Washing Machine Service Manual: MODEL: 796.4051#90#

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WASHING MACHINE
SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE
PROBLEMS CORRECTLY BEFORE SERVICING THE UNIT.
MODEL : 796.4051#90#
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P/No.: MFL30599151

CONTENTS
1. SPECIFICATIONS ............................................................................................................... 3
2. FEATURES & TECHNICAL EXPLANATION ....................................................................... 4
3. PARTS IDENTIFICATION ................................................................................................... 7
4. INSTALLATION AND TEST ................................................................................................ 8
5. OPERATION ...................................................................................................................... 11
5-1. CONTROL PANEL FEATURES ................................................................................. 11
5-2. CYCLE GUIDE ........................................................................................................... 13
5-3. CYCLE OPTIONS ...................................................................................................... 15
5-4. EXPLANATION OF EACH PROCESS ....................................................................... 15
6. PROGRAM CHART .......................................................................................................... 17
7. TEST MODE ..................................................................................................................... 19
7-1. SAFETY CAUTION .................................................................................................... 19
7-2. LOAD TEST MODE ................................................................................................... 19
7-3. HOW TO CHECK THE WATER LEVEL FREQUENCY ............................................. 19
8. TROUBLESHOOTING ...................................................................................................... 20
8-1. SAFETY CAUTION .................................................................................................... 20
8-2. ERROR MODE SUMMARY ...................................................................................... 20
8-3. TROUBLESHOOTING SUMMARY ..........................................................................22
8-4. TROUBLESHOOTING WITH ERROR ....................................................................... 24
8-5. TROUBLESHOOTING ELSE ..................................................................................... 31
9. COMPONENT TESTING INFORMATION ........................................................................ 36
9-1. FILTER ASSEMBLY (LINE FILTER) .......................................................................... 36
9-2. DOOR LOOK SWITCH ASSEMBLY .......................................................................... 37
9-3. STATOR ASSEMBLY ................................................................................................. 39
9-4. PUMP MOTOR ASSEMBLY ...................................................................................... 42
9-5. INLET VALVE ASSEMBLY ......................................................................................... 43
9-6. HEATER ASSEMBLY ................................................................................................. 44
9-7. THERMISTOR ASSEMBLY ....................................................................................... 45
10. DISASSEMBLY INSTRUCTIONS .................................................................................... 48

11.EXPLODED VIEW ............................................................................................................ 56
11-1. CABINET AND CONTROL PANEL ASSEMBLY ...................................................... 56
11-2. DRUM AND TUB ASSEMBLY .................................................................................. 57
11-3. DISPENSER ASSEMBLY ........................................................................................ 58

1. SPECIFICATIONS
ITEM 4051#9##
COLOR White, Patina Beige
POWER SUPPLY AC 120 V, 60 Hz
PRODUCT WEIGHT 200.4 lb.(90.9kg)
WASHING 280 W
ELECTRIC POWER
DRAIN MOTOR 50 W
CONSUMPTION
WASH HEATER 1000W
REVOLUTION WASH 46 rpm
SPEED SPIN 0-1200 rpm
CYCLE 10
WASH/RINSE TEMPERATURES 5
SPIN SPEEDS 5
Stain Treat, 2nd Rinse, Delay Start, Clean Washer,

OPTIONS
Control Lock, My Cycle, Auto Soak, Smart Sense
OPERATIONAL WATER PRESSURE 14.5-116 psi (100-800 kPa)

CONTROL TYPE Electronic
WASH CAPACITY [cu.ft ] 3.87 (4.5 IEC)
DIMENSIONS 261/4” (W) X 301/3” (D) X 3815/16” (H) ,543/8” (D, door open)
DELAY START up to 19 hours
DOOR SWITCH TYPE PTC + Solenoid
WATER LEVEL 10 steps (by sensor)
LAUNDRY LOAD SENSING Incorporated
ERROR DIAGNOSIS Incorporated
AUTO POWER OFF Incorporated
CONTROL LOCK Incorporated

2. FEATURES & TECHNICAL EXPLANATION
2-1. FEATURES
ᆺં໺ቚ လ࿥
Ultra Capacity
The Larger drum enables not just higher head drop and stronger centrifugal force,
but also less tangling and wrinkling of the laundry. Heavier loads, such as king size
comforters, blankets, and curtains, can be washed.
Direct Drive System

The advanced Brushless DC motor directly drives the drum without belt and pulley.
Tilted Drum and Extra Large Door Opening

Tilted drum and extra large opening make it possible to load and unload clothing
more easily.
RollerJets
Washing ball enhances the wash performance and reduces damage to the clothing.
The jets spray and help tumble clothes to enhance washing performance while
maintaining fabric care.
Automatic Wash Load Detection

Automatically detects the load and optimizes the washing time.
Built-in Heater
Internal heater helps to maintain water temperature at its optimum level for selected
cycles.
ᆺં໺ቚ လ࿥
Control Lock
The Control lock prevents children from pressing any button to change the settings
during operation.

2-2. NEURO FUZZY WASHING TIME OPTIMIZATION
To get the best washing performance, optimal time is determined by the water temperature,
the selected washing temperature, and the size of the load.
water
temperature
washing time
the best
selected
washing NEURO- rinsing time washing
temperature FUZZY performance
spin rhythm, time
load
size
SENSING PROCESSING DETERMINATION EFFECT
2-3. WATER LEVEL CONTROL

This model incorporates a pressure sensor which can sense the water level in the tub.
The water supply is stopped when the water level reaches the preset level, the washing
program then proceeds.
Spinning does not proceed until the water in the tub drains to a certain level.
2-4. DOOR CONTROL

The door can be opened by pulling the door handle whenever washer is not in operation.
When the cycle is completed, the DOOR LOCKED light will turn off.
If a power failure has occurred while in operation, the door will unlock after 5 minutes.
Clicking sounds can be heard when the door is locked/unlocked.

2-5. THE DOOR CAN NOT BE OPENED
While program is operating.
When a power failed and power plug is taken out in operation
While Door Lock lights turn on.
White the motor is in the process of intertial rotating, through the operation is paused.
2-6. CONTROL LOCK

Use this option to prevent unwanted use of the washer. Press and hold CONTROL LOCK button for
5 seconds to lock/unlock control.
When CONTROL LOCK is set, CONTROL LOCK lights and all buttons are disabled.
You can lock the controls of the washer while washing.

