PD 6705-3 - 2009
PD 6705-3 - 2009
PUBLISHED DOCUMENT
© BSI 2009
ICS 91.080.10
Publication history
First published December 2009
Contents
Foreword ii
1 Scope 1
2 Normative references 1
3 Terms and definitions 2
4 Recommendations for the use of BS EN 1090-3 2
4.1 General 2
4.2 Service category 3
4.3 Execution classes 3
4.4 Specification and documentation 3
4.5 Constituent products 4
4.6 Preparation 5
4.7 Welding 5
4.8 Mechanical fastening and adhesive bonding 7
4.9 Corrosion protection 9
4.10 Inspection, testing and corrections 10
Bibliography 21
List of tables
Table 1 – Maximum diameter of pores 4
Table 2 – Bedding torque values for Step 1 of the part-turn method 8
Table 3 – Rotation values for Step 2 and Step 3 of the part-turn
method 9
Table 4 – Minimum extent of supplementary NDT of shop welds in all
alloys, except 7***, for EXC2 and quantified service category F20 14
Table 5 – Adjustments in proportions of NDT for conditions other than
those covered by Table 4 and Table 6 14
Table 6 – Minimum extent of supplementary NDT of shop welds in
all alloys, except 7***, for EXC2 and quantified service categories
F25 to F63 15
Table 7 – Weld acceptance criteria for visual inspection 16
Table 8 – Weld acceptance criteria for visual inspection for
quantified service categories F25 to F63 where limits different
from F20 in Table 7 18
Table 9 – Weld acceptance criteria for penetrant testing 19
Table 10 – Weld acceptance criteria for ultrasonic testing with limited
optional radiographic testing 20
Summary of pages
This document comprises a front cover, an inside front cover,
pages i to ii, pages 1 to 22, an inside back cover and a back cover.
© BSI 2009 • i
PD 6705-3:2009 PUBLISHED DOCUMENT
Foreword
Publishing information
This part of PD 6705 is published by BSI and came into effect on
31 December 2009. It was prepared by Subcommittee B/525/9,
Structural use of aluminium. A list of organizations represented on
this committee can be obtained on request to its secretary.
Presentational conventions
The provisions in this Published Document are presented in roman
(i.e. upright) type. Its recommendations are expressed in sentences in
which the principal auxiliary verb is “should”.
Commentary, explanation and general informative material is presented
in smaller italic type, and does not constitute a normative element.
ii • © BSI 2009
PUBLISHED DOCUMENT PD 6705-3:2009
1 Scope
This part of PD 6705 gives guidance on the use of BS EN 1090-3 for the
execution of aluminium structures designed to BS EN 1999.
It is applicable to the same scope of application as in BS EN 1090-3,
unless otherwise stated.
The specification information included in this document is applicable
only when the design guidance in PD 6702-1 has been followed.
2 Normative references
The following referenced documents are indispensable for the
application of this document. For dated references, only the edition
cited applies. For undated references, the latest edition of the
referenced document (including any amendments) applies.
BS EN 1011-4:2000, Welding – Recommendations for welding of
metallic materials – Part 4: Arc welding of aluminium and aluminium
alloys
BS EN 1011-6, Welding – Recommendation for welding of metallic
materials – Part 6: Laser beam welding
BS EN 1011-7, Welding – Recommendation for welding of metallic
materials – Part 7: Electron beam welding
BS EN 1090-3:2008, Execution of steel structures and aluminium
structures – Part 3: Technical requirements for aluminium structures
BS EN 1289:1998, Non-destructive testing of welds – Penetrant testing
of welds – Acceptance levels
BS EN 1435:1997+A2:2004, Non-destructive testing of welds –
Radiographic testing of welded joints
BS EN 1714:1998+A2:2004, Non-destructive testing of welds –
Ultrasonic testing of welded joints
BS EN 1999, Eurocode 9: Design of aluminium structures
BS EN 1999-1-1:2007, Eurocode 9: Design of aluminium structures –
Part 1-1: General structural rules
BS EN 1999-1-3:2007, Eurocode 9: Design of aluminium structures –
Part 1-3: Structures susceptible to fatigue
BS EN 14399-3:2005, High-strength structural bolting assemblies for
preloading – Part 3: System HR Hexagon bolt and nut assemblies
BS EN ISO 6520-1:2007, Welding and allied processes – Classification of
geometric imperfections in metallic materials – Part 1: Fusion welding
BS EN ISO 7093-1:2000, Plain washers – Large series – Part 1: Product
grade A
BS EN ISO 10042:2005, Welding – Arc-welded joints in aluminium and
its alloys – Quality levels for imperfections
BS EN ISO 13919-2:2001+A1:2004, Welding – Electron and laser beam
welded joints – Guidance on quality levels for imperfections – Part 2:
Aluminium and its weldable alloys
BS EN ISO 15612, Specification and qualification of welding
procedures for metallic materials – Qualification by adoption of a
standard welding procedure
© BSI 2009 • 1
PD 6705-3:2009 PUBLISHED DOCUMENT
4.1 General
The recommendations in this part of PD 6705 are based on the
National Annexes to BS EN 1999 and the design recommendations
in PD 6702-1, which provides non-contradictory complementary
information on the design rules in BS EN 1999.
