Modelling and Simulation of A Wet Scrubber System
Modelling and Simulation of A Wet Scrubber System
B.T.W. Mestemakera,* , E. Elmazib , L. van Biertc , H.N. van den Heuvela , and K. Visserc
a
Royal IHC, Kinderdijk, The Netherlands
b
Heatmaster, Hendrik-Ido-Ambacht, The Netherlands
c
Delft University of Technology, Delft, The Netherlands
*
[email protected]
Abstract
Shipping is a relatively clean transport method with low emissions per ton-mile compared with road transport. However,
harmful emissions emitted in coastal areas are a concern, as these affect local air quality and health. To reduce sulphur
oxide (SOX ) emissions, the International Maritime Organization (IMO) implemented a global sulphur cap of 0.5 wt%
and the 0.1 wt% limit in emission control areas (ECAs). Ship owners can opt for either low sulphur fuels or wet scrubber
systems. Wet scrubber systems are a reliable method for reducing SOX emissions with capture rates of up to 98%.
These systems may use seawater alkalinity or caustic soda (e.g. closed-loop systems) to neutralise the SOX emissions.
However, the dynamic loading of engines can cause large fluctuations in the exhaust flow conditions, and it is unknown
how these affect the effectiveness of the scrubber. This study explores the impact of dynamic loads on the SOX removal
efficiency of closed-loop wet scrubbers. A dynamic model of a closed-loop wet scrubber utilising fresh water and caustic
soda is developed and verified using publicly available data. The model applies the two-film theory to model the gas-
liquid interface. Billet and Schultes liquid hold-up theory is used to model the liquid film thickness in the packed bed.
Maintaining scrubber efficiency with large load fluctuations or high-frequency fluctuations requires an increased liquid
flow. The scrubber control system used a set-point of 75% of the equivalent compliance limit to ensure compliance with
the 0.1% ECA limit during load fluctuations. The model and results can be used to develop a more advanced control
system for improved scrubber operation and integration with a selective catalytic reduction (SCR) system to demonstrate
compliance with the IMO NOX Tier III limit when using high-sulphur heavy fuel oil (HFO).
pgin √
r
g Aef f 1
2 METHODS ϕ =√ ·p g · 2· 1− (1)
1+ζ R · Tin π
The wet scrubber investigated in this study cleans
the exhaust gas of an internal combustion engine
(ICE) fuelled with high-sulphur heavy fuel oil
(HFO). The scrubber uses scrubbing water (water
mixed with caustic soda) for the absorption and con-
version of the SOX from the exhaust gas. The mod-
elling of the scrubber process has been split between
the gas phase, the liquid phase and the interface be-
tween both phases in which the SOX absorption,
water evaporation and heat transfer occur. This sec-
tion discusses the modelling of the gas phase, the
liquid phase and the interface between the gas and Figure 2: Resistance element (mass flow calcula-
liquid phases. tion)
mgcv · R · Tcv
g
pgcv = (4)
Vcvg
Figure 4: Packed bed gas phase discretisation to re-
sistance and volume element
l (hl )3 · g · ρl · Asc
vcv = (8)
12 · µl · α2 · dh · δ l
The changes in the liquid flow over the packed
bed height are captured by discretisation of the
packed bed model. The control volumes are as-
sumed as ideally mixed elements. The mass flow
leaving the control volume (ϕlcv ) is calculated us-
ing the liquid density (ρl ), hydraulic diameter (dh ),
liquid film thickness (δ l ) and liquid velocity in the
packed bed (vcvl ) (Eq. 9).
ϕlcv = ρl · dh · δ l · vcv
l
(9)
ppmv
Figure 15: Fraction of yCOSO2 leaving the scrubber
2
including and excluding the evaporation influence
(100% − 25% − 100%)