320 Servicemanual
320 Servicemanual
GPS Chartplotter
HGP-320
HAIYANG OLIX
HGP- 320 SERVICE MANUAL
Doc No; 20070724
Amendment History
Document No & Rec
No. Data Amendments
No.
10
Amendment Policy
When any change is applied in the document, only the document numbers of the relevant sheet(s) and cover
sheet are modified. The rest of the sheets are not changed. The document number is shown in the footer
area, either in the right or left of each sheet.
Safety Precautions
* High Voltage
High voltages are used in the transmitter section which could be life threatening. A
protection cover with the words Danger High Voltage has been installed in this section
but wait 10 minutes before inspecting inside.
Even if the power switch is turned off there may still be some residual voltage present on
the capacitors inside. Before inspection or replacement of parts discharge this residual
voltage in a safe and correct manner.
* Dust
Dust can accumulate inside after long periods of use. Allergies can result from the
inhalation of this dust, therefore during inspection and cleaning it is advisable to use a
mask.
* Static Electricity
Static sensitive semiconductor devices are used in this unit. Before changing the printed
board be careful not to damage any of these devices due to electrostatic build up from
carpet, clothes, seats, etc.
HGP- 320 Preface
The symbols displayed below are used throughout this manual. Once each
Symbol’s meaning has been understood, proceed with care.
Warning Mark
Attention Mark
ATTENTION
Disregard or mishandling of this symbol can result in
harmful personal injury or damage to equipment.
Prohibit Mark
This mark displays a prohibited action or condition.
HGP- 320 Preface
Chapter 4 : Maintenance
Routine maintenance work and checkups for the transducer insulation, cable breakage for transducer and
water temperature are explained.
Contents
Chapter 4 : Maintenance
General Information
Contents
1.2 Specifications
1.6 Transducers
1.2 Specifications
Specifications are subject to change without notice.
50,000 points
Event Mark * Total of 16 colors and 16 icons and selectable each point with name
Tag (8 alphanumeric characters)
The connector pin layouts pictured, Power show a view from the rear of the receiver display unit.
(The view of the plugs are shown from soldered side of the plug.)
HGP- 320 Chapter 1
General Information
Dimensions:
Function Explanation
Contents
2.1 General
2.1 General
2.1
* Connector Circuit
1) F43-6000; POWER Connector
2) F43-6000C; POWER & TX/RX DATA Connector
HGP- 320 Chapter 2
Function Explanation
System uses switching mode power supply and synchronous step-sown converter. When DC voltage is
supplied from ship’s main power source, switching regulator IC generates +5V electric currency, which
generates stable DC voltage through feedback. Synchronous step-down converter IC then generates +3.3V
electric currency.
DC voltage from ship’s main power source when equipment power is turned off is supplied to U18 Switching
Regulator IC (CM2576 500445) number 1 pin in terminal after Connector PCB; Filter Circuit, and number 2
pin out terminal generates +DC 5V electric currency.
The voltage is supplied to U20 (74LV74) D-type flip-flops and U19 (MP2109) Synchronous Step-Down
Converter IC. When front POWER S.W is pushed, U20 (74LV74) D-type flip-flops operates. Outputted signal
operates U19 (MP2109) Synchronous Step-Down Converter, and number 10 pin out terminal generates +DC
3.3V. The voltage is supplied to main CPU and near circuit, CPU operates the rest of FET (Q1, Q2) by
control program stored in memory and supply +5V DC to main board. The overall system operates when +5V
DC voltage is supplied.
When power is OFF during the operation of the overall system, CPU postpones the time of POWER OFF by
control program in order to prevent error when front key is wrongly operated.
Logic circuit consists of CPU, data storage (Internal NAND Flash), CPLD (C-CARD control) and data
transmission and reception interface. Logic circuit includes overall system control, operation, signal,
transmission and reception order and so forth. Control program and data are stored in flash memory (stored
information remains regardless of power in non-volatile memory), and CPU is operated by control program.