Guidance is given in PD 6702-1 on the selection of execution class,
which is one of the means of providing different levels of reliability of
structural performance. This is achieved in BS EN 1090-3 by varying the
level of assurance that the quality standards assumed in deriving the
BS EN 1999 resistance data have been met in construction.
A major factor in the determination of the quality requirements is the
degree of cyclic loading which the structural components need to resist.
BS EN 1999-1-3 does not provide normative fatigue design data and
the informative fatigue data in BS EN 1999-1-3:2007, Annex J, have not
been accepted by the UK. Alternative fatigue rules are instead given in
PD 6702-1. These latter rules are consistent with a set of quality levels,
based on fitness for purpose, which are different from those given
in BS EN 1999-1-3:2007, Annex J, and BS EN 1090-3. Furthermore, the
quality levels assumed in PD 6702-1 are based on specific methods and
extents of inspection unlike those given in the European Standards.
The quality levels and extents of inspection in BS EN 1090-3 are
differentiated on the basis of two service categories depending on
whether the structure/component is classified as “predominantly
static” or “significant fatigue”. There is no further definition in
BS EN 1090-3 as to how these two conditions are to be differentiated
in a quantitative way.
1)
In preparation.
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4.6 Preparation
4.7 Welding
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2)
In preparation; due to be published in 2010.
6 • © BSI 2009
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3)
In preparation; due to be published in 2010.
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8 • © BSI 2009
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Table 3 Rotation values for Step 2 and Step 3 of the part-turn method
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Table 4 Minimum extent of supplementary NDT of shop welds in all alloys, except 7***, for EXC2 and
quantified service category F20
Table 5 Adjustments in proportions of NDT for conditions other than those covered by Table 4 and Table 6
14 • © BSI 2009
Table 6 Minimum extent of supplementary NDT of shop welds in all alloys, except 7***, for EXC2 and quantified service categories F25 to F63
© BSI 2009 •
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15
Table 7 Weld acceptance criteria for visual inspection
All dimensions in mm
Main Imperfection type A) Dimensional Joint type Weld Acceptance limits B), C) to quantified Remedial action in event of
criterion parameter B) type service category non-conformance E)
[ ] applies to longitudinal welds only D)
16 • © BSI 2009
PD 6705-3:2009
Main Imperfection type A) Dimensional Joint type Weld Acceptance limits B), C) to quantified Remedial action in event of
criterion parameter B) type service category non-conformance E)
[ ] applies to longitudinal welds only D)
Description BS EN ISO Symbol BS EN ISO F20 F25 to F63
6520-1:2007 10042:2005 (For F12, see footnote F)
ref no. ref no.