3. PARTS IDENTIFICATION
ACCESSORIES
Tie strap (Option)

Hot/Cold (1 each) Wrench to secure drain hose to standpipe,
Hose inlet hose, or laundry tub
Non-skid pads Caps(4) Elbow Bracket

(for covering shipping (for securing drain hose)
bolt holes)

4. INSTALLATION & TEST
1 Before servicing, ask the customer what the trouble is.
2 Check the setup (power supply is 120V, remove the transit bolts, level the washer...)
3 Check with the troubleshooting guide.
4 Plan your service method by referring to the disassembly instructions.
5 Service the unit.
6 After servicing, operate the appliance to see whether it functions correctly.
STANDARD INSTALLATION
The appliance should be installed as follows:
REMOVE THE SHIPPING INSTALL THE APPLIANCE ADJUST THE

6
BOLTS ON A FLAT AND FIRM SURFACE LEVELING
• Remove the 4 shipping bolts • Turn the leveling feet to adjust

with the supplied wrench. the appliance.
Do first lower side to remove easily.
• Keep the shipping bolts and

spanner for future use.
• Insert the 4 caps (provided)
into the hole.
• Turn clockwise to raise;

counterclockwise to lower.

9

7 TEST OPERATION
1 Preparation for 2 Press the POWER button. 3 Press the

washing. START/PAUSE button.
• Connect the power plug to

the outlet. • Listen for a click to determine if
the door has locked.
• Connect the inlet hose.
6 Check the water heating 5 Check the automatic 4 Check the water supply.
function. reverse rotation.
• Press the WASH/RINSE button • Check if the drum rotates • Check if water is supplied
and the present temperature will clockwise and counterclockwise. through the detergent dispenser.
be displayed.
7 Check the drain and spin 8 Press the 9 Water removal.

functions. START/PAUSE button.
• Power off and the power on.

• Press the SPIN SPEED button.
• Press the START/PAUSE button.
• Check the spin and drain
functions.
• Listen for a click to determine • If SERVICE is needed during

if the door is unlocking. check, remove the remaining
water by pulling out the hose cap.
10

5. OPERATION
5-1. CONTROL PANEL FEATURES
4051#9##
11

F E G
H A B D C
A POWER (ON/OFF) BUTTON E SPECIAL CYCLE AND OPTION BUTTONS

Press to turn the washer ON. Press again to turn the These buttons are used to activate special cycles or
washer OFF. options.
NOTE: Pressing the POWER button during a cycle will
cancel that cycle and any load settings will be lost. F DETERGENT AMOUNT INDICATOR
The door will unlock after a brief pause unless the Bars light up to indicate the best amount of HE
water level or temperature is too high. detergent to use based on size of dry load sensed by
washer control. Indicator will not be accurate if any wet
B CYCLE SELECTOR KNOB clothes are placed in washer.
Turn this knob to select the desired cycle. Once the
desired cycle has been selected, the standard presets G TIME AND STATUS DISPLAY
will be shown in the display. These settings can be The display shows the estimated time remaining, load
adjusted using the cycle setting buttons anytime before size, cycle status, and door lock status.
starting the cycle.
H DISPENSER
C START/PAUSE BUTTON
Dispenser drawer. This drawer contains the
Press this button to start the selected cycle. compartments for detergent and additives.
If the washer is running, use this button to pause the
cycle without losing the current settings.
NOTE : If you do not press the START/PAUSE button
within 4 minutes of selecting a cycle, the washer
automatically turns OFF.
D CYCLE MODIFIER BUTTONS

Use these buttons to adjust the desired cycle options
for the selected cycle. The lights above the buttons
show the current selection.
NOTE : Not all settings are available on all cycle

selections.
12

5-2. CYCLE GUIDE
= Available option
4051#9## = Default setting
Cycle Modifiers Options
Fabric or Display Wash Wash/Rinse Soil ADD 2nd STAIN
Cycle Spin Speed
Load Type Time (Min.) Motion Temperature Level SOAK RINSE TREAT
Warm/Cold High Normal
Cotton, linen, towels, Extra High Heavy
Normal/ Hot/Cold
shirts, sheets, jeans, 50-56 Cold/Cold No Spin Light
Casual mixed loads Low
Medium
Warm/Cold Low Normal
Bulky/ Large items such as Warm/Warm Medium Heavy
59
Bedding blankets and comforters Hot/Cold No Spin Light
Cold/Cold
Hot/Cold High Heavy
Cold/Cold Extra High Light
Kids Wear Kids Wear 91-97 Warm/Cold No Spin Normal
Warm/Warm Low
Medium
Warm/Cold Extra High Heavy
Heavy Heavy soiled Cotton Warm/Warm No Spin Light
94-100 Hot/Cold Low Normal
Duty Fabrics Cold/Cold Medium
High
Hot/Cold High Normal
Whitest Cold/Cold Extra High Heavy
White Fabrics 69-75 Warm/Cold No Spin Light
Whites Warm/Warm Low
Medium
Hot/Cold Extra High Light
Express Lightly soiled clothing Cold/Cold No Spin Normal
20 Warm/Cold Low Heavy
Wash and small loads Warm/Warm Medium
High
Cold/Cold High Normal
Small loads of cotton, linen, Extra High Light
Cold
towels, shirts, sheets, 57-63 No Spin
Clean Low
jeans, mixed loads
Medium
Extra Hot/Cold High Normal
Heavily soiled items, Extra High Heavy
Sanitize such as work clothes, 101-107 No Spin Light
diapers, etc. Low
Medium
Cold/Cold Medium Normal
Dress shirts/blouses nylons,
Delicates 42 Warm/Cold No Spin Heavy
sheer or lacy garments Warm/Warm Low Light
High
Rinse & Extra High
Rinse and Spin 20 No Spin
Spin Low
Medium
NOTE: To protect your garments, not every wash/rinse temperature, spin speed, soil level, or option is available with
every cycle. A chime will sound and the LED will not light if the selection is not allowed.
NOTE: The washer automatically adjusts the wash time for the amount of laundry, water pressure, water heating time
and other operating conditions.
NOTE: These cycles use various wash motions to enhance cleaning and/or fabric care performance.
These wash motions may sound different at different stages of the wash cycle. This is normal.
13

