117
Scheduled servicing table (06_01)
Adequate maintenance is fundamental to ensure long-lasting, optimum operation and
performance of your vehicle.
For this reason a series of checks and maintenance services has been prepared,
available for purchase separately, listed together in the chart on the following page. It
is a good idea to report small performance anomalies right away to an Authorized
Dealer or Service Center, without waiting for the next scheduled service, so they can
be repaired immediately.
It is necessary to have your vehicle serviced to the prescribed intervals of time, even
06_01
if you have not reached the predicted mileage. Carrying out scheduled services on
time is essential for the validity of your warranty. For any further information concern-
ing Warranty procedures and 'Scheduled Maintenance', please refer to the 'Warranty
Booklet'.
Safety fasteners I I I I I
6 Scheduled maintenance
Spark plugs R R R R R R R R
Centre stand L L L L L L L L L L L L L L L L
Drive belt R R R R R R R R
Throttle control A A A A A A A A A
Diagnosis by tool I I I I I I I I I I I I I I I I I
Air filter R R R R R R R R
118
km x 1,000 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
6 Scheduled maintenance
Engine oil filter R R R R R R R R R
Valve clearance I I I I
Electrical system I I I I I I I I I
Coolant level * I I I I I I I I I
Engine oil R I R I R I R I R I R I R I R I R
Hub oil R I R I R I R I R
Brake pads I I I I I I I I I I I I I I I I I
Suspension I I I I I I I I
119
Periodic maintenance table (06_02)
WARNING
06_02 THE FIRST SERVICE IS EXPECTED AFTER 1,000 KM, OR WITHIN 6 MONTHS
AFTER VEHICLE REGISTRATION. THE OPERATIONS ARE LISTED IN THE
SCHEDULED MAINTENANCE TABLE.
THE SECOND MILEAGE SERVICE AND FOLLOWING, WHEN REACHING THE
MILEAGE EXPIRY GIVEN IN THE MAINTENANCE PLAN.
THE ANNUAL ROUTINE SERVICE MUST BE CARRIED OUT WITHIN 12 MONTHS
AFTER THE LAST SERVICE, WHEN THE EXPECTED MILEAGE IS NOT
REACHED.
EFI (12) EFI (24) (12) (24) (12) (24) (12) (24)
Stand L L L L L L L L
Carburettor C C C C
Mixer belt I I
Throttle control I I I I I I I I
Diagnosis by tool I I I I
120
4Str, air 4Str, air 4Str, liquid 4Str, liquid 4Str, 4Str, 2Str, 2Str,
6 Scheduled maintenance
Vehicle type (months) cooled, cooled, cooled, EFI cooled, EFI carb. carb. carb. carb.
EFI (12) EFI (24) (12) (24) (12) (24) (12) (24)
Cylinder cooling system I I I I I I
Brake levers L L L L L L L L
Coolant I R
Brake fluid I R I R I R I R
Engine oil R R R R R R
Hub oil I I I I I I I I
Brake pads I I I I I I I I
Suspension I I I I I I I I
Steering I I I I I I I I
Transmission L L L L L L L L
06_03
121
RECOMMENDED PRODUCTS TABLE
Product Description Specifications
AGIP GEAR SAE 80W-90 Lubricant for gearboxes and transmissions. API GL-4
eni i-Ride PG 5W-40 Synthetic based lubricant for high-performance JASO MA, MA2 - API SL - ACEA A3
four-stroke engines.
AGIP GP 330 Water repellent stringy calcium spray grease. R.I.D./A.D.R. 2 10°b) 2 R.I.Na. 2.42 - I.A.T.A.
2 - I.M.D.G. class 2 UN 1950 Page 9022 EM
25-89
AGIP BRAKE 4 Brake fluid. SAE J 1703 -FMVSS 116 - DOT 3/4 - ISO 4925
- CUNA NC 956 DOT 4 synthetic fluid
AGIP PERMANENT SPECIAL Ethylene glycol antifreeze liquid with organic ASTM D 3306 - ASTM D 4656 - ASTM D 4985
inhibition additives. Red, ready to use. - CUNA NC 956-16
122
1 Miles per hour (mi/h) 1.602 kilometres per hour (Km/h)
6 Scheduled maintenance
1 Pound per square inch (PSI) 0.069 (bar)
123
6 Scheduled maintenance
124
TABLE OF CONTENTS
A F M Start-up: 27
ABS: 28 Fuel: 39 Maintenance: 21, 69, 117, Suspension: 28, 62
Air filter: 77 Fuses: 82 120 Switch: 25, 26, 28
Mirrors: 98
B H T
Battery: 81 Horn: 26 P Tank: 39
Brake: 65, 79, 99 Hub oil: 73 Puncture: 101 Technical Data: 107
Transmission: 59
Turn indicators: 97
C I R Tyre pressure: 51
Checks: 48 Identification: 43 Recommended products: Tyres: 75
Clock: 12 Immobilizer: 34, 36, 38 121
Instrument panel: 9 Refuelling: 48
V
D Vehicle: 7, 102
Disc brake: 99 K S
Display: 13, 22 Keys: 35 Saddle: 42, 43
Scheduled maintenance:
117
E L Shock absorbers: 53
Engine oil: 70–72 Light switch: 26 Spark plug: 76
Engine stop: 28 Stand: 58
125
The descriptions and images in this publication are given for illustrative purposes only and are not binding. While the basic characteristics as described and illustrated in this booklet remain unchanged,
Piaggio & C. S.p.A. reserves the right, at any time and without being required to update this publication beforehand, to make any changes to components, parts or accessories, which it considers
necessary to improve the product or which are required for manufacturing or construction reasons.
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