Gasmonitor +

Installation, Operation and

Maintenance Manual

M07210
Issue 5
February 2006
Gasmonitor + Operation and Installation Preliminary

Notes:

The equipment described in this manual may have mains voltages

applied to it. Ensure correct safety procedures are adopted before
working on the equipment.

The equipment described in this manual is designed for the

detection of flammable and/or toxic gases. Detectors may be sited
in hazardous areas. Ensure local safety procedures are adopted
before carrying out any maintenance or calibration work.

The equipment described in this manual may be connected to

remote alarms and/or shutdown systems. Ensure that local
operating procedures are adopted before carrying out any
maintenance or calibration work.

This product has been tested and found to comply with the
European Directive 89/336/EEC and the EMC requirements of
EN50270.

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Gasmonitor+ Operation & Installation Contents

CONTENTS
CONTENTS

INTRODUCTION PAGE NO.

General 1

System Overview 1
What is Gasmonitor+? 1
What are the Main Components? 2
Specification Sheet (Sample Only) 5

HARDWARE
19” Control Rack 7
Description 7
Mounting Detail 9
Electrical Connections 10
Jumper Settings 10

Display Module 12
Description 12
Routine Operation 13
Common Alarm Relay and LED Operation 14
Dedicated Audible and Visual Alarm Drive Operation 15
Voted Relay Operation 16
Fault Messages 16
Mounting Detail 17
Electrical Connections 18

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CONTENTS

Page No.

Universal Gas Input Card 19

Description 19
Routine Operation 20
LED Indicators 20
Channel Inhibit 21
Individual Channel Alarm Relays 21
Repeated Analogue Output 22
Mounting Detail 22
Electrical Connections 24
Jumper Settings 24

Twin Zone Fire Input Card 26

Description 26
Routine Operation 27
LED Indicators 27
Channel Inhibit 28
Individual Channel and Zone Alarm Relays 28
Mounting Detail 29
Electrical Connections 30
Jumper Settings 30

Input/Output Module 32
Description 32
Mounting Detail 34
Electrical Connections 35

Relay Module 38
Description 38
Mounting Detail 39
Electrical Connections (General) 40
Electrical Connections (Individual Channel Alarms – Gas Only) 41
Electrical Connections (Individual Channel Alarms – Fire Only) 42
Electrical Connections (Voted Relays) 43

Page No.

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Gasmonitor+ Operation & Installation Contents

CONTENTS
Power Distribution 44
Description 44
Routine Operation 45
Mounting Detail 46
Power Module 46
Power Supply Unit 48
Batteries 50
Electrical Connections 51
Calculation of Power Supply Requirements and Battery Backup 52
Typical Power Consumption of Gasmonitor+ Modules 52
Example Power/Battery Backup Calculation 53

FIELD DEVICES
General 55

Gas Detector Installation and Operation 56

Approved Detectors 56
Detector Location 58
Set-up and Operation: Flamgard EXE, D and HT (3-wire mV bridge) 60
General 60
Cabling Requirement 60
Earthing 61
Universal Gas Input Card Jumper Settings 61
Electrical Connections 62
Setting to Work 64
Calibration 65
Routine Functional Testing 66
Set-up and Operation: Flamgard 4/20, Flamgard Plus, Cirrus, Nimbus,
TXgard HS, TXgard Plus, TCgard 68
General 68
Cabling Requirement 68
Earthing 69
Page No.

Universal Gas Input Card Jumper Settings 69

Electrical Connections 70

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 Gasmonitor+ Operation & Installation Contents
CONTENTS

Setting to Work 72
Calibration 72
Routine Functional Testing 73
Set-up and Operation: TXgard IS 75
General 75
Cabling Requirement 75
Earthing 76
Universal Gas Input Card Jumper Settings 77
Electrical Connections 78
Setting to Work 83
Calibration 83
Routine Functional Testing 84
Set-up and Operation: TXgard D 87
General 87
Cabling Requirement 87
Earthing 88
Universal Gas Input Card Jumper Settings 88
Setting to Work 89
Calibration 89
Routine Functional Testing 90

Fire Detector Installation and Operation 92

Approved Detectors 92
Detector Location 95
Set-up Procedure (all fire detectors and call points) 95
Cabling Requirement 95
Earthing 96
Twin Zone Fire Input Card Jumper Settings 97
Electrical Connections 97
Routine Functional Testing 97
Dummy Loads 100

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Gasmonitor+ Operation & Installation Contents

CONTENTS
Page No.

Audible/Visual Alarm Installation 102

Dedicated Drives for Audible/Visual Alarms 102
Cabling Requirement 102
Earthing 104
Electrical Connections 104

APPENDICES
A Display Module Menu Operation 107

B Windows Based Software for the PC 117

C Spare Parts List 142

LIST OF ILLUSTRATIONS
Figure Page No.
1 Gasmonitor+ Block System Schematic 4
2 Specification Sheet Example 6
3 Gasmonitor+ General Isometric View 8
4 19” Rack Mounting Detail 9
5 19” Control Rack Electrical Connections Front/Rear View 11
6 Display Module General View 12
7 Display Module Mounting Detail 17
8 Display Module Electrical Connections 18
9 Universal Gas Input Card General View 19
10 Universal Gas Input Card Mounting Detail 23
11 Universal Gas Input Card Jumper Locations 25
12 Twin Zone Fire Card General View 26
13 Twin Zone Fire Card Mounting Detail 29
14 Twin Zone Fire Card Jumper Locations 31
15 Input/Output Module General View 33
16 Input/Output Module Mounting Detail 34

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Figure Page No.

17 Input/Output Module Terminal Detail 36
18 Relay Module General View 38
19 Relay Module Mounting Detail 39
20 Relay Module Terminal Detail 40
21 Relay Module Electrical Connections
(Individual Channel Alarms – Gas Only) 41
22 Relay Module Electrical Connections
(Individual Channel Alarms – Fire Only) 42
23 Relay Module Electrical Connections (Voted Relays) 43
24 Power Module General Arrangement 46
25 Power Module Mounting Detail 47
26a 300W Power Supply Mounting Detail 49
26b 150W Power Supply Mounting Detail 49
27 Battery Dimensions 50
28 Power Distribution/Electrical Connections 51
29 Gasmonitor+ to Flamgard EXE/D/HT Wiring Detail 63
30 Gasmonitor+ to 4/20/Plus, Cirrus, Nimbus, TCgard, TXgard,
HS/Plus Wiring Detail 71
31a Gasmonitor+ to TXgard IS Wiring Detail (Safe Area Only) 79
31b Gasmonitor+ to TXgard via Zener Barrier Wiring Detail 80
31c Gasmonitor+ to TXgard via MTL 3041 Galvanic Isolator
Wiring Detail 81
31d Gasmonitor+ to MTL 3041 Galvanic Isolator Wiring Detail 82
32 Fire Detection Circuit Schematic Representation 93
33a Gasmonitor+ to Series 60 Fire Detectors Wiring Detail
(Safe Area Only) 98
33b Gasmonitor+ to Series 60 Fire Detectors Wiring Detail
(Hazardous Area) 99
34a Dummy load - Pellistor 3-wire mV Bridge 100
34b Dummy load - 4-20mA Current Sink – Toxics 100
34c Dummy load - 4-20mA Current Sink – Oxygen 101
34d Dummy load - Fire Channels 101
35 Dedicated Audible/Visual Alarm Drives 103
36a Audible/Visual Alarms Typical Wiring Detail
(Safe Area Only) 105
36b Audible/Visual Alarms Typical Wiring Detail
(Hazardous Area) 106
37 Gasmonitor+ Exploded View 145

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Gasmonitor+ Operation & Installation Introduction

1 INTRODUCTION

1.1 General
This manual describes the installation, configuration and operation of a
Gasmonitor+ gas and fire detection system with serial number 0568GM or

INTRODUCTION
higher.

Systems with serial numbers lower than this may not include all the features
described in this manual.

A Gasmonitor+ gas and fire control system is normally fitted into a wall
mounted or floor standing control cabinet. The physical arrangement depends
on the size and complexity of the system, which is beyond the scope of this
manual.

This manual details the operation of Gasmonitor+ with a range of field devices
available from Crowcon. Other devices may be used as advised by Crowcon.

For further details please contact Crowcon’s Service Department.

1.2 System Overview

1.2.1 What is Gasmonitor+?

Gasmonitor+ is a 19” rack mounted gas and fire control system. It is designed
to control remote gas and fire detectors and raise audible/visual alarms should
pre-set alarm levels be exceeded.

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Gasmonitor+ can accommodate a mix of up to 16 gas or fire input cards per

19” control rack. Each gas input card may be configured to control one
flammable or one toxic/oxygen gas detector. Each fire input card can control
two independent loops of up to 20 conventional fire detectors including smoke,
heat and manual alarm call points.

The alarm status of the remote detectors is displayed on the front panel of the
associated input card via LEDs. Actual readings of the gas concentration at
INTRODUCTION

each gas detector are displayed on a common Display Module mounted on the
left in each control rack.

Common alarm output relays are provided as standard. Individual channel

alarms may be provided via dedicated relays mounted on optional Relay
Modules.

Gasmonitor+ is microprocessor driven and may be controlled and configured

via the push buttons mounted on the front of the Display Module.
Alternatively, it may be configured using the Windows based SetGmon
software provided.

Gasmonitor+ also includes a built in data logger as standard. Data may be

retrieved using the Windows based LogManager software provided.

1.2.2 What are the Main Components?

The main components of a Gasmonitor+ gas and fire control system are:

19” Control Rack

Power Module/Power Supply Unit/Battery Backup
Display Module
Universal Gas Input Card
Twin Zone Fire Card
Input/Output Module

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Gasmonitor+ Operation & Installation Introduction

Relay Module
Flammable Gas Detectors
Toxic Gas Detectors
Fire Detectors

These are shown schematically in Figure 1.

INTRODUCTION

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 Gasmonitor+ Operation & Installation Introduction
INTRODUCTION

Figure 1: Gasmonitor+ Block System Schematic

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Gasmonitor+ Operation & Installation Introduction

1.2.3 Specification Sheet (Sample Only)

The system configuration is summarised on the Specification Sheet provided

with each control panel. See below for an example.

INTRODUCTION

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 Gasmonitor+ Operation & Installation Introduction
INTRODUCTION

Figure 2: Specification Sheet Example

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Gasmonitor+ Operation & Installation Hardware

2 HARDWARE

2.1 19” Control Rack

2.1.1 Description

All Gasmonitor+ control cards are mounted in a 3U high, 19” rack. The rack
includes a drop down front panel, card guides and motherboard into which the
control cards are fitted. The drop down panel is held in place by three locking
screws located at the top of the panel.

Self adhesive labels are fitted to the front of the drop down panel detailing the
control card mounted behind that particular label. The labels are fitted with
pushbuttons that are wired to the control card in that position via a flexible

HARDWARE
connector.

A motherboard is fitted to the rear of the rack. The motherboard provides

necessary power distribution, internal data transfer and routing of electrical
signals to remote detectors and alarms via Input/Output Module and optional
Relay Modules.

The drop down front panel and motherboard are electrically bonded to the
chassis. This ensures that EMC/RFI regulations are met.

The Display Module is always fitted to the left of the control rack. Subsequent
slots are filled with either the Universal Gas Input Card or Twin Zone Fire
Input Card as required by the application.

Figure 3 gives a general view of the control rack.

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 Gasmonitor+ Operation & Installation Hardware
HARDWARE

Figure 3: Gasmonitor+ General Isometric View

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Gasmonitor+ Operation & Installation Hardware

2.1.2 Mounting Detail

Figure 4 below details the mounting arrangement of the control rack.

HARDWARE

Figure 4: 19” Control Rack Mounting Detail (mm)

Note:

The Input/Output module and the Power Supply are shown mounted at the
rear of the Gasmonitor+ rack. These can be removed and mounted in a more
suitable location during the system installation.

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2.1.3 Electrical Connections

All electrical connections to field equipment are made via the DIN rail
mounted modules mounted in the control cabinet (see later sections). These in
turn are connected to the control rack motherboard via ribbon cables. Power
connections are wired separately (see Power Distribution, Electrical
Connections, section 2.7.4).

All control cards are fitted with appropriate plugs that slot into mating sockets
on the motherboard when inserted into the rack.

Figure 5 details all electrical connections to be made to the Gasmonitor+

control rack motherboard.

2.1.4 Jumper Settings

HARDWARE

If any intrinsically safe field device requires a Zener barrier to operate

correctly then the link GND2 should be removed on the rear of the
motherboard.

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Gasmonitor+ Operation & Installation Hardware

HARDWARE

Figure 5: 19” Control Rack Electrical Connections, Front/Rear View

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 Gasmonitor+ Operation & Installation Hardware

2.2 Display Module

2.2.1 Description

Each Gasmonitor+ control rack is fitted with a Display Module that in normal
operation details the status of the control rack and provides local user control
of the system. Figure 6 gives a general view of the Display Module.

View with drop down View with drop down

front panel closed front panel open
HARDWARE

Figure 6: Display Module General View

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Gasmonitor+ Operation & Installation Hardware

The Display Module is operated by four pushbuttons mounted on the drop

down front panel. The Display Module includes a backlit LCD display,
common gas alarm and fault indicators, an internal sounder and an RS232
serial communications port (the RS232 port is also wired out to the
motherboard).

The Display Module holds the systems configuration in battery backed RAM.
The majority of the system settings may be adjusted using the menu system,
e.g., calibration of individual channels or adjustment of alarm set points. For
details on how to make system configuration changes via the pushbutton on the
Display Module see Appendix A.

A PC may be connected to the RS232 port and using the SetGmon software
provided gives the user full access to all of the system settings. For SetGmon
installation and operation details please refer to Appendix B.

Crowcon recommend that SetGmon be used to initially configure a system and

HARDWARE
the Display Module menu system is used for subsequent minor adjustments.

The Display Module controls the internal sounder, common alarm relays and
dedicated audible and visual alarm drives on the Input/Output Module (see
Input/Output Module, Description, section 2.5.1).

