Ace 12xw Hydra Part's Catalogue
Ace 12xw Hydra Part's Catalogue
Ace 12xw Hydra Part's Catalogue
12XW
PICK & CARRY CRANE
TABLE OF CONTENT
S NO. DESCRIPTION PAGE NO
1
S NO. DESCRIPTION PAGE NO
01.39 REAR TYRE 13.00 X 24.00 87-88
01.40 REAR TYRE 14.00 X 24.00 89-90
01.41 REAR TYRE 14.00 X 25.00 91-92
01.42 PNEUMATICS CKT 93-96
01.43 GEAR SHIFTING ASSEMBLY 97-98
01.44 FRONT WHEEL BRAKE ASSY 99-102
01.45 FRONT AXLE ASSY. 103-104
01.46 FRONT AXLE ASSY (WITH PNEUMATIC BRAKE 105-106
01.47 BRAKE VALVE 107-108
01.48 UNLOADER VALVE ASSY. 109-112
01.49 QUICK RELEASE VALVE 113-114
01.50 GRADUATED HAND CONTROL VALVE 115-116
01.51 AIR CYLINDER 117-118
01.52 MASTER CYLINDER DETAIL 119-120
01.53 LOWER STRUCTURE ASSY. 121-122
01.54 COUNTER WEIGHT ASSY. 123-124
01.55 LUFF CIRCUIT 125-126
2
S NO. DESCRIPTION PAGE NO
02.23 SNATCH BLOCK INST. ASSEMBLY 179-180
02.24 SNATCH BLOCK ASSECMLY (4 FALL) 181-182
02.25 SNATCH BLOCK ASSEMBLY ( 6 FALL) 183-184
02.26 STEERING SYSTEM 185-188
02.27 CONTROL VALVE CM11 188-189
02.28 CONTROL VALVE ASSY. CM11 191-192
02.29 WINCH HYDRAULIC INST. ASSEMBLY 193-194
02.30 WINCH GEAR BOX WITH BRAKE (SAI) 195-198
02.31 WINCH (WIN 20) 199-200
02.31.01 WINCH (WIN 20 BRAKE UNIT) 201-202
02.31.02 HYDRAULIC MOTOR (SAI) 203204
02.31.03 WINCH (WIN 20) 205-206
02.32 WINCH (WIN 25-2L) 207-208
02.32.01 WINCH (WIN 25-2L) BRAKE UNIT 209-210
02.32.02 WINCH (WIN 25-2L) 211-212
02.33 HYDRAULIC PUMP ASSEMBLY 213-214
02.34 LIFF CYLINDER 215-216
02.35 EXTN. BOOM CYLINDER 217-218
02.36 EXTN. BOOM CYLINDER 219-220
02.37 STEERING CYLINDER(RH) 221-222
02.38 STEERING CYLINDER(LH) 223-224
02.39 CABIN ASSEMBLY (HYBRID) 225-226
02.40 CABIN SUB ASSEMBLY 227-230
02.41 BONNET ASSEMBLY 231-232
02.42 DASHBOARD & INST. ASSEMBLY 233-234
02.43 WIRING HARNESS ASSEMBLY 235-236
02.44 BATTERY INST. ASSY. 237-238
02.45 TIE BOLT ASSEMBLY 239-240
02.46 OVER HOIST WARNING SYSTEM 241-242
02.47 DECALS ASSEMBLY 243-244
02.48 PUMP COUPLING ASSEMBLY 245-246
02.49 A FRAME ASSEMBLY 247-248
02.50 CRADLE & YOKE ASSEMBLY (REG.) 249-250
02.51 CRADLE & YOKE ASSEMBLY (MINES) 251-252
02.52 HYD TANK ASSEMBLY 253-254
02.53 AIR INTAKE SYSTEM 255-256
02.54 EXHAUST SYSTEM 257-258
02.55 ENGINE & DRIVE LINE ASSY. 259-260
02.56 WINCH HYDRAULIC 261-262
02.57 CLUTCH ASSEMBLY 263-264
3
S NO. DESCRIPTION PAGE NO
02.58 FILTER ASSEMBLY 265-266
02.59 S.L.I. INST. ASSEMBLY 267-268
02.59.01 S.L.I. SYSTEM SET 269-272
4
AIR INDUCTION AND EXHAUST SYSTEM
FIGURE NO: - 01.01
5
AIR INDUCTION AND EXHAUST SYSTEM
FIGURE NO: - 01.01
6
ALTERNATOR MOUNTING
FIGURE NO: - 01.02
7
ALTERNATOR MOUNTING
FIGURE NO: - 01.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800056800 A ALTERNATOR 1
2 955800056900 A PULLEY 1
3 955800057000 A BRACKET ALTERNATOR 1
4 955800057100 A STUD ALTERNATOR BRACKET 1
5 955800057200 A WASHER SPRING 1
6 955800057300 A NUT 1
7 955800057400 A SETSCREW 2
8 955800057500 A SETSCREW 1
9 955800057600 A NUT 1
10 955800057700 A WASHER PLAIN 2
11 955800057800 A WASHER SPRING 2
12 955800057900 A LEVER ALTERNATOR 1
13 955800058000 A SETSCREW 1
14 955800058100 A NUT 1
15 955800058200 A WASHER PLAIN 1
16 955800058300 A WASHER SPRING 1
17 955800058400 A FAN BELT 1
8
CRANK SHAFT
FIGURE NO: - 01.03
9
CRANK SHAFT
FIGURE NO: - 01.03
10
CYLINDER BLOCK
FIGURE NO: - 01.04
11
CYLINDER BLOCK
FIGURE NO: - 01.04
12
CYLINDER HEAD
FIGURE NO: - 01.05
13
CYLINDER HEAD
FIGURE NO: - 01.05
14
CYLINDER HEAD
FIGURE NO: - 01.05
15
CYLINDER HEAD
FIGURE NO: - 01.05
16
CYLINDER HEAD COVER
17
CYLINDER HEAD COVER
18
DUAL FUEL FILTER (1 LITRE)
19
DUAL FUEL FILTER (1 LITRE)
FIGURE NO: - 01.07
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800060500 A DUAL FILTER FUEL OIL ( MICO.NO. F002H20132) (WITH LINE HAND PRIMER) 1
2 955800060600 A BOLT BANJO ( MICO.NO. 9411033404 ) 2
3 955800060700 A WASHER BANJO BOLT ( MICO.NO. 2916710609 ) 5
4 955800060800 A PLUG FUEL FITLER ( MICO.NO. 2911271701 ) 1
20
FAN ASSEMBLY
FIGURE NO: - 01.08
21
FAN ASSEMBLY
FIGURE NO: - 01.08
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 931980030300 A BELT WATER PUMP DRIVING 1
2 931980030100 A WASHER TAB FAN TO WATER PUMP PULLEY SETSCREW 2
3 931980030200 A SETSCREW 4
4 931980030000 A FAN 1
22
FLYWHEEL HOUSING REAR END OIL SEAL
FIGURE NO: - 01.09
23
FLYWHEEL HOUSING REAR END OIL SEAL
FIGURE NO: - 01.09
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
HOUSING CRANKSHAFT REAR END OIL SEAL ASSEMBLY (WITH JOINT TO
1 955800060900 A PART NO.37424611) 1
2 931980001900 A DOWEL CYLINDER BLOCK TO OIL SEAL HOUSING 2
3 931980001800 A JOINT REAR END OIL SEAL HOUSING TO CYLINDER BLOCK(LEAK LESS) 1
4 931980001700 A SEAL CRANKSHAFT REAR END 1
5 931980001600 A HOUSING REAR END OIL 1
6 931980002100 A WASHER SPRING OIL SEAL HOUSING TO CYLINDER BLOCK 9
7 931980002000 A SETSCREW OIL SEAL HOUSING TO CYLINDER BLOCK 9
8 931980034400 A FLY WHEEL HOUSING (FOR ACE ENGG) 1
9 931980034200 A DOWEL CYLINDER BLOCK TO ADAPTOR PLATE 2
10 931980034300 A STUD ADAPTOR PLATE TO CYLINDER BLOCK 6
11 955800061000 A WASHER ADAPTOR PLATE STUD 6
12 955800061100 A NUT ADAPTOR PLATE STUD 6
13 931980034100 A SPRING WASHER 2
14 955800061200 A SETSCREW 2
15 955800061300 A FLYWHEEL & STARTER RING ASSEMBLY 1
16 931980034600 A RING STARTER 1
17 931980034500 A FLYWHEEL 1
18 931980034800 A WASHER TAB FLYWHEEL TO CRANKSHAFT SETSCREW 3
19 931980034700 A SETSCREW FLYWHEEL TO CRANKSHAFT 6
20 933100006203 A FLYWHEEL BEARING 1
24
FUEL INJECTION PUMP
FIGURE NO: - 01.10
25
FUEL INJECTION PUMP
FIGURE NO: - 01.10
26
FUEL INJECTION PUMP
FIGURE NO: - 01.10
27
FUEL INJECTION PUMP
FIGURE NO: - 01.10
28
JOINTS AND GASKET
FIGURE NO: - 01.11
29
JOINTS AND GASKET
FIGURE NO: - 01.11
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800063200 A GASKET CYLINDER HEAD 1
2 955800063300 A JOINT INDUCTION MANIFOLD TO CYLINDER HEAD 1
3 955800063400 A JOINT CYLINDER HEAD COVER 1
4 955800063500 A JOINT CYLINDER HEAD WATER OUTLET BODY 1
5 955800063600 A JOINT CYLINDER HEAD REAR END COVER 1
6 955800063700 A JOINT TIMING CASE TO CYLINDER BLOCK 1
7 955800063800 A JOINT SUMP TO CYLINDER BLOCK ASSEMBLY 1 PAIR
8 955800063900 A JOINT REAR END HOUSING TO CYLINDER BLOCK 1
9 955800064000 A JOINT CYLINDER BLOCK TO LUBRICATING OIL FILTER 1
10 955800064100 A JOINT INSPECTION COVER TO TIMING CASE COVER 1
11 955800064200 A JOINT WATER PUMP BACK PLATE 1
12 955800064300 A JOINT CYLINDER BLOCK WATER INLET CONNECTION 1
JOINT LUBRICATING OIL SUCTION PIPE FLANGE TO LUBRICATING OIL
13 955800064400 A PUMP 1
14 955800064500 A GASKET EXHAUST MANIFOLD TO CYLINDER HEAD 2
15 955800064600 A JOINT FRONT COVER TO TIMING CASE 1
16 955800064700 A JOINT SUMP TO CYLINDER BLOCK REAR 1
17 955800064800 A JOINT SUMP TO CYLINDER BLOCK FRONT 1
18 955800064900 A JOINT WATER OUTLET CONNECTION TOP 1
19 955800065000 A JOINT FUEL INJECTION PUMP TO TIMING CASE 1
20 955800065100 A JOINT TACHOMETER BLANKING PLATE 1
21 955800065200 A JOINT COMPRESSOR BOSS (T/C) 1
22 955800065300 A JOINT P.T.O BLANKING PLATE 1
23 955800065400 A GASKET EXH M/F OUTLET FLANGE 1
30
LUBRICATING OIL FILTER
FIGURE NO: - 01.12
31
LUBRICATING OIL FILTER
FIGURE NO: - 01.12
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
LUBRICATING OIL FILTER ASSEMBLY CANISTER TYPE (INCLUDES SL.NO.
