Harness And Wire Electrical Schematic Symbols

E-C11
INJECTOR E-S4 E-S5 E-S6 RENR7913-02
(L985)
HARNESS (L983) (L884) E-C7
May 2013
CONNECTOR INTAKE MANFOLD INJECTION ACTUATION E-C15

AIR TEMPERATURE PRESSURE CONTROL Symbols

SENSOR CONNECTOR VALVE CONNECTOR
ENGINE HARNESSES
266-7699
283-5607 T

Pressure Temperature Level Flow Circuit Breaker

CONNECTOR AND SPLICE LOCATIONS Symbol
Symbol Symbol Symbol Symbol
ENGINE COOLANT
TEMPERATURE SENSOR
E-C6
Symbols and Definitions
CONNECTOR
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
BOOST PRESSURE E-C3
E-C8
through it.
SENSOR CONNECTOR INLET AIR
HEATER RELAY Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
CONNECTOR circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
E-S3 E-S7 E-S2
(G829) E-S1
(G833) (G850) (G828)
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C7 On-Highway Engine
E-S8 ATMOSPHERIC PRESSURE
ENGINE OIL E-C1 (G826) E-C2 SENSOR CONNECTOR Sender: A component that is used with a temperature or pressure gauge. The sender
PRESSURE ECM measures the temperature or pressure. Its resistance changes to give an indication to
SENSOR CONNECTOR INLET AIR HEATER

Electrical System
E-C5
CONNECTOR E-S9
LAMP/FAN SPEED E-C9 T
the gauge of the temperature or pressure.
(G827) CONNECTOR E-C18
INJECTION ACTUATION
PRESSURE SENSOR
CONNECTOR Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
NPH1-UP
E-C12 LBM1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
E-C13
PRIMARY (TOP) coil that makes an electromagnet when current flows through it. The electromagnet
SECONDARY (BOTTOM)
SPEED/TIMING
SPEED/TIMING TURBO WASTEGATE SAP3956-UP can open or close a valve or move a piece of metal that can do work.
SENSOR CONNECTOR SOLENOID CONNECTOR
WAX1-UP
E-C16
SENSOR CONNECTOR E-C14
KEY SLOTS
FUEL PRESSURE Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
POSITIONED SENSOR CONNECTOR
AS SHOWN
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
ENGINE OIL the latch coil circuit open at the time the coil latches.
LEVEL SWITCH
CONNECTOR
E-C17
E-C14 Harness and Wire Symbols
E-C12 E-C13 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG Wire, Cable, or Harness Harness Identification Letter(s):
WH-18 M795-E99 1 180-9340
BK-18 E963-E39 A 111-1567 Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
ONLY WITH BU-18 E965-E37 A 111-1567 BK-18 C211-E98 2 180-9340
WH-18 E964-E38 B 111-1567 Harness Identification Letters and
HARNESS 269-7699 YL-18 E966-E36 B 111-1567 ACCESSORY TABLE Harness Connector Serialization Code:
Harness Connector Serialization
ACCESSORY TABLE ACCESSORY TABLE QTY PART NAME P/N The "C" stands for "Connector" and the
Codes (see sample).
QTY PART NAME P/N QTY PART NAME P/N number indicates which connector in the
1 PLUG AS. 155-2269
1 RECEPTACLE AS. 100-3320 1 RECEPTACLE AS. 111-2416 1 WEDGE 155-2261
AG-C4 L-C12 L-C12
harness (C1, C2, C3, ...).
E-C16
E-C11 111-7898 3E-5179 3E-5179
CLR-GA WIRE NAME POS TERM/PLUG E-C6 E-C7
CLR-GA WIRE NAME POS TERM/PLUG
GY-18 A701-E21 1 180-9339
BR-18 G826-E51 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG E-C2 Part Number: for Connector Plug 1
BU-18 G827-E19 2 180-9340 Part Number: for Connector Receptacle
BU-18 995-E18 1 180-9340 BU-18 C967-E20 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
PU-18 A702-E22 2 180-9339
PK-18 C991-E52 3 180-9340 PK-18 G833-E12 2 180-9340 PK-18 G833-E13 2 180-9340 WH-18 G828-E2 1 180-9340 2
BR-18 A703-E23 3 180-9339
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE GN-18 G829-E8 2 180-9340
GN-18 A704-E24 4 180-9339
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N GY-18 A747-E10 3 180-9340 Plug Receptacle
BU-18 A705-E40 5 180-9339
1 PLUG AS. 237-0227 1 PLUG AS. 230-4011 ACCESSORY TABLE Pin or Socket Number
GY-18 A706-E41 6 180-9339 1 PLUG AS. 230-4011 5A
QTY PART NAME P/N Deutsch connector: Typical representation
YL-18 L985-E35 7 180-9339 E-C17 E-C5 E-C18 1 PLUG AS. 230-4013
1 Component
YL-18 L985-E34 8 180-9339 of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
OR-18 L984-E30 9 180-9339
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 2 sockets and the receptacle contains all pins.
GY-18 G458-E48 A 123-1198 BR-18 G826-E50 1 180-9340 RD-18 C987-E44 A 189-9115
OR-18 L984-E31 10 180-9339 E-C8 325-AG135 PK-14
GN-18 G829-E47 B 123-1198 BU-18 G827-E15 2 180-9340 BU-18 G850-E42 B 189-9115
WH-18 L983-E29 11 180-9339 CLR-GA WIRE NAME POS TERM/PLUG 1 Sure-Seal connector: Typical representation Harness identification code:
ACCESSORY TABLE GY-18 994-E16 3 180-9340 GN-18 G883-E49 C 189-9115
WH-18 L983-E28 12 180-9339 RD-18 C987-E44 1 180-9340 of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
QTY PART NAME P/N ACCESSORY TABLE ACCESSORY TABLE BU-18 G850-E43 2 180-9340 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
ACCESSORY TABLE 1 PLUG AS. 118-8429 QTY PART NAME P/N QTY PART NAME P/N ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 237-0227 1 PLUG AS. 189-9114 QTY PART NAME P/N
1 RECEPTACLE AS. 3E-5179
3 SEAL 189-9116 1 PLUG AS. 155-2269
1 WEDGE 3E-5180
1 WEDGE 155-2261
© 2013 Caterpillar. All Rights Reserved Printed in U.S.A.