Loss of Insufficient 5213 h 1.13 Tee, lap, Fillet NP G) [h G 0.1a] G) As per F20 Increase size using same AWPS
PUBLISHED DOCUMENT
Angle between fusion faces 120° 110° 100° 90° 80° 70° 60°
z/a 2,0 1,74 1,56 1,41 1,31 1,22 1,15
© BSI 2009 •
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Table 8 Weld acceptance criteria for visual inspection for quantified service categories F25 to F63 where limits different from F20 in Table 7
All dimensions in mm
Imperfection type A) Acceptance limits according to quantified service category B), C) [ ] applies to longitudinal welds only D) Remedial action
in event of
F25 F31 F40 F50 F63 non-conformance
18 • © BSI 2009
Linear In-line h G 0,15t [0,2t] h G 0,1t [0,2t] h G 0,05t [0,2t] h G 0,05t [0.2 t] h G 0,05t [0,05t] As per Table 7
PD 6705-3:2009
misalignment butt
hG4 [5] hG3 [4] hG3 [4] hG3 [4] hG1 [1]
Cruci- h G 0,3t [0,4t] h G 0,2t [0,4t] h G 0,1t [0,3t] h G 0,1t [0,2t] Not [Not
form applicable applicable]
hG5 [6] hG4 [6] hG3 [5] hG3 [3] Not [Not
applicable applicable]
Angular misalignment b G 2° [3°] b G 1,5° [2°] b G 1° [2°] b G 0,5° [2°] b G 0,5° [1°] As per Table 7
G)
Root gap hG2 [2] hG2 [2] hG1 [1] h G 0,5 [0,5] Not [Not As per Table 7
applicable applicable]
Undercut, underfill h G 0.3 [h G 1] NP [h G 1] NP [h G 0,5] NP [h G 0,5] NP [NP] As per Table 7
Porosity d G 1,5 [1,5] dG1 [1] NP [NP] NP [NP] NP [NP] As per Table 7
Toe angle a H 110° [90°] a H 150° [90°] a H 165° [110°] a H 175° [110°] a H 175° [175°] As per Table 7
Spatter Not permitted NP [NP] NP [NP] NP [NP] NP [NP] See footnote E
if surface to
receive protective
treatment
*Variation in root or cap Dh G 3 H) [Dh G 3] Dh G 2 H) [Dh G 2] Dh G 1 H) [Dh G 1] Dh G 0,5 H) [Dh G 0,5] NP [NP] See footnote F
longitudinal profile B)
A)
Imperfection types as designated in Table 7.
B)
Symbols are as defined by BS EN ISO 10045:2005 or BS EN ISO 6520-1:2007.
NP = not permitted. Dh = the maximum variation in cap or root profile measured along weld axis over any length of 3 mm.
C)
Where more than one limit is given for an imperfection for a given quantified service category and weld orientation, all limits should apply.
D)
Longitudinal welds are those not deemed to be “transverse”; see Table 4, footnote A.
E)
For F40 and above, remove with high speed rotary burr.
F)
Correct by tapering slope to shallower angle or repair to AWPS (approved welding procedure specification for repair).
G)
Correct fillet weld sizes as per Table 7, footnote G.
H)
Transverse welds outside connection zones are exempt from this restriction (see Table 4, footnote A).
PUBLISHED DOCUMENT
Table 9 Weld acceptance criteria for penetrant testing
Imperfection type Acceptance Indication Acceptance limits according to quantified service category A) Remedial actions in event of
standard pattern B) non-conformance C)
[ ] applies to longitudinal welds with longitudinal linear indications only
F20 F25 F31 to F63
(For F12, see footnote D)
Surface notches BS EN 1289:1998 Isolated Level 2 [Level 3] Level 1 [Level 2] NP [NP] Remove by high speed burr
identified in Table 7 machining with machining marks
and Table 8 Grouped E) NP [NP] NP [NP] NP [NP] in longitudinal direction. Repair
to AWPS if non-conformance
PUBLISHED DOCUMENT
© BSI 2009 •
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Table 10 Weld acceptance criteria for ultrasonic testing with limited optional radiographic testing
All dimensions in mm
Imperfection type A) Dimensional Location Acceptance limits according to quantified service category B), C) Remedial action
parameter B) in cross- in event of non-
[ ] applies to longitudinal welds only D)
section or conformance E)
Description BS EN ISO Symbol BS EN ISO throat F20 F25 F31 F40 F50, F63
20 • © BSI 2009
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Bibliography
For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including
any amendments) applies.
BS EN ISO 10042, Welding – Arc-welded joints in aluminium and its
alloys – Quality levels for imperfections
BS EN ISO 25239-1, Friction stir welding – Aluminium – Part 1:
Vocabulary 4)
4)
In preparation.
© BSI 2009 • 21
PD 6705-3:2009 PUBLISHED DOCUMENT
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