EN User manual

Refrigeration Dryer

SRC-020
SRC-040
SRC-070
SRC-110

DATE：2013.07.15－Rev.0
CODE：272800E
Index Safety instructions
2 Introduction
1. Safety ! Always disconnect the appliance from the main power sup- This manual refers to refrigeration dryers designed to guarantee
2. Introduction ply before starting maintenance work. high quality in the treatment of compressed air.
3. Installation ! The manual is intended for the end--- user, only for opera- 2.1 Transport
4. Commissioning tions performable with closed panels: operations requiring open-
5. Control ing with tools must be carried out by skilled and qualified person- The packed unit must:
6. Maintenance nel. a) remain upright;
b) be protected against atmospheric agents;
7. Troubleshooting Y Do not exceed the design limits given on the dataplate. c) be protected against impacts.
8. Appendix ! Y It is the user’s responsibility to avoid loads different 2.2 Handling
, There are symbols whose meaning is given in the par. 8.1. from the internal static pressure. The unit must be appropriately
protected whenever risks of seismic phenomena exist. Use a fork--- lift truck suitable for the weight to be lifted, avoiding
8.1 Legend any type of impact.
8.2 Installation diagram ! The safety devices on the compressed air circuit must be pro-
8.3 Technical data vided for by the user. 2.3 Inspection
8.4 Spare parts list Only use the unit for professional work and for its intended pur- a) All units are assembled, wired, filled with coolant and oil, and
pose. tested under standard operating conditions in the factory;
8.5 Exploded drawing
The user is responsible for analysing the application aspects for b) on receiving the machine check its condition: immediately
8.6 Dimensional drawings product installation, and following all the applicable industrial notify the transport company in case of any damage;
8.7 Refrigerant circuit and safety standards and regulations contained in the product c) unpack the unit as close as possible to the place of installa-
8.8 Wiring diagram instruction manual or other documentation supplied with the tion.
unit.
Tampering or replacement of any parts by unauthorised person- 2.4 Storage
nel and/or improper machine use exonerate the manufacturer
If several units have to stacked, follow the notes given on the
1 Safety from all responsibility and invalidate the warranty.
The manufacturer declines and present or future liability for
packing. Keep the unit packed in a clean place protected from
damp and bad weather.
Importance of the manual damage to persons, things and the machine, due to negligence of
S Keep it for the entire life of the machine. the operators, non--- compliance with all the instructions given in
this manual, and non--- application of current regulations regard-
S Read it before any operation.
ing safety of the system.
S It is subject to changes: for updated information see the ver- The manufacturer declines any liability for damage due to alter-
sion on the unit. ations and/or changes to the packing.
Warning signals It is the responsibility of the user to ensure that the specifications
! Instruction for avoiding danger to persons. provided for the selection of the unit or components and/or
options are fully comprehensive for the correct or foreseeable
use of the machine itself or its components.
Y Instruction for avoiding damage to the equipment.

Z The presence of a skilled or authorized technician is required.

English SPL002 ---030 1

English SPL002 ---030 2
3 Installation For timed and electronic drains: refer to separate manual sup-
plied with the dryer for specific details concerning the condensate
4.4 Stop
drain. a) Stop the dryer 2 minutes after the air compressor stops or in
3.1 Procedures any case after interruption of the air flow;

Install the dryer inside, in a clean area protected from direct at-
Y Make the connection to the draining system, avoiding con- b) do not allow compressed air to flow through the dryer when
nection in a closed circuit shared by other pressurized discharge the latter is not running;
mospheric agents (including sunlight). lines. Check the correct flow of condensate discharges. Dispose 14
Y Comply with the instructions given in par. 8.2 and 8.3. of all the condensate in conformity with current local environ- c) switch off at the main power switch
out and the compressor stops.
. The power light goes
All dryers must be fitted with adequate pre--- filtration near the mental regulations.
dryer air inlet. Seller is excluded any obbligation of compensation
or refund for any direct or indirect damage caused by its absence.
4 Commissioning 5 Control
Y Pre--- filter element (for 3 micron filtration or better) must
be replaced at least once a year, or sooner as per manufacturer
recommendations. 4.1 Preliminary checks
Y Do not invert the compressed air inlet and outlet connec- Before commissioning the dryer, make sure:
14 11
tions and observe the maximum tightening torque (N x m) as spe- a) installation was carried out according that given in the section
cified in par. 8.3. 3;
b) the air inlet valves are closed and that there is no air flow
3.2 Operating space through the dryer;
c) the power supply is correct;
Y Leave a space of 1.5 m around the unit.
4.2 Starting
3.3 Tips
a) Start the dryer before the air compressor by means of the
To prevent damage to the internal parts of the dryer and air com- 14
pressor, avoid installations where the surrounding air contains main power switch ; the power lamp will illuminate
solid and/or gaseous pollutants (e.g. sulphur, ammonia, chlorine (green);
and installations in marine environments). b) after at least 5 minutes slowly open the air inlet valve and
The ducting of extracted air is not recommended for versions with subsequently open the air outlet valve: the dryer is now
axial fans. performing its air drying function.