E-C1 Diagnostic Code Listing

CLR-GA WIRE NAME POS TERM/PLUG
Flash Flash
1 8T-8737 PID-FMI Description PID-FMI Description
Code Code
WH-18 G828-E1 2 180-9340
001-11 72 Cylinder #1 Injector current fault 105-00 64 High Intake Manifold Air Temperature Warning
GN-18 G829-E5 3 180-9340
4 8T-8737 002-11 72 Cylinder #2 Injector current fault 105-03 38 Intake Manifold Air Temperature voltage high
5 8T-8737 003-11 73 Cylinder #3 Injector current fault 105-04 38 Intake Manifold Air Temperature voltage low
160-7690 6 8T-8737 004-11 73 Cylinder #4 Injector current fault 105-11 64 Very High Intake Manifold Air Temperature
Inlet Air Heater 7 8T-8737 005-11 74 Cylinder #5 Injector current fault 108-03 26 Barometric Pressure voltage high
Relay Connector Atmospheric BU-18 G850-E9 8 180-9340 006-11 74 Cylinder #6 Injector current fault 108-04 26 Barometric Pressure voltage low
E-C8 Pressure 9 8T-8737 022-11 42 Primary to Secondary Engine Speed Signal Calibration 110-00 61 High Coolant Temperature Warning
13 1
Boost 10 8T-8737
23 14 Sensor Pressure 022-13 42 Engine Speed Signal Calibration Not Performed 110-03 27 Coolant Temperature voltage high
Intake Manifold Injector Connector 11 8T-8737
31 24 Sensor 030-08 29 PTO Throttle signal invalid 110-04 27 Coolant Temperature voltage low
Air Temperature Harness E-C2 Connector 12 8T-8737
39 32 Injector 030-13 29 PTO Throttle out of calibration 110-11 61 Very High Coolant Temperature
Injection Actuation Sensor Connector E-C3 Turbo 13 8T-8737
47 40 Harness 032-05 33 Turbo Wastegate Solenoid current low 111-01 62 Low Coolant Level Warning
Pressure Sensor Connector E-C11 Wastegate GY-18 A747-E10 14 180-9340
57 48
Grommet
70 58 Connector E-C7 Solenoid 15 8T-8737
032-06 33 Turbo Wastegate Solenoid current high 111-02 12 Coolant Level signal invalid
E-C9 Connector 032-11 33 Turbo Wastegate Solenoid current mismatch 111-03 12 Coolant Level voltage high
16 8T-8737

(Dimensions: 34 inches x 24 inches)

Inlet Air Heater E-C14 041-03 21 8 Volt Supply voltage high 111-04 12 Coolant Level voltage low
E-C18 PK-18 C991-E52 17 180-9340
Lamp/Fan Speed Connector 041-04 21 8 Volt Supply voltage low 111-11 62 Very Low Coolant Level
OR PK-18 G833-E11 18 180-9340
E-C4 Inlet Air Heater Lamp Connector 19 8T-8737 042-11 18 Injection Actuation Pressure output fault 128-03 44 Secondary Fuel Level voltage high
3E-5179 (Note A) 20 8T-8737 043-02 71 Key Switch Fault 128-04 44 Secondary Fuel Level voltage low
155-2252
21 8T-8737 064-02 34 Secondary Engine Speed loss of signal 164-00 17 Excessive Injection Actuation Pressure
7 8 9 10 11 12 22 8T-8737 064-11 34 Secondary Engine Speed no pattern 164-02 15 Injection Actuation Pressure Signal Erratic

