UNIVERSITY OF PANGASINAN – PHINMA EDUCATION

COLLEGE OF ENGINEERING AND ARCHITECTIRE

MACHINE DESIGN AND SHOP PRACTICES ELEMENTS

1. For acceptable ideal range of lightness which may result from the application of specific combination of allowances
and tolerances.
A. allowance limit
B. tolerance limit
C. interference
D. fit
2. A radian is equal to __________.
A. 57.02°
B. 57.706°
C. 57.296°
D. 57.190°
3. A material having a high electrical resistance and should not be used for conductor of electric current.
A. alloyed magnesium
B. silicon base alloy
C. nickel
D. zinc
4. The product of the mass and the linear velocity of the body:
A. linear impulse
B. couple
C. linear momentum
D. vector
5. The recommended center distance of sprockets should not less than ___________ times the diameter of bigger
sprocket.
A. 1.75
B. 2
𝟏
C. 1
𝟐
1
D. 2
4
6. The absolute viscosity of the fluid divided by its density expressed in the same terms of units is also called
__________.
A. centistokes
B. kinematic viscosity
C. Petroff's equation
D. Light petroleum oil
7. It improves red hardness of steel:
A silicon
B. lead
C. cobalt
D. manganese
8. It is required that pipes bigger than _________ mm should not be screwed but flanged.
A. 76.2
B. 63.5
1
C. 2 inch
4
D. 68.5
9. Formed by the intersection of the adjacent flanks of adjacent threads when extended is called.
A. crest apex
B. all of these
C. sharp root
D. sharp crest
10. In designing the spoke or wheel arm of a flywheel, it is ideal to consider that the cross-sectional area of the spoke
at rim side should not be less than _______ of the cross area at the hub side.
A. 80%
B. 1/3
C. 90%
D. 3/8
11. The cutting up to 70° is best for drilling extremely hard metals and for soft materials ________ degrees may be
applied.
A. 60
B. 45
C. 40
D. 48
12. Single force which produces the same effect upon a mass replacing two or more forces acting together is called:
A. vector
B. resultant
C. components of forces
D. resolution
13. ________ is the process necessary to reduce the brittleness in alloy steel.
A. martempering
B. carburizing
C. normalizing
D. tempering
14. The welded joints permit placing the added metal exactly where needed and produce an integral structure which
can develop ________ % efficiency on any thickness section specially for mild steel materials.
A. 95%
B. 85%
C. 100%
D. 90%
15. The lack of backlash in a spur gear design/operation may result to _______.
A. overloading
B. jamming
C. all of these
D. overheating
16. _________ forces means when their lines of action can be extended to meet to one point.
A. concurrent
B. centroids
C. collinear
D. resultants
17. Percentage of cut on the return stroke of hacksaw blade is ________.
A. 2%
B. 3%
C. 1%
D. 0%
18. Imaginary formed by the intersection of the flanks of a thread when extended is called ____________.
A. sharp crest
B. sharp root
C. root apex
D. all of these
19. Permissible variation of the manufactured/machined dimension is called:
A. intolerance fits
B. deviation
C. allowance
D. tolerance
20. Molybdenum-chromium-nickel steel designation:
A. SAE 48xx
B. SAE 43xx
C. SAE 56xx
D. SAE 46xx
21. ___________ is also called strain hardening.
A. work hardening
B. quenching
C. annealing
D. normalizing
22. A major alloy in tool steel.
A. Cr
B. FeN
C. Cobalt
D. Mn
23. Distance measured perpendicular to the axis between the crest of the thread and the root of its mating thread
in a thread assembly of screws.
A. tolerance class
B. crest truncation
C. crest clearance
D. tolerance limit
24. Bearing surface that completely surrounds the journal is also called _________.
A. offset bearing
B. full bearing
C. centrally loaded bearing
D. babbit bearing
25. The width of a tooth space exceeds the thickness of each of the engaging tooth on the pitch circle _________.
A. allowance
B. bottom land
C. top land
D. backlash
26. __________ addition imparts resistance to atmospheric corrosion in steel, etc.
A. aluminum bronze
B. manganese
C. copper
D. bronze
27. Should two equal and opposite collinear forces is added to the forces already in equilibrium, which of the
statement is true?
A. Unbalanced of moment is maintained
B. Equilibrium is disturbed
C. Equilibrium Is maintained
D. It creates an unbalanced situation
28. Iron base alloy containing 9-16% chromium.
A. Mn Hadfield steel
B. Chrome-moly steel
C. Stainless steel
D. High chrome steel
29. A rule thumb, the speed limit of flywheel rim speed should be 6000 fpm for cast iron material and for cast steel
flywheel rim at ________ meters/min.