1 931980017300 A 03 & 07) 1
2 931980017200 A JOINT CYLINDER BLOCK TO LUBRICATING OIL FILTER 1
3 931980016900 A HEAD LUBRICATING OIL FILTER ASSEMBLY 1
3A 955800065500 A HEAD LUB.OIL FILTER INVERTED 1
4 931980016700 A WASHER PLAIN TO SETSCREW 2
5 931980016800 A SETSCREW LUBRICATING OIL FILTER HEAD TO CYLINDER BLOCK 2
6 931980017000 A ‘O’ RING LUBRICATING OIL FILTER (SUPPLIED WITH FILTER ASSEMBLY) 1
7 931980017100 A FILTER LUBRICATING OIL (CANISTER) 1
32
LUBRICATING OIL PUMP
FIGURE NO: - 01.13
33
LUBRICATING OIL PUMP
FIGURE NO: - 01.13
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800065600 A PUMP LUBRICATING OIL ASSEMBLY (FLANGED TYPE) 1
2 931980026400 A PLUNGER 1
3 931980026500 A SPRING LUB OIL RELIEF VALVE 1
4 931980026600 A CAP, SPRING RETAINING 1
5 931980026700 A SPLIT PIN 1
WASHER SPRING, LUB.OIL PUMP ASSY TO FRONT BEARING CAP
6 931980027200 A SETSCREW 3
7 931980027100 A SETSCREW LUBRICATING OIL PUMP ASSEMBLY TO FRONT BEARING CAP 3
8 931980026300 A LUBRICATING OIL PUMP IDLER GEAR ASSEMBLY 1
9 931980026800 A GEAR LUBRICATING OIL PUMP IDLER 1
10 931980026900 A BUSH PUMP IDLER GEAR 1
11 931980027000 A CIRCLIP, PUMP IDLER GEAR RETAINING 1
12 955800065700 A PIPE, LUBRICATING OIL DELIVERY, PUMP TO CYLINDER BLOCK 1
13 931980024100 A GLAND NUT LUBRICATING OIL PUMP AND DELIVERY PIPE 2
14 931980024200 A OLIVE, LUBRICATING OIL DELIVERY PIPE 2
15 955800065800 A PIPE LUBRICATING OIL SUCTION ASSEMBLY – FLANGE TYPE 1
16 955800065900 A JOINT LUBRICATING, OIL SUCTION PIPE FLANGE TO PUMP 1
17 955800066000 A WASHER TAB LUB OIL SUCTION PIPE FLANGE 2
18 955800066100 A SETSCREW SUCTION PIPE TO OIL PUMP 2
19 931980024600 A BUSH, SUCTION PIPE CLAMPING CLIP 1
20 931980024700 A CLIP, SUCTION PIPE CLAMPING SUPPORT BRACKET 1
21 931980024900 A WASHER PLAIN, SUCTION PIPE CLAMPING SETSCREW 1
22 931980025000 A WASHER SPRING, SUCTION PIPE CLAMPING SETSCREW 1
23 931980024800 A SETSCREW, SUCTION PIPE CLAMPING 1
24 931980025100 A BRACKET, SUCTION PIPE SUPPORT BEARING CAP ASSEMBLY 1
WASHER PLAIN, LUBRICATING OIL SUCTION PIPE BRACKET TO MAIN
25 931980025200 A BRG. CAP 1
WASHER SPRING, LUBRICATING OIL SUCTION PIPE BRACKET TO MAIN
26 931980025400 A BRG CAP 1
SETSCREW LUBRICATING OIL SUCTION PIPE BRACKET TO MAIN
27 931980025300 A BEARING CAP 1
34
LUBRICATING OIL SUMP
FIGURE NO: - 01.14
35
LUBRICATING OIL SUMP
FIGURE NO: - 01.14
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 931980023100 A SUMP LUBRICATING OIL 1
2 931980023500 A JOINT SUMP TO CYLINDER BLOCK – FRONT 1
3 931980023600 A JOINT SUMP TO CYLINDER BLOCK – REAR 1
4 955800066200 A JOINT LUBRICATING OIL SUMP TO BLOCK ASSEMBLY 1
5 931980025500 A TUBE LUBRICATING OIL SUMP DIPSTICK ASSY 1
6 931980025600 A DIPSTICK LUBRICATING OIL SUMP ASSEMBLY 1
7 955800066300 A WASHER SPRING, LUB. OIL SUMP TO CYLINDER BLOCK REAR HOLE SETSCREWS 14
8 955800066400 A SETSCREW LUBRICATING OIL SUMP TO CYLINDER BLOCK REAR HOLES 2
9 955800066500 A SETSCREW LUBRICATING OIL SUMP TO CYLINDER BLOCK 12
10 955800066600 A O’ RING 1
11 931980023200 A PLUG SUMP DRAIN 1
12 955800066700 A STUD CYLINDER BLOCK TO SUMP 2
13 955800066800 A NUT CYLINDER BLOCK TO SUMP STUD 3
14 955800066900 A STUD CYLINDER BLOCK TO SUMP STUD 1
36
ROCKER SHAFT ASSEMBLY
FIGURE NO: - 01.15
37
ROCKER SHAFT ASSEMBLY
FIGURE NO: - 01.15
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800067000 A ROCKET SHAFT ASSEMBLY (WITH MODIFIED BRACKET) 1
2 955800067100 A SHAFT ROCKER 1
3 955800067200 A PLUG ROCKER SHAFT END 2 Alt.Number 32417115
4 955800067300 A SHIM ROCKER SHAFT 4
5 955800067400 A CIRCLIP ROCKER SHAFT LOCATING 2
6 955800067500 A LEVER ROCKER R.H. ASSEMBLY INCLUSIVE OF BUSH 3
7 955800067600 A LEVER ROCKER L.H. ASSEMBLY INCLUSIVE OF BUSH 3
8 955800067700 A DISTANCE PIECE ROCKER LEVER (SHORT) 4
9 955800067800 A BRACKET ROCKER SHAFT 1
10 955800067900 A SPRING ROCKER SHAFT 4
11 955800068000 A PIPE ROCKER SHAFT OIL FEED 1
12 955800068100 A DISTANCE PIECE ROCKER LEVER (LONG) 1
13 955800068200 A BRACKET ROCKER SHAFT 4
14 955800068300 A UNION ROCKER SHAFT OIL FEED PIPE 1
15 955800068400 A STUD ROCKER SHAFT BRACKET 5
16 955800068500 A WASHER ROCKER SHAFT BRACKET RETAINING 5
17 955800068600 A NUT ROCKER SHAFT BRACKET RETAINING 5
38
STARTER MOTOR
FIGURE NO: - 01.16
39
STARTER MOTOR
FIGURE NO: - 01.16
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800068700 A STARTER MOTOR ( M14-12V ) 1
2 95580068800 A SPRING WASHER 3
3 955800068900 A SETSCREW STARTER MOTOR TO FLYWHEEL HOUSING 3
40
TIMING GEAR AND CAMSHAFT
FIGURE NO: - 01.17
41
TIMING GEAR AND CAMSHAFT
FIGURE NO: - 01.17
42
TIMING GEAR AND CAMSHAFT
FIGURE NO: - 01.17
43
TIMING GEAR AND CAMSHAFT
FIGURE NO: - 01.17
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
37 955800069900 A WASHER SPRING TIMING COVER RETAINING 1
38 955800070000 A SETSCREW TIMING CASE COVER TO TIMING CASE 1
39 955800070100 A WASHER, SETSCREW TIMING CASE COVER 1
40 955800070200 A SETSCREW TIMING CASE COVER TO TIMING CASE 1
41 955800070300 A JOINT L.O.FILLER 1
42 931980022000 A COVER TIMING CASE INSPECTION 1
43 955800070400 A WASHER SPRING 6
44 955800070500 A SETSCREW 6
45 955800070600 A WASHER SPRING TIMING COVER RETAINING 1
46 955800070700 A SETSCREW TIMING CASE COVER TO TIMING CASE 1
47 955800070800 A SEAL TIMING CASE COVER 1
48 955800070900 A WASHER SPRING TIMING COVER RETAINING 3
49 955800071000 A SETSCREW TIMING CASE COVER TO BOTTOM COVER 3
50 955800071100 A WASHER SPRING TIMING COVER RETAINING 10
51 931980022400 A SETSCREW TIMING CASE COVER TO TIMING CASE 10
52 955800071200 A JOINT P.T.O BLANKING PLATE 1
53 955800071300 A PLATE P.T.O BLANKING 1
54 955800071400 A JOINT COMPRESSOR BOSS(T/C) 1
44
WATER PUMP ASSEMBLY
FIGURE NO: - 01.18
45
WATER PUMP ASSEMBLY
FIGURE NO: - 01.18
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 931980027400 A WATER PUMP ASSEMBLY(UNITIZED SEAL) 1
2 955800071500 A PULLEY WATER PUMP 1
3 931980027500 A BODY WATER PUMP 1
4 955800071600 A SHAFT WATER PUMP (INTEGRAL BEARING TYPE) 1
5 955800071700 A SEAL WATER PUMP (UNITISED) 1
6 955800071800 A IMPELLER WATER PUMP 1
7 931980029300 A JOINT WATER PUMP BACK PLATE 1
8 955800072300 A BACK PLATE WATER PUMP BODY TO TIMING CASE FRONT COVER 1
9 955800072400 A HOSE BYPASS CONNECTION TO WATER PUMP BODY 1
10 955800072500 A CLIP WATER CONNECTION HOSE 2
11 955800072600 A HOSE WATER PUMP OUTLET TO CYLINDER BLOCK WATER INLET 1
12 955800072700 A CLIP WATER CONNECTION HOSE 2
13 955800072800 A STUD WATER PUMP MOUNTING 4
14 931980028400 A SPRING WASHER 4
15 931980028500 A NUT 4
46
CLUTCH ACTUATOR GUIDE ASSY
FIGURE NO: - 01.19
47
CLUTCH ACTUATOR GUIDE ASSY.