RENR7913-02
12 11 10 9 8 7
Fuel 23 8T-8737 070-05 49 Inlet Air Heater current low 164-03 15 Injection Actuation Pressure Voltage High
Pressure GY-18 994-E16 24 180-9340
070-06 49 Inlet Air Heater current high 164-04 15 Injection Actuation Pressure Voltage Low
Sensor BR-18 G849-E17 25 180-9340
071-00 01 Idle Shutdown Override 164-11 39 Injection Actuation Pressure system fault
Connector 26 8T-8737
1 2 3 4 5 6 E-C16 071-01 47 Idle Shutdown 168-00 51 Excessive ECM Battery Power
27 8T-8737
6 5 4 3 2 1 071-14 47 PTO Shutdown 168-01 51 Low ECM Battery Power
28 8T-8737
29 8T-8737 084-00 41 Vehicle Overspeed Warning 168-02 51 ECM Battery Power Intermittent
100-3320 111-2416 116-6158 30 8T-8737 084-01 31 Vehicle Speed loss of signal 173-00 16 High Exhaust Gas Temperature Derate
31 8T-8737 084-02 36 Vehicle Speed signal invalid 173-11 16 Very High Exhaust Gas Temperature Derate
BU-18 995-E18 32 180-9340 084-08 36 Vehicle Speed signal out of range 186-04 00 PTO Engine Shutdown Switch Voltage Low
GY-18 G458-E48 33 180-9340 084-10 36 Vehicle Speed signal rate of change 186-14 47 PTO Engine Shutdown Switch Occurrence
A B 34 8T-8737
A B 084-14 00 Quick Stop Occurrence 190-00 35 Engine Overspeed Warning
BU-18 C967-E20 35 180-9340
A B 091-08 32 Throttle Position Invalid 190-02 34 Primary Engine Speed loss of signal
GY-18 A701-E21 36 180-9340
091-13 28 Throttle Position out of Calibration 190-11 34 Primary Engine Speed no pattern
PU-18 A702-E22 37 180-9340
094-01 63 Low Fuel Pressure Warning 224-11 00 Theft Deterrent Active
BR-18 A703-E23 38 180-9340
094-03 37 Fuel Pressure Voltage High 224-14 00 Theft Deterrent Active with Engine Cranking
118-8429 155-2269 189-9114 Injection Actuation GN-18 A704-E24 39 180-9340
094-04 37 Fuel Pressure Voltage Low 231-02 58 J1939 Data Incorrect
Pressure Control PK-18 A746-E25 40 180-9340
BR-18 G826-E26 41 180-9340 094-11 63 Low Cranking Fuel Pressure 231-11 58 J1939 Data Link Fault
Valve Connector
E-C15 BU-18 G827-E14 42 180-9340 096-03 00 Fuel Level Voltage High 231-12 J1939 Device Not Responding
2 1 A B C 43 8T-8737 096-04 00 Fuel Level Voltage Low 231-14 57 Transmission Data Link Derate
WH-18 L983-E27 44 180-9340 100-01 46 Low Oil Pressure Warning 232-03 21 5 Volt Supply voltage high
B A
Engine Coolant OR-18 L984-E32 45 180-9340 100-03 24 Oil Pressure voltage high 232-04 21 5 Volt Supply voltage low
Temperature YL-18 L985-E33 46 180-9340 100-04 24 Oil Pressure voltage low 246-11 00 Brake Pedal Switch #1 Fault
Sensor Connector 47 8T-8737 100-11 46 Very Low Oil Pressure 247-11 00 Brake Pedal Switch #2 Fault
E-C6 WH-18 E964-E38 48 180-9340 102-01 25 Low Boost Pressure 252-11 59 Engine Software Incorrect
230-4011 230-4013 237-0227
BK-18 E963-E39 49 180-9340
102-02 25 Boost Pressure signal erratic 253-02 56 Check Customer or System Parameters
50 8T-8737
102-03 25 Boost Pressure voltage high 253-14 56 Truck Manufacturer Parameter Not Programmed
51 8T-8737
102-04 25 Boost Pressure voltage low N/A 55 No Diagnostic Code Detected
52 8T-8737

16 Page,
53 8T-8737 102-07 25 Boost Pressure not responding
RED GRAY Primary Engine BU-18 A705-E40 54 180-9340
3 2 1 3 2 1 Speed / Timing GY-18 A706-E41 55 180-9340 Related Electrical Service Manuals
Sensor Connector 56 8T-8737
Title Form Number
(Top) 57 8T-8737
E-C12 YL-18 E966-E36 58 180-9340 Troubleshooting SENR9517

CONNECTORS J1
BU-18
GN-18
E965-E37
G883-E49
59
60
180-9340
180-9340
Systems Operation / Testing and Adjusting RENR7572
E-C1 Engine
Secondary Engine PK-18 G854-E45 61 180-9340
Speed / Timing Control
PU-18 G855-E46 62 180-9340
Sensor Connector Module Note A: Connector E-C4 for Harnesses 266-7696 and 266-7698
WH-18 M795-E99 63 180-9340
(Bottom) Engine Oil Engine Oil Connector E-C18 for Harnesses 266-7699 and 283-5607
BK-18 C211-E98 64 180-9340
E-C13 Level Pressure 65 8T-8737
Switch Sensor 66 8T-8737
Connector Connector 67 8T-8737
E-C17 E-C5 68 8T-8737
69 8T-8737
70 8T-8737
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 160-7690
2 STRAP 3S-2093
1 ENDBELL 126-1774
 7 6 5 4 3 2 1