The Display Module is able to drive up to 16 relay outputs (called Voted

Relays) that are user configurable via the SetGmon software provided. The
relays are mounted on optional Relay Modules in the control cabinet (see Relay
Module, Description, section 2.6.1).

2.2.2 Routine Operation

The four pushbuttons allow the user to navigate through the menu system
shown on the LCD display. The function of each pushbutton changes
depending on which menu is displayed. The function of each pushbutton is
shown adjacent to that pushbutton on the LCD display. For a detailed
explanation of all Display Module menus and pushbutton operations please
refer to Appendix A.

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2.2.2.1 Common Alarm Relay and LED Operation

The Display Module monitors the status of each gas and fire input card. Should
any input card detect an alarm or fault condition the relevant LED will
illuminate on the Display Module, the internal sounder and the appropriate
common alarm relay will operate.

Mixed gas and fire input cards in the same control rack share common LEDs
and alarm relays as follows:

Alarm Condition Associated Common Associated Common LED

Alarm Relay on Display Module
on Input/Output Module

Any zone 1 fire detected Level 1 relay Alarm 1 LED

OR
HARDWARE

Level 1 gas detected

Any zone 2 fire detected Level 2 relay Alarm 2 LED
OR
Level 2 gas detected
Any level 3 gas detected Level 3 relay Alarm 3 LED
Any zone fault detected Fault relay Fault LED
OR
Any gas fault detected

As standard the common fault relay is normally energised, de-energising on a

fault condition or loss of power and the common alarm relays are normally de-
energised, energising on alarm. These settings may be changed via SetGmon.

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Pressing the RESET button on the Display Module silences the audible alarm.
If on pressing the RESET button, the alarm condition has cleared, the common
alarm relays will reset and the appropriate LED will turn off.

2.2.2.2 Dedicated Audible and Visual Alarm Drive Operation

The Display Module can be used to drive audible and visual alarms mounted in
the field. Field connections are made at the Input/Output Module (see Figure
17).

Four switched 24 V dc outputs (common 0 V dc return) are provided. Each

output can supply 24 V dc at up to 200 mA. These outputs operate as follows:

Switched Output Alarm Condition Comment

HARDWARE
LEVEL 1 Any zone 1 fire detected Audible alarm drive 1
OR Press RESET to silence
Level 1 gas detected
LEVEL 2 Any zone 2 fire detected Audible alarm drive 2
OR Press RESET to silence
Level 2 gas detected
LEVEL 3 Any level 3 gas detected Audible alarm drive 3
Press RESET to silence
VIS Any zone fire detected Visual alarm drive
OR Can only be RESET once
alarm condition has cleared
Any gas level detected

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2.2.2.3 Voted Relay Operation

Up to 16 relays mounted on 2 x Relay Modules (see Figure 19) may be

connected to the Display Module. Each relay may be individually configured
using SetGmon.

The operation of the relay is dependant upon the configuration, for example, a
relay may be set to operate given any 2 level 1 gas alarms being detected in a
control rack (i.e., 2 out of 16 voting). Other voting or grouping arrangements
are available (see Appendix B).

Grouped and Voted Relay outputs are normally de-energised, energising on

alarm. The relay output will remain energised for as long as the alarm
condition is present. Once the alarm condition has cleared then the relay may
be cleared by pressing RESET on the Display Module.
HARDWARE

2.2.2.4 Fault Messages

Should any input card be removed while the system is in normal operation then
the Display Module will indicate a ‘Card XX Fail’ (where XX is the position of
the control card in the rack), the internal sounder and common fault relay will
operate. To reset the system re-insert the input card and press RESET after
waiting 10 seconds.

If the main 24 VDC power supply is lost, the system automatically switches
over to the battery back-up (stand-by battery). The Display Module then
monitors the battery voltage until it has discharged to a point where any further
discharge will prevent the operation of the Gasmonitor+. At this stage, the
internal audible alarm is initiated (this can be accepted by pressing the RESET
button) and the display message changes to “DC IN nn.nn VOLTS”. If loss of
power continues, the battery isolation relay on the Input/Output Module
disconnects the stand-by battery from the Gasmonitor+ rack to prevent it from
being over-discharged and permanently damaged.

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Gasmonitor+ Operation & Installation Hardware

2.2.3 Mounting Detail

The Display Module is mounted behind the drop down front panel of the
control rack in the leftmost position. It is held in position by four pins as shown
in Figure 7.

HARDWARE

Figure 7: Display Module Mounting Detail

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 Gasmonitor+ Operation & Installation Hardware

2.2.4 Electrical Connections

Figure 8 details all electrical connections to be made to the Display Module.

When fitting cables care should be taken to ensure that all connections are
secure.

All connections are made via the Input/Output and Relay Modules. Refer to
Input/Output Module, Electrical Connections, section 2.5.3, and Relay Module,
Electrical Connections, section 2.6.3.
HARDWARE

Figure 8: Display Module Electrical Connections

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2.3 Universal Gas Input Card

2.3.1 Description

The Universal Gas Input Card is used to power and control remote flammable
or toxic gas detectors. The control card has been designed to drive any of
Crowcon’s remote gas detectors but may be used to drive other devices given
advice from Crowcon. The type of gas monitored by the detector fitted to the
input card is labelled at the top of the front display.

Figure 9 gives a general view of the input card with the drop down front panel
of the control rack closed.

HARDWARE

Figure 9: Universal Gas Input Card General View

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 Gasmonitor+ Operation & Installation Hardware

The Universal Gas Input Card includes three levels of gas alarm and fault
monitoring as standard. Three red LEDs indicate gas alarms (levels 1, 2 and 3)
and a single yellow LED indicates the fault alarm.

The bar graph provides the user with an immediate indication of the gas level
at the detector, in relation to the first alarm level.

The Status LED indicates whether the card is operating correctly.

The Universal Gas Input Card is able to drive individual channel relays
including 3 levels of gas alarm and a fault output. These relays are user
configurable (see Appendix A and B). The relays are mounted on optional
Relay Modules in the control cabinet (see Relay Module, Mounting Detail,
section 2.6.2).

The card provides a repeated analogue output proportional to the gas

concentration for connection to repeater panels as required.
HARDWARE

2.3.2 Routine Operation

2.3.2.1 LED Indicators

Upon triggering an alarm the relevant LED will flash until the RESET button
on the Display Module has been pressed. If, on pressing the RESET button, the
alarm condition has cleared, the system resets. If not, then the alarm LED will
change from flashing to a steady state.

Once the alarm condition has cleared. Pressing the RESET button on the
Display Module will reset the LED.

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Gasmonitor+ Operation & Installation Hardware

The bar graph provides operators with an approximate indication of gas levels
in the field. For flammable and toxic gas detectors the bar graph is scaled such
that no LEDs are lit when there is no gas present and all LEDs are lit when the
first level of alarm is reached. For oxygen detectors no LEDs are lit when
normal levels of oxygen are present at the detector, i.e., 20.9%vv. Should the
oxygen level fall or rise, a single LED on the bar graph will move down or up
from the centre of the bar graph which is scaled from level 1 alarm (oxygen
deficiency) to level 2 alarm (oxygen enrichment).

In normal operation the Inhibit LED flashes approximately every 2 seconds

indicating that communications between the Display Module and Universal
Gas Input Card are working correctly. If the LED is permanently on, the input
card is inhibited (see section 2.3.2.2).

2.3.2.2 Channel Inhibit

HARDWARE
The INHIBIT pushbutton is mounted on the drop down front panel. Pressing
the INHIBIT pushbutton on the input card and the RESET pushbutton on the
Display Module simultaneously places the input card into standby mode. This
is indicated by the Status LED remaining lit. In this state any alarm condition
detected by the input card is not transmitted to the Display Module and no
individual channel alarm relays can be activated. Pressing the INHIBIT
pushbutton alone returns the control card to normal operation.

2.3.2.3 Individual Channel Alarm Relays

The Universal Gas Input Card can drive optional individual channel relays
mounted on Relay Modules in the control cabinet (see Relay Module,
Mounting Detail, section 2.6.2). Outputs include gas alarm level 1, 2 and 3 and
fault.

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The fault relay is normally energised, de-energising on detection of a fault or

loss of power. The relay can only be reset once the fault condition has cleared
and the RESET button on the Display Module is pressed.

Gas alarm relays (level 1, 2 and 3) are normally de-energised, energising on

alarm. They are normally configured to be latching, i.e., they can only be reset
once the gas alarm has cleared and the RESET button on the Display Module is
pressed.

Each system is configured differently and the System Specification Sheet

supplied with each system should be consulted to check how the relays have
been set up. For further information on changing the relay configuration see
Appendix A and B.

2.3.2.4 Repeated Analogue Output

HARDWARE

The Universal Gas Input Card provides a repeated analogue output

proportional to the gas concentration. This is configured via link settings on the
Universal Gas Input Card as either 1-5 V dc or 4-20 mA (see Figure 11).

1-5 V dc or 4-20 mA corresponds to no gas present at the detector to full-scale

gas present at the detector.

2.3.3 Mounting Detail

The Universal Gas Input Card is mounted behind the drop down front panel of
the control rack. Input cards slot into the control rack to the right of the Display
Module using the card guides provided and are locked into position by a lever
and catch. This is shown in Figure 10.

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Gasmonitor+ Operation & Installation Hardware

Figure 10: Universal Gas Input Card Mounting Detail HARDWARE

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 Gasmonitor+ Operation & Installation Hardware

To remove or insert input cards the lever must be in position 1. Once the card
is inserted fully into the rack pushing the lever down into position 2 locks the
card into place.

2.3.4 Electrical Connections

The Universal Gas Input Card slots into the control rack. Electrical connections
are made via the motherboard to the Input/Output Module and Relay Modules
if fitted. All field connections are made via these modules.

The INHIBIT pushbutton is mounted on the drop down front panel. It is

connected to the input card via the flexible cable shown in Figure 10. Care
should be taken to ensure that the flexible cable is fitted and locked into
position before closing the front panel.
HARDWARE

For details on field connections refer to Input/Output Module, Electrical

Connections, section 2.5.3, and Relay Module, Electrical Connections, section
2.6.3.

2.3.5 Jumper Settings

The Universal Gas Input Card can be used with any Crowcon gas detector.
Figure 11 details the links to be made for each type of gas detector that may be
fitted.

LK3 adjusts the gain of the input amplifier of the control card. It is normally
set to STD. Should a detector/input card be calibrated to a gas which gives a
low signal when exposed to gas (e.g., pentane) then it may be necessary to set
LK3 to HIGH or V.HIGH. Contact Crowcon for advice on setting this link.
Incorrect positioning of LK3 will cause the CAL FAIL message to appear after
a calibration attempt.

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Gasmonitor+ Operation & Installation Hardware

HARDWARE
Figure 11: Universal Gas Input Card Jumper Locations

Detector Type

Link Pellistor 2 wire 3 wire

4 – 20 mA sink 4 – 20 mA source

24 V 24 V

LK 1 None A, C, A-B, C-D B, D, B-C, D-E

LK 3 STD None None
LK 4 PELL 4 - 20 4 – 20
LK 5 REG 24 V 24 V
LK 6 & 7 24 V C/C 24 V C/C 24 V C/C

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 Gasmonitor+ Operation & Installation Hardware

2.4 Twin Zone Fire Input Card

2.4.1 Description

The Twin Zone Fire Input Card is used to power and control conventional fire
detectors including ionisation, optical and heat detectors. The input card can
also be used to monitor manual alarm call points and unitised flame detectors.

Figure 12 gives a general view of the input card with the drop down front panel
of the control rack closed.
HARDWARE

Figure 12: Twin Zone Fire Input Card General View

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Gasmonitor+ Operation & Installation Hardware

The Twin Zone Fire Input Card can monitor 2 loops of up to 20 conventional
fire detectors. Each loop is used to monitor a specific area called a Zone. Each
zone is monitored for fire alarms and loop faults (open and short circuit). These
are indicated on the front of the card.

Fire LEDs (red) and LOOP FAULT LEDs (yellow) to the left of the input card
show the status of detectors in zone 1, those on the right show the status of
zone 2.

The Status LED indicates whether the card is operating correctly.

The Twin Zone Fire Input Card is able to drive individual zone alarm relays for
fire and fault. These relays are user configurable (see Appendix A and B). The
relays are mounted on optional Relay Modules in the control cabinet (see Relay
Module, Description, section 2.6.1).

HARDWARE
2.4.2 Routine Operation

2.4.2.1 LED Indicators

Upon triggering a fire alarm or fault alarm the relevant LEDs will illuminate.
If, on pressing the INHIBIT/RESET button on the Twin Zone Fire Input Card,
the alarm condition has cleared, the system resets. If not, then the alarm LED
will remain on.

In normal operation the Status LED flashes approximately every 2 seconds

indicating that communications between the Display Module and Twin Zone
Fire Input Card are working correctly. If the Status LED is permanently on the
input card is inhibited (see Channel Inhibit, section 2.4.2.2).

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2.4.2.2 Channel Inhibit

The INHIBIT pushbutton is mounted on the drop down front panel. Pressing
the INHIBIT pushbutton on the input card and the RESET pushbutton on the
Display Module simultaneously places the input card into standby mode. This
is indicated by the Status LED remaining lit. In this state any alarm condition
detected by the input card is not transmitted to the Display Module and no
individual channel or zone alarm relays can be activated. Pressing the INHIBIT
button alone returns the control card to normal operation.

2.4.2.3 Individual Channel and Zone Alarm Relays

The Twin Zone Fire Input Card can drive optional individual zone alarm relays
mounted on Relay Modules in the control cabinet. Outputs include fire
detected zone 1, fire detected zone 2, fault detected zone 1, fault detected zone
HARDWARE

2 and card inhibited.

The card inhibited relay is normally energised, de-energising whenever the

input card is placed in standby mode (see section 2.4.2.2).

Individual zone fault relays are normally energised, de-energising on detection

of a fault or loss of power. The relay can only be reset once the fault condition
has cleared and the INHIBIT/RESET button on the Twin Zone Fire Input Card
is pressed.