FIGURE NO: - 01.19
REV. S.NO PART No. REV. DESCRIPTION QTY COMENTS
1 100082200900 A INPUT SHAFT Z-21 1
2 933100002900 A BALL BEARING - 6209 1
3 423523207300 A GASKET (C.A. GUIDE) 2
4 934035025070 A OIL SEAL(25x35x7) 1
5 901610800000 A SPRING WASHER B-8 16
7 100081301800 A SPRING INNER BUSH 2
8 423523203100 A INNER BUSH (S.C.) 1
CLUTCH RELEASE BRG (SC)
9 933100003800 1
A 6010T2RLU
10 423523207900 A GASKET (BEARING HSG.) 1
11 423523208200 A PLAIN COVER (C) GEAR BOX 1
12 423523207600 A CLUTCH ACTUATOR SHAFT 1
13 100081202600 A CLUTCH ACTUATOR FORK 1
14 901101212090 A HEX BOLT 12X45MM 1
15 901300800000 A GREASE NIPPLE M8 X 1 4
16 423523207800 A WOODRUFF KEY SPECIAL (8X32) 1
17 901221200000 A NUT NYLOCK M12 1
18 930045175100 A EXTERNAL CIRCLIP A-45 1
GEAR BOX HOUSING
19 100081200100 1
A (MACHINED)
21 423535401200 A GASKET (DIFF. HSG & G.B MTG.) 1
22 901501212040 A HEX SCREW M 12 X 20 1
23 901681420000 A COPPER WASHER 14X20X1.5 2
24 925061000600 A PLUG (M14*1.5) 2
FLEX (GREASING PIPE) 40 MM
25 1000812034000
A (STXADP) 1
48
LAY SHAFT ASSY.
FIGURE NO: - 01.20
49
LAY SHAFT ASSY.
FIGURE NO: - 01.20
REV. S.NO PART No. REV. DESCRIPTION QTY REMARKS
1 100082204000 A LAY SHAFT (HOLLOW) 1
2 996910794000 A SPACER (GEAR Z-24) 1
3 100082203500 A FIXED GEAR Z = 25/17 1
4 996910793000 A SPACER FOR LAY SHAFT 42.5MM 1
5 100082203400 A FIXED GEAR Z – 35/17 1
6 996910795000 A SPACER FOR LAY SHAFT 25mm 1
7 100082203200 A C.M.GEAR Z =43/17 (RH), SC 1
8 933100002700 A BALL BEARING 6210 1
9 930090300200 A INTERNAL CIRCLIP B - 90 2
10 101221205200 A WASHER FOR WITHDRAWL NUT 1
11 100082303100 A LOCKING WASHER LAY SHAFT 1
12 100082303000 A WITHDRAWL / NUT 48*1.5 1
13 100082204200 A FIXED GEAR Z-21/14 1
50
IDLER CLUSTER ASSY.
FIGURE NO: - 01.21
51
IDLER CLUSTER ASSY.
FIGURE NO: - 01.21
52
GEAR SHIFTER RODS ASSY.
FIGURE NO: - 01.22
53
GEAR SHIFTER RODS ASSY.
FIGURE NO: - 01.22
54
INTERMEDIATE SHAFT ASSY.
FIGURE NO: - 01.23
55
INTERMEDIATE SHAFT ASSY.
FIGURE NO: - 01.23
56
GEAR SHIFTER LEVER ASSY.
FIGURE NO: - 01.24
57
GEAR SHIFTER LEVER ASSY.
FIGURE NO: - 01.24
58
DIFFERENTIAL HOUSING ASSY.
FIGURE NO: - 01.25
59
DIFFERENTIAL HOUSING ASSY.
FIGURE NO: - 01.25
60
DIFFERENTIAL DETAIL ASSY.
FIGURE NO: - 01.26
61
DIFFERENTIAL DETAIL ASSY.
FIGURE NO: - 01.26
62
BULL GEAR ASSY.
FIGURE NO: - 01.27
63
BULL GEAR ASSY.
FIGURE NO: - 01.27
64
TRUMPET HOUSING ASSY.
FIGURE NO: - 01.28
65
TRUMPET HOUSING ASSY.
FIGURE NO: - 01.28
66
CAGE ASSY. & RELATED PARTS
FIGURE NO: - 01.29
67
CAGE ASSY. & RELATED PARTS
FIGURE NO: - 01.29
68
BRAKE HOUSING ASSY.
FIGURE NO: - 01.30
69
BRAKE HOUSING ASSY.
FIGURE NO: - 01.30
70
INTERNAL GEAR ASSY.
FIGURE NO: - 01.31
71
INTERNAL GEAR ASSY.
FIGURE NO: - 01.31
72
COOLING SYSTEM
(101235120300)
FIGURE NO: - 01.32
73
COOLING SYSTEM
(101235120300)
FIGURE NO: - 01.32
74
FOOT ACCELERATOR ASSEMBLY
(101251120300)
FIGURE NO: - 01.33
2
5
6
4 7
8
10
9
75
FOOT ACCELERATOR ASSEMBLY
(101251120300)
FIGURE NO: - 01.33
76
FUEL TANK INSTALLATION
(101246121100)
FIGURE NO: - 01.34
19
10 5
7 4
17
6
18
21 3
22
23
16
12
13
77
FUEL TANK INSTALLATION
(101246121100)
FIGURE NO: - 01.34
78
CLUTCH SUB ASSY.
(101284119900)
FIGURE NO: - 01.35
79
CLUTCH SUB ASSY.
(101284119900)
FIGURE NO: - 01.35
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101084400200 A CLUTCH DISC ASSY(DIA280) 1 ABECAD0800N
2 101084400100 A CLUTCH COVER ASSY(DIA 280) 1 ABECAD0100S
3 901610800000 A WASHER SPRING 6 M8
4 901500812050 A SCREW HEX 6 M8x25, Gr - 8.8
80
FRONT TYRE 10.00 X 20.00
(101082102000)
FIGURE NO: - 01.36
1 2
81
FRONT TYRE 10.00 X 20.00
(101082102000)
FIGURE NO: - 01.36
82
FRONT TYRE 11.00 X 20.00
(101082112000)
FIGURE NO: - 01.37
1 2
83
FRONT TYRE 11.00 X 20.00
(101082112000)
FIGURE NO: - 01.37
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 960400002400 A RIM(7"x20") 4
2 960300000600 A FLAP(11"X20")00 4
3 960200000900 A TUBE(11"X20") 4
4 960100001000 A TYRE(11"X20") 4
84
FRONT TYRE 12.00 X 20.00
(101082122000)
FIGURE NO: - 01.38
85
FRONT TYRE 12.00 X 20.00
(101082122000)
FIGURE NO: - 01.38
86
REAR TYRE 13.00 X 24.00
(101082122000)
FIGURE NO: - 01.39
87
REAR TYRE 13.00 X 24.00
(101082122000)
FIGURE NO: - 01.39
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 960300001324 A NYLON FLAP 130024 2
2 960200001100 A TUBE (13"X24") 2
3 960100001200 A TYRE (13"X24") 2
4 101481400200 A WHEEL NUT (22X1.5X30) 16
5 960400001900 A RIM (13X24 ) 2
88
REAR TYRE 14.00 X 24.00
(101082114240)
FIGURE NO: - 01.40
89
REAR TYRE 14.00 X 24.00
(101082114240)
FIGURE NO: - 01.40
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 960300000400 A FLAP(14"X24") 2
2 960200000700 A TUBE(14"X24") 2
3 960100000900 A TYRE(14"X24") 2
4 101481400200 A WHEEL NUT (22X1.5X30) 16
5 960400002000 A RIM (14X25 TYRE) 2
90
REAR TYRE 14.00 X 25.00
(101082114250)
FIGURE NO: - 01.41
91
REAR TYRE 14.00 X 25.00
(101082114250)
FIGURE NO: - 01.41
92
PNEUMATICS CKT
(101252120600)
FIGURE NO: - 01.42
93
PNEUMATICS CKT
(101252120600)
FIGURE NO: - 01.42
94
PNEUMATICS CKT
(101252120600)
FIGURE NO: - 01.42
95
PNEUMATICS CKT
(101252120600)
FIGURE NO: - 01.42
96
GEAR SHIFTING ASSEMBLY
(101253120500)
FIGURE NO: - 01.43
97
GEAR SHIFTING ASSEMBLY
(101253120500)
FIGURE NO: - 01.43
98
99
FRONT WHEEL BRAKE ASSY.
FIGURE NO: - 01.44
100
FRONT WHEEL BRAKE ASSY.