ENGINE HARNESS WIRING DIAGRAM

A701-A1 GY-16
A702-A3 PU-16
E-C11 A703-A5 BR-16
E-S5 E-S6
E-S4 A704-A7 GN-16
INJECTOR (L983) (L984) (L985)
A705-A9 BU-16
A701-E21 GY-18
HARNESS INJECTOR A702-E22 PU-18
CONNECTOR INTAKE MANFOLD E-C7
E-C15 HARNESS A703-E23 BR-18
AIR TEMPERATURE CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CONNECTOR A704-E24 GN-18
SENSOR CONNECTOR INJECTION ACTUATION INJECTOR #1 INJECTOR #2 INJECTOR #3 INJECTOR #4 INJECTOR #5 INJECTOR #6
INJECTOR HARNESS A-C1 E-C11
A705-E40 BU-18
E-C1
A706-E41 GY-18
PRESSURE CONTROL GROMMET 1552252 3E5179 E-S4 1607690 ENGINE CONTROL MODULE
VALVE CONNECTOR A701-A1 GY-16 1 A701-E21 GY-18 L983-E29 WH-18 1
ENGINE HARNESSES

B
A

B
A

B
A

B
A

B
A

B
A
A702-A3 PU-16 2 A702-E22 PU-18 L983-E28 WH-18 G828-E1 WH-18 2 PRESSURE SENSOR +5V
266-7696

A-C7
1539693
A-C2
1539693

A-C3
1539693

A-C4
1539693

A-C5
1539693

A-C6
1539693
A703-A5 BR-16 3 A703-E23 BR-18 L983-E27 WH-18 G829-E5 GN-18 3 PRESSURE SENSOR COMMON
A704-A7 GN-16 A704-E24 GN-18
E 4
A705-E40 BU-18
4
E
266-7698 A705-A9 BU-16 5 E-S5 5
A706-A11 GY-16 A706-A11 GY-16 6 A706-E41 GY-18 L984-E30 OR-18 1

6
L985-A10 YL-16 L985-A10 YL-16 7 L985-E35 YL-18 L984-E31 OR-18 7
CONNECTOR AND SPLICE LOCATIONS L985-A12 YL-16 L985-A12 YL-16 8 L985-E34 YL-18 L984-E32 OR-18 G850-E9 BU-18 8 INLET AIR HEATER RELAY
E-C6 L984-A6 OR-16 L984-A6 OR-16 9 L984-E30 OR-18 9
ENGINE COOLANT L984-A8 OR-16 L984-A8 OR-16 10 L984-E31 OR-18 E-S6 10

TEMPERATURE SENSOR L983-A2 WH-16 L983-A2 WH-16 11 L983-E29 WH-18 L985-E35 YL-18 11
L983-A4 WH-16 L983-A4 WH-16 12 L983-E28 WH-18 L985-E34 YL-18 12
CONNECTOR L985-E33 YL-18 13
INJECTOR HARNESS 222-5917 E-C12 A747-E10 GY-18 14 ATMOSPHERIC PRESSURE
BOOST PRESSURE E-C3
E-C8
1003320 C991-E49 BK-18 15
A E963-E39 BU-18 E963-E39 BK-18 16
SENSOR CONNECTOR INLET AIR PRIMARY(TOP) B E964-E38 WH-18 E964-E38 WH-18 C991-E49 PK-18 17 FUEL PRESSURE SENSOR
HEATER ENGINE SPEED/TIMING SENSORS E965-E37 BU-18 G833-E11 PK-18 18 TEMPERATURE SENSOR COMMON
236-6221 E-C13 E966-E36 YL-18 19
CONNECTOR 1112416 20
A E965-E37 BU-18 G854-E45 PK-18 21
SECONDARY(BOTTOM) E966-E36 YL-18
B G855-E46 PU-18 22 TIMING CALIBRATION(+)
E-S1 23 TIMING CALIBRATION(-)
(G828) E-C15 G458-E48 GY-18 994-E16 GY-18 24 ENGINE OIL PRESSURE
1552269 A746-E25 PK-18 G849-E17 BR-18 25 INJECTION ACT. PRESSURE
INJECTION ACTUATION 1 G855-E46 PU-18 A747-E10 GY-18 26