3.4 Electrical connection

4.3 Operation 11 Dewpoint indicator
Use approved cable in conformity with the local laws and regula-
tions (for minimum cable section, see par. 8.3). a) Leave the dryer on during the entire period the air compres- 14 Main power switch
Install a differential thermal magnetic circuit breaker with sor is working;
contact opening distance ² 3 mm ahead of the system (IDn = b) the dryer operates in automatic mode, therefore field settings The dewpoint indicator can show one of three conditions:
0.3A) (see the relevant current local regulations). are not required;
The nominal current In of the magnetic circuit breaker must be c) in the event of unforeseen excess air flows, by--- pass to avoid blue: dewpoint too low
equal to the FLA with an intervention curve type D. overloading the dryer. green: dewpoint ideal
red: dewpoint too high
3.5 Condensate drain connection
The dryer is supplied either with a float drain, a timed drain or an
electronic level sensing drain.
If a timed or electronic unloader is installed, use terminals CN
“R1--- S1” (see par. 8.8).
6 Maintenance Y At normal temperature and pressure, the R134a refrigerant The following are available (see par. 8.4):
a) compressor kits;
a) The machine is designed and built to guarantee continuous is a colourless gas classified in SAFETY GROUP A1 --- EN378
(group 2 fluid according to Directive PED 97/23/EC); b) fan kits;
operation; however, the life of its components depends on the c) automatic expansion valve kits;
maintenance performed; GWP (Global Warming Potential) = 1300.
d) individual spare parts.
b) when requesting assistance or spare parts, identify the ma-
chine (model and serial number) by reading the dataplate lo-
! In case of refrigerant leakage, ventilate the room.
cated on the unit. 6.4 Dismantling Z
6.3 Preventive Maintenance Programme
c) Circuits containing 6 kg or more of refrigerant fluid are
checked to identify leaks at least once a year. The refrigerant and the lubricating oil contained in the circuit
To guarantee lasting maximum dryer efficiency and reliability: must be recovered in conformity with current local environmen-
Circuits containing 30 kg or more of refrigerant fluid are
checked to identify leaks at least once every six months. Maintenance Maintenance Interval tal regulations.
(CE842/2006 art. 3.2.a, 3.2.b). Activity Description (standard opration conditions) The refrigerant fluid is recovered before final scrapping of the
equipment (CE 842/2006 art.4.4).
d) For machines containing 3 kg or more of refrigerant fluid, the
operator must keep a record stating the quantity and type of
%
Recycling
refrigerant used, an quantities added and that recovered dur-

12 Months
4 Months
ing maintenance operations, repairs and final disposal Activity Disposal

Weekly
(CE842/2006 art. 3.6). An example of this record sheet can be structural work steel/epoxy---polyester resins

Daily
downloaded from the site: www.dh--- hiross.com. exchanger aluminium

6.1 General instructions Check POWER ON indicator is lit. pipes aluminium/copper

drain polyamide
! Before any maintenance, make sure: Check control panel indicators. exchanger insulation EPS (sintered polystyrene)
S the pneumatic circuit is no longer pressurized; Check condensate drain. pipe insulation synthetic rubber
S the dryer is disconnected from the main power supply. compressor steel/copper/aluminium/oil
Clean condenser fins.
condenser steel/copper/aluminium
Y Always use the Manufacturer’s original spare parts: other- Check electrical absorption. refrigerant R134a
wise the Manufacturer is relieved of all liability regarding ma-
chine malfunctioning. valves brass
Depressurize the dryer.
Complete drain maintenance. electrical cables copper/PVC
Y In case of refrigerant leakage, contact qualified and author- Depressurize the dryer.
ized personnel. Replace pre--- and post---filter ele-
Y The Schrader valve must only be used in case of machine
ments.

malfunction: otherwise any damage caused by incorrect refriger- check service

ant charging will not be covered by the warranty.

6.2 Refrigerant Z
Charging: any damage caused by incorrect refrigerant replace-
ment carried out by unauthorized personnel will not be covered
by the warranty.

English SPL002 ---030 3

English SPL002 ---030 4
7 Troubleshooting
FAULT CAUSE REMEDY

Overload High refriger-

Cooling air outlet protector Compressor Excessive High pressure
too high / High current drop on air ant discharge
(SK/HT) noisy pressure
dew point tripped consumption side

Ambient heat exchanger ice formation Fan thermostat

Condenser dirty temperature Condenser dirty fouled with on evaporator switch (TV)
No over 50˚C Yes Yes debris No Yes incorrectly
(low evapora-
tion pressure) calibrated
Yes No No Yes No
Reduce Clean Yes Calibrate or
Clean temperature condenser replace
condenser thermostat

