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Abstract
S. Prasad (*)
Division of Environment Science, ICAR-Indian Agricultural Research Institute, New Delhi, India
e-mail: [email protected]
V. C. Gupta
Department of Biotechnology, IILM-College of Engineering & Technology, Greater Noida, Uttar
Pradesh, India
e-mail: [email protected]
R. Bhatt
Regional Research Station, Punjab Agricultural University, Ludhiana, Punjab, India
e-mail: [email protected]
M. S. Dhanya
Department of Environmental Science & Technology, Central University of Punjab, Bathinda,
Punjab, India
# The Author(s), under exclusive license to Springer Nature Singapore Pte 665
Ltd. 2021
R. Bhatt et al. (eds.), Input Use Efficiency for Food and Environmental Security,
https://doi.org/10.1007/978-981-16-5199-1_22
666 S. Prasad et al.
Keywords
Bagasse · Ethanol · Hydrolysis · Molasses · Pretreatment · Sugarcane
Abbreviations
22.1 Introduction
Sugarcane crop is a member of the family Gramineae (Poaceae) widely grown and
occupies a significant position in the world’s agricultural economy, including India.
Sugarcane is a prime source of sugar and cultivated either as the main cash crop or
commercial-led industrial crop and employed over a million people directly or
22 Ethanol Production from Sugarcane: An Overview 667
exchange on importing crude oil. For this, the sugar industry will require varieties
suitable for higher biomass. India reached its maximum ethanol market penetration
at 5.8%, compared to the previous record of 4.1% last year. It is predicted that all
available ethanol, if used exclusively for EBP, would meet a 6.6% blend rate (GAIN
report 2020).
India’s ethanol production, supply, and consumption are presented in Fig. 22.1.
According to the GAIN report, currently, India has almost 330 distilleries,
generating over 4.8 billion liters of ethanol per year. Of this total, about
166 distilleries distilled 2.6 billion liters of ethanol used in biofuel and industrial
chemicals. The Indian Sugar Mill Association’s total quantity offered for EBP was
1.8 billion liters, of which 1.6 billion liters were blended with gasoline to mark a
4.1% blend rate for 2018. India’s total ethanol consumption in 2019 was recorded at
3.1 billion liters (Fig. 22.1).
Although domestic production has been risen, India remains a net importer of
ethanol. United States is largest ethanol supplier to India. In 2018, Indian ethanol
imports were down 14% to 633 million liters, valued at $269 million. Generally,
industrial and chemical users in India import ethanol to augment their cumulative
demand, mainly when local supply is short. Overall, import demand remains high,
around 750 million liters, it was maximum in this decade. A recent USDA report
shows that India’s average ethanol blend rate was reached approximately 5.8% in the
year 2019, which was 4.1% in the previous year 2018 (Fig. 22.1). Sugar mills and oil
marketing companies (OMCs) playing an essential role in the ethanol blending
program. Some of the states like Uttar Pradesh, Karnataka, Haryana, and Punjab,
Uttarakhand and Bihar achieved more than 5.8% ethanol blending levels with petrol
(GAIN Report 2020).
Sugarcane has one of the main advantages of per hectare higher productivity, and
lower ethanol production cost than other crops (Rudorff et al. 2010). Another
advantage is repetitive sugarcane harvests from the same land due to its ratooning
nature and allows two or three cycles of crops before replanting (Rudorff et al.
2010). A schematic diagram of sugarcane ethanol production is shown in Fig. 22.2.
A series of equipped mechanical rollers extract the sucrose-containing juice from
sugarcane. The extracted juice is then cleaned using lime, sulfur, and carbonation
(Laluce et al. 2016; Kumar and Meena 2020). After that, the juice is concentrated
into syrups, reducing energy consumption during the distillation process. A consid-
erable amount of bagasse is also generated during juice extraction, which is gener-
ally burnt in boilers to produce heat and power (Dias et al. 2011; Zossi et al. 2012).
Concentrated cane juice is mixed with remaining clarified cane juice to make a final
22
Ethanol Production from Sugarcane: An Overview
671
feed stock containing 22.5% (w/v) and cooled before loading on fermenters (Laluce
et al. 2016). Yeasts-like Saccharomyces cerevisiae, Kluyveromyces marxianus, and
bacteria Zymomonas mobilis are good microbes used most commonly to ferment
molasses and cane juice as substrates (Brandberg et al. 2007; Prasad et al. 2007;
Gasmalla et al. 2012; Rudorff et al. 2010; Laluce et al. 2016). After fermentation,
the fermented broth is distilled, and after molecular sieving, obtained anhydrous
ethanol can be used as fuel-grade ethanol in the vehicle (Gómez-Pastor et al. 2011;
Laluce et al. 2016).