5-3. CYCLE OPTIONS
DELAY START
Once you have selected the cycle and other settings, press this button to delay the start of the wash cycle.
Each press of the button increases the delay time by one hour, for up to 19 hours. Once the desired delay time
is set, press the START/PAUSE button to start the delay time. If the START/PAUSE button is not pressed
within 4 minutes, the control will shut off and the settings will be lost.
STAIN TREAT
Use this option for heavily soiled loads that need improved stain treatment. When STAIN TREAT is selected,
the water temperature for the selected cycle will begin as warm water to help prevent the setting of certain
types of stains. Then as the cycle progresses, the water will be heated to higher temperatures to help remove
stains that require treatment at higher temperatures. This option is designed for optimum stain removal.
NOTE: If STAIN TREAT is selected with the SANITIZE cycle, the cycle will begin with very hot water since that
is default for that cycle and cannot be changed.
2 nd RINSE
This option will add an extra rinse to the selected cycle. Use this option to help ensure the removal of
detergent or bleach residue from fabrics.
AUTO SOAK
Use the AUTO SOAK option to presoak garments to help remove difficult spots or stains on fabrics.
This option provides a 30 minute presoak prior to the start of the selected cycle.
1. Add detergent only to the Main wash compartment or Liquid Box of the dispenser drawer.
2. Select desired cycle.
3. Select cycle modifiers
4. Press the START/PAUSE.
5-4. SPECIAL FUNCTION

CLEAN WASHER
A buildup of detergent residue can occur in the wash tub over time and can lead to a mildewy or musty smell.
The CLEAN WASHER cycle is specially designed to remove this buildup using bleach or other cleaner
designed specifically for cleaning front load washers.
The CLEAN WASHER cycle should be run once a month, or more often under heavy use conditions or if
odor is present.
NOTE: Do NOT use this cycle with clothes, and do NOT add detergent or fabric softener.
For powdered tub cleaners, add the cleaner to the main wash compartment of the dispenser drawer. Place
tablet cleaners directly into the tub. Always follow the cleaner manufacturers instructions and
Recommendations
CONTROL LOCK
Use this option to disable the controls. The washer can be locked during a cycle. This feature allows you to
prevent children from changing cycles or operating the machine. Once set, the CONTROL LOCK must be
turned off before the controls can be used. Once the washer has shut off, the power button will allow the
machine to be turned on, but the controls will still be locked. When the controls are locked, "CL" will be
displayed alternately with the estimated time remaining. Press and hold the CONTROL LOCK button for
5 seconds to activate or deactivate the controls.
MY CYCLE
Select this option to store a customized wash cycle for future use.
1. Select a cycle.
2. Press the desired options.
3. Press the desired modifiers.
4. To save the cycle press MY CYCLE for 3 seconds.
5. Press the START/PAUSE.
6. To reuse this cycle at another time, select MY CYCLE and press the START/PAUSE
SMART SENSE
This feature uses a sensor in the tub to check the hardness of the water and the detergent amount. Wash and
rinse cycles will be adjusted to optimize wash and rinse performance.
To use the SMART SENSE feature press and hold 2nd RINSE button for 3 seconds.
Excessive detergent amount: rinsing cycle increase.
Insufficient detergent amount: washing time increase.
A small amount of remaining detergent detected: additional rinsing will be added.
14

5-5. EXPLANATION OF EACH PROCESS
No. Process Explanation
1. Stay • Electrical power is supplied

• Washer is ready to work and the micom is in the active mode.
2. Water • After loading laundry and selecting a course and a cycle, water is
supply supplied and drum rotates.
• When a user selects Pre-wash course, water is supplied through
pre wash valve.
3. Soaking • To get laundry wet, drum rotates clockwise and counterclockwise.

& washing • If water amount is insufficient at this time, the Inlet valve will supply
laundry water again.
4. Heating & • The heater heats the water in drum to the selected water temperature
washing and drum rotates for washing.
5. Washing • When the water temperature reaches to the selected temperature, the
~ & heating heating stops and only the drum rotates.
6. / washing • If water temperature becomes lower than selected because of
re-supplied water, the heating starts again.
7. Washing • Fuzzy Logic decides washing time according to the laundry load, water
temperature, and other factors.
8. Drainage • A pump motor drains the water from the drum.

• After sensing drained water amount by water level frequency, spin starts.
• When a heating course is selected, stay cooling process is performed to
decrease the water temperature gradually to prevent laundry from being
damaged and for safety reasons.
9. Untangling • It balances laundry load and senses the eccentricity of the load, to only
(Sensing allow spinning without vibration
eccent- • If the eccentricity is worse than the allowed level, it repeats the
ricity) disentangling process. When the repeated time is more than allowed
level, it displays UE.
• If the eccentricity is good, the intermittent spin starts.
• During this process, the drain pump works for drainage intermittently.
15

No. Process Explanation
A. Intermittent • To reach the correct set speed, the motor rotates clockwise and
spin counterclockwise directions after spin process starts.
• If the water level frequency is lower than 23.0 kHz, a washer senses
suds and starts suds removal process.
B. Rinse • In this process, the remaining water during washing process is

spin extracted and the selected speed is kept.
• Removing suds process is in active mode at this cycle.
C. Remaining • After spin finishes, the drum rotates by remaining spin power until it stops.
spin Motor power is off.
• This process is overlapped with next process.
D. Rinse water • Water supply for rinse process

supply
E. Rinse • Rinsing process.