FIGURE NO: - 01.44
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000001900 A WHEEL BRAKE CYLINDER 2
2 927000002000 A PRESSURE SPRING WITH RETAINER 2
3 927000002100 A PISTON CAP 4
4 927000002200 A PISTON 4
5 927000002300 A CIRCLIP 4
6 927000002400 A BOOT 4
7 927000002500 A SLOTTED PIN 4
8 927000002600 A BLEEDING SCREW 2
9 927000002700 A DUST CAP 2
10 927000002800 A DUST SHIELD 2
11 927000002900 A SPRING WASHER 4
12 927000003000 A SCREW 4
13 927000003100 A ANCHOR PLATE RH 1
14 927000003200 A ANCHOR PLATE LH 1
15 927000003300 A FLAP 4
16 927000003400 A BOTTOM HED RIVET 4
17 927000003500 A BOLT 6
18 927000003600 A SPRING WASHER 4
19 927000003700 A NUT 4
20 927000003800 A BOLT 4
22 927000003900 A ADJUSTING ECCENTRIC WITH HEX NUT 4
23 927000004000 A NUT M14X1.5” 4
24 927000004100 A PRESSURE SPRING 4
25 927000004200 A TAPPERED GROOVED PIN 4
26 927000004300 A BRAKE SHOE FRONT & REAR WITH LINING 4
27 927000004400 A BRAKE LINING 8
28 927000004500 A TUBULAR RIVET (FOR BRAKE SHOE) 32
29 927000004600 A SHACKLE 8
30 927000004700 A PIN 4
31 927000004800 A CIRCLIP 12
32 927000004900 A SPECIAL PIN 4
33 927000005000 A SPACER WASHER 8
34 927000005100 A PRESSURE SPRING 4
35 927000005200 A LOCK RING 4
36 927000005300 A PIN 4
101
FRONT WHEEL BRAKE ASSY.
FIGURE NO: - 01.44
102
FRONT WHEEL BRAKE ASSY.
FIGURE NO: - 01.44
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
37 927000001900 A RETURN SPRING (TO FRONT BRAKE SHOE) 2
38 927000002000 A RETURN SPRING (BETWEEN BRAKE SHOES) 4
39 927000002100 A PIN 4
40 927000002200 A CIRCLIP 4
41 927000002300 A BOLT 4
42 927000002400 A SPRING RETAINER FLAT 4
43 927000002500 A PRESSURE SPRING 4
44 927000002600 A SPRING RETAINER 4
45 927000002700 A SPRING WASHER 4
46 927000002800 A NUT 4
47 927000002900 A HEX BOLT 4
48 927000003000 A HEX BOLT 4
49 927000003100 A SPRING WASHER M12 4
50 927000003200 A HEX NUT 4
51 927000003400 A KIT ANCHOR PLATE (ITEM NO. 41 & 46) 1
103
FRONT AXLE ASSY.
(101511122200)
FIGURE NO: - 01.45
19
7
8
9
4
16
2
5
15
6
18
11
13
12
10
1
17
14
104
FRONT AXLE ASSY.
(101511122200)
FIGURE NO: - 01.45
105
FRONT AXLE ASSEMBLY
(101411123600) WITH PNEUMATIC BRAKE
FIGURE NO: - 01.46
16
32
26 19
30 33 28
27 20
18
21
31
17
8
11
12
13
25
2
20 5
23
9
4
3
6
7
10
14
1
15
106
FRONT AXLE ASSEMBLY
(101411123600) WITH PNEUMATIC BRAKE
FIGURE NO: - 01.46
107
BRAKE VAVLE
FIGURE NO: - 01.47
108
BRAKE VAVLE
FIGURE NO: - 01.47
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000007100 A SELF TAPING SCREW 1
2 927000007200 A EXHAUST COVER 1
3 927000007300 A DIAPHRAGM 1
4 927000007400 A SCREW 4
5 927000007500 A BASE COVER 1
6 927000007600 A ‘O’ RING 1
7 927000007700 A INTERNAL CIRCLIP 1
8 927000007800 A ‘O’ RING 1
9 927000007900 A RING SPACER 1
10 927000008000 A ‘O’ RING 1
11 927000008100 A ‘O’ RING 1
12 927000008200 A CONICAL SPRING 1
13 927000008300 A VALVE 1
14 927000008400 A VALVE BODY 1
15 927000008500 A SCREW 4
16 927000008600 A SPRING WASHER 4
17 927000008700 A SPRING 1
18 927000008800 A GUIDE RING 2
19 927000008900 A ‘O’ RING 1
20 927000009000 A PISTON 1
21 927000009100 A RUBBERSPRING 1
22 927000009200 A SPRING SEAL 1
23 927000009300 A INTERNAL CIRCLIP 1
24 927000009400 A STEM 1
25 927000009500 A SPLIT PIN 1
26 927000009600 A BOOT 1
27 927000009700 A INTERNAL CIRCLIP 1
28 927000009800 A SPLIT PIN 4
29 927000009900 A PIN 1
30 927000010000 A PEDAL BRACKET 1
33 927000010100 A BOLT 4
34 927000010200 A RUBBER BOOT 1
35 927000010300 A PUSHROD 1
36 927000010400 A PEDAL 1
37 927000010500 A PIN 1
109
UNLOADER VAVLE ASSY.
FIGURE NO: - 01.48
110
UNLOADER VAVLE ASSY.
FIGURE NO: - 01.48
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000010800 A NUT 1
2 927000010900 A SPRING WASHER 1
3 927000011000 A FOLLOWER 2
4 927000011100 A DIAPHRAGM 1
5 927000011200 A SPRING 1
6 927000011300 A VALVE 1
7 927000011400 A GOVERNOR PLUNGER 1
8 927000011500 A VALVE BODY 1
9 927000011600 A NON RETURN VALVE 1
10 927000011700 A CONICAL SPRING 1
11 927000011800 A VALVE STOP AND SPRING RETAINER 1
12 927000011900 A FILTER RETAINER 1
13 927000012000 A FILTER 1
14 927000012100 A ‘O’ RING 1
15 927000012200 A UNLOADER PLUNGER 1
16 927000012300 A VALVE SEAT 1
17 927000012400 A VALVE 1
18 927000012500 A NYLOC NUT 1
19 927000012600 A ‘O’ RING 1
20 927000012700 A ADJUSTING SCREW 1
21 927000012800 A CUP 1
22 927000012900 A SCREW 4
23 927000013000 A EXHAUST FLAP 1
24 927000013100 A TOP COVER 1
25 927000013200 A SPRING GUIDE 1
26 927000013300 A SPRING 1
27 927000013400 A SCREW 2
28 927000013500 A NAME PLATE 1
29 927000013600 A WASHER 1
30 927000013700 A ADOPTER 1
31 927000013800 A DUST CAP 1
32 927000013900 A ‘O’ RING 1
33 927000014000 A PLUNGER 1
34 927000014100 A VALVE 1
111
UNLOADER VAVLE ASSY.
FIGURE NO: - 01.48
112
UNLOADER VAVLE ASSY.
FIGURE NO: - 01.48
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
35 927000014200 A SPRING 1
36 927000014300 A SPRING 1
37 927000014400 A SHIM 1
38 927000014500 A BASE COVER 1
39 927000014600 A INTERNAL CIRCLIP 1
40 927000014700 A LOCK NUT 1
41 927000014800 A STRAINER 1
113
QUICK RELEASE VALVE
(927000001500)
FIGURE NO: - 01.49
114
QUICK RELEASE VALVE
(927000001500)
FIGURE NO: - 01.49
115
116
GRADUATED HAND CONTROL VALVE
(927000001100)
FIGURE NO: - 01.50
117
GRADUATED HAND CONTROL VALVE
(927000001100)
FIGURE NO: - 01.50
118
AIR CYLINDER
FIGURE NO: - 01.51
119
AIR CYLINDER
FIGURE NO: - 01.51
120
MASTER CYLINDER DETAIL
FIGURE NO: - 01.52
121
MASTER CYLINDER DETAIL
FIGURE NO: - 01.52
122
LOWER STRUCTURE ASSY.
(101211122700)
FIGURE NO: - 01.53
6
4
11
5 3 10
17
DETAIL E
DETAIL D
16
D
13
14
15
E
8
12
123
LOWER STRUCTURE ASSY.
