320 GC Excavator ZBT00001-UP (MACHINE) POWERED BY C4.4 Engine(M0092769...

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Product: EXCAVATOR
Model: 320 GC EXCAVATOR ZBT
Configuration: 320 GC Excavator ZBT00001-UP (MACHINE) POWERED BY C4.4 Engine

Disassembly and Assembly

C4.4 Engines for Caterpillar Built Machines
Media Number -UENR4525-09 Publication Date -01/06/2015 Date Updated -22/05/2018

i05673609

Fuel Filter Base - Remove and Install

SMCS - 1262-010

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 370-8376 Capping Kit 1

NOTICE

Ensure that all adjustments and repairs that are carried out to the fuel
system are performed by authorized personnel that have the correct
training.

Before beginning ANY work on the fuel system, refer to Operation and
Maintenance Manual, "General Hazard Information and High
Pressure Fuel Lines" for safety information.

Refer to System Operation, Testing and Adjusting, "Cleanliness of

Fuel System Components" for detailed information on the standards of
cleanliness that must be observed during ALL work on the fuel system.

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NOTICE

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Dispose of all fluids according to local regulations and mandates.

1. Turn the fuel supply to the OFF position.

2. Turn the battery disconnect switch to the OFF position.

3. Drain the secondary filters. Refer to Operation and Maintenance Manual, "Fuel System
Secondary Filter - Replace" for the correct procedure.

Illustration 1 g03598441

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4. Make temporary identification marks on all the tube assemblies in order to show the correct
position of the tube assemblies.On some engines the tube assemblies on the fuel filter
assembly may be in a different location.

5. Place a suitable container below the fuel filter base in order to catch any fuel that might be
spilled.

6. Remove banjo bolt (1) and remove sealing washers (3) (not shown).

7. Use Tooling (A) in order to plug tube assembly (2). Use Tooling (A) in order to cap the port of
fuel filter head (5).

8. Disconnect tube assembly (8) from connection (7)

9. Use Tooling (A) in order to plug tube assembly (8). Use Tooling (A) in order to cap connection
(7).

10. If necessary, remove connection (7) and remove sealing washer (6) (not shown). Use Tooling
(A) in order to cap the port of fuel filter head (5).

11. Remove secondary filters (10) from canisters (9). Refer to Operation and Maintenance Manual,
"Fuel System Secondary Filter - Replace" for the correct procedure.

12. Remove bolts (4) from fuel filter base (5). Remove the fuel filter base from the mounting
bracket.

Note: Note the position of different length bolts.

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Illustration 2 g03700080

13. If necessary, follow Step 13.a through Step 13.d in order to remove fuel filter bracket (11).

a. Remove hose clamp (14).

b. Disconnect tube assembly (13) from pipe assembly (15). Use Tooling (A) to plug and cap
all open ports.

c. Remove bolts (16) from fuel filter bracket (12).

d. Remove fuel filter bracket (12) from cylinder head (11).

Installation Procedure

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NOTICE

Ensure that all adjustments and repairs that are carried out to the fuel
system are performed by authorized personnel that have the correct
training.

Before beginning ANY work on the fuel system, refer to Operation and
Maintenance Manual, "General Hazard Information and High
Pressure Fuel Lines" for safety information.

Refer to System Operation, Testing and Adjusting , "Cleanliness of

Fuel System Components" for detailed information on the standards of
cleanliness that must be observed during ALL work on the fuel system.

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Illustration 3 g03700080

1. Ensure that fuel filter bracket (13) is clean and free from damage. If necessary, replace the
complete fuel filter bracket.

2. If necessary, follow Step 2.a through Step 2.e in order to install fuel filter bracket (13).

a. Position fuel filter bracket (12) onto cylinder head (11).

b. Install bolts (16) to fuel filter bracket (12).

c. Tighten bolts (16) to a torque of 22 N·m (195 lb in).

d. Position new hose clamp (14) to tube assembly (13).

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e. Remove plugs and caps and Install tube assembly (13) immediately to pipe assembly
(15). Tighten hose clamp (14) securely.

Illustration 4 g03598441

3. Position fuel filter base (5) onto the fuel filter bracket. Install bolts (4). Tighten the bolts to a
torque of 44 N·m (32 lb ft).

4. If necessary, install new fuel filters (9) to canisters (8). Refer to Operation and Maintenance
Manual, "Fuel System Secondary Filter - Replace" for the correct procedure.

5. If necessary, follow Step 5.a through Step 5.d to install connection (7) to fuel filter base (5).

a. Remove plug from fuel filter base (4).

b. Install a new sealing washer (6) (not shown) to connection (7).

c. Install connection (7) to fuel filter base (5).

d. Tighten connection (7) to a torque of 21 N·m (186 lb in).

NOTICE

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Ensure that the plastic tube assemblies are installed in the original
positions. Failure to connect the plastic tube assemblies to the correct
ports will allow contamination to enter the fuel system. Serious damage
to the engine will result if contaminated fuel enters the fuel system.

6. Install tube assembly (8) to connection (7).

7. Position a new sealing washer (3) (not shown) onto banjo bolt (1).

8. Remove plug from tube assembly (2) and install banjo bolt (1). Install remaining sealing washer
(3) (not shown) onto banjo bolt (1).

9. Install banjo bolt (1) to fuel filter base (5).

10. Tighten banjo bolt (1) to a torque of 21 N·m (186 lb in).

11. Turn the fuel supply to the ON position.

12. Turn the battery disconnect switch to the ON position.

End By:

a. Remove the air from the fuel system. Refer to Operation and Maintenance Manual, "Fuel
System - Prime" for the correct procedure.

Copyright 1993 - 2023 Caterpillar Inc. Sun Feb 12 08:18:15 UTC+0700 2023
All Rights Reserved.
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