(+) BATTERY PRESSURE CONTROL VALVE 2 G854-E45 PK-18 27

E-S1
G828-E1 WH-18 28
E-S3 G828-E2 WH-18 29
(G833) E-S7 E-S2 (+) BATTERY SWITCHED E-C9 G828-E3 WH-18 30
(G850) (G829) 3E3370 G828-E4 WH-18 31
STARTING CIRCUIT INJECTION ACTUATION +5V OR-18 A G828-E4 WH-18 E-S8 995-E18 BU-18 32 ENGINE COOLANT TEMPERATURE
RETURN YL-18 G829-E6 GN-18 G826-E19 BR-18 G458-E48 GY-18 ENGINE OIL LEVEL-(266-7699
PRESSURE SENSOR B 33
267-1402 SIGNAL GN-18 C G849-E17 BR-18 G826-E14 BR-18 34 ONLY)
(-) BATTERY / SENSOR RETURN G826-E26 BR-18 C967-E20 BU-18 35 INTAKE MANIFOLD AIR TEMP
A701-E21 GY-18 36 INJECTOR CYL 1
SENSOR / ACTUATOR SUPPLY E-C5 A702-E22 PU-18 37 INJECTOR CYL 2
1552267 G829-E5 GN-18 E-S2 A703-E23 BR-18 38 INJECTOR CYL 3
SIGNAL PLUS TO ECM ENGINE OIL PRESSURE SENSOR +5V A G826-E14 BR-18 G829-E47 GN-18 1

A704-E24 GN-18 39 INJECTOR CYL 4

E-S8 SIGNAL MINUS TO ECM 276-9067 RETURN B G827-E49 BU-18 G829-E6 GN-18 A746-E25 PK-18 40 BOOST PRESSURE
ENGINE OIL
E-C1 (G827) ATMOSPHERIC PRESSURE INLET AIR (OPTIONAL) SIGNAL C 994-E16 GY-18 G829-E7 GN-18 G826-E26 BR-18 41 ENGINE OIL PRESSURE (+5V)
PRESSURE ECM E-C2 SENSOR CONNECTOR HEATER LAMP CONTROL PLUS FROM ECM
G829-E8 GN-18 G827-E27 BU-18 42 ENGINE OIL PRESSURE COMMON

SENSOR CONNECTOR CONNECTOR E-C4 CONTROL MINUS FROM ECM E-S9

43
E-S9 E-C2 G827-E47 PK-18 L983-E27 WH-18 44 INJECTOR COMMON CYL 1&2
E-C5 CONNECTOR (G826)
E-C9
1552267 1

L984-E32 OR-18 45 INJECTOR COMMON CYL 3&4

D INJECTION ACTUATION
DATA LINK ATMOSPHERIC PRESSURE SENSOR
+5V A G828-E2 WH-18 G827-E49 PK-18 L985-E33 YL-18 46 INJECTOR COMMON CYL 5&6 D
RETURN B G829-E8 GN-18 G827-E50 PK-18 47
276-8548
PRESSURE SENSOR SIGNAL C A747-E10 GY-18 E964-E38 WH-18 48 SPEED/TIMING TOP(+)
CONNECTOR E-C16 G833-E11 PK-18
E-S3 E963-E39 BK-18 49 SPEED/TIMING TOP(-)
50
3E3370 1

51
+5V OR-18 A G826-E19 WH-18 G833-E13 PK-18
FUEL PRESSURE SENSOR G833-E12 PK-18
52
276-9067 RETURN YL-18 B G827-E50 GN-18 53
E-C12 SIGNAL GN-18 C C991-E49 PK-18 C967-E20 BU-18 A705-E40 BU-18 54 INJECTOR CYL 5
E-C3 G849-E17 BR-18 A706-E41 GY-18 INJECTOR CYL 6
E-C13 PRIMARY (TOP) 1552267 995-E18 BU-18
55
56
SECONDARY (BOTTOM) SPEED/TIMING TURBO WASTEGATE +5V A G828-E3 WH-18 994-E16 GY-18 57

