GE Fanuc IC694ALG392

http://www.pdfsupply.com/automation/ge-fanuc/rx3i-pacsystem/IC694ALG392

Rx3i PacSystem

Output module analog 8 points, voltage/current. IC694A IC694AL

IC694ALG

919-535-3180
[email protected]
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Analog Output Module, Current/Voltage, 8 Channel: IC694ALG392

The 8–Channel Analog Current/Voltage Output module; IC694ALG392,
provides up to eight single-ended output channels with current loop outputs
MODULE 0K
and/or voltage outputs. Each output channel can be set up using the
USER SUPPLY configuration software for any of these ranges:
▪ 0 to +10 volts (unipolar)

IC694ALG392 ▪ 10 to +10 volts (bipolar)

▪ 0 to 20 milliamps
Q1
▪ 4 to 20 milliamps
Each channel is capable of converting 15 to 16 bits (depending on the
Q2
range selected) of binary data to an analog output. All eight channels are
updated every 12 milliseconds.
Q3
In current modes, the module reports an Open Wire fault to the CPU for
each channel. The module can go to a known last state when system
Q4
power is interrupted. As long as external power is applied to the module,
each output will maintain its last value or reset to zero, as configured.
Q5
This module can be installed in any I/O slot of an RX3i system.
Q6
Isolated +24 VDC Power
Q7 The module must receive its 24 VDC power from an external source.

If the module is located in an RX3i Universal Backplane, the external

Q8
source can be connected via the TB1 connector on the left side of the
backplane or directly on the module’s terminal block.

If this module is located in an Expansion Backplane, the external source

must be connected to the module’s terminal block.

LEDs
The Module OK LED indicates module status. The User Supply LED indicates whether the
external +24 VDC power supply is present and is above the minimum level. Both LEDs are
powered from the +5 VDC backplane power bus.

LED Indicates
OK ON: Module OK and configured
Flashing: Module OK but not configured
OFF: Module is defective or no +5V backplane power present
USER OK ON: External power supply present
OFF: No user power

GFK-2314C Chapter 10 Analog Output Modules 10-11

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Specifications: ALG392
Number of Output Channels 1 to 8 selectable, single–ended
Output Current Range 4 to 20 mA and 0 to 20 mA
Output Voltage Range 0 to 10 V and –10 V to +10 V
Calibration Factory calibrated to .625 µA for 0 to 20 mA; 0.5 µA
for 4 to 20 mA; and .3125 mV for voltage (per count)
User Supply Voltage (nominal) +24 VDC, from user supplied voltage source
External Supply Voltage Range 20 VDC to 30 VDC
Power Supply Rejection Ratio (PSRR)
Current 5 µA/V (typical), 10 µA/V (maximum)
Voltage 25 mV/V (typical), 50 mV/V (maximum)
External Power Supply Voltage Ripple 10% (maximum)
Internal Supply Voltage +5 VDC from PLC backplane
Update Rate 8 milliseconds (approximate, all eight channels)
Determined by I/O scan time, application dependent.
Resolution: 4 to 20mA: 0.5 µA (1 LSB = 0.5 µA)
0 to 20mA: 0.625 µA (1 LSB = 0.625 µA)
0 to 10V: 0.3125 mV (1 LSB = 0.3125 mV)
-10 to +10V: 0.3125 mV (1 LSB = 0.3125 mV)
Absolute Accuracy: *
Current Mode +/-0.1% of full scale @ 25°C (77°F), typical
+/-0.25% of full scale @ 25°C (77°F), maximum
+/-0.5% of full scale over operating temperature range
(maximum)
Voltage Mode +/-0.25% of full scale @ 25°C (77°F), typical
+/-0.5% of full scale @ 25°C (77°F), maximum
+/-1.0% of full scale over operating temperature range
(maximum)
Maximum Compliance Voltage VUSER –3 V (minimum) to VUSER (maximum)
User Load (current mode) 0 to 850 Ω (minimum at VUSER = 20 V, maximum 1350
Ω at VUSER = 30 V) (Load less than 800 Ω is
temperature dependent.)
Output Load Capacitance (current mode) 2000 pF (maximum)
Output Load Inductance (current mode) 1H
Output Loading (voltage mode) 5 mA (2 K Ohms minimum resistance)
Output load Capacitance (1 µF maximum capacitance)
Isolation, Field to Backplane (optical) and to 250 VAC continuous; 1500 VAC for 1 minute
frame ground
Power Consumption 110 mA from +5 VDC PLC backplane supply
315 mA from +24 VDC user supply

Refer to Appendix A for product standards and general specifications. In order to meet the IEC 1000-4-3
levels for RF Susceptibility specified in Appendix A, when this module is present, the system must be
mounted in a metal enclosure.