A. 3050
B. 4500
C. 7000
D. 10000
30. The distance between rivet centers nearest each other in adjacent rows called _________.
A. pitch
B. back pitch
C. margin
D. diagonal pitch
31. The purpose of lubrication is a mentioned EXCEPT:
A. to lighten the load
B. prevent corrosion/adhesion
C. prevent adhesion
D. cool the moving elements
32. The process of peening the joint portion immediately after the welding greatly improves the fusion structures,
avoids possible cracking, avoids possible distorsion, etc. Peening can also _________ process at the same time.
A. tempering
B. martempering
C. normalizing
D. annealing
33. Resultant of two or more components forces is called __________.
A. components of forces
B. resultant
 C. component
D. collinear forces
34. For stable equipment foundation, the total combined engine, driven equipment and foundation center of gravity
must be kept below e foundations 10 that usually about _________ times the usual total combined weight of the
machinery it is supposed to support.
A. 3 to 4
B. 3 to 7
C. 2 to 4
D. 3 to 5
35. All associated with standard materials specification EXCEPT:
A. American Iron and Steel Institute
B. Southeast Asia Iron and Steel Institute
C. Society of Automotive Engineers
D. American Society for Testing Materials
36. It is ideal for maximum quietness in sprocket drive operation to choose _________ or more teeth.
A. 24
B. 18
C. 27
D. 21
37. Shafting up to 3 inches in diameter of cold rolled steel is __________.
1
A. 4 inches
4
7
B. 6 inches
8
3
C. 6 inches
4
D. 5 inches
38. Designated pipe color used in communication:
A. silver gray
B. aluminum gray
C. bare
D. white
39. Not part and in fact should not be used in the steel melting process.
A. coke
B. silicon
C. zinc
D. aluminum
40. It is rigid piece which serves to transmit force from a piece to another piece or to cause/control motion.
A. follower
B. crank
C. cam motion
D. link
41. Type of bolt commonly used in the construction that is threaded in both ends.
A. stud bolt
B. acme threaded
C. hex bolt
D. square threaded bolts
42. The normal helix angles in helical gears is recommended in the range of ______ degrees.
A. less than 18
B. 20 to 35
C. 15 to 25
D. 20 to 30
43. The ratio of stress acting on an elastic substance to the decrease in volume per unit volume.
A. Bulk modulus
B. Modulus of resilience
C. Elastic limit
D. Modulus of elasticity
44. Rule of thumb in calculating the Equipment foundation mass should be __________ times the weight of the
machinery it is supposed to support.
A. 3-5
B. 3-6
C. 3-9
D. 2-4
45. The strength of non-ferrous alloys is at maximum at room temperature while that of ferrous metal has a maximum
strength at _______ °F.
A. 400
B. 1200
C. 450
D. 350
46. The welding made along the edges of two parallel plates is called ______.
A. groove joint
B. fillet joint
C. edge joint
D. corner joint
47. Class of material exhibiting decreased electrical conductivity with increasing temperature.
A. aluminum
B. p-type semiconductors
C. metals
D. n-type semiconductors
48. Cast iron flywheels are commonly designed with a factor of safety of:
A. 10 to 13
B. 10 to 12
C. 10 to 14
D. 8 to 13
49. Stress relieving also ________ for the purpose of reducing the internal stresses of steel material/metal.
A. tempering
B. normalizing
C. all of these
D. annealing
50. A ridge of uniform section in the form of a helix cut around the circumference of a cylinder and advancing along
the axis.
A. thread roots
B. helix thread
 C. screw threads
D. chamfers
51. Martensite (stainless steel) contains 4 to 26% Cr and a maximum of _______ % nickel.
A. 25
B. 3.25
C. 35
D. 20
52. The design of stress and factor or safety are related in the following manner:
A. design stress = ultimate stress/factor of safety
B. ultimate stress = factor of safety/design stress plus concentration factor
C. factor of safety = design stress/ultimate stress
D. design stress = factor of safety/times stress concentration factor
53. The material that can cut/wear hardest substance subjected to:
A. carbide
B. abrasive
C. tungsten
D. vanadium
54. The resulting force that replace two or more forces acting together.
A. vector
B. couple
C. resultant
D. equilibrant
55. Peculiar strength of the metal to resist being crushed.
A. shear strength
B. ultimate strength
C. compressive strength
D. elastic limit
56. Which of the following is not a viscoelastic material?
A. Teflon
B. Plastic
C. All of these
D. Metal
57. Alloy steel used in manufacturing bolts, studs, tubings subjected to torsional stresses.
A. AISI 3141
B. AISI 2330
C. AISI 4830
D. AISI 4310
58. Method of finishing/shaping a machine part of exceptionally high carbon or high chromium steel parts (or very
hard material).