Individual fire alarm relays are normally de-energised, energising on alarm.

They can only be reset once the fire alarm has cleared and the
INHIBIT/RESET button on the Twin Zone Fire Input Card is pressed.

Each system is configured differently and the System Specification Sheet

supplied with each system should be consulted to check how the relays have
been set up. For further information on changing the relay configuration see
Appendix A and B.

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Gasmonitor+ Operation & Installation Hardware

2.4.3 Mounting Detail

The Twin Zone Fire Input Card is mounted behind the drop down front panel
of the control rack. Input cards slot into the control rack to the right of the
Display Module using the card guides provided and are locked into position by
a lever and catch. This is shown in Figure 13.

HARDWARE

Figure 13:Twin Zone Fire Input Card Mounting Detail

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To remove or insert input cards the lever must be in position 1. Once the card
is inserted fully into the rack pushing the lever down into position 2 locks the
card into place.

2.4.4 Electrical Connections

The Twin Zone Fire Input Card slots into the control rack. Electrical
connections are made via the motherboard to the Input/Output Module and
Relay Modules if fitted. All field connections are made via these modules. See
Input/Output Module, Electrical Connections, section 2.5.3, and Relay Module,
Electrical Connections, section 2.6.3.

The INHIBIT pushbutton is mounted on the drop down front panel. It is

connected to the input card via the flexible cable shown in Figure 13. Care
should be taken to ensure that the flexible cable is fitted and locked into
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position before closing the front panel.

For details on field connections refer to Input/Output Module, Electrical

Connections, section 2.5.3.

2.4.5 Jumper Settings

LK1 should be fitted if the field devices in the associated zone are to be used
with a Zener barrier. This is shown in Figure 14.

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HARDWARE

Figure 14: Twin Zone Fire Input Card Jumper Locations

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2.5 Input/Output Module

2.5.1 Description

Each Gasmonitor+ control rack is supplied with one Input/Output (IO)

Module. This module provides basic electrical connections to the system.
These include connections to and from:

Gas and fire detectors.

Power supply unit and batteries for backup purposes.

Remote reset pushbutton (optional).

Audible and visual alarm drives (optional).

HARDWARE

Common gas and fire alarm relays.

Common fault alarm relay.

Analogue outputs 4 - 20 mA or 1 - 5 V dc

Figure 15 gives a general view of the IO Module.

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HARDWARE
Figure 15: Input/Output Module General View

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2.5.2 Mounting Detail

The IO Module is mounted on standard TS32 or TS35 DIN rail in the control
cabinet. Figure 16 gives overall mounting detail.
HARDWARE

Figure 16: Input/Output Module Mounting Detail (mm)

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2.5.3 Electrical Connections

The IO Module is connected to the control rack motherboard via ribbon cable
as detailed in Figure 15. For details on motherboard connections see Figure 5.

Figure 17 summarises all available customer connections to the IO Module.

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HARDWARE

Figure 17: Input/Output Module Terminal Detail

This is an electrical interconnection diagram only. The actual physical layout of
terminals is as shown in Figure 16.

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All terminals are suitable for use with 0.5mm2 to 2.5mm2 cable.

All relays are rated 5 A, 240 V ac.

For details on connecting field devices to the IO Module refer to the following
sections:

95.1 Remote gas and fire detectors:

Field Devices, Gas Detector Installation and Operation , section 3.2,
and Fire Detector Installation and Operation, section 3.3.
95.2 Audible and visual alarms:
Field Devices, Audible/Visual Alarm Installation, section 3.4.
95.3 Power supply (including battery backup):
Hardware, Power Distribution Electrical Connections, section 2.7.4.
95.4 Remote RESET pushbutton.

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2.6 Relay Module

2.6.1 Description

Optional Relay Modules may be fitted to the system to provide individual

channel alarm relay outputs including gas and fire alarms and a fault signal.
These relays are controlled by the individual gas and fire input cards (see
Appendix A and B for configuration and options).

Alternatively Relay Modules may be fitted to the system to provide up to 16

grouped alarm relay outputs (Voted Relay outputs). Grouped or voted relays
are controlled by the Display Module (see Appendix A and B for configuration
and options).

The Relay Module includes 8 x DPCO (Double Pole Change Over) relays and
HARDWARE

necessary screw terminal for customer use.

A yellow LED next to each relay indicates the relay status (LED on =
energised, LED off = de-energised).

Figure 18 gives a general view of a Relay Module.

Figure 18: Relay Module General View

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2.6.2 Mounting Detail

Relay Modules are mounted on standard TS32 or TS35 DIN rail in the control
cabinet. Figure 19 gives the overall mounting detail.

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Figure 19: Relay Module Mounting Detail (mm)

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2.6.3 Electrical Connections (General)

The relay module is connected to the control rack motherboard via ribbon
cable. The maximum length of ribbon cable allowed is 10m.

Each Relay Module contains 8 x DPCO relays rated 5A at 250 V ac (non

inductive load).

All terminals are suitable for use with 0.5mm2 to 2.5mm2 cable.

Figure 20 summarises all available customer connections to a Relay Module.

HARDWARE

Figure 20: Relay Module Terminal Detail

This is an electrical interconnection diagram only. The actual physical layout of
terminals is as shown in Figure 19.

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2.6.3.1 Electrical Connections

(Individual Channel Alarms – Gas Only)

The Universal Gas Input Card can drive individual channel relays mounted on
the Relay Module (see Universal Gas Input Card, Routine Operation,
Individual Channel Alarm Relays, section 2.3.2.3). Figure 21 summarises the
connections.

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Figure 21: Relay Module Electrical Connections

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2.6.3.2 Electrical Connections

(Individual Channel Alarms – Fire Only)

The Twin Zone Fire Input Card can drive individual channel relays mounted on
the Relay Module (see Twin Zone Fire Input Card, Routine Operation,
Individual Channel and Zone Alarm Relays, section 2.4.2.3). Figure 22
summarises the connections.
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Figure 22: Relay Module Electrical Connections

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2.6.3.3 Electrical Connections

(Voted Relays)

The Display Module can drive individual Voted Relays mounted on the Relay
Module (see Display Module, Routine Operation, Voted Relay Operation,
section 2.2.2.3). Figure 23 summarises the connections.

HARDWARE

Figure 23: Relay Module Electrical Connections (Voted Relays)

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2.7 Power Distribution

The following section describes the power distribution of a Gasmonitor+ gas
and fire system with one control rack only. A Gasmonitor+ gas and fire control
system may include more than one control rack and such systems can share
Power Supply Units and standby batteries. For further details on the power
distribution requirements of ‘large’ systems please contact Crowcon.

2.7.1 Description

As standard each Gasmonitor+ control rack is supplied with a Power Module, a

suitably sized Power Supply Unit, an Input/Output Module and standby
batteries for battery backup.
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A Gasmonitor+ gas and fire control rack requires a clean supply of

18-30Vdc to operate correctly. The current consumption depends on the
configuration of the system, i.e., number of detectors, relays and field devices.

The Power Module is mounted in the control rack. It accepts a nominal 24Vdc
supply smoothes and filters it before distribution to control cards via the
motherboard.

The Power Module also holds system fuses and driving circuitry for dedicated
audible/visual field devices.

A Gasmonitor+ gas and fire system may be powered from a main supply of
100-260Vac, 50/60Hz. Depending upon the system configuration a 150W or
300W Power Supply Unit is mounted in the control cabinet and is used to
convert the main supply to 24Vdc (nominally). See Power Distribution,
Calculation of Power Supply Requirements and Battery Backup, Example
Power/Battery Backup Calculation, section 2.7.5, for calculating power supply
requirements.

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Each Gasmonitor+ control rack is supplied with two 12Vdc, 7Ah sealed lead
acid batteries (wired in series to provide a 24Vdc, 7Ah backup supply). The
available backup time depends on the configuration of the system. See Power
Distribution, Calculation of Power Supply Requirements and Battery Backup,
Example Power/Battery Backup Calculation Step 3, in section 2.7.5.2, for
typical backup calculations.

2.7.2 Routine Operation

If the main ac power supply is lost, the system automatically switches over to
the stand-by battery operation.

The Display Module monitors the battery voltage until it has discharged to a
point where any further discharge will prevent the operation of the system. At
this stage, the internal audible alarm is initiated (this can be accepted by

HARDWARE
pressing the RESET button on the Display Module) and the message “DC IN
nn.nn VOLTS” is displayed on the Display Module.

If loss of power continues, the battery isolation relay on the Input/Output

Module disconnects the stand-by battery from the control rack to prevent it
from being over-discharged and permanently damaged.

Under total power failure all system set up, configuration and logged data is
protected by means of a battery-backed RAM in the Display Module.

During periods of power loss, further data will not be logged until power is
reinstated.

Detectors have a warm-up time when power is initially connected, or re-

connected after a power loss. During this period, detector signals may not be
reliable.

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2.7.3 Mounting Detail

2.7.3.1 Power Module

The Power Module is shown in Figure 24.

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Figure 24: Power Module General Arrangement

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The Power Module Slots into the control rack behind the Display Module. See
Figure 25 for detail.

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Figure 25: Power Module Mounting Detail

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2.7.3.2 Power Supply Unit

One of two standard Power Supply Units may be supplied depending on the
system configuration. Both are mounted in the control cabinet.

Crowcon Part No. Input Power Output

E01546 100-120Vac 150W 27.6Vdc

220-240Vac
50/60Hz
Switch selectable
E01547 100-260Vac 300W 27.6Vdc
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50/60Hz
Auto-ranging

Figure 26 details the mounting arrangements of these Power Supply Units.

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HARDWARE
Figure 26 (a): 300W Power Supply Mounting Detail (mm)

Figure 26 (b): 150W Power Supply Mounting Detail (mm)

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2.7.3.3 Batteries

Figure 27 shows the overall dimensions of a 12V, 7Ah battery. Fixing details in
the control cabinet vary from system to system.
HARDWARE

Figure 27: Battery Dimensions (mm)

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2.7.4 Electrical Connections

Figure 28 details the typical power supply connections for a Gasmonitor+ gas
and fire control system.

HARDWARE

Figure 28: Power Distribution/Electrical Connections

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2.7.5 Calculation of Power Supply Requirements and

Battery Backup

Each system is different. The following section provides a logical method of

calculating power requirements and battery backup times. The calculation
should be repeated for each specific system configuration.

2.7.5.1 Typical Power Consumption of Gasmonitor+

Modules

Table 1 below details the typical power consumption of Gasmonitor+ modules

and some field equipment. The Quiescent Current quoted is the current drawn
at 24Vdc (nominally) by the module with no alarms present. The Alarm
Current is the current drawn with all alarms activated.
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Module Quiescent Current (mA) Alarm Current (mA)

19” rack, Display Module 100mA 120mA

and Input/Output Module
Universal Gas Input Card 45mA* 75mA*
With Toxic Detector
Universal Gas Input Card 325mA* 355mA*
With Flammable Detector
Twin Zone Fire Input Card 150mA (75mA per zone) 180mA (90mA per zone)
Relay Module N/A 160mA (20mA per relay)
Audible Alarm N/A 120mA
Visual Alarm N/A 150mA

* Current consumption may vary depending on type of detector fitted.

Contact Crowcon for further information.

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2.7.5.2 Example Power/Battery Backup Calculation

A Gasmonitor+ system has been supplied to monitor eight points for

flammable gas and raise an audible/visual alarm should gas be detected. What
size power supply should be used? How long will the standard battery backup
last should mains power fail?

Step 1 : Calculate maximum current consumption of the system

Module Q’ty Per Module Total For System

Quiescent Alarm Quiescent Alarm

Current Current Current Current
(mA) (mA) (mA) (mA)

19” rack, Display Module 1 100mA 120mA 100mA 120mA

and Input/Output Module

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Universal Gas Input Card 8 325mA 355mA 2600mA 2840mA
With Flammable Detector
Audible Alarm 1 - 120mA - 120mA
Visual Alarm 1 - 150mA - 150mA
Total Current Consumption (mA) 2700mA 3230mA
Total Current Consumption (A) 2.7A 3.3A

Step 2 : Size the Power Supply Unit

When the mains supply is healthy the Power Supply Unit must be able to
power the system in full alarm (3.3A) and trickle charge the batteries. 10% of
the battery capacity should be allocated to the charging of the batteries.

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Total current consumption of the system under full alarm = 3.3A

Additional current required to charge batteries = 0.7A (Assuming 7Ah batteries
are used)
Total current to be supplied by Power Supply Unit = 4A @ 27.6Vdc

Assuming a power Supply Unit efficiency of 80% then the minimum power
supply requirement is (4 x 27.6)/80% = 138W.

In this example the system would be fitted with a 300W Power Supply Unit.

Step 3 : Calculate the battery backup time

A standard system is fitted with 2 x 12Vdc, 7Ah batteries wired in series to

provide 24Vdc, 7Ah worth of battery backup.

Note: Battery amp-hour ratings are specified with no more than 10% of
maximum load applied i.e. a 7Ah battery will last for 10hours @ 700mA. As
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more current is drawn so the capacity is de-rated. Typical de-rating factors are:

% of maximum de-rating factor

≤ 10% 1
10% - 30% 0.75
30% - 100% 0.58

The backup time should no alarms occur = 7Ah/2.7A * 0.58 = 1 hrs, 30 mins
The backup time under full alarm = 7Ah/3.3A * 0.58 = 1 hrs, 13 mins

The above calculations are based on a worst case scenario, as it is unlikely that
all channels will go into full alarm at the same time.

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3 FIELD DEVICES

3.1 General
Prior to installing field devices users should be familiar with the operation and
configuration of Gasmonitor+ using the Display Module pushbuttons and
SetGmon software supplied. Detailed operating instructions are given in
Appendices A and B.

Crowcon recommend that the installation of a Gasmonitor+ system is carried

out by people with experience of installing electrical equipment in potentially
hazardous atmospheres.

Local regulations and installation practices vary from country to country. The
relevant codes of practice in the country concerned should be observed. Further
advice is available from Crowcon if required.