F. Last • After spin finishes and power is not supplied to motor, the drum
drainage rotates by remaining spin power
• If rinse hold is selected, the drainage is not proceeded after rinse
finishes.
G. Disentangling • The same as item 9.
H. Intermittent spin • The same as item A.
I. Main spin1 • The same as item B.
J. Main spin2 • At the end of a main spin, the spin speed will reach the selected rpm.
K. Remaining spin • The same with item C.
L. Disentangling • After spin finishes, disentangling starts to remove unbalanced

laundry.
M. End • After 'end' signal is displayed, it stays for 8 seconds and power is
automatically turned off. (Auto type door switch)
• After door switch is off, end signal is displayed in the case of
manual type and it takes around 2 minute to turn off door switch.
16

120 120 120 120 120
6. PROGRAM CHART
61
Sanitize 100
Normal 11
/Casual 59
Bulky
/Bedding 59
17
20
16
Whitest Whites 22
75
34
Heavy Duty 40
80
19
Cold Clean 25
63
Express Wash 20
44
Kids wear 97
50
20
NOTE: Cycles are different depending on the models

120 120 120 120 120
18
53
Rugged 100
59
Handwash 11
/wool 26
53
Workout
wear 23
58
Steam Refresh 20
20
NOTE: Cycles are different depending on the models

7. TEST MODE
7-1. SAFETY CAUTION

There's built-in AC 110V and DC power in output terminal of PWB assembly in common. Be careful electric
shock when disconnecting parts while trouble shooting. (Wear Electro Static Discharge gloves when working.)
After cutting off the power when changing PWB assembly, disconnect or assemble.
Be careful static when handling PWB assembly, and use Electro Static Discharge plastic pack when delivering
or keeping it.
7-2. LOAD TEST MODE.
The washer must be empty and the controls must be in the off state.
1. Press the SPIN SPEED and SOIL LEVEL buttons simultaneously.
2. Press the POWER button, while the above condition. Then buzzer will sound twice.
3. Press the START/PAUSE button repeatedly to cycle through the test modes.
Number of times the

Check Point
Start/Pause button is pressed Display Status
None Turns on all lamps and locks the door.
LOAD TEST MODE
1 time Tumble clockwise.
rpm (42~50)
2 times Low speed Spin.
rpm (35~45)
3 times High speed Spin.
It will be take about 2minits to be rpm (110~117)
high speed spin
4 times Inlet valve for prewash turns on.
Water level frequency (0~255)
5 times Inlet valve for main wash turns on.
6 times Inlet valve for hot water turns on.
7 times Inlet valve for bleach turns on.
8 times Tumble counterclockwise.
rpm (42~50)
9 times Heater turns on for 3 seconds.
Water temperature
10 times Drain pump turns on.
Water level (0-255)
11 times off
-
NOTES:
RPM < 220 : RPM = display / RPM > 200 : RPM = display X 10
WATER LEVEL : o255 = empty / o248 = normal / o255 = tub clean
7-3. HOW TO CHECK THE WATER LEVEL FREQUENCY

Press the WASH/RINSE and DELAY S button simultaneously.
The digits indicate the water level frequency ( x.1 kHz ).

So, for example a display indicating 241: a Water level frequency of 241 x.1 kHz
= 24.1 kHz
19

8. TROUBLESHOOTING
8-1. SAFETY CAUTION

There’s built-in AC 120V and DC power in output terminal of PWB assembly in common. Be careful
electric shock when disconnecting parts while trouble shooting. (Wear Electro Static Discharge gloves
when working.)
After cutting off the power when changing PWB assembly, disconnect or assemble.
Be careful static when handling PWB assembly, and use Electro Static Discharge plastic pack when
delivering or keeping it.
8-2. ERROR MODE SUMMERY

If you press the START/PAUSE button when an error is displayed, any error except will
disappear and the machine will go into the pause status.
In case of , , if the error is not resolved within 20 sec., or the in case of other errors,
if the error is not resolved within 4 min., power will be turned off automatically and the error code will
blink. But in the case of , power will not be turned off.
ERROR SYMPTOM CAUSE
• Correct water level (246) is not reached within 8 minutes

WATER INLET
1 after water is supplied or it does not reach the preset water
ERROR level within 25 minutes.
• The load is too small.

UNBALANCE • The appliance is tilted.
2 • Laundry is gathered to one side.
ERROR
• Non distributable things are put into the drum.
DRAIN
3 • Not fully drained within 10 minutes.
ERROR
• Water is overflowing (water level frequency is over 213).

OVER FLOW
4 If is displayed, the drain pump will operate to drain
ERROR the water automatically.
PRESSURE
5 SENEOR • The SENSOR SWITCH ASSEMBLY is out of order.
ERROR
• Door not all the way closed.

DOOR OPEN • Loose electrical connections at Door switch and PWB
6 Assembly.
ERROR
• The DOOR SWITCH ASSEMBLY is out of order.
HEATING
7 • The THERMISTOR is out order.
ERROR
20

ERROR SYMPTOM CAUSE
• The connector (3-pin, male, white) in the MOTOR

HARNESS is not connected to the connector
(3-pin, female, white) of STATOR ASSEMBLY.
• The electric contact between the connectors
LOCKED (3-pin, male, white) in the MOTOR HARNESS
8 MOTOR and 4-pin, female, white connector in the MAIN PWB
ERROR ASSEMBLY is bad or unstable.
• The MOTOR HARNESS between the STATOR
ASSEMBLY and MAIN PWB ASSEMBLY is cut (open
circuited).
• The hall sensor is out of order/defective.
• EEPROM is out of order.

EEPROM
9 Displayed only when the START/PAUSE button is first
ERROR pressed in the QC Test Mode.
POWER
10 • The washer experienced a power failure.
FAILURE
21

8-3. TROUBLESHOOTING SUMMARY
CIRCUIT DIAGRAM
22

23

8-4. TROUBLESHOOTING WITH ERROR
INLET VALVE ERROR Is the voltage at the inlet Replace the
valve coil 120VAC with the Yes INLET VALVE
valve energized? ASSEMBLY.
Is displayed?
Yes
When you press both Check the AIR

WASH/RINSE button and CHAMBER
Yes and the tube
DELAY START button
simultaneously, (clogged).
is the water level < 246?
No
No
Is the wiring correct? Refer to Replace the
the wiring diagram for correct No MAIN HARNESS.
Is filter inlet valve clogged Clean or connections.
Yes replace the filter.
with foreign material? (Refer to 9-5 wiring diagram)
Yes
No
Is the water level still < 246? Check the
Check the connectors at the Reconnect or
Yes pressure
main PCB and the water Yes repair
switch. Refer to
valve. Are the connectors the connector.
test #2.
loose or disconnected?
No
Replace the MAIN PWB

ASSEMBLY.
ALWAYS CHECK FOR EXTERNAL CAUSES

Water supply shut off
Frozen water lines
No Kinked fill hose
Is the resistance of fill valve Low water pressure
Replace the
coil between 800 and No INLET VALVE
1200 Ω? ASSEMBLY.
(Refer to 9-5 inlet valve
assembly.)
Yes
Proceed to next step at right.
24