A. using oxygen lancing
B. machining using carbide insert
C. using abrasive grinding
D. machining with high speed tool steel
59. In a chain drive design for large speed reduction it is preferable to use a double reduction or compound type of
transmission instead of single two sprockets transmission. Drives should be so designed that the angle between two
tight chain strands does not exceed _______ degrees.
A. 45
B. 60
C. 55
D. 90
60. Steel springs are made of high carbon steel, heat treated and/or cold worked to a high elastic limit to get good
elastic deflection. In general, the carbon content is at ________________.
A. 0.40% or more
B. 0.65% or more
C. 0.50% or more
D. 0.66% or more
61. The surface along the fillet curves or between the fillets radius of the two adjacent tooth of a gear:
A. bottom land
B. flank
C. fillet
D. top land
62. Not adaptable to welding due to low tensile strength and poor ductility, etc.
A. copper parts
B. cast iron materials
C. aluminum parts
D. bronze parts
63. Plus or minus tolerance can also be called as __________.
A. total tolerance
B. unilateral tolerance
C. bilateral
D. allowance
64. The total machinery weight plus the foundation weight should be we distributed in the corresponding soil area
which is enough to cause 2 bearing stress within the safe bearing capacity of the soil with a factor of safety of
_______.
A. 45
B. 3
C. 42
D. 50
65. ____________________ is a plane perpendicular to the axial plane and to the pitch plane. In gears the parallel
axes, and the plane of rotation coincide.
A. tangent plane
B. straight plane
C. transverse
D. references plane
66. The stress in an elastic material is:
A. inversely proportional to the materials yield strength
B. inversely proportional to the force acting
C. proportional to the displacement of the material acted upon by the force
D. inversely proportional to the strain
67. The “slenderness ratio” of a column is generally defined as the ratio of its:
A. length of its minimum width
B unsupported length to its maximum radius of gyration
C. length of its moment of inertia
D. unsupported length to its least radius of gyration
68. The relationship between the extension of a spring and the force required to produce the extension is:
A. F = ma
B. F = 𝜇N
C. F = 𝑚𝑉 2 /R
D. F = kx
69. The linear portion of the stress-strain diagram of steel is known as the:
A. modulus of elongation
B. plastic range
C. irreversible range
D. elastic range
70. The ratio of the moment of inertia of the cross section of a beam to the section modulus is:
A. equal to the radius of gyration
8. equal to the area of the cross section
C. a measure of distance
D. dependent on the modulus of elasticity of the beam material
71. When an air entrainment agent is introduced into a concrete mix.
A. the strength will increase
B. the strength will decrease
C. the strength will not be affected
D. the water/cement ratio must be reduced from 10-15%
72. Structural steel elements to torsion develop.
A. tensile stress
B. compressive stress
C. shearing stress
D. moment
73. The deflection of a beam is:
A. directly proportional to the modulus of elasticity and moment of inertia
B. inversely proportional to the modulus of elasticity and length of the beam cube
C. Inversely proportional to the modulus of elasticity and moment of inertia
D. directly proportional to the load imposed and inversely to the length squared
74. The differential of the shear equation is which if the following?
A. load on the beam
B. tensile strength of beam
C. bending moment of the beam
D. slope of the elastic curve
75. A vertically loaded beam, fixed at one end and simply supported at the other Is indeterminate to what agree?
A. first
B. second
C. third
D. fourth
76. A thin walled pressurized vessel consist of a right circular cylinder with flat ends. Mid way between the ends the
stress is greater in what direction?
