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ZY07113

November 2015
Contents
How To Use The Illustrated Parts List .................................................................................................................................................. 3
FRONT BEARING COVER ASSY. ...................................................................................................................................................... 4
FRONT CASE ASSY............................................................................................................................................................................... 5
INPUT SHAFT ASSY.............................................................................................................................................................................. 7
INTEGRATED AIR SYSTEM ............................................................................................................................................................... 8
INTEMERDIATE CASE ASSY. .......................................................................................................................................................... 10
LAYSHAFT ASSY. ............................................................................................................................................................................... 12
LRC ASSY RHV .................................................................................................................................................................................... 14
MAINSHAFT ASSY. ............................................................................................................................................................................. 16
PLANET GEAR SPINDLE ASSY. ...................................................................................................................................................... 19
RANGE ASSY. ....................................................................................................................................................................................... 20
REAR CASE ASSY. .............................................................................................................................................................................. 22
REVERSE IDLER SHAFT ................................................................................................................................................................... 24
SELECTOR ASSY. ............................................................................................................................................................................... 25

2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm

Model Designation and Nomenclature


 For information regarding Model Designation and Nomenclature, visit
http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm

Kits and Assemblies (K/A's)


 Kits or Assemblies contain groups of individual or assembled parts specially developed for optimal replacement during repair.
 Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies


A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies

K- Part numbers beginning with the letter 'K' are kits that are not assembled

T - Part numbers beginning with the letter 'T' are kits that are not assembled

S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies

 Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations
 Illustrations show parts in assembly groups.
 Item numbers on illustrations correspond with parts listings adjacent to the illustration.(on the same or adjacent page)
 Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories

 ITEM - Number corresponds to number on illustration for part identification.


 CURRET PART - part number of the part available for service.
 DESCRIPTION - part name or description.
 REPLACED PART - number of replaced part.
 QTY - Quantity required for assembly.
 NOTES - unique characteristics or requirements.
 KITS / ASSYS WHERE NEEDED - kits or assemblies that contain the part.

3
Group: FRONT BEARING COVER ASSY.

FRONT BEARING COVER ASSY.


Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

0 U8877751 FRONT BEARING COVER 1 COMPRISES ITEMS 1 AND 2


ASSY.

1 8877752 FRONT BEARING COVER 1

2 X8870760 OIL SEAL 1

3 GMX-8- SCREW 5 M10X25 HEX FLG HD


1089

4 GMX-8- SCREW 4 M12X25 HEX FLG HD


1240

4
Group: FRONT CASE ASSY

FRONT CASE ASSY


Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

0 U8882043 FRONT CASE ASSY. 1

1 8881835 FRONT CASING 1

2 8883756 BUSH 8882415 1 FOR MAIN SELECTOR SHAFT

3 8881616 PTO PROVISION COVER 1

4 GMX-8- SCREW 6 M12X25 HEX FLG HD


1088

5 GMX-8- BOLT 4 M10X40


1079

6 GMX-9- NUT 14 M10X1.5


1005

7 GMX-8- BOLT 1
10110

7 GMX-8- BOLT 13 M10X58


1080

5
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

8 GMX-8- SCREW 4 M12X25 HEX FLG HD


1240

9 8874699 STUD 2 M12X65

10 GMX-9- NUT 12 M12


1204

11 8873931 STUD 10 M12X75 LONG

12 D8870278 CUP PLUG 1

13 8873654 PLUNGER-NEUTRAL 1

14 8874897 SPRING COMPRESSION 1

15 8870590 GASKET 1

16 GX8870259 DETENT COVER 1

17 GMX-8- SCREW 2
0848

18 GX20815 LIFTING EYE 1

19 GMX-8- SCREW 4 M10X30 HEX FLG HD


1091

20 X8870542 DOWEL 2 8,0 DIA X 16

6
Group: INPUT SHAFT ASSY.

INPUT SHAFT ASSY.


Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

0 U8883201 INPUT SHAFT ASSY. 1

1 8883172 INPUT SHAFT 1

2 X8872593 INPUT SHAFT BEARING 1

3 8877692 SPACER - GRADED 3.10 1 PACK: U8877691

3 8877693 SPACER - GRADED 3.15 1 PACK: U8877691

3 8877694 SPACER - GRADED 3.20 1 PACK: U8877691

3 8877695 SPACER - GRADED 3.25 1 PACK: U8877691

3 8877696 SPACER - GRADED 3.30 1 PACK: U8877691

3 8877697 SPACER - GRADED 3.35 1 PACK: U8877691

3 8877698 SPACER - GRADED 3.40 1 PACK: U8877691

3 8877699 SPACER - GRADED 3.45 1 PACK: U8877691

3 8877700 SPACER - GRADED 3.50 1 PACK: U8877691

3 U8877691 SPACER - GRADED PACK 1

4 X8877706 CIRCLIP 1

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Group: INTEGRATED AIR SYSTEM