DRAIN ERROR Measure the resistance of
Replace the
the drain pump motor. Is
DRAIN PUMP
the resistance between 10Ω Yes
ASSEMBLY.
and 20Ω ?
Is displayed? (Refer to 9-4 Pump motor
assembly.)
Yes
No
Check the voltage between Replace the
main PCB and the drain Yes repair
the main PCB connectors No MAIN PWB
pump. Are the connectors the connector.
NA4-1 BN and BL3-1 BK. Is ASSEMBLY.
the voltage 120 VAC ± 5%?
Drain pump
TO TURN ON THE DRAIN PUMP:
1. Turn on the washer
2. Press the SPIN SPEED button to select LOW
speed.
3. Press the START/PAUSE button.
The drain pump will be energized for several
minutes at the beginning of the spin cycle.
ALWAYS CHECK FOR EXTERNAL CAUSES

Kinked or clogged drain hose
Frozen drain hose
Foreign objects clogging the drain pump filter
Connection connector
Foreign objects caught in pump impeller
No
When you press both Check the air

WASH/RINSE button and dome and
DELAY START button pressure hose
simultaneously, is the No for clogging.
water level <250? Check the
pressure
Yes switch. See
test #2.
Proceed to next step at right
25

HEATING ERROR Is the connector connected to Reconnect or
thermistor disconnected or Yes repair
disassembled? the connector.
Is displayed?
Yes

main PCB, the heater and the Yes repair
thermistor. Are the the connector.
connectors loose or
disconnected?
Wash thermistor
No
Check the thermistor Replace the

Yes THERMISTOR
resistance. Is the resistance
correct according to the ASSEMBLY.
chart?
Wash heater (Refer to 9-7 thermistor
assembly.)
No
Check the resistance of the Replace the No

heater. Is the resistance No HEATER
between 12Ω and 18Ω ? ASSEMBLY. Are the thermistor terminals Replace the
dry and free of corrosion? Yes THERMISTOR
(Refer to 9-6 Heater
assembly.) ASSEMBLY.
[Note]
The temperature sensing circuits on the main
Yes PCB are very simple, consisting only of resistors
and capacitors. Problems with wiring or
Proceed to next step at right connections in the thermistor circuit are the
most likely cause for this error. Be sure to
check ALL connections and wiring thoroughly.
The main PCB should only be replaces as a last
resort, as it is unlikely to be the cause.
26

- part of motor
LOCKED MOTOR ERROR
Is displayed?
Yes
Check the connectors at the Reconnect

main PCB and the main the connector. Motor
Yes
motor. Are the connectors (connector / Yes
loose or disconnected? wire / motor )
Check the resistance of the Replace
Main PCB connectors RD3
and NA4 stator winding from the main No the STATOR.
Motor connectors to stator and PCB connector RD3. Is the
hall sensor resistance between each
pair or wires between 5 and
15 ? (Measure pins 1-2, 1-3
and 2-3.)
Motor Drive
Yes
Is hall sensor out of Replace

order? (Refer to 9-3 Yes the Hall
Stator assembly/Hall sensor.
Hall sensor sensor.)
No
- part of wire
Check the IPM in the Replace the
No MAIN PWB
controller.
ASSEMBLY.
Is rotor magnet cracked? Replace

the ROTOR.
Yes
Motor Drive Hall Sensor
Magnet
27

DOOR OPEN ERROR
Is the spring in the door Replace gasket

Is displayed? No or hinge.
latch hook on the door
strong and tight? Remove foreign
Yes objects.
Check the connectors at the Reconnect or Yes
main PCB and the door Yes repair
switch. Are the connectors the connector Can you hear the door latch Replace the
loose or disconnected? attempting to lock the door No PCB
at the beginning of the cycle ASSEMBLY.
or diagnostic mode?
Yes
If tested off the stator using Replace the

the diagram above ohm No DOOR
check the resistors from pin SWITCH
5 to pin 1 & pin 2. Does ASSEMBLY.
No either test show an open
(infinity) the hall sensor?
Is the door closing properly? Replace (You should measure
Is the gasket damaged and No Door approximately 10,000 ohms
interfering with the door or Assembly from pin 5 to pin 1 and
latch? Are there foreign 10,000 ohms from pin 5 to
objects caught in the door? pin)
Is the hinge damaged?
Yes
Prceed to next step at right
28

UNBALANCE ERROR OVER FLOW ERROR
Is displayed? Is displayed?
Yes Yes
Does the laundry lean Put laundry While a cycle is running, Check the AIR
toward one side, not evenly Yes evenly press the WASH/RINSE and CHAMBER
No
put in the DRUM assembly? In the DRUM DELAY START buttons and the tube
assembly together to display the water (clogged).
level. Is the water level
No >213? (Refer to 7-3)
Is the washing machine Adjust the

installed at an angle? Yes height of
Yes
washing If the water
machine Unplug the washer. Does valve is
to be kept the water valve remain on No energized as
horizontally when the power is removed soon as the
from the washer? washer is
plugged in or
Yes when the power
[Note] Environmental check list button is
1) Removal of transportation-based fixed bolt. Replace the
pressed, replace
2) Confirmation on the material to see if it is capable INLET VALVE ASSEMBLY
the main PCB.
of handling two different types of blanket materials.
29

PRESSURE SENSOR ERROR
Is displayed?
Yes

main PCB and the pressure Yes repair
switch. Are the connectors the connector
No
Measure the resistance Replace the

between pins 1 and 3 of the No pressure
pressure switch. Is the switch
resistance between 21Ω
and 23Ω ?
Yes
Is the AIR CHAMBER and Fix the air

the tube clogged? Yes chamber
and remove
the foreign
No material.
Replace the MAIN PWB

assembly.
30

8-5. TROUBLE SHOOTING ELSE
CAUTION
1. Be careful of electric shock if disconnecting parts while troubleshooting.
2. First of all, check the connection of each electrical terminal with the wiring diagram.
3. If you replace the MAIN PWB ASSEMBLY, reinsert the connectors correctly.
NO POWER Is LED on while the power Replace the

is on? No MAIN PWB
ASSEMBLY
Is the supplied voltage Check the
120V AC?(+10%, -15%) No fuse or reset
the circuit
breaker
Yes
Is three pin wire of Replace the