SPEED/TIMING SENSOR CONNECTOR SOLENOID CONNECTOR BOOST PRESSURE SENSOR

266-8650 RETURN B G829-E7 GN-18 E966-E36 YL-18 58 SPEED/TIMING BOTTOM(+)
E-C14 E-C16 K995-OR SIGNAL A746-E25 PK-18 G850-E9 BU-18 E965-E37 BU-18 59 SPEED/TIMING BOTTOM(-)
SENSOR CONNECTOR C
G883-E49 GN-18 FAN SPEED INPUT
FUEL PRESSURE E-C7 M795-E99 WH-18
G883-E49 GN-18 60
IAP CONTROL VALVE(+)
E-C8 G854-E45 PK-18
SENSOR CONNECTOR INLET AIR
1552269 1552269 C211-E98 BK-18 G855-E46 PU-18
61
62 IAP CONTROL VALVE(-)
KEY SLOTS HEATER RELAY INTAKE MANIFOLD AIR
175-2300 BK-18 1 C987-E44 RD-18 SIGNAL 1 C967-E20 BU-18 M795-E99 WH-18 63 TURBO WASTEGATE(+)
POSITIONED E-S7 TEMPERATURE SENSOR
BK-18 2 G850-E43 BU-18 G850-E9 BU-18 RETURN 2 G833-E13 PK-18 C211-E98 BK-18 64 TURBO WASTEGATE(-)
AS SHOWN 209-5581 234-5013 65
E-C6 66
E-C4 1552269 67
E-C1 E-C2 E-C3 E-C4 E-C5 E-C6 E-C7 1166158 ENGINE COOLANT
INLET AIR SIGNAL 1 995-E18 BU-18 68
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG HEATER C987-E44 RD-18 TEMPERATURE SENSOR
A RETURN 2 G833-E12 PK-18 69
1 8T-8737 WH-18 G828-E2 1 180-9340 WH-18 G828-E3 1 180-9340 RD-18 C987-E44 A 116-6159 BR-18 G826-E14 1 180-9340 BU-18 995-E18 1 180-9340 BU-18 C967-E20 1 180-9340 B G850-E42 BU-18 234-5012 70 ECM GND STRAP
WH-18 G828-E1 2 180-9340 GN-18 G829-E8 2 180-9340 GN-18 G829-E7 2 180-9340 BU-18 G850-E42 B 116-6159 BU-18 G827-E49 2 180-9340 PK-18 G833-E12 2 180-9340 PK-18 G833-E13 2 180-9340 E-C17
INLET AIR 1188429
GN-18 G829-E5 3 180-9340 GY-18 A747-E10 3 180-9340 PK-18 A746-E25 3 180-9340 ACCESSORY TABLE GY-18 994-E16 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE HEATER GROUND ENGINE OIL LEVEL SWITCH
E-C18 A G458-E48 GY-18
4 8T-8737 ACCESSORY TABLE ACCESSORY TABLE QTY PART NAME P/N ACCESSORY TABLE QTY PART NAME P/N QTY PART NAME P/N STRAP 1899114 183-5903 B G829-E47 GN-18
QTY PART NAME P/N QTY PART NAME P/N C987-E44 RD-18 (OPTIONAL)
5 8T-8737 1 PLUG AS. 116-6158 QTY PART NAME P/N 1 PLUG AS. 230-4011 1 PLUG AS. 230-4011 A TO ECM
B G850-E42 BU-18 E-C14 MOUNTING
6 8T-8737 1 PLUG AS. 230-4013 1 PLUG AS. 230-4013 2 SEAL 100-6674 1 PLUG AS. 237-0227
C G883-E49 GN-18 1552269 BOLT
7 8T-8737 1 RETAINER 111-2422
TURBO WASTEGATE SOLENOID 1 M795-E99 WH-18
BU-18 G850-E9 8 180-9340 1 CAP 116-6161 Note A: 230-9944 2 C211-E98 BK-18
9 8T-8737 Connector E-C4 for Harnesses 266-7696 and 266-7698
E-C8 E-C9 E-C11 E-C12 E-C13 E-C14 G850-E9 BU-18
10 8T-8737 Connector E-C18 for Harnesses 266-7699 and 283-5607
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG G883-E49 GN-18
11 8T-8737 E-C4
RD-18 C987-E44 1 180-9340 WH-18 G828-E4 1 180-9340 GY-18 A701-E21 1 180-9339 BK-18 E963-E39 A 111-1567 BU-18 E965-E37 A 111-1567 WH-18 M795-E99 1 180-9340
12 8T-8737 INLET AIR B
BU-18 G850-E43 2 180-9340 GN-18 G829-E6 2 180-9340 PU-18 A702-E22 2 180-9339 WH-18 E964-E38 B 111-1567 YL-18 E966-E36 B 111-1567 BK-18 C211-E98 2 180-9340 HEATER LAMP A
13 8T-8737
ACCESSORY TABLE BR-18 G849-E17 3 180-9340 BR-18 A703-E23 3 180-9339 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE C987-RD
GY-18 A747-E10 14 180-9340
C 15 8T-8737
QTY
1
PART NAME
PLUG AS.
P/N
155-2269 QTY
ACCESSORY TABLE
PART NAME P/N
GN-18
BU-18
A704-E24
A705-E40
4
5
180-9339
180-9339
QTY
1
PART NAME P/N
RECEPTACLE AS. 100-3320
QTY
1
PART NAME P/N
RECEPTACLE AS. 111-2416
QTY
1
PART NAME
PLUG AS.
P/N
155-2269
TYPICAL VEHICLE HARNESS WIRING DIAGRAM C
16 8T-8737
1 WEDGE 155-2261 1 PLUG AS. 237-0227 GY-18 A706-E41 6 180-9339 1 WEDGE 155-2261 CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
PK-18 C991-E49 17 180-9340
YL-18 L985-E35 7 180-9339
PK-18 G833-E11 18 180-9340 N/O CHECK ENGINE LAMP ENGINE CONTROL MODULE
YL-18 L985-E34 8 180-9339 L994-YL
K995-OR