INTEGRATED AIR SYSTEM


Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

0 U8882624 INTEGRATED RANGE 1


CONTROL ASSY

1 X8882464 INTEGRATED AIR VALVE 1


PNEUMATIC

2 GMX-8- SCREW 2 M10 X 35 HEX.FLG.HD


1047

3 GMX-8- BOLT 1 M10 X 70


1087

4 X8880846 ELBOW ARTICULATED 1

5 U8883018 BANJO ADAPTOR 1 G1/4 TO 6MM TUBE

6 X8881538 STRAIGHT ADAPTOR 2 6MM

7 U8883024 BANJO ADAPTOR 1 G1/8 TO 4MM TUBE

8 GMX-8- SCREW 5 M12X25 HEX FLG HD


1088

9 8876407 CLAMP HOSE 4

8
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

10 GMX-9- NUT 2 M10X1.5


1005

11 GX20815 LIFTING EYE 1

12 X8881545 NYLON TUBE 6 MM 2

13 5568510 O-RING 1

14 X8880054 3/2 POPPET VALVE 1

15 X8882465 STRAIGHT DOUBLE 1 G1/8


ADAPTOR

16 X8881541 STRAIGHT ADAPTOR 1 6 MM TO 4 MM TUBE

17 U8882472 STRAIGHT SPLITER 1 COMPRISE ITEM 15 & 16


ADAPTOR

18 GX8874026 LIFTING EYE 1

9
Group: INTEMERDIATE CASE ASSY.

INTEMERDIATE CASE ASSY.


Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

0 T21228 SERVICE KIT OIL 1 INCLUDES 8876351, GX8876352 &


STRAINER/ WASHER X8880469

0 U8876645 INTERMEDIATE CASE 1


ASSY

1 8876644 INTERMEDIATE CASE 1

2 GX2771532 SWITCH REVERSE / 1


RANGE

3 5568510 O-RING 3

4 8880315 NEUTRAL SWITCH 1

5 X8870711 BALL 1 DIA.14

6 GX8874026 LIFTING EYE 1

7 8875267 PIN INTERLOCK 1

8 GX2771532 SWITCH REVERSE / 1


RANGE

9 X8881475 O-RING 1 (109,5X3,0)

10 U8883824 OIL PUMP GU8875469 1

11 GMX-8- SCREW 8 M10X25 HEX FLG HD


1089

10
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

12 8883756 BUSH 8882415 1 FOR MAIN SELECTOR SHAFT

13 X8871377 BUSH 1

14 X8881424 CIRCLIP 1

15 8881616 PTO PROVISION COVER 1

16 GMX-8- SCREW 6 M12X25 HEX FLG HD


1088

17 X8880469 WASHER-OIL STRAINER / 1 T21228


DRAIN

18 8876351 STRAINER-OIL 1

19 GX8876352 PLUG OIL STRAINER 1

20 U8876353 OIL STRAINER ASSY. 1 T21228

21 X8870543 DOWEL 2 16,0 DI X 30,5

22 X8880519 WASHER-FILL/DRAIN FL 1

23 GX8874941 MAGNETIC PLUG 1 M24

11
Group: LAYSHAFT ASSY.

LAYSHAFT ASSY.
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

1 U8880746 LAYSHAFT ASSEMBLY 1

2 X8880820 BEARING ASSEMBLY 2

3 U8877534 CIRCLIP GRADED PACK 1

3 X8870370 GR.C/CLIP 40 DIA. X 2.12 1


MM

3 X8870371 GR.C/CLIP 40 DIA. X 2.07 1


MM

3 X8870372 GR.C/CLIP 40 DIA X 2.02 1


MM

3 X8871536 GR.C/CLIP 40 DIA. X 1.97 1


MM

3 X8871537 GR.C/CLIP 40 DIA. X 1.92 1


MM

3 X8871538 GR.C/CLIP 40 DIA. X 1.87 1


MM

3 X8871539 GR.C/CLIP 40 DIA. X 1.82 1


MM

3 X8871540 GR.C/CLIP 40 DIA. X 1.77 1


MM

12
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

4 F88891 SHIM 1 S=0,051

4 F88892 SHIM 1 S=0,127

4 F88893 SHIM 1 S=0,254

4 F88894 SHIM 1 S=0,508

4 U8877535 SHIM PACK 1

4 X8882272 SHIM 1 S=1,200

5 8875879 SPACER 1

13
Group: LRC ASSY RHV

LRC ASSY RHV


Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

0 U8881057 LRC ASSY RHV 1 COMPRISES ITEMS 1-3, 5-9, 11, 13-
15, 18, 20 AND 22

1 X8875259 BOOT 1

2 X8881481 OIL SEAL 1

3 8875415 PLUNGER - DETENT 1

4 8871098 SPRING COMPRESSION 1

5 8870590 GASKET 1

6 GX8870259 DETENT COVER 1

7 GMX-8- SCREW 2
0848

8 X8874450 CIRCLIP 2 25.DIA

9 8876566 SPRING RETAINER- 1


BOOSTER

10 8873737 SPRING COMPRESSION 1

11 8876567 SPRING RETAINER-BIAS 1

12 GMX-8- SCREW 4

14
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

0847

13 8880477 END CAP 1

14 X8880639 O-RING 1

15 U8880694 LRC SUB ASSY 1

16 8880638 SEAL 1

17 8871375 SWITCH ACTIVATOR PIN 1

18 GX8871486 EXPANSION PLUG 1

19 X2014210 BREATHER 1

20 8876410 SHIFT ROD 1

21 8877656 LEVER INNER STRIKING 1

22 X8871378 DOWEL 1 10,0 DIA X 44

23 GMX-8- BOLT 1 M10X58


1080

24 GU8883236 OUTER LEVER WELDED 1


ASSY

25 GMX-9- NUT 1 M10X1.5


1005

26 GMX-8- SCREW 4 M10X30 HEX FLG HD


1091

27 GMX-3- SPRING WASHER 4 M10


1001

15
Group: MAINSHAFT ASSY.

MAINSHAFT ASSY.
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

0 U8882819 MAINSHAFT ASSY. 1

0 U8883322 MAINSHAFT ASSY. 1

1 U8883321 MAINSHAFT 1

2 X14851 DOWEL 1 5/16 DI X 1.50

3 X8870177 NEEDLE ROLLER BRG. 1


ASSY

4 8872589 GEAR SPACER 1ST 1

5 8876948 GEAR MAINSHAFT 1ST 1

6 8883043 SYNCHRO FLANGE 2

7 8883044 SYNCHRO RING 2

8 X8870356 ROLLER 3

9 8870352 PLUNGER 3

10 8870444 SPRING COMPRESSION 3

16
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

11 8875571 HUB-FIXED, 1ST/2ND 1

12 8880460 SLIDING SLEEVE 1

13 8876949 GEAR MAINSHAFT 2ND 1

14 X8870177 NEEDLE ROLLER BRG. 1


ASSY

15 8882868 SLEEVE MAINSHAFT 1


BEARING

16 U8882558 GRADED CIRCLIP PACK 1

16 X8870534 GR.CIRCLIP 46 DIA. X 2.10 1 PACK: U8882558


MM

16 X8870535 GR.CIRCLIP 46 DIA. X 2.05 1 PACK: U8882558


MM

16 X8870536 GR.CIRCLIP 46 DIA. X 2.00 1 PACK: U8882558


MM

16 X8883040 CIRCLIP GRADED 46 DIA 1 PACK: U8882558


X2.15 MM

16 X8883041 CIRCLIP GRADED 46 DIA 1 PACK: U8882558


X 2.20 MM

17 X8875276 NEEDLE BEARING 1

18 8872588 GEAR SPACER 3RD 1

19 8880740 GEAR MAINSHAFT 3RD 1

20 8877321 SYNCHRO FLANGE 1/2/3/4 2

21 8883044 SYNCHRO RING 2

22 X8870356 ROLLER 3

23 8870352 PLUNGER 3

24 8870444 SPRING COMPRESSION 3

25 8875554 FIXED HUB 3RD/4TH 1

26 8880460 SLIDING SLEEVE 1

27 U8877531 GRADED CIRCLIP PACK 1

27 X8870370 GR.C/CLIP 40 DIA. X 2.12 1


MM

27 X8870371 GR.C/CLIP 40 DIA. X 2.07 1


MM

27 X8870372 GR.C/CLIP 40 DIA X 2.02 1


MM

28 X8870305 NEEDLE BRG.ROLLER 1


ASSY

29 X8870177 NEEDLE ROLLER BRG. 1

17
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

ASSY

30 8876477 GEAR MAINSHAFT 1


CRAWLER

31 8877316 SYNCHRO FLANGE 1

32 8877313 SYNCHRO RING 1

33 X8873994 CIRCLIP SYNCHRO. 1


ASSY.

34 8875604 FIXED HUB 1


REVERSE/CRAWLER

35 8870444 SPRING COMPRESSION 3

36 8870352 PLUNGER 3

37 X8870356 ROLLER 3

38 U8877532 GRADED CIRCLIP PACK 1

38 X8870378 CIRCLIP-GR.DIA.60 X 2.10 1


MM

38 X8870379 CIRCLIP-GR.DIA.60 X 2.05 1


MM

38 X8870380 CIRCLIP-GR.DIA.60 X 2.00 1


MM

39 8880461 SLIDING SLEEVE 1

40 8870415 SYNCHRO FLANGE 1


REVERSE

41 8876478 GEAR MAINSHAFT 1


REVERSE

42 X8870178 NEEDLE ROLLER BRG. 1


ASSY

43 X8877164 BEARING REAR 1


MAINSHAFT

44 X8875532 SEALING RING 2

45 8877115 OIL MUFF 1

46 8883394 SUN GEAR 1

47 8880594 RETAINER 1

48 GX8870699 SCREW 1 M16X45 HEX HD

49 8876298 RESTRICTOR 1

18
Group: PLANET GEAR SPINDLE ASSY.

PLANET GEAR SPINDLE ASSY.


Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

0 U8883472 PLANET GEAR SPINDLE 1


ASSY.

1 U8883331 OUTPUT SHAFT ASSY 1

2 MX-11- SCREW 5 M6 X 10 SKT HD SET


0601

3 Z8883312 SPINDLE 5

4 8876893 WASHER 10

5 U8875235 NEEDLE ROLLER BRG. 5


ASSY.

6 8883395 GEAR PLANET 5

19
Group: RANGE ASSY.

RANGE ASSY.
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

1 8877323 SYNCHRO FLANGE 1

2 X8870342 CIRCLIP 1

3 8877442 SYNCHRO RING - RANGE 2

4 8872626 HI-LO SHIFT ROD 1

5 X8878665 DOWEL X8870726 1 ECO-0015293

6 8872737 HIGH/LOW SHIFT FORK 8872737,8883677 1

7 8872680 ANNULUS 1

8 X8875296 CIRCLIP 1

9 8880522 SLIDING SLEEVE 1

10 X8870341 CIRCLIP 1

20
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

11 8875881 FIXED HUB 1

12 8870444 SPRING COMPRESSION 9

13 8870352 PLUNGER 9

14 X8870355 ROLLER 9

15 X8870844 BEARING 1

16 X8870344 CIRCLIP 1

17 GMX-8- SCREW 3 M8X20


0806

18 8870848 RETAINER 3

19 8875646 REACTION PLATE 1

20 8877322 SYNCHRO FLANGE 1

21 X8873993 CIRCLIP 1

22 8870808 SPACER 1

21
Group: REAR CASE ASSY.

REAR CASE ASSY.


Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

0 U8882338 REAR CASING 1

1 8882337 REAR CASING 1

2 X8875292 O-RING 1

3 8878240 BUSH 8875293 1

4 X8871258 O-RING 1 DIA.24,5

5 8875179 PISTON RANGE 1


CYLINDER

6 14344 PISTON O RING 1

7 14345 PISTON O RING 1

8 GMX-9- NUT 1 M16


1602

9 8874007 ADAPTOR 1

10 X8880471 WASHER 1

22
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

11 8874006 SPEEDO PINION 1

12 7992 BUSH 1

13 8877120 SPACER TACHO 1

14 8877121 GEAR SPEEDO DRIVE 6TH 1

15 8871991 SPEEDO HOUSING 1

16 X8872721 BEARING 1

17 8871992 REAR COVER 1

18 X8872722 OIL SEAL 1

19 GMX-8- BOLT 3 M10X95 HEX FLG HD


1095

19 GMX-8- BOLT 1 M10X95 HEX FLG HD


1096

20 ZGX88833 COUPLING FLANGE 1


29

21 GX8870553 NUT 1

22 GMX-8- SCREW 4 M12X25 HEX FLG HD


1240

23 GX8873917 LAYSHAFT REAR COVER 1

24 GMX-8- BOLT 1 M10X65 HEX FLG HD


10111

24 GMX-8- BOLT 16 M10X58


1080

25 GMX-9- NUT 17 M10X1.5


1005

26 14373 DISC MAGNET 1

27 X8870543 DOWEL 2 16,0 DI X 30,5

28 GMX-8- PLUG 1 M8 X 1.25


0857

23
Group: REVERSE IDLER SHAFT

REVERSE IDLER SHAFT


Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

1 8883246 REVERSE IDLER SHAFT 1

2 8870343 THRUST WASHER 2

3 8880489 GEAR REVERSE IDLER 1

4 X8872478 NEEDLE ROLLER BRG 2

5 8872479 SPACER 1

24
Group: SELECTOR ASSY.

SELECTOR ASSY.
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

0 U8875941 SELECTOR ASSY. 1 COMPRISES ITEMS 1-9

1 8872328 SELECTOR KEY 1

2 8882443 SELECTOR SHAFT 8875827 1

3 8880759 INTERLOCK KEY 8872327 1

4 8875499 FORK 1
CRAWLER/REVERSE

5 8880760 FORK 1ST/2ND 1

6 8874754 SELECTOR BLOCK 1

7 X8870277 DOWEL 1

8 8873691 SCREW 1 M10X23 HEX HD

9 8875494 FORK 3RD/4TH 1

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