Equipment may be mounted in potentially explosive atmospheres. Check that

the equipment to be installed is suitable for the area classification. Site
procedures should be followed before attempting installation or maintenance of
any field device.

Gasmonitor+ may be configured to shutdown plant automatically. Outputs FIELD DEVICES

should be isolated so as to prevent spurious trips wherever possible. If in doubt
seek advice from site personnel before proceeding.

Always read the Installation, Operating and Maintenance Instructions supplied

with the field device before attempting installation or maintenance.

Dummy loads can be fitted in place of detector heads for test purposes. See
section 3.3.3.6.

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3.2 Gas Detector Installation and Operation

3.2.1 Approved Gas Detectors

Crowcon manufacture a wide range of flammable and toxic gas detectors. The
Gasmonitor+ Universal Gas Input Card is able to control all detectors
manufactured by Crowcon.

The following list details detectors currently manufactured by Crowcon for use
with Gasmonitor+.

Product Name Type of Detector Typical Range/Gas

FLAMMABLE GAS DETECTORS

Flamgard EXE Pellistor/catalytic bead. 0-100% LEL.

3 wire mV bridge output. Most flammable gases.
Flameproof.
Flamgard D Pellistor/catalytic bead. 0-100% LEL.
FIELD DEVICES

3 wire mV bridge output. Most flammable gases.

Flameproof.
Flamgard HT Pellistor/catalytic bead. 0-100% LEL.
3 wire mV bridge output. Most flammable gases.
Flameproof.
Flamgard 4/20 Pellistor/catalytic bead. 0-100% LEL.
3 wire sink or source 4-20mA Most flammable gases.
output.
Flameproof.

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Product Name Type of Detector Typical Range/Gas

Flamgard Plus Pellistor/catalytic bead. 0-100% LEL.

3 wire sink or source 4-20mA Most flammable gases.
output.
Flameproof.
Cirrus Infrared. 0-100% LEL.
3 wire sink or source 4-20mA Most hydrocarbon gases.
output.
Flameproof.
Nimbus Infrared. 0-100% LEL.
3 wire sink and source 4-20mA C1 to C5 hydrocarbons,
output. ethylene and LPG.
Flameproof.

TOXIC GAS DETECTORS

TXgard IS and Electrochemical. Various ranges.

TXgard IS+
2 wire 4-20mA loop powered. Most toxic gases and oxygen.
Intrinsically safe. FIELD DEVICES

TXgard D Electrochemical. Various ranges. Oxygen,

carbon monoxide, ammonia,
2 wire 4-20mA loop powered.
sulphur dioxide and hydrogen
Flameproof. sulphide only.
TXgard HS Sulphistor. 0-100ppm.
3 wire sink or source 4-20mA Hydrogen sulphide only.
output.
Flameproof.

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Product Name Type of Detector Typical Range/Gas

TXgard Plus Electrochemical. Various ranges. Oxygen,

carbon monoxide, ammonia,
3 wire sink or source 4-20mA
sulphur dioxide and hydrogen
output.
sulphide only.
Flameproof.

OTHER

TCgard Thermal conductivity. 0-100% vv.

3 wire sink or source 4-20mA Suitable binary gases only.
output.
Flameproof.

Detectors not listed may still be used with Gasmonitor+. For further details
contact Crowcon.

3.2.2 Detector Location

There are no rules which dictate the siting and location of detectors, however,
considerable guidance is available from BS EN 50073:1999 ‘Guide for
FIELD DEVICES

Selection, Installation, Use and Maintenance of Apparatus for the Detection

and Measurement of Combustible Gases or Oxygen’. Similar international
codes of practice may be used where applicable. In addition certain regulatory
bodies publish specifications giving minimum gas detection requirements for
specific applications.

The detector should be mounted where the gas is most likely to be present. The
following points should be noted when locating gas detectors:

To detect gases which are lighter than air, e.g., methane, detectors should be
mounted at high level and Crowcon recommend the use of a Collector Cone.

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To detect heavier than air gases, e.g., butane, detectors should be mounted at
low level. The use of additional sampling equipment such as the 87ESU may
improve the detection rate of heavier than air gases. Contact Crowcon for
details.

To detect gases with similar weight to air, e.g., hydrogen sulphide mount the
detector at normal breathing height.

Mounting of oxygen detectors requires knowledge of the gas displacing the

oxygen. E.g., carbon dioxide is heavier than air and will displace oxygen at a
low level. Under these circumstances oxygen detectors should be placed at low
level.

When locating detectors consider the possible damage caused by natural

events, e.g., rain or flooding. For detectors mounted outdoors Crowcon
recommend the use of a Weatherproof Caps and Spray Deflectors.

Consider ease of access for functional testing and servicing.

Consider how the escaping gas may behave due to natural or forced air
currents. Mount detectors in ventilation ducts if appropriate.

Consider the process conditions. Gases that are normally heavier than air, but
released from a process line that is at an elevated temperature and/or under
pressure may rise rather than fall. FIELD DEVICES

The placement of the sensors should be determined following the advice of

experts having specialist knowledge of gas dispersion, experts having a
knowledge of the process plant system and equipment involved, safety and
engineering personnel. The agreement reached on the locations of sensors
should be recorded. Crowcon would be pleased to assist in the selection and
siting of gas detectors.

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3.2.3 Set-up and Operation:

3 wire mV bridge devices

3.2.3.1 General

These detectors are all pellistor/catalytic bead type and operate on the
Wheatstone bridge principle. The detectors are 3 wire and provide a mV output
proportional to the gas concentration. For details on each type of gas detector
please refer to the relevant Installation, Operating and Maintenance
Instructions provided with each detector.

These detectors are simple devices, i.e., these detectors must be used with a
dedicated control card to supply power and process the signal before raising
alarms should gas be detected.

3.2.3.2 Cabling Requirement

Cabling to the detector must be in accordance with the recognised standards of

the appropriate authority in the country concerned and meet the electrical
requirements of the detector.
FIELD DEVICES

Crowcon recommend the use of steel wire armoured (SWA) cable and suitable
explosion proof glands must be used.

Alternative cabling techniques, such as steel conduit, may be acceptable

provided appropriate standards are met.

The maximum acceptable loop resistance is 36 Ohms. The following table

summarises the maximum cable length allowed for up to 2.5mm2 cross
sectional area (c.s.a.) cable.

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c.s.a. Typical Resistance Typical Loop Resistance Maximum

(mm2) 1 per Km of Cable per Km of Cable Cable Length
(Ohms) (Ohms) (m) 2

0.5 (20) 39.0 78.0 400 (1312)

1.0 (17) 18.1 36.2 900 (2952)
1.5 (15) 12.1 24.2 1400 (4592)
2.5 (13) 8.0 16.0 2000 (6560)

Notes:
1
Approximate c.s.a. in awg given in brackets.
2
Approximate distance in feet given in brackets.

3.2.4 Earthing

The junction box and cable armour must be earthed at either the detector or
control panel to limit the effects of radio frequency interference. It is good
practice to provide the earth connection at the safe area only, so as to avoid
earth loops.
FIELD DEVICES

3.2.5 Universal Gas Input Card Jumper Settings

For details of all jumper settings refer to Hardware, Universal Gas Input Card
Jumper Settings, section 2.3.5.

As standard the jumper settings required are:

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Link Position

LK 1 None
LK 2 E, I, K, E-F, I-J,
K-L
LK 3 STD
LK 4 PELL
LK 5 REG
LK 6 and 7 24V C/C

Alternative LK 2 and LK 3 settings may be required. Refer to Hardware,

Universal Gas Input Card Jumper Settings, section 2.3.5.

3.2.6 Electrical Connections

Figure 29 details typical electrical connections to be made to the Input/Output

Module.

Note:
FIELD DEVICES

Allocation of detector type to channel is indicative only. Any

detector type can be connected to any channel.

For further termination detail refer to Figure 17.

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Figure 29: Gasmonitor+ to Flamgard EXE/D/HT Wiring Detail

FIELD DEVICES

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3.2.7 Setting to Work

Setting to work requires that the system has been turned on and allowed to
stabilise for at least 2 hours.

Each pellistor/catalytic bead type flammable gas detector requires the correct
head voltage to be applied across terminals 1 and 3 (Figure 29). The detector
Installation, Operation and Maintenance Instructions will detail the correct
head voltage for the type of detector installed.

It is assumed that the detector has been powered and allowed to stabilise for at
least 2 hours.

To set the head voltage:

1. Inhibit the input card to be adjusted by pressing the INHIBIT button on

the input card and the RESET button on the Display Module
simultaneously.
2. Open the drop down front panel of the control rack by loosening the
three fixing screws (see Figure 4).
3. Using the four pushbuttons on the Display Module select SET
FLAMMABLE HEAD on the menu system (see Appendix A).
4. Using the four pushbuttons on the Display Module select the channel to
FIELD DEVICES

be set up.
5. At this point one LED on the bar graph of the input card to be set up
may or may not illuminate.
6. Measure the head volts at the detector across terminals 1 and 3 using a
digital voltmeter (DVM).
7. Using an instrument screw driver adjust the HEAD CURRENT
potentiometer (see Figure 11) on the input card until the DVM measures
the correct head voltage at the detector.

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8. Using the instrument screw driver adjust the HEAD BALANCE

potentiometer (see Figure 11) on the input card until the LED on the bar
graph is positioned centrally. When centred the LED will turn off.
9. Close the drop down front panel and return the Display Module and
input card to normal operation using the front panel pushbuttons.
10. The input card and remote gas detector are now set up for correct
operation and are ready to be calibrated.

3.2.7.1 Calibration

Calibration may be performed via the four pushbuttons or the SetGmon

software provided. Where single channels require calibration Crowcon
recommend the following procedure. Where many channels are to be calibrated
Crowcon recommend the use of SetGmon (see Appendix B).

Calibration gas and accessories are available from Crowcon.

When calibrating an input card and detector for the first time Crowcon
recommend that two persons be used, one at the detector and the other at the
control panel. When gas is applied to the detector in the field the person at the
control panel can check that the detector is connected to the correct input card
by observing the gas reading or bar graph on the front panel. FIELD DEVICES

Once the link between the detector and input card has been proved one person
can carry out future calibrations and routine functional testing (see Routine
Functional Testing, section 3.2.7.2).

To calibrate the detector:

1. Inhibit the input card of the detector to be calibrated by pressing the

INHIBIT button on the input card and the RESET button on the Display
Module simultaneously.
2. Ensure that the detector to be calibrated is in clean air. It may be
necessary to apply compressed air to the detector at a flow rate of 0.5

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litres per minute if flammable gas is permanently present in the area

where the detector is mounted.
3. Using the four pushbuttons on the Display Module select ZERO?
4. Using the four pushbuttons on the Display Module select the channel to
be zeroed.
5. Zero the channel by following the commands on the Display Module.
On completion the message ‘Zero successful’ is displayed.
6. Using the four pushbuttons on the Display Module select
CALIBRATE?
7. Using the four pushbuttons on the Display Module select the channel to
be calibrated.
8. Apply calibration gas to the detector (typically 50% LEL flammable gas
in air) at a flow rate of 0.5 litres per minute.
9. Allow the gas level reading on the Display Module to stabilise and then
adjust the displayed value by pressing the UP and DOWN pushbuttons
on the Display Module until the displayed value corresponds to the
calibration gas applied.
10. Press the YES button on the Display Module to calibrate the channel.
11. The detector and input card are now configured and calibrated
correctly.
FIELD DEVICES

12. Return the Display Module and input card to normal operation using the
pushbuttons mounted on the front panel.

3.2.7.2 Routine Functional Testing

Crowcon recommend that detectors be routinely checked to ensure correct

calibration and operation. This should be carried out at least every 6 months,
however, site procedures may stipulate more frequent checks.

The following routine is supplied for information only:

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1. Inhibit all input cards in any single control rack by pressing the
INHIBIT button on each input card and the RESET button on the
Display Module simultaneously.
2. Ensure that the detectors to be checked are in clean air and re-zero as
necessary.
3. Using the four pushbuttons on the Display Module select HOLDALL
CAL?
4. Pressing the YES button instructs the Display Module to log the peak
gas reading from each input card. The message ‘Collecting Peaks’ is
displayed during this operation.
5. Apply calibration gas to each detector to be checked in turn and return
to the control panel.
6. Pressing the DONE button on the Display Module displays the message
‘ADJ Ch1 > XXX?’ where XXX is the name given to that channel.
7. Upon pressing the YES button on the Display Module the user may
adjust the reading by pressing them UP and DOWN buttons until the
reading displayed matches the calibration gas used.
8. Press the YES button on the Display Module to calibrate the channel.
9. This can be repeated for each channel in the control rack.
10. Once the system has been fully checked return the Display Module and
input cards to normal operation using the pushbuttons mounted on the
FIELD DEVICES

front panel.

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3.2.8 Set-up and Operation:

3 wire 4-20 mA devices

3.2.8.1 General

These detectors operate on various different principles including

pellistor/catalytic bead, electrochemical and infrared.

Each detector includes a local amplifier which accepts power from the
Universal Gas Input Card and provides a 4-20 mA output proportional to the
gas concentration at the detector.

The following instructions assume that each detector has been configured in a 3
wire, 4-20 mA source configuration.

These detectors must be calibrated independently of the Gasmonitor+ control

system. For details on each type of gas detector please refer to the relevant
Installation, Operating and Maintenance Instructions provided with each
detector.

3.2.8.2 Cabling Requirement

FIELD DEVICES

Cabling to the detector must be in accordance with the recognised standards of

the appropriate authority in the country concerned and meet the electrical
requirements of the detector.

Crowcon recommend the use of steel wire armoured (SWA) cable and suitable
explosion proof glands must be used.

Alternative cabling techniques, such as steel conduit, may be acceptable

provided appropriate standards are met.

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The minimum acceptable supply voltage measured at the detector and the
maximum current drawn by that detector is different for each device.
Gasmonitor+ supplies a guaranteed minimum supply voltage of 22 Vdc. Please
refer to the relevant Installation, Operating and Maintenance Instructions
provided with each detector to calculate the maximum cable distances allowed
for different cable types.