(101211122700)
FIGURE NO: - 01.53
124
COUNTER WEIGHT INSTALLATION
(101215120900)
2 3
6
5
1 4
125
COUNTER WEIGHT INSTALLATION
(101215120900)
FIGURE NO: - 01.54
126
127
LUFF CIRCUIT
(101242120100)
FIGURE NO: - 01.55 9 10
8
7
4 2
14 13
1
3
11
128
LUFF CIRCUIT
(101242120100)
FIGURE NO: - 01.55
129
BOOM INSTALLATION
(101221128500)
FIGURE NO: - 02.01
6
8 7
3
2
5
130
BOOM INSTALLATION
(101221128500)
FIGURE NO: - 02.01
131
BOOM COMPLETEL ASSY
(10121100400) 3P 2050 RD 36‘
FIGURE NO: - 02.02
13
12
11 31 30
10 14 33
17
9
4
8
3
5
7
DETAIL G
1:20 27 20
G
6
16 28
24 15
26
22
34
1
18
21 2
25
23 19
29
132
BOOM COMPLETEL ASSY
(10121100400) 3P 2050 RD 36‘
FIGURE NO: - 02.02
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 101221100300 K MAIN BOOM ASSY 1
2 101222100200 E FIRST EXT ASM 1
3 101223100100 D SECOND EXTN ASSY 1
4 101221325100 C ROPE PULLEY BKT 1 EXISTING
5 101228400500 A PIN ROLLER BKT 1 101221200800/A
6 101228400400 C BUSH 1 REF NO. ANBAM3-1212
7 101228400300 E PULLEY 1 REF NO. ANBAM3-1012
8 901600800000 A WASHER PLAIN 5 M8
9 901610800000 A WASHER SPRING 5 M8
10 901500812040 A SCREW HEX 5 M8x20, Gr - 8.8
11 101121201300 D TIE ROD 2
12 101121201400 B SOLID THIMBLE 2
13 101128200400 A LOCKING PIN 2
14 901660600000 A LINCH PIN 2
15 901202000000 A NUT HEX 6 M20
16 101221401900 A PIN EXTN CYL 1
EXTENSION
17 924701002051 - CYLINDER 1 2393CCL + 2050 STROKE
18 101227119900 A HOOK ASSY 12T 1 REF NO: AFBSAS 3412
19 901201000000 A NUT HEX 1 M10
SIZE 13 mm 6/19 STEEL CORE, 12.5mtr
20 101028100300 A ROPE 2 long
21 101221402600 A SHAKLE 1 EXISTING
22 901101012130 A BOLT HEX 1 M10x65, Gr - 8.8
23 101221219900 A PIN 1 EXISTING
24 101022201400 A PIN EXTN CYL 1
25 101221402100 B U CLAMP ASSY 12 ABUCLAMP1300
26 930402502000 - EXTERNAL CIRCLIP 4 DIA 40 x 2.5 N IS:3075
27 101128200500 B ROPE CLAMP 2
28 901602000000 A WASHER PLAIN 2 M20
SNATCH BLOCK
29 101226119900 B ASSY 1 EXISTING
30 901611600000 - WASHER SPRING 4 M16
31 901101612160 A BOLT HEX 4 M16x80, Gr - 8.8
33 901221600000 A NUT NYLOCK 4 M16
34 101028100800 - ROPE 1 DIA 13, 55 mtr LONG(STEEL CORE)
133
MAIN BOOM ASSY
(10121100300) 3P 2050 RD 36‘
FIGURE NO: - 02.03
1 14
7
23
2
3
8
13 18
22 17
21
10 9
19 12 11 16 5
20 6
4 15
134
MAIN BOOM ASSY
(10121100300) 3P 2050 RD 36‘
FIGURE NO: - 02.03
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 101221300600 J MAIN BOOM FAB 1
2 101021401700 B RETAINER WEARPAD 2
3 101021401900 A WEARPAD CARRIER 2
4 901500812080 - SCREW HEX 4 M8x40, Gr - 8.8
5 101122201400 B SPACER WEAR PAD 1
6 101121404500 B WEARPAD 1
7 901500812050 - SCREW HEX 2 M8x25, Gr - 8.8
8 901601000000 A WASHER PLAIN 8 M10
9 101122401200 B WEARPAD 2
10 901611000000 - WASHER SPRING 8 M10
11 901201600000 A NUT HEX 2 M16
12 901501612140 A SCREW HEX 2 M16x70, Gr - 8.8
13 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
14 901610800000 A WASHER SPRING 6 M8
COUNTERSUNK
15 901560612040 A SCREW 2 M6x20, Gr - 8.8
16 101021501400 A SHIM 2 140x40x1
17 101021501500 A SHIM 2 140x40x3
18 101021405700 A BOTTOM WEAR PAD 2
19 101221402000 A T HANDLE BKT 1
20 901501012080 A SCREW HEX 2 M10x40, Gr - 8.8
21 101128400800 A PIN 1 EXISTING
22 901660500000 A LINCH PIN 1
23 901600800000 A WASHER PLAIN 6 M8
24 901301000000 A NIPPLE GREASE 1 M10x1
135
FIRST EXTENSION ASSY
(101222100200) 3P 2050 RD 36‘
FIGURE NO: - 02.04
37
38 9
10
39 35
23
42 24 20
29
14
25 44 28 2 32
43 41 31
47
40 11
26
46 8
22
45
33
34 1
36
7
21
4
19 16 12
27
15
17
3 6
12 30
18
136
FIRST EXTENSION ASSY
(101222100200) 3P 2050 RD 36‘
FIGURE NO: - 02.04
137
FIRST EXTENSION ASSY
(101222100200) 3P 2050 RD 36‘
FIGURE NO: - 02.04
37
38 9
10
39 35
23
42 24 20
29
14
25 44 28 2 32
43 41 31
47
40 11
26
46 8
22
45
33
34 1
36
7
21
4
19 16 12
27
15
17
3 6
12 30
18
138
FIRST EXTENSION ASSY
(101222100200) 3P 2050 RD 36‘
FIGURE NO: - 02.04
139
SECOND EXTENSION ASSY
(101223100100) 2050 RD 36‘
FIGURE NO: - 02.05
11 9
16
28
18 20
37
36
35
25
10
5
6
31
21
7
32
30
23
4
1
22
24
140
SECOND EXTENSION ASSY
(101223100100) 2050 RD 36‘
FIGURE NO: - 02.05
141
BOOM COMPLETE ASSEMBLY
(101221100600- 3P 2500 RD 42‘)
FIGURE NO: - 02.06
4
8 19 13 10 18
9
33
12 27
7 2
6
1
H
11
5
22
16
23
25
14
36
37
DETAIL H 24
34 3
35 1:25
26
142
BOOM COMPLETE ASSEMBLY
(101221100600-2500 RD 42‘)
FIGURE NO: - 02.06
143
MAIN BOOM ASSEMBLY
(101221100500-2500 RD 42‘)
FIGURE NO: - 02.07
18
2 7 13
8
5
11 19
17
9 6
4 10
3 12 14
16
144
MAIN BOOM ASSEMBLY
(101221100500-2500 RD 42‘)
FIGURE NO: - 02.07
145
FIRST ESTENSION ASSEMBLY
(101422100100-2500 RD 42‘)
FIGURE NO: - 02.08
34
20
5
31
30
51 50
28 48 23
49 9
14
2
3
35
33
41
32 8
47
39
21 7
24
16
52
44
20
2 10
42 3
22 26
45 46
19 11
36 13
18 DETAIL G
1:10
146
FIRST ESTENSION ASSEMBLY
(101422100100-2500 RD 42‘)
FIGURE NO: - 02.08
147
FIRST ESTENSION ASSEMBLY
(101422100100-2500 RD 42‘)
FIGURE NO: - 02.08
34
20
5
31
30
51 50
28 48 23
49 9
14
2
3
35
33
41
32 8
47
39
21 7
24
16
52
44
20
2 10
42 3
22 26
45 46
19 11
36 13
18 DETAIL G
1:10
148
FIRST ESTENSION ASSEMBLY
(101422100100-2500 RD 42‘)
FIGURE NO: - 02.08
149
SECOND ESTENSION ASSEMBLY
(101422100100-2500 RD 42‘)
FIGURE NO: - 02.09
31
24 23 11
14
28 27
29 35
10
23
17
13
19
12
25
5
7
29
DETAIL G 8
6
1:14.29
22
30 16 21
20
26
1
27
18
34 G
15
150
SECOND ESTENSION ASSEMBLY
(101422100100-2500 RD 42‘)
FIGURE NO: - 02.09
151
BOOM COMPLETE ASSEMBLY
(101221133100-2050 TC 36‘)
FIGURE NO: - 02.10
46
17 18
12 16
40
27 24 23
26 23
24 51
3 39
21 22
45
11
51 14 11
47 38
33 14
31
10
9 8
35
32 15
2
30 4
37
28 41
29
1 6
44 36
5
42
43
49
13
DETAIL A
25
34
152
BOOM COMPLETE ASSEMBLY
(101221133100-2050 TC 36‘)
FIGURE NO: - 02.10
153
154
BOOM COMPLETE ASSEMBLY
(101221133100-2050 TC 36‘)
FIGURE NO: - 02.10
46
17 18
12 16
40
27 24 23
26 23
24 51
3 39
21 22
45
11
51 14 11
47 38
33 14
31
10
9 8
35
32 15
2
30 4
37
28 41
29
1 6
44 36
5
42
43
49
13
DETAIL A
25
34
155
BOOM COMPLETE ASSEMBLY
(101221133100-2050 TC 36‘)
FIGURE NO: - 02.10
156
MAIN BOOM ASSEMBLY
(101221122200-3P-TC-2050)
FIGURE NO: - 02.11
15
11 10
12
9
19 20
16
6 17
7
14 8
3
2
13
18
4
5
157
MAIN BOOM ASSEMBLY
(101221122200-3P-TC-2050)
FIGURE NO: - 02.11
158
FIRST EXTENSION ASSEMBLY
(101222120700-3P-TC-2050)
FIGURE NO: - 02.12
12
17
16
2
18 13 15
14
6
10
11
9
159
FIRST EXTENSION ASSEMBLY
(101222120700-3P-TC-2050)
FIGURE NO: - 02.12
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101222321600 C 1ST EXTN. FAB 1
2 101422425700 B JACK LOCK PLATE 2
3 101222424300 A STOPPER PLATE 2
4 101293401500 A NYLON PAD 1
5 101293401600 A NYLON PAD 1
6 101021401900 B WEARPAD CARRIER 2
7 101122401200 A WEARPAD 2
8 901201600000 A NUT HEX 2 M16
9 901501612100 A SCREW HEX 2 M16x50, Gr - 8.8
10 901611000000 A WASHER SPRING 12 M10
11 901501012060 A SCREW HEX 12 M10x30, Gr - 8.8
12 901561012050 A COUNTERSUNK SCREW 6 M10x25, Gr - 8.8
13 901611200000 A WASHER SPRING 8 M12
14 901501212080 A SCREW HEX 8 M12x40, Gr - 8.8
15 901560612050 A COUNTERSUNK SCREW 4 M6x25, Gr - 8.8
16 101122401300 A WEAR PAD 2 100X50X10
17 101122400800 A SHIM 4 (100X50X1)
18 901201200000 A NUT HEX 8 M12
160
SECOND EXTENSION ASSEMBLY
(101223120800-3P-TC-2050)
FIGURE NO: - 02.13
8
1
2
5
4 3
161
SECOND EXTENSION ASSEMBLY
(101223120800-3P-TC-2050)
FIGURE NO: - 02.13
162
BOOM COMPLETE ASSEMBLY
(101221122500-3P-TC-2330)
FIGURE NO: - 02.14
30 29 31
27 26 29
14
51
11 18
31 28
35 K
32
DETAIL K 21
1:10 1
13 47
12
L
5
33 2
6
52
25 24 44
46
23
4
10
3
8
9
36
43
49
7 42
41
40 38
DETAIL L
1:10 39
34
163
BOOM COMPLETE ASSEMBLY
(101221122500-3P-TC-2330)
FIGURE NO: - 02.14
164
BOOM COMPLETE ASSEMBLY
(101221122500-3P-TC-2330)
30 29 31
27 26 29
14
51
11 18
31 28
35 K
32
DETAIL K 21
1:10 1
13 47
12
L
5
33 2
6
52
25 24 44
46
23
4
10
3
8
9
36
43
49
7 42
41
40 38
DETAIL L
1:10 39
34
165
BOOM COMPLETE ASSEMBLY
(101221122500-3P-TC-2330)
FIGURE NO: - 02.14
166
MAIN BOOM ASSY.