Yes No
display PWB broken? DISPLAY
Is the current rating of PWB
Alternate with
multi-outlet power strip ASSEMBLY
No explanation
enough?
(Avoid connecting several
electric devices.)
Display PWB
Yes
Check the connectors at the Reconnect

main PCB and the line filter. Yes or repair
Are the connectors loose or the connector
disconnected?
Connecting connector
MAIN PWB~ Display PWB
No
31

BUTTON DOESN’T WORK

main PCB and the line filter. Yes Repair
Are the connectors loose or the connector
disconnected?
No
Check the connectors Replace the

between the main PCB and Yes main PCB.
the display PCB. Are the
connectors loose or
disconnected?
No
Replace the main PCB.
32

VIBRATION & NOISE IN SPIN Put an unbalance part
(rubber) inside of drum
and start QC test mode and
Remove the run in high spin.
Have all the transit bolts
No transit bolts (Refer to section 7-2.)
and base packing been
and Base When the machine is
removed?
packing. spinning in high speed,
verify that it is stable.
Unbalance Part
If you do not have the

unbalance part, put 4.5 to
Base Packing 6.5 lbs (2 to 3 kg) of
Yes clothing. Once loaded,
press power, Rinse+Spin
Move the and the start/pause button
Is the washer installed on a No washer or in sequence.
solidly constructed floor?
reinforce the When the machine is
Yes floor. spinning in high speed,
verify that it is stable.
Check if the washer is Yes
perfectly level as follows:
If it is not stable, adjust feet
Check the leveling of the accordingly. After the
washer with a level and washer is level, tighten the
check that the washer is lock nuts up against of the
stable. base of the washer. All lock
nuts must be tightened.
Check the
Yes vibration
Sensor.
33

DETERGENT DOES NOT FLOW IN
Is water supplied? NO Refer to

NO WATER SUPPLY
YES
Are receptacles correctly connected to the

NO Check the wiring.
terminals of the INLET VALVE ASSEMBLY?
YES
Put the detergent in the
correct place.
Has detergent been put in the correct
compartment of the dispenser? NO
YES
Is the detergent caked or hardened? YES Clean the dispenser.
34

LIQUID DETERGENT/SOFTENER/BLEACH DOES NOT FLOW IN
Is water supplied? NO Refer to

NO WATER SUPPLY
YES
Are the plugs correctly connected to the terminals of Check the wiring on the
NO
the INLET VALVE ASSEMBLY? dispenser.
YES
Is liquid detergent/softener/bleach put in the correct Put it in the correct

NO compartment.
compartment of the drawer?
YES
Is the liquid detergent/softener/bleach cap clogged? Clean the cap and

YES
Container.
ABNORMAL SOUND
Is the motor bolt loosened? YES Secure the bolt.
NO
Check hall sensor.

Is there friction noise coming from the motor? YES Replace If defective.
Then check stator.
Replace if necessary.
Check rotor for broken
magnets.
Replace rotor if necessary.
35

9. COMPONENT TESTING INFORMATION
When Resistance (Ohm) checking the Component, be sure to turn the power off,
WARNING
and do voltage discharge sufficiently.
9-1. FILTER ASSEMBLY (LINE FILTER)
Circuit Circuit in the MAIN PWB/Circuit diagram

diagram
C2
1 LI L2 1
CI RI
Vac 2 2 MAIN PWB
ASSEMBLY
3 3
FUSE
C3
WH1 RD1
Test
points
and
Result (3)
RD1
WH1 (3) (1)
(1)
Test Points Result

WH (1) to RD (3) 0Ω
WH (3) to RD (1) 0Ω
36

9-2. DOOR LOCK SWITCH ASSEMBLY
Circuit Circuit in the MAIN PWB

diagram
MAIN PWB
Vdc
12V
MICOM 12V
YL
1 1 2
4
1
4
1
BL
SOLENOID
2 2 3
RD
PTC
3 3 4
4 4 BK
5
3
2
3
2
NA4 Vac
Relay Relay AC
Common
terminal
of Valve
PTC
Door switch
Function The Door Lock Switch Assembly consists of a Heating PTC, a Bimetal, a
Protection PTC, and a Solenoid. It locks the door during a wash cycle.
1. Operation for door closing

- After the system turns on, PTC heating starts up through terminal 2~4’s
authorizing the power on.
- After PTC heating starts up and before solenoid operation is driven,
force the system to the off position through CAM.
Door close
- Authorizing one impulse through terminal 3~4 (PTC & solenoid) will
make the door locked.
- Door lock is detected when switches in terminal 4~5 are set closed.
CAM rotation will forcibly clear off the connection.
The maximum, allowable number of impulse authorizations is 2
Upon the third authorization of the impulse,
the position of CAM goes back to the door-open position.
- Authorizing the impulse occurs in 4.5 seconds upon input for max
performance and two authorization processes are allowed at most.
Normal operation period of PTC heating: 1.5 - 5 seconds
(Defects from the development process)
2. Operation for door opening

- With a temporary stop, door automatically opens by CAM rotations after
authorizing the impulse from the terminal 3 ~ 4 and the power turns off -
maximum of 3 times of the authorizing period
- Upon the fourth authorization of the impulse, the position of CAM goes
back to the door-close position.
37

Test
points
(2) (4)
(3) (5)
Result
Test Points Result Remarks
(2) to (4) 700-1500 Ω At 77°F (25°C)
(3) to (4) 60-90 Ω At 77°F (25°C)
(4) to (5) Infinity
(2) to (4) 120 Vac Voltage Input
38

9-3. STATOR ASSEMBLY
Circuit Circuit in the MAIN PWB

diagram
MAIN PWB
12V
5 5
1 1 WH WH
4 4 4 4 GND
Ha 3 3 3 3
2 2 RD
Hb RD
MOTOR
3 3 2 2 2 2 Hb
BL BL
4 4 1 1 1 1 Ha
GY GY
MICOM NA1NA
3 3 YL 3 3 w
2 2 BL 2 2
u
RD v
1 1 1 1
u v w
w YL
3 3
v BL
IPM 2 2
u RD
1 1
RD4 RD
Function The DD motor can be driven from stopped to maximum speed in infinite steps in
either direction. There are 36 poles on the stator; 12 permanent magnets spaced
around the rotor. There are no brushes to wear out. Unlike a more traditional
brushless motor, the rotor surrounds the stator rather than being attached to it.
Test points
(Windings)
WINDINGS
HALL SENSOR
(3)
(1)
(2)
Result Test Points Result