3.2.8.3 Earthing

The junction box and cable armour must be earthed at either the detector or
control panel to limit the effects of radio frequency interference. It is good
practice to provide the earth connection at the safe area only, so as to avoid
earth loops.

3.2.8.4 Universal Gas Input Card Jumper Settings

For details of all jumper settings refer to Hardware, Universal Gas Input Card
Jumper Settings, section 2.3.5.

As standard the jumper settings required are:

FIELD DEVICES

Link Position

LK 1 B, D, B-C, D-E
LK 2 E, I, K,E-F, I-J, K-L
LK 3 STD
LK 4 4-20
LK 5 24V
LK 6 and 7 24V C/C

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Alternative LK 2 and LK 3 settings may be required. Refer to Hardware,

Universal Gas Input Card Jumper Settings, section 2.3.5.

3.2.8.5 Electrical Connections

Figure 30 details typical electrical connections to be made to the Input/Output

Module.

Note:

Allocation of detector type to channel is indicative only. Any

detector type can be connected to any channel.

For further termination detail refer to Figure 17.

FIELD DEVICES

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Figure 30: Gasmonitor+ to Flamgard, 4/20/Plus, Cirrus, Nimbus, TCgard,

TXgard, HS/Plus
FIELD DEVICES

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3.2.8.6 Setting to Work

The detector must be calibrated before calibration of the associated input card.
For calibration details of each detector please refer to the relevant Installation,
Operating and Maintenance Instructions provided with each detector.

3.2.8.7 Calibration

Calibration of the input card may be performed via the four pushbuttons or the
SetGmon software provided. Where single channels require calibration
Crowcon recommend the following procedure. Where many channels are to be
calibrated Crowcon recommend the use of SetGmon
(see Appendix B).

Calibration gas and accessories are available from Crowcon.

When calibrating an input card and detector for the first time Crowcon
recommend that two persons be used, one at the detector and the other at the
control panel. When gas is applied to the detector in the field the person at the
control panel can check that the detector is connected to the correct input card
by observing the gas reading or bar graph on the front panel.
FIELD DEVICES

Once the link between the detector and input card has been proved one person
can carry out future calibrations and routine functional testing (see section
3.2.8.8).

To calibrate the input card for use with a 4-20mA type detector:

1. Inhibit the input card of the channel to be calibrated by pressing the

INHIBIT button on the input card and the RESET button on the Display
Module simultaneously.
2. Ensure that the associated detector is reading zero gas level, i.e., output
is 4 mA.

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3. Using the four pushbuttons on the Display Module select ZERO?

4. Using the four pushbuttons on the Display Module select the channel to
be zeroed.
5. Zero the channel by following the commands on the Display Module.
On completion the message ‘Zero successful’ is displayed.
6. Using the four pushbuttons on the Display Module select
CALIBRATE?
7. Using the four pushbuttons on the Display Module select the channel to
be calibrated.
8. Apply calibration gas to the detector (normally half scale).
9. Allow the gas level reading on the Display Module to stabilise and then
adjust the displayed value by pressing the UP and DOWN pushbuttons
on the Display Module until the displayed value corresponds to the
calibration gas applied.
10. Press the YES button on the Display Module to calibrate the channel.
11. The detector and input card are now configured and calibrated
correctly.
12. Return the Display Module and input card to normal operation using the
pushbuttons mounted on the front panel.
FIELD DEVICES
3.2.8.8 Routine Functional Testing

Crowcon recommend that detectors be routinely checked to ensure correct

calibration and operation. This should be carried out at least every 6 months,
however, site procedures may stipulate more frequent checks.

One person may check a detector with a local amplifier at the detector and no
adjustment at the control panel should be required.

Depending on the detector functionality it may be necessary to inhibit the

associated input card before attempting routine functional testing of the
detector.

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For detailed instructions on the routine functional testing of the detectors

please refer to the relevant Installation, Operating and Maintenance
Instructions provided with each detector.

The calibration of the input card should be checked annually as a minimum. To

check the input cards calibration:

1. Inhibit all input cards in any single control rack by pressing the
INHIBIT button on each input card and the RESET button on the
Display Module simultaneously.
2. Ensure that the detectors are reading zero gas, i.e., detector output set to
4mA.
3. Using the four pushbuttons on the Display Module re-zero each input
card as necessary.
4. Using the four pushbuttons on the Display Module select HOLDALL
CAL?
5. Pressing the YES button instructs the Display Module to log the peak
gas reading from each input card. The message ‘Collecting Peaks’ is
displayed during this operation.
6. Apply calibration gas to each detector in turn and return to the control
panel.
7. Pressing the DONE button on the Display Module displays the message
FIELD DEVICES

‘ADJ Ch1 > XXX?’ where XXX is the name given to that channel.
8. Upon pressing the YES button on the Display Module the user may
adjust the reading by pressing them UP and DOWN buttons until the
reading displayed matches the calibration gas used.
9. Press the YES button on the Display Module to calibrate the channel.
10. This can be repeated for each channel in the control rack.
11. Once the system has been fully checked return the Display Module and
input cards to normal operation using the pushbuttons mounted on the
front panel.

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3.2.9 Set-up and Operation:

2 wire 4-20 mA intrinsically safe devices

3.2.9.1 General

These devices may be fitted with various electrochemical sensors to monitor

toxic gases and oxygen.

Each detector is 4-20mA loop powered and includes a local amplifier. The 4-
20 mA output is proportional to the gas concentration at the detector. Such
devices are sink only.

The detectors must be calibrated independently of the Gasmonitor+ control

system. For details on each type of gas detector please refer to the relevant
Installation, Operating and Maintenance Instructions provided with each
detector.

The device must be used with a suitable line isolator, i.e., Zener barrier or
galvanic isolator, when used in a hazardous atmosphere.

3.2.9.2 Cabling Requirement

FIELD DEVICES

Cabling to the detector must be in accordance with the recognised standards of

the appropriate authority in the country concerned and meet the electrical
requirements of the detector.

Crowcon recommend the use of twisted pair cable with overall screen and
sheath. Suitable weatherproof glands must be used.

Alternative cabling techniques, such as steel conduit, may be acceptable

provided appropriate standards are met.

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The maximum cable distance allowed is dependent upon the installation, i.e.,
whether Zener barriers or galvanic isolators are required or not.

The following table summarises the maximum theoretical cable distance for
different installations.

c.s.a. Typical Loop Maximum Cable Length

(mm2) Resistance per
Km of Cable No Barrier Zener Barrier Galvanic
(Ohms) Isolator

0.5 78.0 2.9 Km 1.0 Km 2.9 Km

1.0 36.2 6.3 Km 2.2 Km 6.3 Km
1.5 24.2 9.5 Km 3.3 Km 9.5 Km
2.5 16.0 14.3 Km 5.0 Km 14.3 Km

This table was calculated given:

The maximum loop resistance allowed by Gasmonitor+ = 820 Ohms

Input card sense resistor = 250 Ohms

FIELD DEVICES

Minimum acceptable supply voltage at detector = 10 V dc

Maximum current drawn by detector = 25 mA

Inherent loop resistance of Zener barrier = 300 Ohms

3.2.9.3 Earthing

It is essential to observe the correct earthing arrangement when using

intrinsically safe gas detectors.

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When the detector is mounted in a safe area (no line isolators), or is used with a
galvanic isolator, the junction box and cable screen must be earthed at either
the detector or control panel to limit the effects of radio frequency interference.
It is good practice to provide the earth connection at the safe area only, so as to
avoid earth loops.

When the detector is used with a Zener barrier a certified IS earth is required at
the Zener barrier. The junction box and cable screen must be earthed at the IS
earth to meet intrinsic safety requirements and to limit the effects of radio
frequency interference.

When Zener barriers are used the link GND2 must be removed from the
motherboard of the 19” control rack.

3.2.9.4 Universal Gas Input Card Jumper Settings

For details of all jumper settings refer to Hardware, Universal Gas Input Card
Jumper Settings, section 2.3.5.

The following table summarises the link settings required when using 2 wire 4-
20 mA devices with a Universal Gas Input Card.

Link Link Position

FIELD DEVICES

No Barrier , Dual Barrier Galvanic Isolator

or Zener Barrier

LK 1 A, C, A-B, C-D B, D, B-C, D-E

LK 2 E, I , K, E-F, I-J, K-L E, I and K
LK 3 None None
LK 4 4-20 4-20
LK 5 24V 24V

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LK 6 and 7 24V C/C 24V C/C

Alternative LK 2 settings may be required. Refer to Hardware, Universal Gas

Input Card Jumper Settings, section 2.3.5.

3.2.9.5 Electrical Connections

Figure 31 details typical electrical connections to be made to the Input/Output

Module for different installation methods.

Note:

Allocation of detector type to channel is indicative only. Any

detector type can be connected to any channel.

For further termination detail refer to Figure 17.

FIELD DEVICES

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Figure 31 (a): Gasmonitor+ to TXgard IS Wiring Detail (Safe Area Only)

FIELD DEVICES

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Figure 31 (b): Gasmonitor+ to TXgard via Zener Barrier Typical Wiring Detail
FIELD DEVICES

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Figure 31 ©: Gasmonitor+ to TXgard via MTL 3041 Galvanic Isolator

Typical Wiring Detail

FIELD DEVICES

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Figure 31 (d): Gasmonitor+ to MTL 5041 Galvanic Isolator Typical Wiring

Detail
FIELD DEVICES

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3.2.9.6 Setting to Work

The detector must be calibrated before calibration of the associated input card.
For calibration details of each detector please refer to the Installation,
Operating and Maintenance Instructions provided with each detector.

3.2.9.7 Calibration

Calibration of the input card may be performed via the four pushbuttons or the
SetGmon software provided. Where single channels require calibration
Crowcon recommend the following procedure. Where many channels are to be
calibrated Crowcon recommend the use of SetGmon (see
Appendix B).

Calibration gas and accessories are available from Crowcon.

When calibrating an input card and detector for the first time Crowcon
recommend that two persons be used, one at the detector and the other at the
control panel. When gas is applied to the detector in the field the person at the
control panel can check that the detector is connected to the correct input card
by observing the gas reading or bar graph on the front panel.
FIELD DEVICES

Once the link between the detector and input card has been proved one person
can carry out future calibrations and routine functional testing (see Routine
Functional Testing, section 3.2.9.8).

To calibrate the input card for use with 2 wire 4-20 mA detector:

1. Inhibit the input card of the channel to be calibrated by pressing the

INHIBIT button on the input card and the RESET button on the Display
Module simultaneously.
2. Ensure that the associated detector is reading zero gas level, i.e., output
is 4 mA. For an oxygen sensor, the sensor must be disconnected from
the current amplifier at the detector head while this reading is made.

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3. Using the four pushbuttons on the Display Module select ZERO?

4. Using the four pushbuttons on the Display Module select the channel to
be zeroed.
5. Zero the channel by following the commands on the Display Module.
On completion the message ‘Zero successful’ is displayed.
6. Using the four pushbuttons on the Display Module select
CALIBRATE?
7. Using the four pushbuttons on the Display Module select the channel to
be calibrated.
8. Apply calibration gas to the detector (normally half scale).
9. Allow the gas level reading on the Display Module to stabilise and then
adjust the displayed value by pressing the UP and DOWN pushbuttons
on the Display Module until the displayed value corresponds to the
calibration gas applied.
10. Press the YES button on the Display Module to calibrate the channel.
11. The detector and input card are now configured and calibrated
correctly.
Return the Display Module and input card to normal operation using the
pushbuttons mounted on the front panel.
FIELD DEVICES

3.2.9.8 Routine Functional Testing

Crowcon recommend that detectors be routinely checked to ensure correct

calibration and operation. This should be carried out at least every 6 months,
however, site procedures may stipulate more frequent checks.

Only one person is required to check a detector fitted with a local amplifier and
no adjustment at the control panel should be required.

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Depending on the detector functionality it may be necessary to inhibit the

associated input card before attempting routine functional testing of the
detector.

For detailed instructions on the routine functional testing of the detectors

please refer to the relevant Installation, Operating and Maintenance
Instructions provided with each detector.

The calibration of the input card should be checked annually as a minimum. To

check the input cards calibration:

1. Inhibit all input cards in any single control rack by pressing the
INHIBIT button on each input card and the RESET button on the
Display Module simultaneously.
2. Ensure that the detectors are reading zero gas, i.e., detector output set to
4 mA.
3. Using the four pushbuttons on the Display Module re-zero each input
card as necessary.
4. Using the four pushbuttons on the Display Module select HOLDALL
CAL?
5. Pressing the YES button instructs the Display Module to log the peak
gas reading from each input card. The message ‘Collecting Peaks’ is
displayed during this operation. FIELD DEVICES

6. Apply calibration gas to each detector in turn and return to the control
panel.
7. Pressing the DONE button on the Display Module displays the message
‘ADJ Ch1 > XXX?’ where XXX is the name given to that channel.
8. Upon pressing the YES button on the Display Module the user may
adjust the reading by pressing them UP and DOWN buttons until the
reading displayed matches the calibration gas used.
9. Press the YES button on the Display Module to calibrate the channel.
10. This can be repeated for each channel in the control rack.

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11. Once the system has been fully checked return the Display Module and
input cards to normal operation using the pushbuttons mounted on the
front panel.
FIELD DEVICES

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3.2.10 Set-up and Operation:

2 wire 4-20 mA flameproof devices

3.2.10.1 General

The 2 wire 4-20 mA flameproof detectors may be fitted with various

electrochemical sensors to monitor toxic gases and oxygen.

Each detector is 4-20 mA loop powered and includes a local amplifier. The 4-
20 mA output is proportional to the gas concentration at the detector. The 2
wire 4-20 mA flameproof devices are 4-20 mA sink devices.

The 4-20 mA gas detectors must be calibrated independently of the

Gasmonitor+ control system. For details please refer to the relevant
Installation, Operating and Maintenance Instructions provided with each
detector.