A. longitudinal
B. circumference
C. radial
D. at an angle of 45° to the longitudinal
77. The bending moment at a section of a beam is derived from the:
A. sum of the moments of all external forces on one side of the section
B. difference between the moments on one side of the section and the opposite side
C. sum of the moments of all external forces on both sides of the section
D. sum of the moments of all external forces between supports
78. The stress concentration factor:
A. Is a ratio of the average stress on a section to the allowable stress
B. Cannot be evaluated for brittle materials
C. Is the ratio of the areas involved in a sudden change of cross-section
D. Is the ratio of the maximum stress produced in a cross section to the average stress over the section
79. Poisson’s ratio is the ratio of the:
A. unit lateral deformation to the unit longitudinal deformation
B. unit stress to unit strain
C. elastic limit to the proportional limit
D. shear strain to compressive strain
80. Hookes Law for an isotopic homogenous medium experiencing one-dimensional stress is:
A. Stress = E (Strain)
B. Strain = E (Stress)
C. Force (Area) = E (Change In length/length)
D. Strain energy = E (Internal energy)
81. The modulus of rigidity of a steel member is:
A. a function of the length and depth
B. defined as the unit shear stress divided by the unit shea deformation
C. equal to the modulus of elasticity divided by on plus Poisson’s ratio
D. defined as the length divided by the moment of inertia
82. A thin homogenous metallic plate containing a hole is heated sufficiently to cause expansion. If the coefficient of
surface expansion is linear, the area of the will:
A. Increase at twice the rate the area of the metal increases
B. Increase at the same rate as the area of the metal increases
C. Stay the same
D. Decrease at the same rate as the area of the metal increases
83. The maximum bending moment of a beam simply supported at both ends and subject to a total load W uniformly
distributed over its length L is expressed by the formula:
A. WL/8
B. 𝑊𝐿2 /8
C. WL/2
D. 𝑊𝐿2 /2
84. The three moment equation may be used to analyze:
A. a continuous beam
B. a beam loaded at the third points
 C. a step tapered column
D. the three element composite system
85. In a long column (slenderness ratio > 160) which of the following has the greatest influence on its tendency to
buckle under a compressive load.
A. The modulus of elasticity of the material
B. The compressive strength of the material
C. The radius of gyration of the column
D. The length of the column
86. The area of the shear diagram of a beam between any two points on the beam is equal to the:
A. change in shear between the two points
B. total shear beyond the two points
C. average moment between the two points
D. change in moment between the two points
87. Poisson’s ratio Is principally used in:
A. the determination of capability of a material for being shaped
B. the determination of capacity of a material for plastic deformation without fracture
C. Stress-strain relationships where stresses are applied in more than one direction
D. The determination of the modulus of toughness
88. Young's modulus of elasticity for a material can be calculated indirectly from which of the following properties of
the material?
A. Temperature, coefficient of expansion and dielectric constant
B. Temperature, coefficient of expansion of expansion and specific heat
C. Density and velocity of sound in the material
D. Density and interatomic spacing in the material
89. The linear portion of the stress-strain diagram of steel is known as the:
A. modulus of elasticity
B. plastic range
C. irreversible range
D. elastic range
90. Modulus of Resilience is:
A. the same as the modulus of elasticity
B. a measure of a materials ability to store strain energy
C. the reciprocal of the modulus of elasticity
D. a measure of the deflection of a member
91. Imperfections within metallic crystal structures may be all of the following, EXCEPT:
A. lattice vacancies, or extra interstitial atoms
B. ion pairs missing in ionic crystals
C. displacement atoms to interstitial sites
D. linear defects, or slippage dislocations caused by shear.
92. All of the following statements about strain energy are correct EXCEPT:
A. It is caused by generation and movement of dislocations through shear or plastic deformation
B. It results from trapped vacancies in the crystal lattice
C. It is proportional to the length of dislocation. Shear modulus, and shortest distance between equivalent
lattice sites.
D. It is less for sites at grain boundaries than for internal sites within the crystal structure.
93. When a metal is cold worked all of the following generally occur EXCEPT:
A. Recrystallization temperature decreases
B. Ductility decreases
C. Grains become equl-axed
D. Tensile strength increases
94. Al of the following statements about strain hardening are correct EXCEPT:
A. Strain hardening strengthens metals. Resistance to deformation increases with the amount of strain
present.
B. Strain hardening is relieved during softening, annealing above the recrystallization temperature.
C. Strain hardening is produced by cold working (deformation below the recrystallization temperature).
D. More strain hardening requires more time-temperature exposure for relief.
95. All of the following processes strengthens metals, EXCEPT:
A. Annealing above the recrystallization temperature
B. Work hardening by mechanical deformation below the recrystallization temperature.
C. Heat treatments such' as quenching and tempering, for production of a finer microstructure.
D. Increasing the carbon content of low carbon steels.
96. Intrinsic silicon becomes extrinsically conductive, with electrons as majority carriers, when doped with which of
the following?
A. aluminum
B. antimony
C. boron
D. germanium
97. Steels can be strengthened by all of the following practices, EXCEPT:
A. annealing
B. quenching and tempering
C. work hardening
D. grain refinement
98. If 1080 steel (0.80 wt. % C) is annealed by very slow cooling from 1000°C (1832°F) to ambient temperature, its
microstructure will consist almost solely of:
A. austenite
B. bainite
C. cementite
D. pearlite
99. Which of the following is not a method of non-destructive testing of steel castings and forgings?
A. radiography
B. magnetic particle
C. ultrasonic
D. chemical analysis
100. Compressive strength of fully cured concrete is most directly related to:
A. sand-gravel ratio
B. fineness modulus
C. absolute volume
D. water-cement ratio