Fan does
not work by---pass air flow Condenser
Yes keeping air inlet dirty
Fan does Yes
No clean heat open. Open con-
not work No densate drain No
exchanger (blow
Yes Compressor Repair compressed air in valve manually. Clean
Excessive Reduce components fan opposite direction Restart appliance condenser
thermal load compressed air No to operating air checking setting
perished
(compressor Yes quantity or air flow). Fit/renew of expansion
Repair head too hot) temperature Yes prefilter valve and fan
thermostat Fan does
fan No not work
Compressor Yes
Repair or winding insulation
replace com- No
insufficient refri- partially perished Replace
Low current gerant: repair any pressor Yes (compressor fan
consumption leaks and recharge too hot)
Yes
the circuit
No No
Seek external
assistance
8 Appendix
8.1 Legend

Meaning Meaning
① MC Compressor ⑫ PV Fan pressure switch
② Refrigerant condenser ⑬ HT High temperature safety thermostat
③ EV Fan motor ⑭ QS Main power switch
④ Evaporator ⑮ Cover
⑤ Separator CN Electronic condensate drain power supply
⑥ Power cable SK Overload protector
⑦ AEV Expansion automatic valve KA Starting relay
⑧ Refrigerant filter C Compressor starting capacitor
⑩ Air---air exchanger QF Residual---current automatic circuit breaker
⑪ Dewpoint indicator

5
 6
8.2 Installation diagram

1
5 B
4
3 6

8 8 8 8 8

1 Air compressor

2 Dryer

3 By---pass unit
 Safety valves for not exceeding dryer design pressure
4 Filter (3 micron filtration or better) near dryer air inlet

5 Tank in position A or in B  Hoses for air connections if the system undergoes vibrations
6 Outlet filter
 Suitable dampers if the system undergoes pulsations
7 Oil---Water separator

8 Condensate drain
8.3 Technical data
MIN.---MAX. Ambient temperature
Minimum section Compressed air Connections
Compressed Air ---side inlet/outlet (Tightening torque)
validated cable Sound
Weight
g Refrigerant
g Amb air inlet max. workingg
F.L.A. [A] for eletrical pressure level
During transport After t
temperature
t pressure
220/240V±10% connection
and stockage installation 1ph/50Hz
p /

R134a (Kg) In Max Ø [mm2] BSP---F [N x m] [dB(A)]

SPL002
SPL004
SRC-020 19 0.17 1.41 50
SPL006 1/2”
SPL009
SRC-040 23 5
23.5 0 20
0.20 0 ---50˚C
50˚C 5 ---50˚C
50˚C 65˚C 16 bar 1 86
1.86 3 G 1.5
15 50
SPL012
SPL018 26.5 0.25 3.43 55
SPL024
SRC-070 31 0.30 4.39 3/4”
SPL030
SRC-110 35 0.36 5.03

Calibration values Expansion automatic valve Fan thermostat switch

AEV TV

SRC-020/040/070/110
SPL002 ---030 2 bar (+0.1, ---0) START: 46 (±3)˚C DIFF: 9˚C STOP: 35 (±4)˚C

SPL002 ---030 11
7
 SPL002-030 12
8
8.4 Spare parts list
(8.5) SPL002 SRC-020
SPL004 SPL006 SRC-040
SPL009 SPL012 SPL018 SRC-070
SPL024 SRC-110
SPL030
a) Compressor kit ① ⑧ 88321000-010
SP-473116 88321000-011
SP-473117 SP-473119 SP-473148 88321000-013
88321000-012 SP-474488
b) Fan kit ③ 88321000-015
SP-474110 88321000-016
SP-473118 88321000-017
SP-473149
c) Automatic expansion valve kit ⑦ ⑧ 88321000-018
SP-473108 88321000-019
SP-473109
Refrigerant condenser ② 88321000-021
SP-114800 88321000-022
SP-114801 SP-114802 SP-114803 88321000-024
88321000-023 SP-114753
Evaporator/Separetor/Air-air heat- ④ ⑤ ⑩ 88321000-026
SP-472157 88321000-027
SP-472158 88321000-028
SP-472159
Power cable ⑥ 88321000-030
SP-256355
Refrigerant filter ⑧ 88321000-031
SP-206214
d) Dewpoint indicator ⑪ 88321000-033
SP-354317
Fan Control switch ⑫ 88321000-034
SP-354324
High temperature safety thermostat ⑬ 88321000-036
SP-473399
Main power switch ⑭ 88321000-038
SP-255132
Cover ⑮ 88321000-041
SP-137926 88321000-042
SP-137928 88321000-043
SP-137931

8.5 Exploded drawing

8.6 Dimensional drawing SPL002---
SRC-020 006

mm
[ inches ]

SPL002 ---030 13
9
 SPL002 ---030 10
14
SRC-040 012
Dimensional drawing SPL009---

mm
[ inches ]
 SRC-070/110
Dimensional drawing SPL018--- 030

mm
[ inches ]

SPL002 ---030 15
11
 SPL002 ---030
12
16
8.7 Refrigerant circuit
8.8 Wiring diagram SPL002---
SRC-020 006

SPL002 ---030 17
13
 SPL002 ---030 18
14
Wiring diagram SPL009---
SRC-040 018
 SRC-070/110
Wiring diagram SPL024--- 030

SPL002 ---030 19
15