3.2.10.2 Cabling Requirement

Cabling to the detector must be in accordance with the recognised standards of

the appropriate authority in the country concerned and meet the electrical
FIELD DEVICES

requirements of the detector.

Crowcon recommend the use of steel wire armoured (SWA) cable and suitable
explosion proof glands must be used.

Alternative cabling techniques, such as steel conduit, may be acceptable

provided appropriate standards are met.

Gasmonitor+ supplies a guaranteed minimum supply voltage of 22 Vdc. Please

refer to the relevant Installation, Operating and Maintenance Instructions
provided with each detector to calculate the maximum cable distances allowed
for different cable types.

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3.2.10.3 Earthing

The junction box and cable armour must be earthed at either the detector or
control panel to limit the effects of radio frequency interference. It is good
practice to provide the earth connection at the safe area only, so as to avoid
earth loops.

3.2.10.4 Universal Gas Input Card Jumper Settings

For details of all jumper settings refer to Hardware, Universal Gas Input Card,
Jumper Settings, section 2.3.5.

As standard the jumper settings required are:

Link Position

LK 1 A, C, A-B, C-D
LK 2 E, I, K, E-F, I-J, K-
L
LK 3 None
FIELD DEVICES

LK 4 4-20
LK 5 24V
LK 6 and 7 24V C/C

Alternative LK 2 and LK 3 settings may be required. Refer to Hardware,

Universal Gas Input Card Jumper Settings , section 2.3.5.

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3.2.10.5 Setting to Work

The detector must be calibrated before calibration of the associated input card.
For calibration details of 4-20 mA gas detectors please refer to the Installation,
Operating and Maintenance Instructions provided with each detector.

3.2.10.6 Calibration

Calibration of the input card may be performed via the four pushbuttons or the
SetGmon software provided. Where single channels require calibration
Crowcon recommend the following procedure. Where many channels are to be
calibrated Crowcon recommend the use of SetGmon (see Appendix B).

Calibration gas and accessories are available from Crowcon.

When calibrating an input card and detector for the first time Crowcon
recommend that two persons be used, one at the detector and the other at the
control panel. When gas is applied to the detector in the field the person at the
control panel can check that the detector is connected to the correct input card
by observing the gas reading or bar graph on the front panel.

Once the link between the detector and input card has been proved one person
can carry out future calibrations and routine functional testing (see Routine
FIELD DEVICES

Functional Testing, section 3.2.9.8.

To calibrate the input card for use with a 4-20mA type detector:

1. Inhibit the input card of the channel to be calibrated by pressing the

INHIBIT button on the input card and the RESET button on the Display
Module simultaneously.
2. Ensure that the associated detector is reading zero gas level, i.e., output
is 4 mA. For an oxygen sensor, the sensor must be disconnected from
the current amplifier at the detector head.
3. Using the four pushbuttons on the Display Module select ZERO?

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4. Using the four pushbuttons on the Display Module select the channel to
be zeroed.
5. Zero the channel by following the commands on the Display Module.
On completion the message ‘Zero successful’ is displayed.
6. Using the four pushbuttons on the Display Module select
CALIBRATE?
7. Using the four pushbuttons on the Display Module select the channel to
be calibrated.
8. Apply calibration gas to the detector (normally half scale).
9. Allow the gas level reading on the Display Module to stabilise and then
adjust the displayed value by pressing the UP and DOWN pushbuttons
on the Display Module until the displayed value corresponds to the
calibration gas applied.
10. Press the YES button on the Display Module to calibrate the channel.
11. The detector and input card are now configured and calibrated
correctly.
12. Return the Display Module and input card to normal operation using the
pushbuttons mounted on the front panel.

3.2.10.7 Routine Functional Testing

FIELD DEVICES

Crowcon recommend that detectors be routinely checked to ensure correct

calibration and operation. This should be carried out at least every 6 months,
however, site procedures may stipulate more frequent checks.

One person may check a detector with a local amplifier at the detector and no
adjustment at the control panel should be required.

Depending on the detector functionality it may be necessary to inhibit the

associated input card before attempting routine functional testing of the
detector.

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For detailed instructions on the routine functional testing of the detectors

please refer to the relevant Installation, Operating and Maintenance
Instructions provided with each detector.

The calibration of the input card should be checked annually as a minimum. To

check the input cards calibration:

1. Inhibit all input cards in any single control rack by pressing the
INHIBIT button on each input card and the RESET button on the
Display Module simultaneously.
2. Ensure that the detectors are reading zero gas, i.e., detector output set to
4 mA.
3. Using the four pushbuttons on the Display Module re-zero each input
card as necessary.
4. Using the four pushbuttons on the Display Module select HOLDALL
CAL?
5. Pressing the YES button instructs the Display Module to log the peak
gas reading from each input card. The message ‘Collecting Peaks’ is
displayed during this operation.
6. Apply calibration gas to each detector in turn and return to the control
panel.
7. Pressing the DONE button on the Display Module displays the message FIELD DEVICES
‘ADJ Ch1 > XXX?’ where XXX is the name given to that channel.
8. Upon pressing the YES button on the Display Module the user may
adjust the reading by pressing them UP and DOWN buttons until the
reading displayed matches the calibration gas used.
9. Press the YES button on the Display Module to calibrate the channel.
10. This can be repeated for each channel in the control rack.
11. Once the system has been fully checked return the Display Module and
input cards to normal operation using the pushbuttons mounted on the
front panel.

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3.3 Fire Detector Installation and Operation

3.3.1 Approved Detectors

Gasmonitor+ has been designed primarily as a gas detection system. However,

Gasmonitor+ may be used to control a range of fire detection equipment.

Gasmonitor+ has been tested for use with the Series 60 range of fire detectors
available from Apollo. Other manufacturer detectors may be suitable, contact
Crowcon for further details.

A switch operating in series or parallel with sense resistors may represent a fire
detector. This is shown in Figure 32.
FIELD DEVICES

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Figure 32: Fire Detection Circuit Schematic Representation FIELD DEVICES

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With no detectors in alarm (all switches open) a small current flows in the
circuit through the end of line resistor (REOL). If a short circuit or open circuit
cable fault occurs, the current in the loop increases or decreases. The input card
detects this and a fault alarm is raised.

Should a fire be detected (switch closes) then the current flowing in the loop
changes and the input card detects this and a fire alarm is raised.

Gasmonitor+ has been designed to operate fire detectors given the following
characteristics of the Twin Zone Fire Input Card.

Alarm Window Loop Current

Open circuit fault < 2.5 mA

Normal operation (no fire detected) 8 mA to 15 mA
Fire detected 20 mA to 53 mA
Short circuit fault > 58 mA

Up to 20 Series 60 fire detection devices may be used on the same loop at any
time. Devices on the loop may be mixed provided electrical characteristics are
compatible and fire regulations allow.
FIELD DEVICES

Where manual alarm call points or other switched devices are used series and
end of line resistors should be fitted to ensure correct alarm detection by the
Twin Zone Fire Input Card (series resistor = 470 Ohms, end of line resistor =
1K8 Ohms)

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3.3.2 Detector Location

It is beyond the scope of this manual to describe the rules and regulations
governing the installation of fire detection equipment.

Assistance and guidance should be sought from the governing body in the
country concerned before fire detection equipment is installed.

Further advice is available from Crowcon if required.

3.3.3 Set-up Procedure: Generic to all Fire Detectors and

Manual Alarm Call Points

3.3.3.1 Cabling Requirement

Cabling to fire detectors must be in accordance with the recognised standards

of the appropriate authority in the country concerned and meet the electrical
requirements of the detector.

Crowcon recommend the use of twisted pair, screened with overall protective
sheath which is fireproof, e.g., Pirelli FP200 or similar. Suitable weatherproof
FIELD DEVICES

glands must be used.

Alternative cabling techniques, such as steel conduit, may be acceptable

provided appropriate standards are met.

The maximum acceptable loop resistance is 100 Ohms. The following table
summarises the maximum cable length allowed for up to 1.0 mm2 cross
sectional area (c.s.a.) cable.

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c.s.a Typical Resistance Typical Loop Resistance Maximum

(mm2) 1 per Km of Cable per Km of Cable Cable Length
(Ohms) (Ohms) (m) 2

0.5 (20) 39.0 78.0 1000 (3280)

1.0 (17) 18.1 36.2 2500 (8200)

Notes:
1
Approximate c.s.a. in awg given in brackets.
2
Approximate distance in feet given in brackets.

3.3.3.2 Earthing

It is essential to observe the correct earthing arrangement when using

intrinsically safe fire detectors.

When mounted in a safe area (no line isolators), or is used with a galvanic
isolator, the junction box and cable screen must be earthed at either the
detector or control panel to limit the effects of radio frequency interference. It
is good practice to provide the earth connection at the safe area only, so as to
avoid earth loops.
FIELD DEVICES

When used with a Zener barrier a certified IS earth is required at the Zener
barrier. The cable screen must be earthed at the IS earth to meet intrinsic safety
requirements and to limit the effects of radio frequency interference.

When Zener barriers are used the link GND2 must be removed from the
motherboard of the 19” control rack.

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3.3.3.3 Twin Zone Fire Input Card Jumper Settings

When using Zener barriers ensure that the link LK1 on the Twin Zone Fire
Input Card is fitted.

3.3.3.4 Electrical Connections

Figure 33 details the typical electrical connections to be made to the

Input/Output Module.

For further termination detail refer to Figure 17.

3.3.3.5 Routine Functional Testing

Crowcon recommend that fire detectors be tested every 3 to 6 months. Site

procedures may stipulate more frequent testing.

For details on how to test different fire detectors please refer to the relevant
Installation, Operation and Maintenance Instructions provided with the
detector. FIELD DEVICES

Prior to carrying out functional tests it may be necessary to isolate automatic

shutdown signals and/or inhibit the associated input card to prevent accidental
trips.

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FIELD DEVICES

Figure 33 (a): Gasmonitor+ to Series 60 Fire Detectors Wiring Detail (Safe Area
Only)

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FIELD DEVICES

Figure 33 (b): Gasmonitor+ to Series 60 Fire Detectors Wiring Detail

(Hazardous Area)

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3.3.3.6 Dummy Loads

For test purposes, and to prevent fault alarms on channels that have no heads
connected, detectors can be simulated by dummy resistive loads as shown
below. Figure 34 (a) to (d) shows terminal numbers on the input/output module
for channel 1, but of course dummy loads can be fitted in the same manner to
any channel.

60

Two resistors 3R3 2.5W W/W

61

62

Figure 34 (a): Pellistor 3-wire mV Bridge

FIELD DEVICES

60

6K2 0.5W for 4mA

61

Figure 34 (b): 4-20mA Current Sink – Toxics

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60

6K2 0.5W for 4mA

61

Notes:

1 Current flows are approximate.

2 4-20mA input settings must be for external sink to utilise

dummy loads.

Figure 34 (c): 4-20mA Current Sink – Oxygen

60

FIELD DEVICES

Two resistors 1K8 0.5W, one for each zone

61 Zone 2

62 Zone 1

Figure 34 (d): Fire Channels

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3.4 Audible/Visual Alarm Installation

3.4.1 Dedicated Drives for Audible/Visual Alarms

Gasmonitor+ is able to drive audible and visual alarms via common alarm relay
outputs. The type and function of these alarm devices is beyond the scope of
this manual.

Gasmonitor+ includes four dedicated audible/visual alarm drives as detailed in

Hardware, Display Module, Dedicated Audible and Visual Alarm Drive
Operation, section 2.2.2.2. These are shown in Figure 35.

Any 24 V dc field device may be driven by the dedicated outputs provided the
maximum current drawn on each output is less than 200 mA.

3.4.1.1 Cabling Requirement

The type of cable used and the size of conductors should be chosen to suit the
field device installed. Please refer to the Installation, Operation and
Maintenance Instructions of the audible/visual alarm to be used for details.
FIELD DEVICES

Cabling to the device must be in accordance with the recognised standards of

the appropriate authority in the country concerned and meet the electrical
requirements of the device.

Gasmonitor+ supplies a guaranteed minimum supply voltage of 22 Vdc.

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FIELD DEVICES

Figure 35: Dedicated Audible/Visual Alarm Drives

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3.4.1.2 Earthing

For flameproof equipment, devices driven through galvanic isolators or

equipment mounted in safe areas the junction box of the field device and cable
armour/screen must be earthed at either the detector or control panel to limit
the effects of radio frequency interference. It is good practice to provide the
earth connection at the safe area only, so as to avoid earth loops.

Where the field device is driven through a Zener barrier then the screen must
be earthed at the IS earth at the barrier. Remove link GND2 on the 19” rack
motherboard when using Zener barriers.

3.4.1.3 Electrical Connections

Figure 36 details typical electrical connections to different audible and visual

alarm devices available from Crowcon. Other devices may be used as
appropriate.

For further assistance please contact Crowcon.

FIELD DEVICES

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FIELD DEVICES

Figure 36 (a): Audible/Visual Alarms Typical Wiring Detail (Safe Area Only)

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FIELD DEVICES

Figure 36 (b): Audible/Visual Alarms Typical Wiring Detail (Hazardous Area)

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APPENDIX A
DISPLAY MODULE MENU OPERATION
This Appendix should be read in conjunction with the relevant Set-up and Operation
procedures given in Field Devices, section 3.

Command Description Typical Display

Normal operation display as shown.

Press ‘Up’ or ‘Down’ buttons to cycle
through channels fitted with gas detectors.
Press ‘Config’ to display the
‘>SELFTEST?’ menu.

>SELF TEST? Press ‘YES’ to carry out self-test.

Successful completion proves the integrity
of the processors, their communication and
the functionality of the LEDs.
Press ‘NO’ to display the
‘>BACKLIGHT?’ menu.
Press ‘QUIT’ to return to normal operation.
Note:
If no buttons are pressed then the display
will return to normal operation after
5 seconds.
APPENDICES

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Command Description Typical Display

>BACKLIGHT? Press ‘YES’ to display the sub-menu and

then press ‘ON’ or ‘OFF’ to operate the
backlight on the display. Press ‘QUIT’ to
return to the ‘>BACKLIGHT?’ menu.
Press ‘NO’ to display the ‘>MORE?’
menu.
Note:
If no buttons are pressed then the display
will return to normal operation after
5 seconds.