Ethanol production from molasses and cane juice is a well-established technology
and gets attention due to its usage and applications in the ethanol blending program
worldwide. However, there are two key wastes originate from sugarcane juice
processing-to-ethanol fermentation (1) bagasse (solid) and (2) vinasse (liquid).
Sugarcane bagasse (Fig. 22.3) can have several uses like energy to provide heat/
steam/electricity for ethanol and biodegradable paper products.
Vinasse, produced from the distillery, also known as spent wash, is created as an
unused waste at bottom of distillation unit column, following ethanol recovery
process. Vinasse is characterized as dark-coloured with high organic content and
acidic nature, having a very low pH (4.0–4.5). It can be used to produce methane
through methanization before disposal. However, currently, treated vinasse disposal
is a significant concern for sugarcane industries.
22 Ethanol Production from Sugarcane: An Overview 673
Fig. 22.3 Bagasse from sugar mills and vinasse from the distillery
Fig. 22.4 General mass balance and composition of bagasse of sugarcane (Data source: Gnansounou and Dauriat 2005)
S. Prasad et al.
22 Ethanol Production from Sugarcane: An Overview 675
fraction of time leaves cellulosic content intact while with broken interaction
between components, with least generation of inhibitor in the process (Keshwani
2009). The pretreatment also reduced lignin and hemicellulose with an improved
xylan and the lignin content (10.9%, 15.8%, respectively (de Souza et al. 2014). The
microwave is the most employed method of pretreatment in a combination of
chemical to improve further the fermentable sugar yield from biomass (Prasad
et al. 2020).
Biological Pretreatment
As mentioned above, several physical, chemical, and combined methods are used to
pretreat biomass (Camassola and Dillon 2009). However, most methods are
associated with few severe shortcomings, making them not perfect for biomass
pretreatment. Yet, several strategies have been devised to date in search of practical
techniques that are the most economical and eco-friendly. Biological pretreatment is
another approach to reduce the lignin content of biomass. In this approach, microbial
enzymes from cellulolytic and hemicellulolytic microorganisms are used. Among
the various class of cellulolytic and hemicellulolytic microorganisms, the white-rot
fungi have been reported to be the most effective microbial community in treating
680 S. Prasad et al.
Table 22.4 Examples of sugarcane bagasse pretreatment and its effect on SSF and ethanol production
Initial Ethanol
Pretreatment method Microbes Sugar (g/L) Fermentation conditions yield (g/L) References
Steam explosion,temperature:195 C S. cerevisiae 60.4 SSF,tempatature: 35 C, 18.3 Neves et al.
kept for 7.5 min. 150 rpm time: 48 h (2016)
Alkali-pretreated with NaOH:15%, S. cerevisiae- LBM-1 24.0 SSF, at 37 C, rpm: 8.8 de Carvalho
temperature: 175 C 180, time: 10 h et al. (2016)
Pretreated with NH4OH- S. cerevisiae SHY07-1 and 13.9 SSF for120 h 14.1 Zhu et al.
H2O2temperature:140 C kept for 60 min Pichia stipitis (2012b)
Ethanol Production from Sugarcane: An Overview
Pretreated with dilute Pichia stipitis 3498 and S. 79.43 32 C, 36 h. at 120 rpm 31.01 Santosh et al.
HNO3,temperature:100 C, kept for cerevisiae VSI 1011 (2017)
30 min
0.29 M of NaOH, 0.78% (v/v) of H2O2, Scheffersomyces stipitis Glucose:60, Temp- 30 C and 200 rpm 31.50 Hilares et al.
kept for 9.95 min NRRL-Y7124 xylose: 25 during 48 h (2018)
681
682 S. Prasad et al.
Worldwide, sugarcane crops are grown extensively and have great potential to
produce ethanol due to the highly diversified product and byproduct, especially
raw juice, molasses, and fibrous bagasse. The scientific community and
policymakers currently focus on ecofriendly and wise management of its vast
amount of bagasse to produce bioenergy. Several pretreatment technologies are
available to achieve high ethanol yield via economically feasible pretreatment,
enzymatic hydrolysis and fermentation from bagasse. Many challenges exist during
the critical step in bioethanol production, such as physicochemical and biological
pretreatment followed by enzymatic saccharification. However, extensive research
to develop cost-effective, innovative bioconversion pretreatment technologies
choices and the proper selection of efficient methods are required. The effective
delignification, inhibitory compound removal with low sugar loss, and the utilization
of simultaneous saccharification and fermentation (SSF) can make it more successful
and valuable for economically industrial ethanol production.
Acknowledgments Authors are obliged to the ICAR-Indian Agricultural Research Institute, New
Delhi 110012, Indian Council of Agricultural Research, Govt. of India for providing facilities and
monetary support to undertake this work.
22 Ethanol Production from Sugarcane: An Overview 683
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