3.5A,40V High Efficiency Synchronous Step-Down DC/DC Converter
Description Features WB1435KC is a high efficiency , Wide VIN Range : 4.8V to 40V Z 3.5A Continuous Output Current monolithic synchronous step-down DC/DC converter utilizing a constant frequency, Up to 94% Efficiency 100% Max Duty Cycle average current mode control architecture. Adjustable Output Voltages Capable of delivering up to 3.5A continuous +/-2% Output Voltage Accuracy load with excellent line and load regulation. Integrated 45mΩ High Side Switch The device operates from an input voltage Integrated 23mΩ Low Side Switch range of 4.8V to 40 V and provides an 300KHz Frequency adjustable output voltage from 1V to 25V. Burst Mode Operation at Light Load The WB1435KC features short circuit Internal loop Compensation and thermal protection circuits to increase Internal Soft Start system reliability. The internal soft-start Available in SOP8 Package avoids input inrush current during startup. Applications The WB1435KC require a minimum Car Charger number of external components. and a wide Rechargeable Portable Devices array of protection features to enhance Networking Systems reliability Distributed Power Systems
Typical Application
Note: When using a solid or ceramic input Cap, It is recommended to parallel a TVS diode. Page1-9 WEALTH INDUSTRIAL CO.,LIMITED WB1435KC Absolute Maximum Ratings (at TA = 25°C) Characteristics Symbol Rating Unit VIN to GND -0.3 to 40 V SW to GND -0.3 to VIN+0.3 V FB to GND -0.3 to +6 V EN to GND -0.3 to 25 V Junction to Ambient Thermal Resistance 105 °C/W Operating Junction Temperature -40 to 150 °C Storage Junction Temperature -55 to 150 °C Thermal Resistance from Junction to case θJC 45 °C/W Thermal Resistance from Junction to ambient θJA 90 °C/W
Pin Function And Descriptions
PIN NAME Description Feedback Of Output 1 VFB Voltage 2 NC 3 EN Enable 4 VIN Power Input Positive Pole Switching, 5,6 SW Connected With a Inductor 7 GND Ground 8 GND Ground
Characteristics Symbol Conditions Min Typ Max Units
Input Voltage VIN 4.8 - 41 V UVLO_OFF VUVLO_OFF VIN Rising 4.8 V UVLO_ON VUVLO_ON VIN Falling 4.0 4.3 5.6 V Quiescent Current ICCQ VFB = 1.2V, no switch - 1300 - uA Standby Current ISB No Load - 1.7 2.2 mA FB Reference Voltage VFB 0.980 1 1.02 V VFB bias Current IFB 0.2 uA Switching Frequency FSW 300 KHz EN Shut down VEN 0.7 V Maximum Duty Cycle 100 - % Minimum On-Time - 250 - ns Current Limit ILIM 4.5 A VFB short protect VFBSCP 0.6 V Hicup Interval Thiccup 500 mS Soft start Time Tss 2 mS RDSON Of Power High side Temp=25℃ 45 mΩ MOS Low side Temp=25℃ 23 mΩ Thermal Regulation TTR 150 °C Thermal shutdown TSD - 165 - °C Temp Thermal Shutdown TSH - 30 - °C Hysteresis
Page4-9 WEALTH INDUSTRIAL CO.,LIMITED WB1435KC Operation current-loop response. The error amplifier adjusts the ITH voltage by comparing the The WB1435KC is a high efficiency, divided-down output voltage (VFB) with a 1.0V monolithic, synchronous step-down DC/DC reference voltage. If the load current changes, converter utilizing a constant frequency, the error amplifier adjusts the average inductor average current mode control architecture. current as needed to keep the output voltage in Average current mode control enables fast and regulation. precise control of the output current. It operates Low Current operation through a wide VIN range and regulates with The discontinuous-conduction modes low quiescent current. An error amplifier (DCMs) are available to control the operation of compares the output voltage with a internal the WB1435KC at low currents. Burst Mode reference voltage of 1.0V and adjusts the peak operation automatically switch from continuous inductor current accordingly. overvoltage and operation to the Burst Mode operation when the undervoltage comparators will turn off the load current is low regulator. Main Control Loop Applications Information During normal operation, the internal top Input Capacitor (CIN) Selection power switch (P-channel MOSFET) is turned on The input capacitance CIN is needed to filter the at the beginning of each clock cycle, causing the square wave current at the drain of the top inductor current to increase. The sensed power MOSFET. To prevent large voltage inductor current is then delivered to the average transients from occurring, a low ESR input current amplifier, whose output is compared capacitor sized for the maximum RMS current with a saw-tooth ramp. When the voltage should be used. The maximum RMS current is exceeds the vduty voltage, the PWM given by: comparator trips and turns off the top power MOSFET. After the top power MOSFET turns off, the synchronous power switch (N-channel This formula has a maximum at VIN = 2VOUT, MOSFET) turns on, causing the inductor current where: IRMS ≅ IOUT/2 to decrease. The bottom switch stays on until This simple worst-case condition is commonly the beginning of the next clock cycle, unless the used for design because even significant reverse current limit is reached and the reverse deviations do not offer much relief. Note that current comparator trips. In closed-loop ripple current ratings from capacitor operation, the average current amplifier creates manufacturers are often based on only 2000 an average current loop that forces the average hours of life which makes it advisable to further sensed current signal to be equal to the internal derate the capacitor, or choose a capacitor ITH voltage. Note that the DC gain and rated at a higher temperature than required. compensation of this average current loop is Several capacitors may also be paralleled to automatically adjusted to maintain an optimum Page5-9 WEALTH INDUSTRIAL