▪ In the presence of severe RF interference (IEC 801–3, 10V/m), accuracy may be degraded to ±1% FS for current
outputs and ±3% FS for voltage outputs.

10-12 PACSystems™ RX3i System Manual – October 2005 GFK-2314C

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Derating Curves: ALG392

For maximum performance and module life, the module should be operated at maximum load
resistance to offload heat. Module thermal deratings depend on the voltage level and the use of
current and voltage outputs. The first two charts below show the maximum ambient temperature
for current-only modules at 30 VDC and at 26.5 VDC.

Current Outputs Only

Ambient Ambient
Temperature Temperature
1200 ohm loads 800 ohm loads
60 1000 ohm loads
60 500 ohm loads

55 500 ohm loads 250 ohm loads

55
Shorted loads
250 ohm lo ads
50 50
shorted loads
45 45
40 40
V USER = 30V V USER = 26.5V
35 35

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
Number of Active Channels Number of Active Channels

Mixed Current and Voltage Outputs

In the deratings shown below, voltage channels have 2 K Ohm loads and current channels have
shorted loads. To determine the maximum operating temperature for mixed current and voltage
outputs, select the line in the chart below that corresponds to the number of voltage channels
being used. For example, a module uses 2 voltage channels and 3 current channels. The total
channels are 5, and the maximum operating temperature is approximately 52.5°C:

8 Channels V
Ambient 6 Channels V
Temperature (°C)
60

55 4 Channels V

50
2 Channels V
45

40
VUSER = 30V
35

1 2 3 4 5 6 7 8
Active Channels Current and Voltage Mixed

GFK-2314C Chapter 10 Analog Output Modules 10-13

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Current and Voltage Ranges and Resolution

In the 4 to 20 mA range the module scans output data from the PLC so that 4 mA corresponds
to a count of 0, and 20 mA corresponds to a count of 32000. In the 0 to 20 mA range, user data
is scaled so that 0 mA corresponds to a count of 0 and 20 mA corresponds to 32000. In 0 to
20 mA mode, a value up to 32767 provides a maximum output of approximately 20.5 mA. In
current mode, the module also reports an open loop fault to the PLC.

For voltage operation in the default unipolar mode (0 to +10 volts), data is scaled so that 0 volts
corresponds to a count of 0 and +10 volts corresponds to a count of 32000. In this mode, a
value up to 32767 creates an overrange output of approximately 10.24 volts.
In the -10 to +10 volt range, data is scaled so that -10 volts corresponds to a count of -32000
and +10 volts corresponds to a count of +32000. In this range, output values from -32767 to
+32767 result in an overrange of approximately -10.24 volts to +10.24 volts.
Scaling for both current and voltage ranges is shown below.

32000 32000 32000

0 to 20mA Range Scaled

output
Scaled Scaled value
output output
value 0
value

4 to 20mA Range
0 -32000
0
0 20 0 +10 -10 0 +10
4
Voltage (V), Unipolar Mode Voltage (V), Bipolar Mode
Current (mA)

The resolution per bit depends on the channel’s configured range:

4 to 20 mA: 0.5 µA
0 to 20 mA: 0.625 µA
0 to 10 V: 0.3125 mV
-10 to +10 V: 0.3125 mV

10-14 PACSystems™ RX3i System Manual – October 2005 GFK-2314C

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Module Data
Module ALG392 uses up to 8 output reference words. Each channel provides 16 bits of analog
output data as an integer value. Output resolution is 15 bits except for the bipolar voltage mode,
which has 16-bit resolution. The 16th bit is the sign bit.

Range Resolution Range Limits

0 to 20 mA 15 bits 0 to 32767
4 to 20 mA 15 bits 0 to 32767*
0 to 10 V 15 bits 0 to 32767
-10 to 10 V 16 bits - 32768 to 32767
* In 4-20 mA mode, if the PLC CPU sends a channel a value that is greater than 32000, the
module uses the value 32000 instead.