When front POWER S.W is pushed, power supply circuit is on and logic circuit operates. Then reset circuit
produce system reset and initialize CPU. CPU clock generation circuit produces 2 oscillation frequencies that
are supplied to CPU. While CUP is initialized, program that is stored in flash memory processes general
screen signal, map and ship location and other data.
CPLD (Complex Programmable Logic Device) is an IC logic element that can store program. It controls data
in C-CARD(C-MAP) through CPLD. PC download and other outside data input can be conducted at (Local
Bus CPLD use) RS-232 Driver terminal.
CPU that is supplied by control program is supplied to LCD as 24bits RGB signal through LVTTL method and
operates screen. It controls (Digital Potentiometer) black light by PWM Control (Step-up Converters) IC.
HGP- 320 Chapter 2
Function Explanation
Maintenance
Contents
4.2 ProgLD
4.4 Gentermw
4.5 DNW
Filter
4.2.1 Entering
In order to boot with Prog LD, push Makr/MOB key when power is turned on.
(* Use only when upgrading program or ProgHY4 and ProgMAX do not work properly.)
DIAGNOSE MENU
1.System Palette
2. Internal Flash
3. XD Picture
4. Key Test
5. TFT Test
6. GPS Data Dump
7. AUX Data Dump
8. GPS<->PC Link
[↑↓] [D] [ENTER][CLEAR]
1. System Palette
Color palette used by AQUA can be checked
2.Internal Flash
File information in built-in flash memory of AQUA can be viewed
3. XD Picture
File information in XD card installed on AQUA can be viewed
4. Key Test
Use for keyboard test.
5. TFT Test
TFT LCD of AQUA can be tested
6. GPS Data Dump
View GPS signal from GPS antenna.
7.AUX Data Dump
View data signal from outside.
8. GPS<->PC Link
Use for link GPS signal from GPS antenna to PC.
HGP- 320 Chapter 4
Maintenance
4.3. DIANGNOSE MENU
4.3.1 Entering
Power on the AQUA. When the title is on, press the key, “MENU”. Input the password, 0.3.8.1 and enter the
program, DIAGNOSE.
4.3.2 Operation Method
DIAGNOSE MENU
1. System Palette
2. Flash Memory
3. XD Card
4. Voice Play
5. TFT Test
6. Variable Reset
7. GPS Port Out
8. AUX Port Out
9. CMAP FORMAT
0. DOWNLOAD
[↑↓] [D] [ENTER][CLEAR]
1. System Palette
Color palette used by AQUA can be checked
2. Flash Memory
File information in built-in flash memory of AQUA can be viewed
3. XD Card
File information in XD card installed on AQUA can be viewed
4. Voice Play
Sound files in AQUA can be tested
5. TFT Test
TFT LCD of AQUA can be tested
6. Variable Reset
ZMD (memory that stores set value) in AQUA can be initialized (use for initializing existing set
value during program upgrade)
7. GPS Port Out
GPS Port Exterior output can be tested (menu for test during factory shipping)
8. AUX Port Out
AUX Port Exterior output can be tested (menu for test during factory shipping)
9. CMAP FORMAT
Menu for formatting C-CARD (users can use in general menu)
HGP- 320 Chapter 4
Maintenance
0. DOWNLOAD
The menu is used to change AQUA file list of Gentermw
(Unlisted files can not be uploaded or downloaded)
① Menu
- Copy: Used to copy files in pc and AQUA
- Del: Used to delete selected file
- R: Used to refresh Gentermw entire file list
- T: Used to view AQUA state by executing terminal at Gentermw
② Path
Indicate currently selected folder path in PC. Path can be changed.
③ Serial select
Used to select serial port connected to PC
④ PC File List
Show file list in the selected folder in PC
⑤ AQUA File List
Show file list in AQUA. Only files in this list can be unloaded and downloaded (List can be changed
when “0.DOWNLOAD” is selected in diagnosis menu)
HGP- 320 Chapter 4
Maintenance
4.5 DNW (by USB)
4.5.1. Connecting Computer and AQUA
Connect PC (USB port) and AUQA (USB port) with USB cable
4.5.2. Installing AQUA driver
2) Switch on AQUA
3) Automatically, the PC researches the driver.