(Windings)
(1) to (2) 5-15 Ω
(2) to (3) 5-15 Ω
(3) to (1) 5-15 Ω
39

The hall sensor determines the speed and direction of the motor.
It also can read that the load is off balance when the drum speed fluctuates.
Test point - Voltage Testing Hall Sensor at Stator
and
Result
(Hall
Sensor)
(2) (4)
(1) (3) (5)
If measuring voltage from the Main PCB Assembly to the Hall Sensor, use the
following steps:
1. Unplug power cord.
2. Remove rear washer panel.
3. Locate Hall sensor connector on the stator behind the rotor.
4. Place meter leads on terminals 5 to 4, white to gray.
5. Plug in power cord, close door, and press power button.
DO NOT PRESS START!
6. You should measure 10 to 15 Vdc. If 10 to 15 Vdc is present, control board,
white wire, and gray wire are OK! If not follow testing output voltages on control
board in next section.
40

7. To measure output signal voltage from the hall sensor, carefully move test
leads to terminals 1 to 4, blue and gray. Slowly rotate motor rotor by hand.
You should read a pulsing 10 Vdc. If 10 Vdc is measured from 1 to 4, move
lead on blue wire to red wire, terminal 2. Repeat rotating motor rotor by hand.
You should read a pulsing 10 Vdc from red to gray.
8. If pulsing 10 Vdc is measured from 1 to 4 and 2 to 4, hall sensor is OK! If either
test netted only 9 to 10 Vdc without changing (no pulsing) the hall sensor is
likely defective. Disconnect power by unplugging washer and ohm check hall
sensor to verify failure of the hall sensor.
- Voltage Testing Hall Sensor from the Main PCB Assembly
Test Point
(2) (4)
and
Result
(Hall
Sensor)
(1) (3)
1. Unplug power cord.
2. Remove rear panel.
3. Remove Washer Top.
4. Remove Main PCB Assembly cover as shown in Figure below.
5. Locate the white Hall Sensor 4 wire connector using wiring diagram wire colors
as your guide.
6. Plug in power cord, close door, and press power button. DO NOT PRESS
START!
7. Place meter leads on White & Gray wires. You should read 10 to 15 Vdc output
from the Main PCB Assembly to the Hall sensor. If no 10 to 15 Vdc is
measured the control board is defective.
8. Place meters leads on Blue to Gray. Turn motor rotor slowly by hand. You
should measure a pulsing 10 Vdc. Place meter leads on Red to Gray. Turn
motor rotor slowly by hand. You should measure a pulsing 10 Vdc. If both tests
measure a pulsing 10 Vdc, hall sensor and harness OK. If either or both tests
measures 9 to 10 volts, but does not pulse or change, Hall sensor has failed
and must be replaced. IF zero (0) voltage is measured on either test, check red
& blue wires for continuity. Repair or replace harness as needed.

(1) to (2) 8-12 kΩ
(1) to (3) 8-12 kΩ
(1) to (4) 10-15 Vdc Voltage Input
(2) to (4) 10 Vdc Pulsing Signal
(3) to (4) 10 Vdc Pulsing Signal
41

9-4. PUMP MOTOR ASSEMBLY
42

9-5. INLET VALVE ASSEMBLY
43

9-6. HEATER ASSEMBLY
44

9-7. THERMISTOR ASSEMBLY
45

Result Wash Thermistor
(tolerance ±5%)
(1) to (2) 39.5 kΩ At 86°F (30°C)
26.1 kΩ At 104°F (40°C)
12.1 kΩ At 140°F (60°C)
8.5 kΩ At 158°F (70°C)
3.8 kΩ At 203°F (95°C)
2.8 kΩ At 221°F (105°C)
46

Function 2) Operation mechanism of Steam generator
After supplying some amount of water through inlet valve and water level
sensor, Heater operates and steam generates. Generated steam is sprayed by
nozzle. If the water in the steam generator is reduced by spraying steam, water
level sensor decide to supply water or not.
3) Operation method of Steam generator

The Steam Generator Assembly is supplied as an assembly only; parts like the
water level sensor, thermistor, or heater cannot be replaced individually.
Diagnosis is limited to determining malfunction and replacing as an assembly.
The steam generator does not have to be removed from the machine to be
drained. Be sure to let the water cool to avoid a burn. Have a hose available to
slip onto the connector or a large towel to catch the water so it doesn’t run
down into the machine cabinet. If you remove the steam generator before
draining it, be sure to avoid tipping it and spilling the water.
2. Water level sensor
1) Structure of water level sensor
Maximum water level
Minimum water level

common
2) Function of Water level sensor

It is the part of sensing water level. It decides to supply water or not when the
steam generate. (to protect heater)
47

10. DISASSEMBLY INSTRUCTIONS
Be sure to unplug the machine before disassembling and repairing the parts.
CONTROL PANEL ASSEMBLY
1 Unscrew 2 screws on the back of the top plate.

2 Pull the top plate backward and upward as shown.
3 Disconnect the Display PWB assembly connector

from trans cable.
4 Pull out the drawer and unscrew 2 screws.
5 Remove one screw.

6 Lift the side the control panel assembly and
pull it out
7 Unscrew the 9 screws(M4), 1 screw(M3) from

the control panel assembly.
8 Disassemble the Display PWB Assembly.
48

MAIN PWB ASSEMBLY
1 Disconnect the POWER connector and SENSOR

SWITCH ASSEMBLY.
2 Remove the Protective cover.
3 Disconnect the connectors.
4 Unscrew 1 screw on the back.
5 Remove the Main PWB.
49

DISPENSER ASSEMBLY
1 Disassemble the top plate assembly.

2 Pull out the drawer.
3 Push out the DISPENSER ASSEMBLY after
unscrewing 2 screws.
4 Unscrew the Clamp nut at the lower part of the

dispenser.
5 Disassemble the 4 connectors from the valves.
Wire Color
1 Blue Housing (YL-BK)
2 White Housing (BK-WH)
3 Blue Housing (BK-GY)
4 Red Housing (BK-Blue)
6 Unscrew 2 screws from the back of the cabinet.
NOISE FILTER
1 Disassemble two (or three) connectors from

the NOISE FILTER.
2 Unscrew a screw from the TOP BRACKET.
50

CABINET COVER
1 Unscrew the 6 screws from upper of the canbinet

cover.
2 Unscrew the screw from filter cover.
3 Put a flat ( -) screwdriver or putty knife into the hinge

slots at the bottom of the cover and pry it out.
4 Unscrew the screw from the lower side of the cabinet

cover.
51

5 Open the door.
6 Disassemble the clamp assembly.
7 Tilt the cabinet cover.

8 Disconnect the door switch connector.
NOTE: When assembling the CABINET

COVER, connect the door switch connector.
9 Lift and separate the cabinet cover.
10 Disassemble the clamp assembly.