CO.,LIMITED WB1435KC meet size or height requirements in the design. Aluminum electrolytic capacitors have For low input voltage applications, sufficient bulk significantly higher ESR, but can be used input capacitance is needed to minimize in cost-sensitive applications provided that transient effects during output load changes. consideration is given to ripple current ratings Output Capacitor (COUT) Selection and long-term reliability. Ceramic capacitors The selection of COUT is determined by the have excellent low ESR characteristics and effective series resistance (ESR) that is required small footprints. to minimize voltage ripple and load step Inductor Selection transients as well as the amount of bulk Given the desired input and output voltages, the capacitance that is necessary to ensure that the inductor value and operating frequency control loop is stable. Loop stability can be determine the ripple current: checked by viewing the load transient response. The output ripple, △VOUT, is determined by:
Lower ripple current reduces power losses in
the inductor, ESR losses in the output The output ripple is highest at maximum capacitors and output voltage ripple. Highest input voltage since △IL increases with input efficiency operation is obtained at low frequency voltage. Multiple capacitors placed in parallel with small ripple current. However, achieving may be needed to meet the ESR and RMS this requires a large inductor. There is a current handling requirements. Dry tantalum, trade-off between component size, efficiency special polymer, aluminum electrolytic, and and operating frequency. A reasonable starting ceramic capacitors are all available in surface point is to choose a ripple current that is about mount packages. Special polymer capacitors 40% of IOUT(MAX). To guarantee that ripple are very low ESR but have lower capacitance current does not exceed a specified maximum, density than other types. Tantalum capacitors the inductance should be chosen according to: have the highest capacitance density but it is important to only use types that have been surge tested for use in switching power supplies. Once the value for L is known, the type of increases Ferrite designs have very low core inductor must be selected. Actual core loss is losses and are preferred at high switching independent of core size for a fixed inductor frequencies, so design goals can concentrate value, but is very dependent on the inductance on copper loss and preventing saturation. selected. As the inductance or frequency Ferrite core material saturates “hard”, which increases, core losses decrease. Unfortunately, means that inductance collapses abruptly when increased inductance requires more turns of the peak design current is exceeded. This wire and therefore copper losses will increase. results in an abrupt increase in inductor ripple Copper losses also increase as frequency Page6-9 WEALTH INDUSTRIAL CO.,LIMITED WB1435KC current and consequent output voltage ripple. individual losses to determine what is limiting Do not allow the core to saturate! the efficiency and which change would produce Different core materials and shapes will change the most improvement. Percent efficiency can the size/current and price/current relationship of be expressed as: % Efficiency = 100% – (Loss1 an inductor. Toroid or shielded pot cores in + Loss2 + …) where Loss1, Loss2, etc. are the ferrite or permalloy materials are small and don’t individual losses as a percentage of input power. radiate much energy, but generally cost more Although all dissipative elements in the circuit than powdered iron core inductors with similar produce losses, three main sources usually characteristics. The choice of which style account for most of the losses in WB1435KC inductor to use mainly depends on the price circuits: 1) I2R losses, 2) switching and biasing versus size requirements and any radiated losses, 3) other losses. field/EMI requirements. New designs for surface Thermal Conditions mount inductors are available from Coilcraft, In a majority of applications, the WB1435KC Toko, Vishay, NEC/Tokin, TDK and Würth does not dissipate much heat due to its high Electronik. efficiency and low thermal resistance. However, Efficiency Considerations in applications where the WB1435KC is The percent efficiency of a switching regulator is running at high ambient temperature, high VIN, equal to the output power divided by the input and maximum output current load, the heat power times 100%. It is often useful to analyze dissipated may exceed the maximum junction temperature of the part. If the junction analysis is to determine whether the power temperature reaches approximately 165°C, both dissipated exceeds the maximum junction power switches will be turned off until the temperature of the part. If the application calls temperature drops about 30°C cooler To avoid for a higher ambient temperature and/or higher the WB1435KC from exceeding the maximum switching frequency, care should be taken to junction temperature, the user will need to do reduce the temperature rise of the part by using some thermal analysis. The goal of the thermal a heat sink or forced air flow.
Page8-9 WEALTH INDUSTRIAL CO.,LIMITED WB1435KC Package Description 8-Lead Standard Small Outline Package [SOP-8]
Dimensions In Millimeters Dimensions In Inches
Symbol Min Max Min Max A 1.350 1.750 0.053 0.069 A1 0.050 0.250 0.002 0.010 A2 1.250 1.650 0.049 0.065 b 0.310 0.510 0.012 0.020 c 0.170 0.250 0.006 0.010 D 4.700 5.150 0.185 0.203 E 3.800 4.000 0.15 0.157 E1 5.800 6.200 0.228 0.244 e 1.270 (BSC) 0.05 (BSC) L 0.400 1.270 0.016 0.050 θ 0º 8º 0º 8º
