Statistical Process Control Study

PART NAME: GEAR-2ND DRIVEN INSTRUMENT: HEIGHT GAUGE+DIAL L.COUNT: 0.01 SUPPLIER WARM GEAR PVT LTD
PART NO.: 24117 PARAMETER: DIMENSION MACHINE: CNC DATE 13/04/2024
SAMPLE SIZE: 50 NOS OPERATION: TURNING NO.OF DECIMALS: 4 SPECIFICATION 1.15±0.05
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 1.2000 SAMPLE D2 A2 D4
1 1.150 1.150 1.160 1.160 1.170 1.160 1.160 1.160 1.160 1.160 1 1.123 2.560 3.270
2 1.150 1.150 1.150 1.160 1.170 1.150 1.170 1.160 1.160 1.160 2 1.128 1.880 3.270
3 1.150 1.170 1.150 1.150 1.160 1.160 1.160 1.170 1.170 1.160 L.T.L. 1.1000 3 1.693 1.020 2.570
4 1.150 1.160 1.160 1.170 1.160 1.160 1.160 1.150 1.150 1.170 4 2.059 0.730 2.230
5 1.160 1.160 1.160 1.160 1.150 1.160 1.160 1.160 1.170 1.160 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 1.1600 1.1700 1.1600 1.1700 1.1700 1.1600 1.1700 1.1700 1.1700 1.1700 Xmax.= 1.1700 0 NOS.
NO.OF NON CONFORMING PART =
XSMALL 1.1500 1.1500 1.1500 1.1500 1.1500 1.1500 1.1600 1.1500 1.1500 1.1600 Xmin.= 1.1500
RANGE 0.0100 0.0200 0.0100 0.0200 0.0200 0.0100 0.0100 0.0200 0.0200 0.0100 R - BAR = 0.01500 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 1.1520 1.1580 1.1560 1.1600 1.1620 1.1580 1.1620 1.1600 1.1620 1.1620 X - BAR = 1.1592 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.0200 Specification Width(S) = 0.1000 Index (K)={2 x (D-XBAR) / S}= 0.1840 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 1.1500 Interval = 0.004000 Selecting no. of classes = 5 1.1380 1.1420 0 0
Starting Point = 1.1500 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.009200 1.1420 1.1460 0 0
X- CHART 1.1460 1.1500 0 0
U.C.L.
30 1.16805 1.16805 HISTOGRAM
1.16805 1.16805 1.16805 1.16805 1.16805 1.16805
1.1700 1.16805
VALUE
1.1681 1.1500 1.1540 13 13
L.C.L. 1.1504 1.1504 1.1504 1.1504 1.1504 1.1504 1.1504 1.15041.1650 1.1504 1.1504 1.1540 1.1580 0 13
1.1600
U.C.L.
25 0.0317 0.0317 0.0317 0.0317 0.0317 0.0317 0.0317 0.0317 0.0317 0.0317 A
1.1580 1.1620 0 13
1.1550 V

L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.00001.1500 0.0000 0.0000 G.

U.
1.1620 1.1660 28 41
C.

X-BAR 1.1592 1.1592 1.1592 1.1592 1.1592 1.1592 1.1592 1.15921.1450 1.1592 1.1592 1.1660 1.1700 0 41
L.
QTY

20

R-BAR 0.0150 0.0150 0.0150 0.0150 0.0150 0.0150 0.0150 0.0150 1.1400
0.0150 0.0150 1.1700 1.1740 9 50
1 2 3 4 5 6 7 8 9 10
SAMPLE
15 1.1740 1.1780 0 50

R - CHART
1.1780 1.1820 0 50
10
0.0350 1.1820 1.1860 0 50
0.0300
VALUE

0.0250
U.C.L.XBAR = 1.16805
R AN
GE

5
0.0200 U .C .
L.
L.C.L.XBAR = 1.15035
L.C .
0.0150 L.
R- U.C.L.RBAR = 0.03165
0.0100 BAR

0 0.0050 L.C.L.RBAR = 0
1.1420 1.1460 1.1500 1.1540 1.1580 1.1620 1.1660 1.1700 1.1740 1.1780 1.1820 1.1860
1.1380 1.1420 1.1460 1.1500 1.1540 1.1580 1.1620 1.1660 1.1700 1.1740 1.1780 1.1820
0.0000
Std.Dev."s"= 0.00665
1 2 3 4 5 6 7 8 9 10
DIMENSION SAMPLE
Pp=(S/6s)= 2.50570

REMARKS: - PROCESS IS EXCELLENT Ppk={1-K}xCp)= 2.04470

FR/SQ/DQ/16-00 Initial Process Study