11 Disassemble the gasket.
52

DOOR
Open the door.

Unscrew the 6 screws from the HINGE COVER.
Put a flat ( - ) screwdriver into the openng of the hinge,

and pull out the hinge cover.
DOOR LOCK SWITCH ASSEMBLY
Open the door and disassemble the CLAMP

ASSEMBLY.
Unscrew the 2 screws.
NOTE
¥Reconnect the connector after replacing the
DOOR SWITCH ASSEMBLY.
PUMP
1 Disassemble the cabinet cover.

CIRCULATION 2 Separate the pump hose, the bellows and the
HOSE
circulation hose assembly from the pump
PUMP HOSE
assembly.
BELLOWS
3 Disassemble the pump assembly in arrow
direction.
53

HEATER

2 Separate 2 connectors from the heater.
3 Loosen the nut and pull out the heater.
CAUTION
• When assembling the heater, insert the
heater into the heater clip on the bottom of
(1) (2) the tub.
• Tighten the fastening nut so the heater is
secure.
THERMISTOR

2 Unplug the white connector from the
thermistor.
3 Pull it out by holding the bracket of the
thermistor.
WHEN FOREIGN OBJECT IS STUCK BETWEEN DRUM AND TUB

2 Separate the heater from the tub.
3 Remove any foreign objects (wire, coin, etc.)
by inserting a long bar in the opening.
54

MOTOR/DAMPER
1 Disassemble the back cover.

2 Remove the bolt.
3 Pull out the Rotor.
1 Unscrew the 2 screws from the tub bracket.

2 Remove the 6 bolts on the stator.
3 Unplug the 2 connectors from the stator.
1 Disassemble the damper hinges from the tub and

base.
NOTE
If you pull the dampers apart, the must be
replaced. If you do not separate them, they
can be re-used.
55

11. EXPLODED VIEW
11-1. CABINET & CONTROL PANEL ASSEMBLY “The following parts are not illustrated"
Description Loc No.
*Owner’s Manual G001
*Energy Label G002
*Tech Sheet G003
Printed materials *Service Manual G004
M410
*Quick Start Guides G006
*Installation Sheet G007
F215
A485 F210
F110
A455 A450
A111 A102 A104 A105 A106

A110
A410 A103
A150
A154 A152
A101
A141
A390
A153
A140 A100
A151 A131
A130 A430
A133
A440
A155
A300
A310
A201
A220
A200
A303
56

11-2. DRUM & TUB ASSEMBLY
K351 K350 K360 K143 K123
K610
F140
K411 K611
K115
K410
K141
F466
K110 K117
K111
K150
K140
K571
F310
K142 F315
F465
K572
K160
K190
F463
F464
K570 K122
K195
K130 K125
K320 K530
K121
K510
K315
K135
K340
K344
K131
K346
K349
F467
K105
K347
K520 K550
K342 K348 F461
F145 F468
K540
※ In case of replacing THERMISTOR of HEATER ASSEMBLY(K320), replace HEATER ASSEMBLY(K320),

HEATER ASSEMBLY(K320) includes THERMISTOR.
※ In case of replacing BEARING,BALL(K121,K122) and GASKET(K125), replace TUB ASSEMBLY,OUTER(K105),
TUB ASSEMBLY,OUTER(K105) includes BEARING,BALL(K121,K122) and GASKET(K125).
※ Part Assembly(K142) includes 10 screws.
57

11-3. DISPENSER ASSEMBLY
F323 F322
F462
F321
F300 F170
F160
F227 F226
F225
F430
F220
F441
F120
A275
F130
A276
F432
58

Washing Machine Service Manual: MODEL: 796.4051#90#

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http://www.managemyhome.

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10. DISASSEMBLY INSTRUCTIONS .................................................................................... 48

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Stain Treat, 2nd Rinse, Delay Start, Clean Washer,

OPERATIONAL WATER PRESSURE 14.5-116 psi (100-800 kPa)

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Direct Drive System

Tilted Drum and Extra Large Door Opening

Automatic Wash Load Detection

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SENSING PROCESSING DETERMINATION EFFECT

2-3. WATER LEVEL CONTROL

2-4. DOOR CONTROL

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2-6. CONTROL LOCK

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Tie strap (Option)

Non-skid pads Caps(4) Elbow Bracket

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REMOVE THE SHIPPING INSTALL THE APPLIANCE ADJUST THE

• Remove the 4 shipping bolts • Turn the leveling feet to adjust

• Keep the shipping bolts and

• Turn clockwise to raise;

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1 Preparation for 2 Press the POWER button. 3 Press the

• Connect the power plug to

7 Check the drain and spin 8 Press the 9 Water removal.

• Power off and the power on.

• Listen for a click to determine • If SERVICE is needed during

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A POWER (ON/OFF) BUTTON E SPECIAL CYCLE AND OPTION BUTTONS

D CYCLE MODIFIER BUTTONS

NOTE : Not all settings are available on all cycle

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5-4. SPECIAL FUNCTION

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No. Process Explanation

1. Stay • Electrical power is supplied

3. Soaking • To get laundry wet, drum rotates clockwise and counterclockwise.

8. Drainage • A pump motor drains the water from the drum.

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B. Rinse • In this process, the remaining water during washing process is

D. Rinse water • Water supply for rinse process

E. Rinse • Rinsing process.

H. Intermittent spin • The same as item A.

I. Main spin1 • The same as item B.

K. Remaining spin • The same with item C.

L. Disentangling • After spin finishes, disentangling starts to remove unbalanced

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NOTE: Cycles are different depending on the models

NOTE: Cycles are different depending on the models

7-1. SAFETY CAUTION

Number of times the

7-3. HOW TO CHECK THE WATER LEVEL FREQUENCY