4) Install the driver in the folder of DNW from driver.(select “e3sbulk.inf”)
① USB check
Connection sate between PC and AQUA can be checked
[USB: O]: Connected properly
[USB: X]: Not connected properly
☞ See whether AQUA driver is properly checked. If it is installed properly, check whether cable is
connected properly
② File Transfer
File is transferred after file is selected from USB Port -> Target Version
HGP- 320 Chapter 4
Maintenance
4.6 Program Files Description
Model
Name of the file Description
HGP-320
ProgHY4 Main S/W of HY-MAP ●
ProgMAX Main S/W of C-MAP MAX
Sysinfo Setting file of the general system ●
Icon Icon ●
lzVoice Sound including the title voice ●
lzFont Fonts of the letter ●
lzFont2 Fonts of the letter ●
lzTitle Title image ●
lzTTFen Font of C-MAP MAX & the letter ●
harmidx
Database of the tide in HY-MAP ●
harmsc
tildelist Tide list in HY-MAP ●
WWM0001 Background chart of C-MAP
MAP0,1,2 HY-MAP ●
lzMenus0 Taiwanese(day mode) ●
lzMenus1 Chinese(day mode) ●
lzMenus2 English(day mode) ●
lzMenus3 Vietnamese(day mode) ●
lzMenus4 Thai(day mode) ●
lzMenus5 Arabic(day mode) ●
lzMenus6 Italian(day mode) ●
lzMenus7 Turkish (day mode) ●
lzMenus8 Greek (day mode) ●
lzMenus9 Gujarati(day mode) ●
lzMenusA French(day mode) ●
lzMenusB Hindi (day mode) ●
lzMenusC Persian(day mode) ●
lzMenusD Malaysian(day mode) ●
lzMenusE Spanish(day mode) ●
lzMenusF Myanmarese(day mode) ●
lzMenusG Korean(day mode) ●
lzMenusH Indonesian(day mode) ●
lzMenusI Maldivian(day mode) ●
lzMenusJ Portuguese(day mode) ●
lzMenun0 Taiwanese(night mode) ●
lzMenun1 Chinese(night mode) ●
lzMenun2 English(night mode) ●
lzMenun3 Vietnamese(night mode) ●
lzMenun4 Thai(night mode) ●
lzMenun5 Arabic(night mode) ●
lzMenun6 Italian(night mode) ●
lzMenun7 Turkish(night mode) ●
lzMenun8 Greek(night mode) ●
lzMenun9 Gujarati(night mode) ●
lzMenunA French(night mode) ●
lzMenunB Hindi(night mode) ●
lzMenunC Persian(night mode) ●
lzMenunD Malaysian(night mode) ●
lzMenunE Spanish(night mode) ●
lzMenunF Myanmarese(night mode) ●
lzMenunG Korean(night mode) ●
lzMenunH Indonesian(night mode) ●
lzMenunI Madivian(night mode) ●
lzMenunJ Portuguese(night mode) ●
lzFiles Reset file of the H/W ●
HGP- 320 Chapter 4
Maintenance
4.7 Instruction of Gentermw(By Serial)
1. Power on the AQUA. When the title is on, press the key, “MENU”.
2.
3. Access the Gentermw and set up the serial port of the computer.
HGP- 320 Chapter 4
Maintenance
4. Move to the cursor on the menu, 2.Flash Memory and press, “ENTER”.
5. Find the file in the flash menu for upgrade and press, “ENTER” ->7.Delete to delete the file for
upgrade. If you don’t delete the file to upgrade, it would happen the system down after upgrade.
7. Click, “Gentermw” on the left and move to the folder to select the file for upigrade.
8. Double click the file to upgrade. The file moves from the PC to AQUA. (when ProgM4 is upgraded,
the system reboots.)
2) Switch on HGP-320
3) Automatically, the PC researches the driver.
HGP- 320 Chapter 4
Maintenance
4)Check the above red box then click the NEXT button.