101221122400 - (3P TC 2330)
FIGURE NO: - 02.15
15
16
18
17
DETAIL J
J
I
11
10
6
2 12
8
13
4 14
19
DETAIL I
167
MAIN BOOM ASSY.
101221122400 - (3P TC 2330)
FIGURE NO: - 02.15
168
1ST EXTN. ASSEMBLY
101222120800 - (3P TC2330)
FIGURE NO: - 02.16
16
12
15
17
H
DETAIL H
I
14 13 2 18 10 11
8
6
7
4
3
10
11
DETAIL I
169
1ST EXTN. ASSEMBLY
101222120800 - (3P TC2330)
FIGURE NO: - 02.16
170
2ND EXTN. ASSEMBLY
101223120900 - (3P TC 2330)
FIGURE NO: - 02.17
4 3
DETAIL D
171
2ND EXTN. ASSEMBLY
101223120900 - (3P TC2330)
FIGURE NO: - 02.17
172
BOOM ASSEMBLY COMPLETE
101221123000 - (2P)
FIGURE NO: - 02.18
3
23
6
1
24
15
16
17
2
26
12
25
18
14
20 19
10
22
8
27
9
4
7 5 21
13 11
173
BOOM ASSEMBLY COMPLETE
101221123000 - (2P)
FIGURE NO: - 02.18
174
MAIN BOOM ASSEMBLY
101221122800 - (2P)
FIGURE NO: - 02.19
1
11
2 15
3
6
9
10
14
4
8 12
7
13
175
MAIN BOOM ASSEMBLY
101221122800 - (2P)
FIGURE NO: - 02.19
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101221324000 E MAIN BOOM FAB 1
2 101293401400 B NYLON PAD 1
3 101221427000 C STOPPER PLATE 2
4 901611000000 A WASHER SPRING 6 M10
5 901101012070 A BOLT HEX 6 M10x35, Gr - 8.8
6 101021401900 B WEARPAD CARRIER 2
7 101122401200 A WEARPAD 2
8 101221402000 A T HANDLE BKT 1
9 901201600000 A NUT HEX 2 M16
10 901501612100 A SCREW HEX 2 M16x50, Gr - 8.8
11 101021201500 B BUSH 2 EXISTING
12 901601000000 A WASHER PLAIN 2 M10
13 901501012070 A SCREW HEX 2 M10x35, Gr - 8.8
14 901201000000 A NUT HEX 2 M10
15 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
176
EXTENSION ASSEMBLY
101222120900 - (2P)
FIGURE NO: - 02.20
8 7
1 3
4
5
177
EXTENSION ASSEMBLY
101222120900 - (2P)
FIGURE NO: - 02.20
178
BOOM ASSEMBLY COMPLETE
101221125700 - (2P MINES)
FIGURE NO: - 02.21
25
6
15
26 1
1
16
17
23
24
12
18
14 19
20
10 27
7
9 5
4
22 11
21 13
179
BOOM ASSEMBLY COMPLETE
101221125700 - (2P MINES)
FIGURE NO: - 02.21
180
MAIN BOOM ASSEMBLY
101221125600 - (2P MINES)
FIGURE NO: - 02.22
9 3 5
2 4
10
7
12
6
8
14
13 11
181
MAIN BOOM ASSEMBLY
101221125600 - (2P MINES)
FIGURE NO: - 02.22
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101221327200 F MAIN BOOM FAB 1
2 101293401400 A NYLON PAD 1
3 101221427000 B STOPPER PLATE 2
4 901101012070 A BOLT HEX 6 M10x35, Gr - 8.8
5 101122401200 A WEARPAD 2
6 101221402000 A T HANDLE BKT 1
7 901201600000 A NUT HEX 2 M16
8 901501612100 A SCREW HEX 2 M16x50, Gr - 8.8
9 101021201500 B BUSH 2 EXISTING
10 901501012070 A SCREW HEX 2 M10x35, Gr - 8.8
11 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
12 901601000000 A WASHER PLAIN 6 M10
13 901611000000 A WASHER SPRING 6 M10
14 101021401900 B WEARPAD CARRIER 2
182
SNATCH BLOCK INST. ASSEMBLY
(101421127800)
7
4
5
3
10
8
1
183
SNATCH BLOCK INST. ASSEMBLY
(101421127800)
FIGURE NO: - 02.23
184
SNATCH BLOCK ASSEMBLY
101227300100 - (4FALL)
FIGURE NO: - 02.24
4
8
5
6 13
16 7
3
10 14
11
12
15
185
SNATCH BLOCK ASSEMBLY
101227300100 - (4FALL)
FIGURE NO: - 02.24
186
SNATCH BLOCK ASSEMBLY
101521131000 - (6 FALL)
FIGURE NO: - 02.25
14
10
11
12
8 7
3
2
13 1
16
18
4
187
SNATCH BLOCK ASSEMBLY
101521131000 - (6FALL)
FIGURE NO: - 02.25
188
STEERING SYSTEM
(101243120800)
FIGURE NO: - 02.26
13 18
9 22 34
20
16
8 33
40
25 14
35
16 26
38
41 28
39
37
11
46
10 19 DETAIL B
30 45
27
DETAIL A 17
7 44
A 29
32
31
6
42
21
3 43 1
23
5
12
4
189
STEERING SYSTEM
(101243120800)
FIGURE NO: - 02.26
190
STEERING SYSTEM
(101243120800)
FIGURE NO: - 02.26
13 18
9 22 34
20
16
8 33
40
25 14
35
16 26
38
41 28
39
37
11
46
10 19 DETAIL B
30 45
27
DETAIL A 17
7 44
A 29
32
31
6
42
21
3 43 1
23
5
12
4
191
STEERING SYSTEM
(101243120800)
FIGURE NO: - 02.26
192
CONTROL VALVE CM11
FIGURE NO: - 02.27
193
CONTROL VALVE CM11
FIGURE NO: - 02.27
194
CONTROL VALVE ASSY. CM11
195
CONTROL VALVE ASSY. CM11
FIGURE NO: - 02.28
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 100941200001 A OUTLET SECTION BODY 1
2 100941200002 A BALL 4
3 100941200003 A SPRING 4
4 100941200004 A ‘O’ RING 4
5 100941200005 A BACK UP RING 4
6 100941200006 A PLUG 4
7 100941200007 A SHIM 12
8 100941200008 A RETAINER 3
9 100941200009 A SEAL 3
10 100941200010 A BACKUP RING 3
11 100941200011 A SEAL 3
12 100941200012 A CENTRE SECTION, BODY 2
13 100941200013 A BACKUP SECTION 4
14 100941200014 A ‘O’ RING 8
15 100941200015 A ‘C’ WASHER 8
16 100941200016 A CENTRING SPRING 8
17 100941200017 A SCREW 8
18 100941200018 A ‘O’ RING 4
19 100941200019 A SLEEVE 4
20 100941200020 A RETAINER 4
21 100941200021 A INLET BODY 1
22 100941200022 A CENTRAL VALVE SUB 1
23 100941200023 A SPRING 1
24 100941200024 A ‘O’ RING 1
25 100941200025 A PLUG 1
26 100941200026 A STUD 4
27 100941200027 A NUT 8
28 100941200028 A PLUG 1
29 100941200029 A SPOOL & BODY & SERVICE SEPERATELY
30 100941200030 A SEAL KIT
196
WINCH HYDRAULIC INSTALLATION
(101445500000)
FIGURE NO: - 02.29
197
WINCH HYDRAULIC INSTALLATION
(101445500000)
FIGURE NO: - 02.29
198
WINCH GEAR BOX WITH BRAKE (SAI)
FIGURE NO: - 02.30
199
WINCH GEAR BOX WITH BRAKE (SAI)
FIGURE NO: - 02.30
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101245100001 A PLUG 1
2 101245100002 A WASHER 1
3 101245100003 A PISTON RING ASSY. 1
4 101245100004 A ‘O’ RING 1
5 101245100005 A PISTON 1
6 101245100006 A PLUG 1
7 101245100007 A OIL PLUG 1
8 101245100008 A WASHER 1
9 101245100009 A ‘O’ RING 1
10 101245100010 A DISC SUPPORT FLANGE 1
11 101245100011 A PLANETARY GEAR 3
12 101245100012 A SPECIAL PLUG 1
13 101245100013 A WASHER 9
14 101245100014 A HEADLESS SCREW 3
15 101245100015 A INTERNAL GEAR 1
16 101245100016 A PIN 3
17 101245100017 A ROLLER 117
18 101245100018 A OUTPUT SHAFT 1
19 101245100019 A ROLLER 1
20 101245100020 A BUSH 1
21 101245100021 A WASHER 1
22 101245100022 A RETAINING RING 1
23 101245100023 A OIL SEAL 1
24 101245100024 A ROLLER 34
25 101245100025 A SPACER 4
26 101245100026 A SUN GEAR 1
27 101245100027 A WASHER 1
28 101245100028 A ROLLER 22
29 101245100029 A BOLT 2
30 101245100030 A NUT 2
200
WINCH GEAR BOX WITH BRAKE (SAI)
FIGURE NO: - 02.30
201
WINCH GEAR BOX WITH BRAKE (SAI)
FIGURE NO: - 02.30
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
31 101245100031 A BRAKE DISC 2
32 101245100032 A COUNTER DISC 3
33 101245100033 A HEAD LESS SCREW 1
34 101245100034 A SPRING 15
35 101245100035 A SCREW 5
36 101245100036 A ‘O’ RING 1
37 101245100037 A HOUSING 1
38 101245100038 A DISC SUPPORT GEAR 1
39 101245100039 A SPACER 1
40 101245100040 A ‘O’ RING 1
202
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 02.31
203
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 02.31
204
WINCH (WIN 20) BRAKE UNIT
(929100000100/A)
FIGURE NO: - 02.31.01
205
WINCH (WIN 20) BRAKE UNIT
(929100000100/A)
FIGURE NO: - 02.31.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 929900042000 A BRAKE BODY 1
2 929900042100 A BRAKE PISTON P15 (NEW) 1
3 929900042200 A Ø32 MOTOR JOINT WINCH WIN 25/2 1
4 929900042300 A BELLEVILLE WASHER 2
