CONTENT I. DBR FOR PRECAST WALL PANEL Pg no. 2 1.0 Introduction 2.0 Design Criteria 3.0 Design Codes 4.0 Design Loads 5.0 Serviceability 6.0 Material II. WALL PANEL DESIGN Pg no. 5 DESIGN BASIC REPORT FOR WAREHOUSE PRECAST WALL PANEL OF 3.1m HEIGHT Date :- 11-05-2022 Rev :- R0 Prepared By :- NRP For Approval Client :- PAN INDIA Approved By :- Page no :- 2
I. DESIGN BASIC REPORT FOR PRECAST WALL PANEL
1.0 Introduction - It is prposed to construct precast non-load bearing solid wall panel for M/s ________________ as an external wall for Warehouse/Industrial shead. Production of these type of walls will be done at our factory and then it is trasported and errected on the proposed site. Proposed shed is in PEB superstructure and substructure in convential cast- in-place work. On top of the conventional plinth beam the precast wall panel will rest and site fixed with means of connections.
2.0 Design Criteria -
Solid Wall Panel is RCC wall, free standing over C.I.S. plinth beam (without having top tie beam) will act as a cantilever wall. Connection between Wall and Plinth beam will be by means of dowel bar and dowel tube connection. These walls are non-loading bearing wall which will not have any structural slab load or any other working load over it. It is only designed for wind force and impact due internal moving machineries.
3.0 Design Codes -
1 Reinforced Concrete Members as per IS 456:2000 2 For Wind Loads as per IS 875 (Part 3):2015 3 Connection of Precast Element as per IS 11447:1985
4.0 Design Loads -
1 Dead Loads - a) The Dead Loads are calculated based on unit weights as per IS 875-part 1
2 Wind Loads - The Wind Loads are calculated based on IS 875 (Part 3):2015 a Basic Wind Speed of 50m/s (in worst condition) b Return Period of 50 years c Terrain Category 2 (Open Terrain with welll scattered obstruction) d Topographical Features Insignificant DESIGN BASIC REPORT FOR WAREHOUSE PRECAST WALL PANEL OF 3.1m HEIGHT Date :- 11-05-2022 Rev :- R0 Prepared By :- NRP For Approval Client :- PAN INDIA Approved By :- Page no :- 3
Calculation for design wind pressure-
Basic wind speed 'Vb' = 50 m/s
Risk coefficient 'k1' = 1.0 Terrain roughness and height factor 'k2' = 1.0 (upto 10m height) Topography factor 'k3' = 1.0 Importance Factor for the cyclonic region 'k4' = 1.00 Wind directionality factor 'kd' = 0.9 Area averaging factor 'ka' = 1 Combination factor 'kc' = 0.9 Design wind speed 'Vz' = Vb x k1 x k2 x k3 x k4 = 50 m/s Wind pressure 'Pz' = 0.6 x Vz2 = 1500.00 N/m2 Design wind pressure 'Pd' = kd x ka x kc x Pz = 1215.00 N/m2
3 Impact Force due to Internal Moving Machineries -
Work required to stop the car, KE = Favg x d
KE (initial) = 1/2 mv 2 ….. Initial Kinetic Energy for moving vehical
Favg = Impact for due to moving vehical on the wall panel at a 600mm above floor level in Newton
d = Stopping distance of vehical after impact in m
m = Mass of vehical in kg v = velocity of moving vehical in m/s
Calculating Impact force due to moving machineries inside the shed.
Mass of Vehical, m = 4000 kg Stopping distance, d = 0.3 m Velocity of moving vehical, v = 7 km/hr = 1.944 m/s Favg = KE / d = (0.5 x 4000 x 1.944^2) / 0.3 Favg = 25205.76 N = 25.205 kN DESIGN BASIC REPORT FOR WAREHOUSE PRECAST WALL PANEL OF 3.1m HEIGHT Date :- 11-05-2022 Rev :- R0 Prepared By :- NRP For Approval Client :- PAN INDIA Approved By :- Page no :- 4
5.0 Serviceability - Lateral Deflection of wall a) The Lateral sway due to wind loads shall not exceed H/500 b) Final Deflection due to all service load shall not exceed H/250
6.0 Material - Concrete a) Precast Wall Panel: Precast Wall M30
Reinforcement a) Precast Wall Panel: Fe500 of HYSD/THT Bars
Groute a) Joints: Non-Metalic, Non-Shrink, Free-Flowable with 50 Mpa stength at 28 days
Dry Connection a) Nut Bolt Connection: Fy250 Mild Steel DESIGN BASIC REPORT FOR WAREHOUSE PRECAST WALL PANEL OF 3.1m HEIGHT Date :- 11-05-2022 Rev :- R0 Prepared By :- NRP For Approval Client :- PAN INDIA Approved By :- Page no :- 5