C987-RD
19 8T-8737 E-C15 E-C16 RELAY
OR-18 L984-E30 9 180-9339 P1
20 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 1607689 J1
OR-18 L984-E31 10 180-9339
21 8T-8737 PK-18 G854-E45 1 180-9340 BR-18 G826-E19 1 180-9340 WARNING LAMP
WH-18 L983-E29 11 180-9339 659-PK L994-YL 28 CHECK ENGINE LAMP
22 8T-8737 PU-18 G855-E46 2 180-9340 BU-18 G827-E50 2 180-9340 KEY SWITCH
WH-18 L983-E28 12 180-9339 FAST IDLE ENABLED LAMP 659-PK 29 WARNING LAMP
23 8T-8737 ACCESSORY TABLE PK-18 C991-E49 3 180-9340 OFF
ACCESSORY TABLE OR K998-BU 30 OUTPUT #1
QTY PART NAME P/N ON
GY-18 994-E16 24 180-9340 ACCESSORY TABLE G880-PK G880-PK 31 OUTPUT #9
QTY PART NAME P/N START WAIT TO START LAMP
BR-18 G849-E17 25 180-9340 1 PLUG AS. 155-2269 QTY PART NAME P/N 14
1 RECEPTACLE AS. 3E-5179 61
26 8T-8737 1 WEDGE 155-2261 1 PLUG AS. 237-0227
1 WEDGE 3E-5180 E718-PK 10 OUTPUT #2
27 8T-8737 E991-GY 12 OUTPUT #3
28 8T-8737 EXHAUST BRAKE FLYBACK G836-WH 13 OUTPUT #4
SOLENOID DIODE EXHAUST BRAKE ON/OFF SWITCH
29 8T-8737 15
30 8T-8737 C981-GY 16 EXHAUST BRAKE ON/OFF SWITCH
1
31 8T-8737 C974-PU
SIGNAL+ C974-PU 36 SPEEDOMETER POSITIVE
BU-18 995-E18 32 180-9340 C973-GN 37 SPEEDOMETER NEGATIVE
ALTERNATOR SPEEDOMETER
STARTER
33 8T-8737 SIGNAL- C973-GN 27
MOTOR 26
34 8T-8737 A-C5 A-C6 GROUND
A-C2 A-C3 A-C4 A-C7 9 PIN CAB 993-BR 3 INPUT SENSOR COMMON #2
BU-18 C967-E20 35 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CONNECTOR
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG SIGNAL+ 450-YL F713-OR 17 INPUT #14
GY-18 A701-E21 36 180-9340 GN-16 A704-A7 A 154-2389 BU-16 A705-A9 A 154-2389 +BAT. A 450-YL 38 TACHOMETER POSITIVE
GY-16 A701-A1 A 154-2389 PU-16 A702-A3 A 154-2389 BR-16 A703-A5 A 154-2389 GY-16 A706-A11 A 154-2389 TACHOMETER
PU-18 A702-E22 37 180-9340 OR-16 L984-A8 B 154-2389 -BAT. B SIGNAL- 451-BR 451-BR 39 TACHOMETER NEGATIVE
WH-16 L983-A2 B 154-2389 YL-16 L985-A10 B 154-2389 YL-16 L985-A12 B 154-2389
(Dimensions: 34 inches x 24 inches)

WH-16 L983-A4 B 154-2389 OR-16 L984-A6 B 154-2389 D

BR-18 A703-E23 38 180-9340 57
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE E 43
GN-18 A704-E24 39 180-9340 QTY PART NAME P/N QTY PART NAME P/N
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N J1587 - H E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE
PK-18 A746-E25 40 180-9340 1 PLUG 153-9693 1 PLUG 153-9693 - 12V + - 12V + - 12V + J1587 + J E794-YL E794-YL 8 J1587 DATA LINK POSITIVE
1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
BR-18 G826-E26 41 180-9340 1 SEAL 154-0877 1 SEAL 154-0877 J1939 SHIELD C A249-BK A249-BK 42 J1939 DATA LINK SHIELD
1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
BU-18 G827-E47 42 180-9340 J1939 - F K990-GN K990-GN 34 J1939 DATA LINK NEGATIVE
1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 BATTERY 3 BATTERY 2 BATTERY 1
J1939 + G K900-YL K900-YL 50 J1939 DATA LINK POSITIVE
43 8T-8737
J906-BR
RENR7913-02