5 929900042400 A THICKNESS SHIM ADJUSTMENT 1
6 929900042500 A ANTIEXTRUSION RING 1
7 929900042600 A O-RING JOINT 1
8 929900042700 A O-RING JOINT 1
9 929900042800 A ANTIEXTRUSION PARBAK 1
10 929900042900 A BRONZE DISK P6-P9-P15 11
11 929900043000 A STEEL DISK P6-P9-P15 10
12 929900043100 A HEX SOCKED HEAD CAP SCREW 9
13 929900043200 A BRAKE CLOSING FLANGE X WINCH WIN 25 1
206
HYDRAULIC MOTOR (SAI)
FIGURE NO: - 02.31.02
207
HYDRAULIC MOTOR (SAI)
FIGURE NO: - 02.31.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101245100040 A TAPPER PLUG 2
2 101245100041 A PLASTIC PLUG 1
3 101245100042 A WASHER 2
4 101245100043 A HEX HEAD BOLT 10
5 101245100044 A OIL RELIEF VALVE 1
6 101245100045 A WASHER 1
7 101245100046 A MOTOR COVER 1
8 101245100047 A DRIVE PIN 1
9 101245100048 A MOTOR COVER 1
10 101245100049 A RETAINING RING 2
11 101245100050 A SPACING WASHER 2
12 101245100051 A ROLLER 84
13 101245100052 A CRANK SHAFT 1
14 101245100053 A CRANK SHAFT GEARED 1
14A 101245100054 A CRANK SHAFT INTERNAL SPLINED 1
14B 101245100055 A CRANK SHAFT 1
14C 101245100056 A KEY 1
15 101245100057 A GASKET 1
16 101245100058 A CYLINDRICAL ROLLER BEARING 2
17 101245100059 A OIL SEAL 1
18 101245100060 A RETAINING RING 1
19 101245100061 A MOTOR BODY 1
20 101245100062 A INNER SPLINED SLEEVE 1
21 101245100063 A RETAINING RING 1
22 101245100064 A PISTON COMPENSATION SPRING 2
23 101245100065 A PISTON RETAINING RING 2
24 101245100066 A SPHERICAL SUPPORT 1
25 101245100067 A PISTON 5
26 101245100068 A CYLINDER 5
27 101245100069 A BUSHING 10
28 101245100070 A SEAL 10
29 101245100071 A ‘O’ RING 5
30 101245100072 A SEAL RING 5
31 101245100073 A ‘O’ RING 5
208
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 02.31.03
209
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 02.31.03
210
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 02.32
211
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 02.32
212
WINCH (WIN 25-2L) BRAKE UNIT
(929100000800/A)
FIGURE NO: - 02.32.01
213
WINCH (WIN 25-2L) BRAKE UNIT
(929100000800/A)
FIGURE NO: - 02.32.01
214
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 02.32.02
215
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 02.32.02
216
HYDRAULIC PUMP ASSEMBLY
FIGURE NO: - 02.33
217
HYDRAULIC PUMP ASSEMBLY
FIGURE NO: - 02.33
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101247100001 A HOUSING 1
2 101247100002 A PORT PLATE REAR 1
3 101247100003 A DOWEL PIN 2
4 101247100004 A ‘CAM’ RING 1
5 101247100005 A ‘O’ RING 1
6 101247100006 A BACK UP RING 1
7 101247100007 A PORT PLATE PRESSURE 1
8 101247100008 A RETAINING RING 1
9 101247100009 A BALL BEARING 1
10 101247100010 A MOUNTING CAP 1
11 101247100011 A KEY 1
12 101247100012 A SHAFT 1
13 101247100013 A ROUND SECTION RING 2
14 101247100014 A SHAFT SEAL 1
15 101247100015 A SQ SECTION SEAL 1
16 101247100016 A SQ SECTION SEAL 1
17 101247100017 A SCREW 2
18 101247100018 A ROTOR INSERT ASSY. 1
19 101247100019 A PIN VANE HOLD OUT 10
20 101247100020 A VANE 10
21 101247100021 A DOWEL PIN 1
22 101247100022 A SCREW 1
23 101247100023 A BUSH 1
218
LIFT CYLINDER
(924701251270)
FIGURE NO: - 02.34
219
LIFT CYLINDER
(924701251270)
FIGURE NO: - 02.34
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 924200024900 A LIFT JACK CYL. ASSY 1
2 924200025000 A TUBE ASSEMBLY 1
3 924200025100 A PISTON ROD ASSEMBLY 1
4 924200025200 A PISTON 1
5 924200025300 A GLAND (H.E COVER) 1
6 924200025400 A BUSH (ROD EYE) 1
7 924200025500 A LOCK NUT 1
8 924200025600 A STOP TUBE 1
9 924200025700 A SPHERICAL BEARING (REAR CLEVIS) 1
10 924200025800 A INTERNAL CIRCLIP 2
11 924200025900 A GREASE NIPPLE - STRAIGHT 2
12 924200026000 A SPARE SEAL KIT 1
220
EXTN. BOOM CYLINDER
(924701002501)
FIGURE NO: - 02.35
221
EXTN. BOOM CYLINDER
(924701002501)
FIGURE NO: - 02.35
222
EXTN. BOOM CYLINDER
(924631002050)
FIGURE NO: - 02.36
223
EXTN. BOOM CYLINDER
(924631002050)
FIGURE NO: - 02.36
224
STEERING CYLINDER(RH)
(924400700880)
FIGURE NO: - 02.37
225
STEERING CYLINDER(RH)
(924400700880)
FIGURE NO: - 02.37
226
STEERING CYLINDER(LH)
(924400700881)
FIGURE NO: - 02.38
227
STEERING CYLINDER(LH)
(924400700881)
FIGURE NO: - 02.38
228
CABIN ASSEMBLY
(1012604000000)
FIGURE NO: - 02.39
7 3
4
1
5
9 8
10
229
CABIN ASSEMBLY
(1012604000000)
FIGURE NO: - 02.39
230
CABIN SUB ASSEMBLY
(101263123300)
FIGURE NO: - 02.40
8
10 3 14 36
12
20 13 52
5
69 71 24
62
41
25 30 DETAIL C
35
2
11
23
B
26
I
27
C 54
65 61
66 64 9 15
6 58
63
56 73
57
72
70
39 34
74
51
55 60
37
DETAIL I
33
1:12.5
41 DETAIL B
19
1:12.5
1
231
CABIN SUB ASSEMBLY
(101263123300)
FIGURE NO: - 02.40
232
CABIN SUB ASSEMBLY
(101263123300)
FIGURE NO: - 02.40
8
10 3 14 36
12
20 13 52
5
69 71 24
62
41
25 30 DETAIL C
35
2
11
23
B
26
I
27
C 54
65 61
66 64 9 15
6 58
63
56 73
57
72
70
39 34
74
51
55 60
37
DETAIL I
33
1:12.5
41 DETAIL B
19
1:12.5
1
233
CABIN SUB ASSEMBLY
(101263123300)
FIGURE NO: - 02.40
234
BONNET ASSEMBLY
(101264121300)
FIGURE NO: - 02.41
4 6
5
11
10 9
235
BONNET ASSEMBLY
(101264121300)
FIGURE NO: - 02.41
236
237
DASHBOARD & INSTRU. ASSEMBLY
(101274120300)
FIGURE NO: - 02.42
2 4
3
5
12
7 11
10
18
1
8 19
15
6
16 17
21 20
13
14 22 9
238
DASHBOARD & INSTRU. ASSEMBLY
(101274120300)
FIGURE NO: - 02.42
REV. S. NO. PART NO. REV. DESCRIPTION QTY COMMENTS
1 101274520000 B DASH BOARD PLATE 1
2 944100001100 A AIR PRESSURE GAUGE 12V 1
3 944100000900 A OIL PRESSURE GAUGE 12V 1
4 101074401400 A RPM METER 1
5 101074401000 A WATER TEMP. GAUGE 1
6 943800000300 A FUSE BOX 1
7 101074400700 A INDICATOR LIGHT CLUSTER 1
8 101074400800 A PIANO SWITCH 1
9 901600500000 A WASHER PLAIN 4 M5
10 901540512040 A SLOTTED CHESE HEAD 2 M5x20, Gr - 8.8
11 901610600000 A WASHER SPRING 4 M6
12 901500612030 A SCREW HEX 4 M6x16, Gr - 8.8
13 943300001200 A HAZARD SWITCH 1
14 943500000100 A IGNITION SWITCH 1
15 101074400600 A INDICATOR SWITCH 1
16 101074400300 A PUSH PULL SWITCH 2
17 101074400400 A HORN (BUTTON) SWITCH 1
18 101074400200 A DIPPER SWITCH 1
19 901600400000 A WASHER PLAIN 2 M4
20 901200500000 A NUT HEX 2 M5
21 943800001300 A SPACER (FUSE BOX & MCB 2
SLOTTED CHESE HEAD
22
901550512140 A SCREW 2 M5x70,
239
WIRING HARNESS
(101271123800)
FIGURE NO: - 02.43
240
WIRING HARNESS
(101271123800)
FIGURE NO: - 02.44
241
BATTERY INST. ASSEMBLY
(101273120000)
FIGURE NO: - 02.44
5
4 6
3
242
BATTERY INST. ASSEMBLY
(101273120000)
FIGURE NO: - 02.44
243
TIE BOLT ASSEMBLY
(101216121200)
FIGURE NO: - 02.45
12
8
5
11
6
4
10
3
1
13 14
15
244
TIE BOLT ASSEMBLY
(101216121200)
FIGURE NO: - 02.45
245
OVER HOIST WARNING SYSTEM
FIGURE NO: - 02.46
246
OVER HOIST WARNING SYSTEM
FIGURE NO: - 02.46
247
DECALS ASSEMBLY
(101292120700)
FIGURE NO: - 02.47
26
27
5
OIL LEV EL
12
HYDR AULIC OIL
CAUTI ON
NEVER
* START THE ENGINE WHEN THE VEHICLE IS
IN GEAR.
* CHANGE GEAR WHEN MOVING .
* DRIVE WITH YOUR FOOT ON THE CLUTCH PEDAL.
* FILL HYDRAULIC OI L WITH ENGINE RUNNI NG.