Status Data: ALG292

This module uses either 8 or 16 discrete input bits, as configured. The first 8 bits are used for
module status information as shown below.

In current mode, individual channels can also report Broken Wire diagnostics. Those
diagnostics are reported in bits 9-16:

Module OK = 1, not OK = 0
Power Supply OK = 1, below limit = 0
Reserved

1 2 3 4 5 6 7 8

Channel 1 Broken Wire: 1 = Wire broken (current mode only), 0 = OK

Channel 2 Broken Wire
Channel 3 Broken Wire
Channel 4 Broken Wire
Channel 5 Broken Wire
Channel 6 Broken Wire
Channel 7 Broken Wire
Channel 8 Broken Wire

9 10 11 12 13 14 15 16

GFK-2314C Chapter 10 Analog Output Modules 10-15

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Field Wiring: ALG392

Terminal Signal Name Signal Definition
1 24VIN User Supplied +24 VDC Input
2 V CH 1 Channel 1 Voltage Output
3 I CH 1 Channel 1 Current Output
4 V CH 2 Channel 2 Voltage Output
5 I CH 2 Channel 2 Current output
6 V CH 3 Channel 3 Voltage Output
7 I CH 3 Channel 3 Current output
8 V CH 4 Channel 4 Voltage Output
9 I CH 4 Channel 4 Current output
10 V CH 5 Channel 5 Voltage Output
11 I CH 5 Channel 5 Current output
12 V CH 6 Channel 6 Voltage Output
13 I CH 6 Channel 6 Current output
14 V CH 7 Channel 7 Voltage Output
15 I CH 7 Channel 7 Current output
16 V CH 8 Channel 8 Voltage Output
17 I CH 8 Channel 8 Current output
18 V COM Voltage Common
19 I COM Current Common/User +24 VDC Return
20 GND Frame ground connection for cable shields

The diagram below shows connections for current and voltage outputs. Each channel can be
configured to operate as a voltage output or a current output - not both simultaneously.
Field Wiring for Terminals Field Wiring for
Current Outputs Voltage Outputs

24 VDC IN
1 (+ ) (- )
( -) (+ ) 2 VQ1
+
IQ1 3 (+ ) (- )
- ( -) (+ ) 4 VQ2
IQ2 5 (+ ) (- )
( -) (+ ) 6 VQ3
IQ3 7 (+ ) (- )
( -) (+ ) 8 VQ4
IQ4 9 (+ ) (- )
( -) (+ ) 10 VQ5
IQ5 11 (+ ) (- )
( -) (+ ) 12 VQ6
IQ6 13 (+ ) (- )
( -) (+ ) 14 VQ7
IQ7 15 (+ ) (- )
( -) (+ ) 16 VQ8
IQ8 17
VCOM
18
19 FGND
Optional Cable
20 Shield Ground

10-16 PACSystems™ RX3i System Manual – October 2005 GFK-2314C

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Configuration: ALG392

Parameter Description Values Default Values

Active Channels Number of channels scanned 1 through 8 1
Reference Address Starting address for %AQ standard range %AQ0001, or next
for Module Output reference type highest available
Data address
Reference Address Starting address for %I standard range %I00001, or next
for Channel Status reference type highest available
Data address
Length Number of %I status locations 8 or 16 8
Stop Mode Output state when module Hold Last State Hold Last State
toggled from RUN to STOP or Default to
mode Zero
Output Channel Type of Output Range 0, +10V
Range -10, +10V 0, 10V
4, 20 mA
0, 20 mA

Active Channels indicates the number of channels that will be scanned by the PLC CPU.

The choice made for Stop Mode determines whether the module’s outputs will hold their last
states or default to zero when the goes from Run to Stop mode.

The %AQ Reference Address parameter selects the start of the area in the %AQ memory
where the output data to the module will begin.

The %I Reference Address selects the start of the area in %I memory for the module’s status
data. If the length is set to 8, then only module status will be reported. If the length is set to 16,
channel status will also be reported for channels that are operating as current outputs.
Each channel can be set up to operate on one of four output ranges:

▪ 0 to 10 V (default
▪ -10 to +10 V range
▪ 4 to 20 mA, and 0 to 20 mA
▪ 0 to 20 mA

GFK-2314C Chapter 10 Analog Output Modules 10-17