5)Check the above red box then click the Browse button.
HGP- 320 Chapter 4
Maintenance
6)Search for the driver in the folder of DWN from the CD.
3) After the access, check ‘USB:0’ on the top. If you see ‘USB:X’, it means the driver hasn’t been installed
properly. You must install the driver again.
HGP- 320 Chapter 4
Maintenance
3) Select ‘USB Port -> Transmit File’
5) If you can see the massage like “Target = Internal Flash, szTitleNam= IzMenus2”, it means file
successfully upgrade.
When you want to check the version or upgrade file, compare the file in HGP-320 and file in computer.
※Caution: You have to upgrade file one by one and step by step.
Chapter 5
Trouble Shooting
Contents
Caution
High voltage may still be present on the capacitors even if power has been disconnected. Please wait at
least 3 minutes before inspection.
Faulty power supply 5.2.1 The display unit does not power
No power
Yes
Yes
Is the power switch working No The front key PCB has a problem.
properly? Caution: Ship's
main power supply
Yes
must be disconnected.
With the power on, is the
voltage the same with the ship’s No
Connector PCB is faulty.
internal power between the
Main Logic circuit U18 IC
Yes
Yes
Yes
Yes
The logic PCB(HGP43-7000)has a
problem.
HGP- 320 Chapter 5
Trouble Shooting
5.2.4 Can't operate the key functions
The front keyboard S.W has a No The front keyboard PCB has a
problem or not? Problem.
Yes
Yes
No sound
Yes
Do you have a signal from J2-1(2 pin) No The connector PCB has a problem.
of the connector PCB? The logic PCB has a problem.
Yes
Yes
Is +5V DC being supplied to the GPS Yes The GPS ANT cable and GPS
ANT? receiving board has a problem.
No
Yes
Yes
Contents
CONNECTOR BOARD
PCB Type: F43-6000
Symbol Code Name Description Specifications
Capacitor Aluminum
C1, C2 100㎌/63V
Electrolytic SMT
C3 ~ C5 Capacitor Ceramic SMT 1608 0.01㎌/50V
C6 Capacitor Ceramic SMT 1608 0.1㎌/50V
C7 ,C8 Capacitor Ceramic SMT 1608 1000pF/50V
C10, C11 Capacitor Ceramic SMT 1608 1000pF/50V
C12 Capacitor Ceramic SMT 1608 0.1㎌/50V
D1 DIODE SMT DCC010
D2 DIODE SMT 30BQ060
J1 WAFER 5267-NA 8P
J2 WAFER 5267-NA 2P
CONNECTOR BD-08PMMP-
J3 LTW
WATERPROOF LC
L1 POWER INDUCTORS SMT SDSG127D-101M 100uH
Q1, Q2 TRANSISTOR SMT 2SA1162
R1 RESISTOR SMT 1608 470Ω
R2 RESISTOR SMT 1608 22Ω
R3, R4 RESISTOR SMT 1608 10㏀
R5 RESISTOR DIP 1/2W 470Ω
R6 RESISTOR SMT 1608 470Ω
U1 PHOTOCOUPLER SMT TLP181
HGP- 320 Chapter 6
Technical References
XD BOARD
PCB Type: F43-6200
CONNECTOR BOARD
PER'N CHK. BY DES. BY DRA. BY DWG. NO.
2007 F43CGB6000
K.S,KIM K.S,KIM D.W, YOO D.W, YOO 1.0
07, 23
OLIX CO.,LTD
MODEL DESCRIPTION
CONNECTOR BOARD
PER'N CHK. BY DES. BY DRA. BY DWG. NO.
2007 F43CGB6000C
K.S,KIM K.S,KIM D.W, YOO D.W, YOO 1.1
07, 23
OLIX CO.,LTD
HAIYANG OLIX
HAIYNG OLIX CO., LTD.
103-903 Bucheon Techonpark samcheongdong
Ojeonggu Bucheon Gyeonggi,Korea
Telephone : +82 2 3240381
Telefax : +82 32 3274713
Homepage: http://www.haiyang.co.kr