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    Work Sheet (Pilot Operated Check Valve)

    Uploaded by

    Zaidi Mat Zainuddin

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Work Sheet (Pilot Operated Check Valve)

    Uploaded by

    Zaidi Mat Zainuddin
    11 views6 pages

    Copyright

    © © All Rights Reserved

    Available Formats

    DOC, PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    11 views6 pages

    Work Sheet (Pilot Operated Check Valve)

    Uploaded by

    Zaidi Mat Zainuddin

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    You are on page 1of 6

    KERTAS KERJA Muka 1 drpd 5

    JABATAN : TEK. KEJURUTERAAN MEKATRONIK


    BAHAGIAN : KEJURUTERAAN MEKATRONIK
    KURSUS : MEKATRONIK
    BLOK : HYDRAULIC
    UNIT : PILOT OPERATED CHECK VALVE
    SEGMENT :
    NAMA PELATIH :

    TITLE : INSTALL AND OPERATE PILOT CHECK VALVE IN HYDRAULIC


    SYSTEM.

    STUDENT MUST BE ABLE TO :

    1. Examine the structure of pilot check valve.


    2. Build circuit on the workbench.
    3. Operate the system.

    DRAWING, DATA AND TABLES :

    Fig 1. Structure diagram of pilot check valve.


    Muka 2 drpd 5
    No. Code: No. Work Sheet:

    BACK GROUND:

    A pilot operated check valve performs the same function as a simple check valve. It
    allows free flow in one direction and restricts all flow in all opposite direction. Different
    springs can be chosen to obtain the desired cracking pressure.

    COMPONENTS :

    1. Power pack.
    2. Pressure relief valve.
    3. Reducing valve.
    4. Pressure manifold.
    5. Return manifold.
    6. Pressure Gauge.
    7. Pilot operated check valve.
    8. Flow meter.
    Muka 3 drpd 5
    No. Code: No. Work Sheet:
    STEPS KEYPOINT

    1. Examine the structure of  Examine the fig.1. to identify the function of each ports
    pilot operated check valve. on the valve body.

    Fig.1 Symbol of pilot operated check valve.

     Installed the pilot operated check valve cartridge into the


    body of sequence valve.

    a) Using the 7/8” open wrench, loosen the cartridge in


    the sequence valve.

    b) Remove the sequencing cartridge and store it in a


    clean, safe location. A clean plastic bag is good.

    c) Insert the pilot operated check valve cartridge


    straight into the valve bore.

    d) Using paper towel or a shop rag, push on disconnect


    #1 while treading the cartridge into the valve body.

    e) Hand tighten the hex nut. Then finish tightening with


    the 7/8” wrench.

    2. Build the circuit on the  Build the circuit shown in fig 2.


    workbench.

    Fig 2. Circuit Diagram.


    Muka 4 drpd 5
    No. Code: No. Work Sheet:
    STEPS KEYPOINT

    3. Operated the system.  Turn on hydraulic power supply.

     Monitor the proper gauges and meters.

     Make a record of the data. Be sure to allow room for


    additional data.

    TEST FLOW RATE PRESSURE

     Turn off of the hydraulic power supply.

     Revise the circuit so that it matches the circuit shown in


    fig.3. Turn the adjustment on the reducing valve fully
    counter clock wise.

    Fig 3. Added with reducing valve.

     Explain the operation of the portion of the circuit you


    just added.
    ___________________________________________
    ___________________________________________
    ___________________________________________
    ___________________________________________
    ___________________________________________

     Turn on the hydraulic power supply and record an


    initial set of readings.

     Observe the in-line pressure gauge constantly while


    increasing the setting on the pressure reducing valve.
    Muka 5 drpd 5
    No. Code: No. Work Sheet:
    STEPS KEYPOINT

     As soon as the check valve opens (in line pressure drops


    and pump noise reduces drastically) take readings of the
    system pressure gauge and flow meter. Add this data to
    your table.

    a) Explain the data.


    ______________________________________
    ______________________________________
    ______________________________________
    ______________________________________

    b) How did the modified circuit behave?


    ______________________________________
    ______________________________________
    ______________________________________
    ______________________________________

     Once you have completed your observations, turn off the


    hydraulic power supply. Disconnect the circuit. Do not
    forget to change back the cartridge in the sequence valve
    body.
    Muka drpd
    No. Code: No. Work Sheet:
    STEPS KEYPOINT

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