>MORE? This option enables access to further menus

which allow the user to make simple
configuration changes.
Press ‘YES’ to proceed and the display will
go blank. The correct password (press
buttons in sequence) must be entered
within 5 seconds, if not, the display will
return to normal operation.
If the password is entered correctly the
‘>ZERO?’ option is displayed.
APPENDICES

Note:
The three red alarm LEDs will flash

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Command Description Typical Display

rapidly to highlight that the system is
permanently in configuration mode until
reset. In this mode no common alarms or
Voted Relay outputs will operate.
>ZERO? To zero a channel:
1. Press ‘YES’ to display ‘>ZERO Ch1 >
XXX?’.
2. Press ‘NO’ to step to the channel to be
zeroed and then press ‘YES’.
3. The message ‘Zero successful’ will be
displayed.
4. Press ‘CONT’ to zero another channel
or ‘END’ to return to normal operation.
Notes:
1 Ensure that gas is not present at the
detector before zeroing a channel.
2 In the case of detectors with local
amplifiers ensure the detector is
calibrated before zeroing the input
card.
3 Pellistor type flammable gas detectors
must be set up before zero or
calibration (see ‘>SET FLAM
HEAD?’ menu).
APPENDICES

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Command Description Typical Display

>ZERO? Press ‘NO’ to display the ‘>CALIBRATE?’

menu.

>CALIBRATE? To calibrate a single channel:

1 Press ‘YES’ to display ‘>CAL Ch1>
XXX?’.
2 Press ‘NO’ to step to the channel to be
calibrated and then press ‘YES’.
3 The message ‘CAL ChX> XXX?>n.nn’
is displayed.
4 Apply calibration gas to the detector and
allow reading to stabilise.
APPENDICES

5 Press ‘Up’/’Down’ to adjust reading

‘n.nn’ to read correctly.
6 Press ‘YES’ to set the calibration.

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Command Description Typical Display

7 The message ‘Calibrate success’ will be

displayed. If not the detector may need
replacing. Contact Crowcon for
assistance.
8 Press ‘CONT’ to calibrate another
channel or ‘END’ to return to normal
operation.
Notes:
1 Detectors with local amplifiers should
be calibrated before calibrating the
input card.
2 Pellistor type flammable gas detectors
must be set up before zero or
calibration (see ‘>SET FLAM
HEAD?’ menu).

APPENDICES

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Command Description Typical Display

>CALIBRATE? Press ‘NO’ to display the ‘>HOLDALL

CAL?’ menu.

>HOLDALL To calibrate multiple channels:

CAL?
1. Press ‘YES’ to display the message
‘Collecting Peaks’.
2. Apply calibration gas to each of the
detectors to be calibrated. Allow time
for detector to respond and stabilise
(typically 30 seconds).
3. Press ‘Done’ to display the ‘ADJ
ChN> XXX?’ menu.

4. Press ‘NO’ to step to the channel to be

calibrated and then press ‘YES’ to
display ‘ADJ ChN> XXX>n.nn’
5. Press ‘Up’/’Down’ to adjust reading
‘n.nn’ to read correctly for the gas
applied to that channel.
6. Press ‘YES’ to set the calibration.
7. The message ‘Calibrate success’ will
be displayed. If not the detector may
need replacing. Contact Crowcon for
APPENDICES

assistance.
8. Press ‘CONT’ to calibrate another
channel or ‘END’ to return to normal

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Command Description Typical Display

operation.
Notes:
1. Detectors with local amplifiers
should be calibrated before
calibrating the input card.
2. Pellistor type flammable gas detectors
must be set up before zero or
calibration (see ‘>SET FLAM
HEAD?’ menu).
3. Prior to commencing this routine,
inhibit all active channels on the rack,
even those not being calibrated, to
eliminate the possibility of false
alarms.

APPENDICES

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Command Description Typical Display

>HOLDALL Press ‘NO’ to display the ‘>SET FLAMM

CAL? HEAD?’ menu.

>SET To set-up a pellistor type flammable gas

FLAMMABLE detector:
HEAD?
1 Press ‘YES’ to display the ‘setup
chanN?’ menu.
2 Press ‘NO’ to step to the channel to be
set-up and then press ‘YES’ to display
‘CURRENT=XXXmA’.
3 Measure the head voltage at the detector
using a DVM.
4 Open the drop down front panel of the
control rack.
5 Adjust the HEAD CURRENT
potentiometer on the associated input
card until the head voltage at the
detector reads correctly (see detector
instructions).
6 Adjust the BALANCE potentiometer on
the associated input card until the LED
on the bargraph is positioned centrally.
APPENDICES

7 The channel is now ready to be

calibrated.
8 Press ‘QUIT’ to return to the ‘>SET

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Command Description Typical Display

FLAM HEAD?’ menu.
9 Press ‘QUIT’ to return to normal
operation.
Note:
See Field Devices, section 3.2.7, for set-up
procedure.
>SET Press ‘NO’ to display the ‘>FORCE
FLAMMABLE INPUTS?’ menu.
HEAD?
>FORCE To force a channel input:
INPUTS?
1 Inhibit the channel to prevent false
alarms if required.
2 Press ‘YES’ to display the ‘>Force
ChN?’ menu.
3 Press ‘NO’ to step to the channel to be
forced and then press ‘YES’ to display
‘Force ChN?>n.nn’.
4 Press ‘Up’/’Down’ to force the input
card up or downscale.
5 Pressing ‘QUIT’ to return to the
‘>FORCE INPUTS?’ menu.
APPENDICES

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Command Description Typical Display

>FORCE Press ‘NO’ to display the ‘>ALARM

INPUTS? LEVEL?’ menu.

The following features are also available for adjustment via the 4 pushbuttons,
however, Crowcon recommend the use of SetGmon.
See Appendix B for details.

>ALARM LEVEL ?
>ALARM LATCH ?
>ALARM SENSE ?
>RELAY DRIVE ?
>CHAN FLAGS ?
APPENDICES

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APPENDIX B
WINDOWS BASED SOFTWARE FOR THE PC

Contents
General 118
Software Installation 118
Electrical Connections 119
SetGmon Software 119
Overview 119
Running SetGmon for the First Time 120
Establishing Communications 121
Configuration Files 123
General 123
Editing Configuration Files 128
Making System Adjustments via SetGmon 134
Special Functions 137
LogManager Software 138
Overview 138
Running LogManager 138
Viewing a Logged File 139
‘Convert’ing Files to .CSV Format 140
‘Save As’ .CSV Files to Disc 141
‘Print’ing Logged Data 141
APPENDICES

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General
Each Gasmonitor+ system is supplied with:

3 ½” floppy disc containing SetGmon and LogManager software.

9 way D type PC to Gasmonitor+ connecting lead.

The minimum PC requirements are:

IBM compatible PC, 386 or better, minimum 16Mb RAM running

Windows 3.11 or later.

Software Installation
To install the Windows software under Windows 95 or later:

1 Insert the 3 ½” floppy disc provided into drive ‘A’

2 Select ‘Run…’ from the ‘Start’ menu
3 Type ‘A:Setup’ in the pop up box and press ‘OK’

The software will be loaded automatically and the following programs will
appear in the ‘Programs’ menu.
APPENDICES

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Electrical Connections
Gasmonitor+ is connected to the PC using the 9 way D type connecting lead
provided (Crowcon part no. C01327).

The connecting lead is polarised. Ensure the end labelled ‘INSTRUMENT’ is

connected to the RS232 port on the front of the Gasmonitor+ Display Module.

Alternatively, the lead may be permanently connected to the RS232 port

located on the motherboard.

The other end of the connecting lead is plugged into the 9 way D port (COM1)
on the PC.

If COM1 is being used e.g. by the mouse, COM2 may be used but the WIN.INI
file must be amended to include the following instructions:

[setgmon]
port=2 (A carriage return is required after the number 2)

SetGmon Software

Overview

SetGmon has four main functions:

Adjustment of the Gasmonitor+ system from the PC.

Creation, modification and storage of system configuration files.
The transfer of configuration files to and from Gasmonitor+.
Collection of logged data for use by LogManager.
APPENDICES

All functions are carried out using the on screen pop up menus which are
discussed in the following sections.

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Running SetGmon for the First Time

Select ‘SetGmon’ from the ‘Start’ menu. The following screen will appear:

If upon running SetGmon the following error message occurs, check the cable
is connected securely, the correct COM port is being used or that the COM
port is not already in use by another program.
APPENDICES

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Establishing Communications

As standard SetGmon talks to a single Gasmonitor+ via the 9 way connecting

cable provided.

It is possible for several multi-dropped Gasmonitor+ control racks to

communicate with SetGmon (contact Crowcon for wiring details). Each control
rack is uniquely identified to the SetGmon software by its address (0-255).

Where one control rack is connected the default address is 0.

To configure and test communications:

1 Select ‘Link’ from the SetGmon tool bar

2 Select ‘Address’ from the drop down menu

APPENDICES

3 Enter the address of the Gasmonitor+ control rack to talk to (e.g. ‘0’ for
a single rack) and press ‘OK’

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4 Select ‘Link’ and then ‘Connect’ from the drop down menu and the
following display appears.

5 If connection to the Gasmonitor+ control rack is successful the

following screen will appear.

6 If for any reason communications can not be established an error box

will appear, for example:

7 Should an error box appear, check the cable is connected securely, the
APPENDICES

correct COM port is being used or that the COM port is not already in
use by another program. If necessary use another COM port.

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Configuration Files

General

Each Gasmonitor+ system is supplied fully configured for those detectors

purchased with that system.

The specification sheet for that system details the configuration supplied.

A backup copy of the configuration file is provided on the 3 ½” floppy disc

which also holds the PC software. Crowcon recommend that this backup copy
be updated whenever the system configuration is changed.

Should the Display Module ever need to be changed then this backup copy
may be required.

When configuration files are opened and then transferred to/from the
Gasmonitor+ control rack the background colour behind the title ‘FILE’,
‘EDIT’ and ‘Gasmonitor+’ change. The difference in colour signifies a
difference in the configuration held by the computer and/or Gasmonitor+.
When all editing is complete and files have been saved correctly all
background colours will be the same. At this time the user may close the
application knowing that all files have been updated to the same level.

To create a new configuration file select ‘Files’ from the SetGmon toolbar and
press ‘New’ on the drop down menu. Press ‘OK’ on the pop up warning box to
start editing the configuration as required.

‘Upload…’ Configuration From Gasmonitor+

1 Establish communications as detailed earlier.

APPENDICES

2 Select ‘Link’ from the SetGmon toolbar

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3 Select ‘Upload…’ from the drop down menu. The following display
appears.

4 After a short delay the following screen will appear. If, instead, an error
box appears, check the cable is connected securely, the correct COM
port is being used or that the COM port is not already in use by another
program. If necessary use another COM port.
APPENDICES

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5 Those channels not fitted with input cards are greyed out.

‘Open…’ Configuration From Disc

1 To open a configuration file from disc select ‘Files’ from the SetGmon
toolbar and then ‘Open’, the following display will appear.

2 Select the configuration file to open and press ‘OK’. A screen similar to
that shown below will appear.
APPENDICES

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‘Download…’ Configuration to Gasmonitor+

1 To download a new configuration to a Gasmonitor+ select ‘Link’ from

the SetGmon toolbar and then ‘Download…’ to send the new
configuration to the Gasmonitor+ control rack. The following display
will appear.

2 After approximately 15 seconds the following confirmation screen will

appear. Press ‘OK’ to continue.
APPENDICES

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3 If, instead, an error box appears check the cable is connected securely,
the correct COM port is being used or that the COM port is not already
in use by another program. If necessary use another COM port.

‘Save As…’ Configuration to Disc

1 To save the configuration to disc select ‘Files’ from the SetGmon

toolbar and then ‘Save As’ from the drop down menu. The following
display appears.

2 Type a new file name in the ‘File Name’ box and press ‘OK’ to save the
modified file.
APPENDICES

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Editing Configuration Files

Open the configuration file from disc or upload the configuration from a
Gasmonitor+ to be edited.

Select ‘Edit’ from the SetGmon toolbar and the following screen will appear.

Once the configuration has been edited remember to download the

configuration to the Gasmonitor+ control rack and save the configuration on
the back up disc.

‘Set Parameters’ Menu (Common System Settings)

The following table summarises the parameters that may be set from this
screen.

Parameter Function Comment

Gasmonitor+ Eight characters (letters or Usually set to the rack serial

Name numbers) which appear on the number.
Display Module LCD display.
APPENDICES

Logging period Defines the interval between Changing the logging period
samples in seconds. Entry automatically clears the log.
must be between 5 and 32000.

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Parameter Function Comment

Up to 1600 readings per
channel are stored before
being overwritten on a first in Even if data logging is not
first out basis. being used a value must be
entered, usually set to 60.
Node Address Used to set the rack address The default value is 0 and
and allow multiple racks should not be changed if
(0-255) to be connected to one only one control rack is
PC. connected.
Common Alarms Checking the box adjacent to As default the common fault
the relay description sets that alarm is set as normally
relay to be normally energised energised with other alarms
in normal operation. as de-energised.
Setup channels Pressing this button opens the See later section for details.
‘Edit Channels’ menu.
Set alarm outputs Pressing this button opens the See later section for details.
‘Edit Relay Voting Logic’
menu.
Set password Pressing this button opens the See later section for details.
‘Set Password’ menu.

To close the ‘Set Parameters’ menu press ‘Finished’.

‘Edit Channels’ Menu (Individual Channel Settings)

1 To edit individual channel settings select ‘Edit’ from the SetGmon

toolbar and then press the ‘Channels’ button. The following screen will
appear.
APPENDICES

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2 Pressing any of the numbered tabs (1 to 16) at the top of the pop up
screen allows that specific channel to be configured.
3 Greyed out boxes represent options which are not available for the type
of card selected.
4 The software defaults to the input card being configured as a flammable
or toxic gas input card. If the input card is connected to an oxygen
detector or is a fire card the relevant check box must be selected.
5 Channel settings may be copied from one channel to another as follows:
• Select the channel tab to be copied by clicking the left hand
mouse button over the tab.
• Press the left hand mouse button again over the tab. This stores
the channel information.
• Select the channel that the information is to be copied to by
clicking the left mouse button over the tab.
• To copy the information right click the mouse button over the
tab of the channel to be copied to.

