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Lab 11

Heat transfer in parallel heat exchanger

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Misbah Batool
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68 views3 pages

Lab 11

Heat transfer in parallel heat exchanger

Uploaded by

Misbah Batool
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Motor Level and Temperature Control

11 Lab session:
Control System Logic for Motor Level and Temperature Control

11.1 Introduction
This report outlines the design and implementation of a control system for managing both the liquid
level and temperature in an industrial setup. The control system ensures that the liquid level in a tank
and its temperature are maintained within desired ranges, using sensors for measurement and
actuators for adjustments. The focus of this report is on the control logic diagram that represents the
overall system.

11.2 Theory
Control systems in industrial applications are crucial for maintaining process parameters within desired
limits. These systems typically use sensors to monitor the state of the process, controllers to process
sensor data and make decisions, and actuators to implement the control actions.

11.3 Key Components of the Control System:


 Sensors:

 Level Sensor: Measures the liquid level in the tank.

 Temperature Sensor: Measures the temperature of the liquid.

 Actuators:

 Motor: Controls the inflow or outflow of liquid to maintain the desired level.

 Heater: Controls the heating element to maintain the desired temperature.

 Controller:

 Processes the input from sensors and sends control signals to actuators.

 Typically implemented using a Programmable Logic Controller (PLC) with built-in PID
(Proportional-Integral-Derivative) control capabilities.

11.4 Control Strategies:


 PID Control: Utilized for both level and temperature control due to its precision and stability.
The PID controller adjusts the actuator outputs based on the error between the setpoint and the
measured value.

 Setpoints: Predefined desired values for liquid level and temperature. The controller aims to
minimize the deviation from these setpoints.

11.5 Procedure
The procedure for developing the control system involves the following steps:

1. Identify System Requirements:


 Desired setpoints for liquid level and temperature.

 Range and accuracy of level and temperature sensors.

2. Develop Control Logic Diagram:

 Represent the flow of information and control actions between sensors, controllers, and
actuators.

 Incorporate feedback loops for continuous monitoring and adjustment.

3. Implement Control Logic:

 Configure the PID controllers within the PLC.

 Establish communication between sensors, PLC, and actuators.

4. Test and Validate:

 Simulate the control system to ensure it maintains the desired level and temperature
under various conditions.

 Adjust PID parameters for optimal performance.

11.6 Results
The results include the control system logic diagram and the performance analysis of the system in
maintaining the desired liquid level and temperature.

Control System Logic Diagram:


The control system logic diagram is a high-level representation of the components and their interactions
within the system.

1. Level Control:

 Level Sensor (LS): Continuously measures the liquid level.

 PID Controller (Level): Receives input from the level sensor and compares it to the
setpoint. Outputs a control signal to the motor.

 Motor (M): Adjusts the flow rate to maintain the desired liquid level.

2. Temperature Control:

 Temperature Sensor (TS): Continuously measures the liquid temperature.

 PID Controller (Temp): Receives input from the temperature sensor and compares it to
the setpoint. Outputs a control signal to the heater.

 Heater (H): Adjusts the heating element to maintain the desired temperature.

Control System Logic Diagram:


Figure 1 Control System Logic Diagram

System Performance:
 The control system successfully maintains the liquid level within the desired range by adjusting
the motor speed.

 The temperature is controlled accurately by modulating the heater output based on the PID
controller's output.

 The system responds quickly to changes in setpoints and external disturbances, ensuring stable
operation.

11.7 Conclusion
This report detailed the design and implementation of a control system for managing liquid level and
temperature using sensors, actuators, and PID controllers within a PLC. The control system logic diagram
effectively represents the interactions between the components. The resulting system provides precise
and stable control, ensuring the desired parameters are maintained, which is crucial for industrial
processes requiring strict adherence to operational standards.

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