II. PRECAST SOLID WALL PANEL DESIGN
WIND PRESSURE 'Pd'
IMPACT FORCE 'Favg'
600mm
Parameters Height of Wall Panel 'H' = 3.1 m Length of Wall Panel 'L' = 4 m Thickness of Wall Panel 't' = 125 mm Weight of Wall Panel 'w' = 38.75 kN Wind Pressjure 'Pz' = 1.215 kN/m2 Impact force 'Favg' = 25.205 kN .. (acting at 600mm from bottom of wall)
Case1 - Moment due to Pure Wind Pressure
BM due to Wind for per running meter length, M1 = Pz x H x L x H/2 x 1.5 M1 = 1.215 x 3.1 x 1 x 3.1/2 x 1.5 M1 = 8.8 kNm DESIGN BASIC REPORT FOR WAREHOUSE PRECAST WALL PANEL OF 3.1m HEIGHT Date :- 11-05-2022 Rev :- R0 Prepared By :- NRP For Approval Client :- PAN INDIA Approved By :- Page no :- 6
Case2 - Moment due to Pure Impact Force
BM due to Impact force acting at distance of 600mm from wall bottom, M2= Favg x 0.6 x 1.5 M2= 25.205 x 0.6 x 1.5 M2= 22.6845 kNm …Moment acting over entire wall panel lenth 'L= 4 m' Moment for per meter length M2' = M2 / L M2' = 22.6845 / 4 M2'= 5.671125 kNm
Governing moment is due to Wind Force, hence Ast calculation is done for maxium bending moment
Area of steel required in wall due to moment
(M30, Fe500, Effective Depth = 125 -50 - 4 = 71mm …(considering steel mesh at center) BM (max) = 8.8 kNm Ast = (1 - sqrt(1 - (4.6 x Mu / fck x b x d^2))) x 0.5 x (fck/fy) x b x d
= (1 - sqrt(1 - (4.6 x 8.8 x 10^6/30 x 1000 x 71^2) x 0.5 x (30/500) x 1000 x 71
= 307.227 sqmm
Ast(min) = 0.12% x b x d = 0.12 x 1000 x 125 / 100 = 150 sqmm
Let us Provide T8@150c/c vertical main steel & T8@300 c/c horizontal distribution steel
Check for Deflection -
a. Deflection due to wind pressure (unform distributed load) w = 1.215 kN/m Deflection, Δ1 = wl^4/8EI Δ1 = (1.215 x 3100^4) / (8 x 5000√30 x 1000 x 125^3/12) = 3.15 mm DESIGN BASIC REPORT FOR WAREHOUSE PRECAST WALL PANEL OF 3.1m HEIGHT Date :- 11-05-2022 Rev :- R0 Prepared By :- NRP For Approval Client :- PAN INDIA Approved By :- Page no :- 7
b. Deflection due to Impact Force (Point Load at 600mm from bottom of wall) P = 25.205 kN Deflection, Δ2 = (Pa^2/6EI) x (3l - a) Δ2 = (25.205 x 600^2 / 6 x 5000√30 x 1000 x 62.5^3/12) x (3 x 3100 - 600) Δ2 = 0.0028 mm
Allowable Deflection 'Δ' = H/500
Δ= 6.2 mm > Δ1 or Δ2
Deflection due to wind pressure and impact force is less than allowable deflection, hence structure is safe in deflection.
Horizontal Connection Design -
Connection between plinth beam and precast wall panel is done with dowel bar and dowel tube at center of wall, and fill it with Non-shrink grout material having 65Mpa strength.
Maximum bending moment BM (max) = 8.8 kNm
Lever arm = 62.5mm …. (dowel bar at center of 125mm wall)
Tension/Compression = BM (max) / Lever arm
= 8.8 / (62.5 /1000) T/C = 141 kN per meter length
Tension Steel Required = T / (0.87 x fy)
= (141 x 10^3) / (0.87 x 500) Ast (req) = 324 mm2
Hence, Providing T20 dia dowel bar at every 900mm interval
DESIGN BASIC REPORT FOR WAREHOUSE PRECAST WALL PANEL OF 3.1m HEIGHT Date :- 11-05-2022 Rev :- R0 Prepared By :- NRP For Approval Client :- PAN INDIA Approved By :- Page no :- 8
Vertical Connection Design -
Vertical connection between precast wall panel to wall panel is done by forming V-grove throughout the height, on wall side face. When the two wall panels are placed side by side these V-grove forms diamond shape hollow space, through which non-metalic, non-shrink, free-flowable grout is poured. As soon as the grout gets harden it forms a shear key which resist shear forces accoured in the joint due to differential laterial loads.
Maximum Shear Force Vu = 1.215 x 4 x 3.1 x 0.5 x 1.5
Vu = 11.3 kN
The shear resistance of unreinforced Keyed Joint,
Rj = (0.12 x fck/1.5) * (Ak +Act) + 0.6 x 0.87 x fy x ∆ As … eq. 24 of IS 11447:1985
Ak = Area of Shear Key
= 20 x 1500 (considered 50% of total height of shear key) = 30000 sqmm Act = 0 ∆ As = 0
Rj = 72 kN > 11.3 kN ….Hence, Ok in Shear without any connecting reinforcement