70 IGNITION KEY SWITCH

WH-18 L983-E27 44 180-9340 14 AWG GXL 101-RD 48
10A UNSWITCHED +BATTERY
OR-18 L984-E32 45 180-9340 14 AWG GXL 101-RD 52
10A UNSWITCHED +BATTERY
14 AWG GXL 101-RD 53
YL-18 L985-E33 46 180-9340 10A UNSWITCHED +BATTERY
TO ALLISON AT/MT/HT SHIFT 14 AWG GXL 101-RD
10A 55 UNSWITCHED +BATTERY
47 8T-8737 MODULATOR FOR AUTOMATIC 14 AWG GXL 229-BK 63 -BATTERY
B WH-18 E964-E38 48 180-9340 TRANSMISSIONS 14 AWG GXL 229-BK 65 -BATTERY B
BK-18 E963-E39 49 180-9340 ENGINE 14 AWG GXL 229-BK 67 -BATTERY
BLOCK 14 AWG GXL 229-BK
50 8T-8737 69 -BATTERY
51 8T-8737 G839-BU 20 OUTPUT #7
G838-BR 19 OUTPUT #6
52 8T-8737 C978-BR C978-BR
A-C4 35 SET
53 8T-8737 H795-PK
A-C3 INJECTOR 3 A-C7
C979-OR C979-OR 44 RESUME
BU-18 A705-E40 54 180-9340 K999-GN
INJECTOR 2 SET/RESUME SWITCH FAST IDLE ENABLE SWITCH 56 INPUT #1 (PTO ON/OFF SWITCH)
GY-18 A706-E41 55 180-9340 A-C6 INJECTOR 6 N/O MOMENTARY SWITCH
K980-PK 58 INPUT #2
H795-PK L902-GN L902-GN 40 INPUT #18
56 8T-8737 A-C2 INJECTOR 5 G840-PU 21 OUTPUT #8
57 8T-8737 INJECTOR 1 A-C5
H795-PK C975-WH C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
YL-18 E966-E36 58 180-9340 INJECTOR 4 CRUISE CONTROL ON/OFF SWITCH
K982-YL 60 INPUT #3
SERVICE BRAKE PEDAL POSITION SWITCH N/C G841-GN INPUT #4
BU-18 E965-E37 59 180-9340 7
A-C1 SYMBOL DESCRIPTION H795-PK C992-PU C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH
60 8T-8737 (PEDAL RELEASED POSITION)
CLR-GA WIRE NAME POS TERM/PLUG SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O 25
PK-18 G854-E45 61 180-9340 G842-GY 47 INPUT #5
GY-16 A701-A1 1 180-9340 CIRCUIT CONNECTED +BAT.
PU-18 G855-E46 62 180-9340 PU-16 A702-A3 2 180-9340 G882-WH G882-WH 64 INPUT #13
WH-18 M795-E99 63 180-9340 CIRCUIT NOT CONNECTED CLUTCH PEDAL POSITION SWITCH N/C (PEDAL RELEASED POSITION) G843-OR 6 INPUT #6
BR-16 A703-A5 3 180-9340
L901-GY 18 INPUT SENSOR COMMON #1
BK-18 C211-E98 64 180-9340 GN-16 A704-A7 4 180-9340 ELECTRICAL CONNECTION TO H795-PK C977-BU C977-BU 22 CLUTCH PEDAL POSITION SWITCH
65 8T-8737 BU-16 A705-A9 5 180-9340 MACHINE STRUCTURE (PEDAL RELEASED POSITION) M990-OR 23 INPUT #19
GY-16 A706-A11 6 180-9340 DIAGNOSTIC ENABLE SWITCH
66 8T-8737 INTERNAL ELECTRICAL CONNECTION G879-OR 2 +5V
YL-16 L985-A12 7 180-9340 TO SURFACE OF COMPONENT H795-PK
67 8T-8737 G844-PK G844-PK 46 INPUT #7
YL-16 L985-A10 8 180-9340 C983-WH
68 8T-8737 CONNECTOR 49 ENGINE COOLANT LEVEL NORMAL
A-C1 OR-16 L984-A8 9 180-9340 N/O MOMENTARY SWITCH TRANSMISSION NEUTRAL SWITCH N/O
+BAT. C984-YL 54 ENGINE COOLANT LEVEL LOW
69 8T-8737 ENGINE OR-16 L984-A6 10 180-9340 409-OR 409-OR 62 INPUT #12
70 8T-8737 CYLINDER INJECTOR WH-16 L983-A4 11 180-9340
H# CIRCUIT GROUPING DESIGNATION A/C HIGH PRESSURE SWITCH N/C
(TRANSMISSION IN GEAR)
HARNESS HARNESS WH-16 L983-A2 12 180-9340
24
ACCESSORY TABLE H795-PK E971-GN E971-GN 41 INPUT #11
QTY PART NAME P/N 222-5917 QTY
ACCESSORY TABLE
PART NAME P/N
ATCH WIRE, CABLE, COMPONENT
PASSIVE MAGNETIC
G808-BU
51
1 G808-BU 32 VEHICLE SPEED IN POSITIVE
1 PLUG AS. 160-7690 CONNECTOR AND SPLICE LOCATIONS SPLICE VEHICLE SPEED
16 Page,

1 RECEPTACLE AS. 155-2252 G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE

2 STRAP 3S-2093 COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR
1 WEDGE 155-2258 BLADE, SPADE, RING OR SCREW G845-PU 68 INPUT #8 (REMOTE PTO ACCELERATOR)
1 ENDBELL 126-1774 TERMINAL ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK 5 AP SENSOR/SWITCH COMMON
+8 V RD A C985-BU C985-BU 4 +8V
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 66 ACCELERATOR PEDAL POSITION
G837-YL 11 OUTPUT #5
ACCELERATOR PEDAL POSITION SENSOR COOLING FAN
ABBREV COLOR SOLENOID
ARC
SUPPRESSOR
RD RED
A WH WHITE A
OR ORANGE
YL YELLOW
PK PINK
BK BLACK
GY GRAY
PU PURPLE
BR BROWN THIS SCHEMATIC IS FOR THE C7 ON-HIGHWAY ENGINE ELECTRICAL SYSTEM
GN GREEN
MEDIA NUMBER: RENR7913-02
BU BLUE Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1