6 The following table summarises the parameters for each channel that
may be set from this screen.
APPENDICES

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Parameter Function Comment

Fire Card Declares input card type as

a Twin Zone Fire Card
Oxygen Declares detector type Special indication required
fitted to Universal Gas as bar graph on input card
Input Card as an oxygen is driven differently when
detector. detecting oxygen.
Fault relay normally on Sets Universal Gas Input Default setting is normally
Card fault alarm relay (if energised.
fitted) to be set normally
energised.
Fire relays normally on If the Fire Card box is As standard fire alarm
checked then individual relays are normally de-
fire alarm and fault alarm energised and fault alarm
relays connected to the relays are normally
Twin Zone Fire Card can energised.
be configured to be
normally energised by
checking these boxes.
Channel Name 3 characters which appear Usually set to describe the
on Display Module LCD type of detector fitted to
when the channel is that channel.
selected.

Units Sets the measuring units of Units selected are shown

the detector fitted to that on Display Module LCD
channel, for example, ppm when channel is selected.
or LEL.
APPENDICES

Scale Sets the full scale range for E.g. Oxygen is normally
the detector fitted. set to 25%vv.
Alarm 1 (2 or 3) Value Sets the alarm trip point. The lowest alarm set point

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Parameter Function Comment

Entered as a numerical should be no less than 10%
value in the range 0 to of the ‘Scale’
‘Scale’.
Alarm 1 (2 or 3) Rising When checked the alarm When left unchecked this
Alarm relay will operate as the is used primarily for
gas concentration rises oxygen deficiency alarms.
through the alarm.
Alarm 1 (2 or 3) Checking the ‘Latching’ Leaving the box un-
Latching box causes the associated checked causes the relay to
relay to activate on alarm be non-latching i.e. auto-
and remain active until the resetting.
gas level has fallen below
the alarm value setting
AND then RESET is The default setting is
pressed. latching.
Alarm 1 (2 or 3) Checking this box sets the The default setting is
Normally On associated relay as normally de-energised.
normally energised, de-
energising on alarm.

7 Pressing ‘Finished’ returns you to the ‘Set Parameters’ menu.

APPENDICES

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‘Edit Relay Voting Logic’ Menu (Voted Relays)

1 To edit the configuration of the Voted Relays select ‘Edit’ from the
SetGmon toolbar and then press the ‘Alarms’ button. The following
screen will appear.

2 Up to 16 Voted Relays can be controlled by the Display Module (see

page 19). The numbered tabs (1 to 16) represent the relays.
3 Various channel alarms may be grouped together to drive the Voted
Relay output. For example, selecting ‘Ch 1, Alarm 1’ and ‘Ch 2, Alarm
1’ and placing the number ‘1’ in the ‘Voting number required’ box
causes the associated relay to trip if either channel 1 or 2 goes into a
level 1 alarm.
4 If the number ‘2’ is placed in the ‘Voting number required’ box, then
both channels 1 and 2 would have to be in level 1 alarm before the
associated relay would trip.
5 Checking the ‘Normally ON’ box causes the associated relay output to
be normally energised, de-energising on alarm.
6 Pressing ‘Finished’ returns you to the ‘Set Parameters’ menu.
APPENDICES

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‘Set Password’ Menu

1 To change the Display Module password select ‘Edit’ from the

SetGmon toolbar and then press the ‘Password’ button. The following
screen appears.

2 The screen represents the Display Module LCD display and associated
pushbuttons.
3 To set the new password click the left mouse button over the numbers 1
to 4 in any sequence of up to 4 presses.
4 The screen will automatically disappear and return the user to the ‘Set
Parameters’ menu.

Making System Adjustments via SetGmon

Online system adjustments other than configuration changes can be made using
the SetGmon software.

Once communications is established upload the configuration from the

Gasmonitor+ control rack and select ‘Adjust’ from the SetGmon toolbar to
display the following drop down menu.
APPENDICES

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The following table summarises the operation of each function.

Function Description Comment

Clock Sets the internal clock Ensure time and date on PC is

of Gasmonitor+ to the correct before use.
same setting as the PC
connected to it.
Also see ‘Timezone’ function.
Read Reads current gas
levels from the
Gasmonitor+ and
displays data in the
values column of the
SetGmon general
screen.
Zero Allows any one or If any channel to be zeroed is used
multiple channels to be with an oxygen detector a prompt to
zeroed from the PC. disconnect the oxygen sensor at the
Once selected a ‘Zero detector will appear. This is only
Channel’ dialog box necessary with TXgard IS or
appears. Select those TXgard D type gas detectors.
channels to be zeroed,
ensure detector output
APPENDICES

corresponds to zero gas

and press ‘OK’.
Clear Log Used to clear the

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Function Description Comment

Gasmonitor+s memory
of any logged data.
Calibrate Allows individual input Ensure that the detector output has
channels to be stabilised before calibrating the
calibrated. Once input card.
selected a ‘Calibrate
Channel’ dialog box
appears. Select the Detectors with built in amplifiers
channel to be should be calibrated before the
calibrated, ensure input card.
calibration gas is
applied to that channel,
and enter the
‘Calibration gas value’.
Press ‘OK’ to calibrate
the channel.
Upload Log Transfers logged data It is important to ‘Upload’ the
from Gasmonitor+ to Gasmonitor+ configuration
the PC. Upon selecting BEFORE the logged data.
‘Upload Log’ a ‘Save
File’ dialog box
appears. Select the file LogManager is used to view the
location and name to data and convert files to other
save the logged data formats as necessary.
with a ‘.log’ file
extension.
APPENDICES

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Special Functions

‘Timezone’

‘Timezone’ allows a predefined offset to be applied to the PC clock to allow

for geographical time zones.

Select ‘Timezone’ from the ‘Link’ menu on the SetGmon toolbar to open the
‘Time Zone’ dialog box.

In the appropriate box enter the time shift in hours and press ‘OK’.

When the ‘Clock’ function is now selected from the ‘Adjust’ menu on the
SetGmon toolbar the offset will be applied and the Gasmonitor+ clock reset.

‘Print’ Configuration File

To print a configuration file open or upload the configuration and select

‘Print’ from the ‘Files’ menu on the SetGmon toolbar.

‘Restore…’ Calibration Settings

The ‘Restore…’ function is used when replacing a Display module.

The Display Module holds the system configuration data and calibration data
for each channel fitted to the system.

The calibration data is used to scale readings from the input cards before
displaying the information on the Display Module LCD.
APPENDICES

When replacing a Display Module:

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1 ‘Upload…’ the configuration and calibration data from the Display

Module.
2 Replace the Display Module as required.
3 ‘Download…’ the configuration data to the new Display Module.
4 ‘Restore…’ the calibration data.

Gas test and recalibrate detectors as necessary.

LogManager Software

Overview

LogManager has three main functions:

Displaying logged data that has been retrieved from Gasmonitor+.

Printing logged data.
Conversion of logged data to. CSV file format.
All functions are carried out using the on screen pop up menus which are
discussed in the following sections.

Running LogManager

Select ‘LogManager’ from the ‘Start’ menu. The following screen will appear:
APPENDICES

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Viewing a Logged File

Select ‘Open Log’ from the ‘Files’ menu on the LogManager toolbar. The
following screen will appear.

Select the logged file to open and press ‘OK’. The logged data will be shown
graphically as follows.

The vertical scale is ranged to display the largest range of the displayed
channels.

Select ‘View’ from the LogManager toolbar to turn on or off specific channels.

Moving the cursor over the screen displays the exact time, date and reading at
APPENDICES

the cursor location.

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‘Convert’ing Files to .CSV Format

This function converts the logged data into a comma separated variable file
format. This file can then be imported into spreadsheet applications such as
Lotus 123 or Microsoft Excel.

Selecting ‘Convert’ from the LogManager toolbar. The following screen will
appear.

As standard a comma is used to separate variables. In some countries commas

are used to represent a decimal place. In this case check the ‘Use semicolon
data separator’.

As default the ‘Convert Selection’ menu includes data from the first to the last
value recorded. These can be over-typed if required to convert a smaller
selection.

Upon pressing ‘OK’ the logged data is converted and must then be saved.
APPENDICES

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‘Save As’ .CSV Files to Disc

Once the logged data has been converted select ‘Save As’ from the ‘File’ menu
and the following dialog box will appear.

Enter the required filename and destination directory and press ‘OK’ to save
the file in .CSV file format.

‘Print’ing Logged Data

Select ‘Print’ from the ‘File’ menu on the LogManager toolbar to print the
logged data in tabular format.

APPENDICES

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APPENDIX C
SPARE PARTS LIST
Figure 37 shows an exploded view of a typical Gasmonitor+ system. To obtain any
spare parts not detailed please contact Crowcon directly.

Part Number Description Comments

M02233 Rack assembly

E01546 150W PSU Specify operating voltage on
ordering
E01547 300W PSU Specify operating voltage on
ordering
S01716 Power module
S01401 Display module
E01761 Display module Display module
label/pushbuttons
E07366 Display module connecting Connects module to motherboard
ribbon
S01718 Universal Gas Input Card
E01762 Channel membrane Universal gas detector input
label/pushbutton module. Specify gas.
S01405 Twin Zone Fire Input Card
E01763 Channel membrane Twin zone fire card
label/pushbutton
APPENDICES

S01403 Input/output module

S01404 Relay module

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 Gasmonitor+ Operation & Installation Appendix C

Part Number Description Comments

M05732 Blank Channel label

S01699 Motherboard
C01316 PC software & 9 way interface
lead
C01327 9 way interface lead
M02186 RFI screening plate kit
E01006 12Vdc, 7Ah sealed lead acid
battery
E01058 500mA fuse – wire ended
Calibration gas Position contact Crowcon
Made to order Input/output module connecting Recorder outputs. Specify
ribbon A length.

Made to order Input/output module connecting Detecting heads. Specify length.

ribbon B
Made to order Input/output module connecting Blank position. Specify length.
ribbon C
Made to order Relay module connecting ribbon Specify length.
A
Made to order Relay module connecting ribbon Specify length.
B
APPENDICES

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Gasmonitor+ Operation & Installation Appendix C

Figure 37: Gasmonitor+ Exploded View

APPENDICES

Issue 5 144
Gasmonitor + Operation and Installation Warranty

WARRANTY
This equipment leaves our works fully tested and calibrated. If within a period
of one year from the date of purchase it is proved to be defective by reason of
faulty workmanship or material, we undertake at our option either to repair or
replace it free of charge, subject to the conditions below.

1 In order for returning goods to be processed efficiently the following steps

should be taken before goods are returned.
For warranty returns, contact our customer support team on 01235 557711 to
obtain:
• Validation the appropriate action/return of goods
• A goods returns number for the return
• A returns form for identification and tractability purpose
Clearly mark on the returns paperwork the following details:
• Contact name, phone number & fax number
• Description of goods being returned and quantity, including any accessories
• Reason for return
Goods will not be accepted for warranty without a Crowcon returns number.
It is essential that the address label supplied be attached to the outer
packaging of the returned goods. The guarantee will be rendered invalid if the
instrument is found to have been altered, modified, dismantled or tampered
with.

2 We accept no liability for consequential or indirect loss or damage

howsoever arising (including any loss or damage arising out of the use of
the instrument) and all liability in respect of any third party is expressly
excluded.

3 The guarantee does not cover the accuracy of calibration after the system
has been put into use. The system must be maintained in accordance with the
Installation, Operating and Maintenance Instructions.

4 The guarantee does not include the cosmetic finish of the product, and is
dependant upon installation and operation of the product in accordance with
the procedures set out in the Installation, Operating and Maintenance
Instructions.

Issue 5
Gasmonitor + Operation and Installation Warranty

5 Our liability in respect of defective equipment shall be limited to the

obligations set out in the guarantee and any further warranty, condition or
statement, express or implied statutory or otherwise as to the
merchantable quality of our equipment or its fitness for any particular
purpose is excluded except as prohibited by statute. This guarantee shall
not affect a customer’s statutory rights.

6 Units that are returned to Crowcon as faulty, and are subsequently found
to be fault-free may be subject to a small handling charge to cover inspection
and return shipping costs.

For warranty and technical support

enquiries contact:
Customer Support
Tel +44 (0) 1235 557711
Fax +44 (0) 1235 557722
Email [email protected]

For general service enquiries contact:

Service Department
Tel +44 (0) 1235 557721 (field service)
Tel +44 (0) 1235 557729 (equipment repairs)
Fax +44 (0) 1235 557732
Email [email protected]

Issue 5
UK Office USA Office
Crowcon Detection Instruments Ltd Crowcon Detection Instruments Ltd
2 Blacklands Way, 21 Kenton Lands Road,
Abingdon Business Park Erlanger,
Abingdon Kentucky 41018-1845
Oxfordshire OX14 1DY USA
United Kingdom Tel: +1 800 527 6926 or
Tel: +44 (0)1235 557700 1-800-5-CROWCON
Fax: +44 (0)1235 557749 +1 859 957 1039
Email: [email protected] Fax: +1 859 957 1044
Web site: www.crowcon.com Email: [email protected]
Web site: www.crowcon.com

Rotterdam Office Singapore Office

Crowcon Detection Instruments Ltd Crowcon Detection Instruments Ltd
Vlambloem 129 Block 192 Pandan Loop
3068JG, Rotterdam #5-01 Pantech Industrial Complex
Netherlands Singapore 128381
Tel: +31 10 421 1232 Tel: +65 6745 2936
Fax: +31 10 421 0542 Fax: +65 6745 0467
Email: [email protected] Email: [email protected]
Web site: www.crowcon.com Web site: www.crowcon.com