* WELD WITH BATTERY CONNECTED.
* DISCONNECT ELECTRICALS WITH ENGINE
RUNNING.
* UNNECESSARILY INTERFERE WITH FACTORY
DIESEL
XXXX
ADJUSMENTS.
ALWAYS
* START ONLY THROUG H BATTERY.
* FIT EARTH LEAD LAST TO CONNECT BATTERY.
* TIGHTEN WHEEL NUTS FREQUENTLY.
* REMOVE EARTH LEAD FIRST TO DISCONNECT
BATTERY.
3
WARNING
BEF OR E TEL ESC OPIN OU T
6
CONF IRM TH AT PUL LEY
BLOC K IS SL AC K OR YOU
W ILL DAM AGE W IRE ROPE,
EXT ENSION AN D W INCH. Acti on Constructi on Equipment Ltd.
CAUTION BOOM
NEVERRUN THE CRANE WITH
FOOT ONCLUTCHPEDAL AS IT
STEERING BOOM HOIST
RESULTS IN CLUTCHHEATING
UP ANDCLUTCHWILLHAVE
POSSIBILITY OF FAILURE.
DONOT MOVE DOWNWARDS ON
SLOPE WITH CRANE IN GEARAND EXTENSION
7
CLUTCHPEDAL N I PRESSURED
POSTION ANDENGINE IN
SHUTOFF POSITION.
RIG HT RETRAC T RAISING
DONOT DIS TURB CLUTCH
ADJUTMENT. THIS WILL RESULT
IN FASTWEAR OUT OF CLUTCH
ANDHEAVY DAMAGE TOCLUTCH.
28
8 14
22
Action Construction Equipment Ltd.
CAU TION SERVICE INSTRUCTIONS
Recommended Lubricants
NEGATIVE EARTH ELECT RICAL SYSTEM
(12 VO L TS)
TRANSMISSION
LUBRICANT ENGINE,AIR CLEANER & FIP TRANSMISSION HYDRAULIC
MANU FAC- TEMP TEMP ABOVE GREASE
BELOW 0vC SHUT
POWER ABOVE 0vC
TLE
REDUCTION OIL
SERVO SUPER SERVO SUPERSERVO TRANS SERVO TRANS SERVO SYSTEM
SERVO SYSTEMSERVO SYSTEM
TURER
INDIAN O IL 0-27v C 27vC C-4, SAE-10 C-4, SAE-30
23
HINDUSTAN H.P MOTOR H.P GEAR ENLKO
HYLUBE BOX H.P MULTI
PETROLEUMSUPER OIL- 20 SUPER OIL- 30 POWER
C-4 SAEGRID
C-310
-10 POWER
C-4 SAE GRID
C-330
- 30 68
10
PETROLEUM
CASTROL OI L OI L AP
PURPOSE
GREASE - 3
HDX - 30
GULF LUBE GULF LUBE EP GULF GU LFS IL
TRANS OIL TRANS OIL
C-4, SAE-10
GULF
(H.P.C) CRB- 20O- IL
PREMIUM
MOTOR 20 MOTOR
CRB- 30O IL C-4, SAE-10 90 EP
EP-90 (HYSPIN ) 100 GREASE - 3
XHD20 XHD30
SAH TRANS OIL TRANS OIL IPOL SYNCRO IPO L
IPOL MTB IPOL MTB GEAR OI L HARMONY MU LTI
C-4, SAE-10 C-4, SAE-10
OI
PEROLEUM
L CHAN GE-: FIRST
C-4, SUBSEQUENT
SAE-30 CAPACITY (Litres)
CIRCULATI
15XWNG 15XWIPO L M.P. 3
HD 20 HD 30 (Hrs ) C-4, SAE-30 EP - 90
(Hrs ) R60 90 R90 R110 68 12XW 14XW PURPOSE
(CARRORO)-3
Engi ne Oil 7. 0 8. 0 8. 0 8. 0 8. 0 11
Air Cleaner oil (Wet Type Oil ) : Normal Condition 50 250 0. 75 0.75 0.O75IL AW0. 68
-
75 0. 75 GREASE
--
LI MITED
50 50 0. 75 0.75 0. 75 0. 75 0. 75
LUBRICATION CHART Transmis sion 150 1000 57 57 57 57 57
-- -
150 1000 100 100 100 125 125 135
24
75
: D usty C ondition 750 - 2 2 2
50 500 - - - 17
Hydr
FI aulic
LTER Oil System
ELEMENT INSTRUCTIONS :-
-
Clean : Elements 125
125 REAR AXLE HUB SAE - 90 3 (EACH)
Winch G ear B ox
Replace :
: Suction Stai ner 250 DIFFERENCIAL HSG. SAE - 90 14.5
250
TRANSMISSION (CARRARO) 250
Engine lub oil Fi lter 500
50 500
SERVICE INSTRUCTION :- TYRE INFLATION DETAIL
25
CLUTCH PEDAL FREE FuelPLAY
Filt er 20mm FRONT :
10.00X20- 16 PR. 90 PSI (6.30 K g / Cm2)
H ydrauli c Filt er
REAR :
11.00X20- 16 PR. 100 PSI (7.00 kg/Cm2)
13.00X24- 12 PR. 35 PSI (2.45Kg / Cm2)
Air C leaner (Dry Type) Fi lter
ENGINE OPERATING RANGE 550-2300 R.P. M
12.00X20- 18 PR 120 PSI ( 8.40 Kg/Cm 2)
14.00X25- 20 PR. 35 PSI (2.45kg/Cm2)
IMPOTANT INSTRUCTION :-
11 S PE ED
LI M IT
20 k m.
4
PLEASE DRAIN
WATER DAILY
XXXX
1
TYRE PRESSURE
FRONT REA R 2 9
100 PS I 35 PS I
XXXX
OK OK OK OK
Q
C HE CK
ROAD
T EST
LOAD
T EST
PAINT PDI
248
DECALS ASSEMBLY
(101292120700)
FIGURE NO: - 02.47
249
PUMP COUPLING ASSY.
FIGURE NO: - 02.48
250
PUMP COUPLING ASSY.
FIGURE NO: - 02.48
251
A FRAME ASSEMBLY
(101212110000)
FIGURE NO: - 02.49
252
A FRAME ASSEMBLY
FIGURE NO: - 02.49
(101212110000)
253
CRADLE YOKE ASSEMBLY
(101213120000)
FIGURE NO: - 02.50 9
8
1
6 5
4 3
254
CRADLE YOKE ASSEMBLY (REG.)
(101213120000)
FIGURE NO: - 02.50
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 101213100300 B CRADLE FAB 1
2 101213320600 C YOKE FAB. 1
3 901501612160 A SCREW HEX 8 M16x80, Gr - 8.8
4 901611600000 A WASHER SPRING 8 M16
5 901201600000 A NUT HEX 16 M16
6 101213200300 A BUSH FOR A FRAME 1
7 101213200600 A BUSH NYLON MO S2 2
8 901301000000 - NIPPLE GREASE 3 M10x1
9 101291200100 A SPACER GOOSE NECK 1
255
256
CRADLE YOKE ASSEMBLY (MINES)
(101213120100)
FIGURE NO: - 02.51
5 8
4 3
257
CRADLE YOKE ASSEMBLY (MINES)
(101213120100)
FIGURE NO: - 02.51
258
HYD. TANK ASSEMBLY
(101246121000)
FIGURE NO: - 02.52
11
1
8 13
6
5
4
12
10
259
HYD. TANK ASSEMBLY
(101246121000)
FIGURE NO: - 02.52
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101046400300 A BREATHER ASSY 1 002ABF10NSG
2 922100000200 A SUCTION STRAINER 1 003-SC2-040 (ABORA0400000)
3 901500812040 A SCREW HEX 8 M8x20, Gr - 8.8
4 901681418000 A COPPER WASHER 4 14x18x1.5
5 101546422300 A OIL LEVEL GAUGE 1
6 101046400500 A GASKET 1
7 101246120900 J HYD. TANK FAB 1
8 101046400200 A RETURN LINE FILTER 1 TIFP-08-025
9 200145400600 A DOWTY SEAL 1 3/4" BSP
10 101246422500 A MAGNETIC PLUG 1 M24X1.5
11 901500512030 A SCREW HEX 6 M5x16, Gr - 8.8
12 901131430000 A BOLT BENJO 2 M14X1.5
13 901610500000 A WASHER SPRING 6 M5
260
AIR INTAKE SYSTEM
(101232120700)
FIGURE NO: - 02.53
8 4
1
261
AIR INTAKE SYSTEM
(101232120700)
FIGURE NO: - 02.53
262
EXHAUST SYSTEM
(101233120400)
FIGURE NO: - 02.54
12
10 3
9
11
5
7
8
6
263
EXHAUST SYSTEM
(101233120400)
FIGURE NO: - 02.54
264
ENGINE & DRIVELINE ASSEMBLY
FIGURE NO: - 02.55 (101231120800)
8
2
7
3
6
5
1
10
DETAIL C
18
11
15
12 13 22
14
19
265
ENGINE & DRIVELINE ASSEMBLY
(101231120800)
FIGURE NO: - 02.55
266
WINCH HYDRAULIC
(101245120600)
FIGURE NO: - 02.56
1
4
5
3
267
WINCH HYDRAULIC
(101245120600)
FIGURE NO: - 02.56
268
CLUTCH ASSEMBLY
(101254120400)
FIGURE NO: - 02.57
8
6
269
CLUTCH ASSEMBLY
(101254120400)
FIGURE NO: - 02.57
270
FILTER ASSEMBLY
(101046400200)
FIGURE NO: - 02.58
271
FILTER ASSEMBLY
(101046400200)
FIGURE NO: - 02.58
272
S.L.I. INSTALLATION ASSEMBLY
(101275121100)
FIGURE NO: - 02.59
2 5
6
1.2
1.5
1.6
B A
9
1.7 4
8
1.4
1.8
1.1
3
DETAIL B
10
1.3
11 DETAIL A
273
S.L.I. INSTALLATION ASSEMBLY
(101275121100)
FIGURE NO: - 02.59
274
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 02.59.01
275
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 02.59.01
276
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 02.59.01
277
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 02.59.01
278