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Pump PROCESS DESIGN CONSIDERATIONS

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151 views20 pages

Pump PROCESS DESIGN CONSIDERATIONS

Uploaded by

omar yassen
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Pump

PROCESS DESIGN CONSIDERATIONS


Designing a pump system involves several key considerations to ensure efficiency,
reliability, and suitability for the specific application.

Here are the primary process design considerations:

22 June 2024
1. Pump Type Selection

• Centrifugal Pumps:
Suitable for low-viscosity fluids and high flow rates.
• Positive Displacement Pumps:
Best for high-viscosity fluids and precise flow control.
• Specialty Pumps:
For specific needs like metering, slurry, or magnetic drive
pumps.

Process Engineer
2. Fluid Properties

• Viscosity:
Affects the pump type and power requirements.
• Density:
Impacts the head and power calculations.
• Temperature:
Influences material selection and pump design.
• Chemical Compatibility:
Ensures materials are resistant to corrosion or chemical
attack.
Process Engineer
3. Flow Rate and Head Requirements

• Flow Rate (Q):


Volume of fluid to be moved per unit time (e.g., m³/h).
• Total Dynamic Head (TDH):
Sum of static head, friction losses, and pressure head
required by the system.

Process Engineer
4. System Layout and Configuration

• Piping System Design:


Includes pipe diameter, length, fittings, and layout to
minimize friction losses.
• Elevation Changes:
Consider the static head due to vertical elevation changes.
• Suction Conditions:
Ensure proper NPSH (Net Positive Suction Head) to avoid
cavitation.

Process Engineer
5. Power and Efficiency

• Pump Efficiency:
Choose a pump with a high efficiency at the required
operating point to reduce energy consumption.
• Drive System:
Selection of motor type, power rating, and control system
(e.g., variable frequency drives for speed control).

Process Engineer
6. Material Selection

• Corrosion Resistance:
Choose materials that can withstand the fluid’s chemical
properties.
• Wear Resistance:
For abrasive fluids, materials that resist erosion.

Process Engineer
7. Control and Instrumentation

• Flow Control:
Methods like throttling, bypass systems, or variable speed
drives.
• Pressure Control:
Using pressure relief valves, pressure regulating valves.
• Monitoring:
Sensors for flow, pressure, temperature, and vibration for
real-time monitoring and maintenance.

Process Engineer
8. Maintenance and Reliability

• Ease of Maintenance:
Design for easy access to components for maintenance and
repairs.
• Spare Parts Availability:
Ensure availability of spare parts and standardization of
components.

Process Engineer
9. Safety and Environmental Considerations

• Safety Features:
Include pressure relief valves, emergency shut-offs, and
alarms.
• Environmental Impact:
Consider leakage containment, noise reduction, and energy
efficiency.

Process Engineer
10. Economic Considerations

• Initial Cost vs. Operating Cost:


Balance the initial investment with long-term operating and
maintenance costs.
• Life Cycle Cost Analysis:
Evaluate the total cost of ownership over the pump’s
expected lifespan.

Process Engineer
11. Regulatory and Standards Compliance

• Industry Standards:
Ensure compliance with relevant standards such as ANSI,
API, ISO.
• Local Regulations:
Adhere to local environmental and safety regulations.

Process Engineer
Example of a Pump System Design Process

1. Define Requirements: Specify the fluid properties, required


flow rate, and head.
2. Select Pump Type: Based on the defined requirements,
choose a suitable pump type.
3. Calculate System Head: Determine the total dynamic head
considering all losses and elevation changes.
4. Select Pump Model: Use pump performance curves to
select a model that meets the requirements.

Process Engineer
Example of a Pump System Design Process

5. Verify NPSH: Ensure the available NPSH is greater than the


required NPSH to avoid cavitation.
6. Choose Materials: Select materials for the pump and piping
based on the fluid properties and environmental conditions.
7. Design Piping System: Optimize the piping layout to
minimize friction losses and support proper suction
conditions.

Process Engineer
Example of a Pump System Design Process

8. Integrate Controls: Design the control and monitoring


system to maintain optimal operation and safety.
9. Evaluate Costs: Perform a cost analysis considering both
initial and operating expenses.
10. Review Compliance: Ensure the design meets all regulatory
and standard requirements.

Process Engineer
Process Calculations and Simulations using Aspen HYSYS (ARABIC)
https://www.udemy.com/course/process-calculations-and-simulations-using-aspen-
hysys/?referralCode=57B51C7A105DA4F3DDB0

• The Aspen HYSYS Training Course is comprehensive to provide participants with the essential
knowledge and hands-on skills required to effectively use the Aspen HYSYS software for process
simulation and engineering analysis.
• Aspen HYSYS is a widely-used process simulation tool employed by engineers in various
industries, including oil and gas, petrochemicals, chemicals, pharmaceuticals, and more.
• During this training course, participants will delve into the process simulation and learn how to
model, optimize, calculate efficiencies, and troubleshoot processes using Aspen HYSYS.
• The course will be delivered through a combination of lectures, practical exercises, and real-world
case studies, ensuring participants gain a solid understanding of the software's capabilities and
applications.
• Course Main Outlines: Aspen HYSYS, Equipment Efficiency, Distillation Towers, Optimization.
• MSc of refinery engineering, Suez University
Subject: Improving energy efficiency and cost saving in an
ammonia plant
• BSc of chemical engineering, Cairo University
• Certified Energy Manager from AEE
• Certified Competence assessor from OPITO and City & Guilds
• Certified PHA-HAZOP Leader from TÜV SÜD
• Certified LOPA Leader from TÜV SÜD
Ahmed Yehia • Technical Trainer
Process Engineer
https://www.sciencedirect.com/science/article/abs/pii/S0016236124000565
Process Engineer
YouTube channel:
https://www.youtube.com/@Focus-channel

LinkedIn page:
https://www.linkedin.com/company/focus-channel

Ahmed Yehia - LinkedIn page:


https://www.linkedin.com/in/ahmed-yehia-887b7645/
Ahmed Yehia Ahmed Yehia - email:
Process Engineer
[email protected]
Fired Heater
PROCESS DESIGN
CONSIDERATIONS

Process Engineer

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