Body & Trim: Modification Notice: Pickup Model Wagon Model

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GI

BODY & TRIM


MA

MODIFICATION NOTICE:
SECTION BT EM

LC

EC
Pickup model
I Front grille and bumper assembly, and body side trim have been changed. FE
Wagon model
I Instrument panel has been changed.
CL

CONTENTS MT

PICKUP WAGON AT
BODY END ......................................................................2 INSTRUMENT PANEL.....................................................5
Body Front End............................................................2 TF
PICKUP

INTERIOR TRIM ..............................................................8 PD


Side and Floor Trim .....................................................8

FA

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RS

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IDX

BT-1
BODY END PICKUP

Body Front End


I When removing or installing hood, place a cloth or other padding on front fender panel and cowl top. This
prevents vehicle body from being scratched.
I Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
I Hood adjustment: Adjust at hinge portion.
I Hood lock adjustment: After adjusting, check hood lock control operation. Apply a coat of grease to hood
locks engaging mechanism.
I Hood opener: Do not attempt to bend cable forcibly. Doing so increases effort required to unlock hood.

REMOVAL — Front bumper assembly


q
1 Remove clips securing front grille and remove the front grille.
q
2 Remove screws and bolts securing left and right front bumper side bracket.
q
3 Remove bolts securing bumper lower to engine under cover.
q
4 Remove bolts securing left and right front bumper stay upper (without winch).
q
5 Remove bolts securing left and right front bumper stay side.
q
6 Extract bumper assembly.

PIIA6631E

BT-2
BODY END PICKUP
Body Front End (Cont’d)
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TF

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PIIA6575E

BT-3
BODY END PICKUP
Body Front End (Cont’d)

PIIA6576E

BT-4
INSTRUMENT PANEL WAGON

CAUTION: GI
I Disconnect both battery cables in advance.
I Disconnect air bag system line in advance.
I Never tamper with or force air bag lid open, as this may adversely affect air bag performance. MA
I Be careful not to scratch pad and other parts.
REMOVAL — Instrument panel assembly EM
Instrument panel assembly Combination meter Audio & A/C control Console box

Remove air bag module (driver) and steering wheel.


LC
Refer to “SUPPLEMENTAL RESTRAINT SYSTEM” in RS section for details.

Remove dash side lower finishers. EC


Refer to “Side and Floor Trim” in “INTERIOR TRIM” for
details, BT-6.

q
1 Steering column cover and combination switch
FE
I Remove screws.

q
2 Lower instrument panel on driver side CL
I Remove bolts and screws.

q
3 Cluster lid A
I Remove screws then disconnect harness connectors. MT
q
4 Combination meter
I Remove screws then disconnect harness connectors. AT
q
5 Cluster lid C
I Pull out then disconnect harness connectors.
I Remove screws then remove in-vehicle sensor. TF
q
6 Audio
I Remove screws then disconnect harness connectors.
PD
q
7 A/C control unit
I Remove screws then disconnect harness connectors.
FA
q
8 Console M/T or A/T finisher
I Remove screws then disconnect harness connectors.

q
RA
9 Console box assembly
I Remove screws then disconnect harness connectors.

q
10 Instrument panel stay cover BR
I Remove screws then disconnect harness connec-
tors.

q
11 Glove box assembly and lower instrument panel on
ST
passenger side
I Remove screws.
RS
q
12 Passenger air bag module
I Refer to “SUPPLEMENTAL RESTRAINT SYS-
TEM” in RS section.

q
13 Mirror control switch
I Disconnect harness connector.

Remove front pillar garnish.


HA
Refer to “Side and Floor Trim” in “INTERIOR TRIM” for
details, BT-6.
EL
q
14 Mask instrument LH/RH or sensors.
I Disconnect harness connectors (models with sen-
sors).
SE
q
15 Instrument panel and pads
I Remove bolts and nuts then disconnect harness
connectors.
IDX

BT-5
INSTRUMENT PANEL WAGON

PIIA6588E

BT-6
INSTRUMENT PANEL WAGON

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IDX
SBT317A

BT-7
INTERIOR TRIM PICKUP

Side and Floor Trim


CAUTION:
Wrap the tip of flat-bladed screwdriver with a cloth when removing metal clips from garnishes.
REMOVAL — Body side trim
q
1 Remove seats. Refer to “SEAT” for details, BT-15 in Service Manual “SM9E-Y61BG1”.
q
2 Remove seat belts. Refer to “SEAT BELTS” in RS section for details.
q
3 Remove kicking plates.
q
4 Remove body side welts.
q
5 Remove dash side lower finishers.
q
6 Remove assist grip.
q
7 Remove front pillar garnishes.
q
8 Remove center pillar lower garnishes.
q
9 Remove center pillar upper garnishes.
q
10 Remove jack, bolts and nuts, then remove jack bracket.
q
11 Remove back panel garnish (SGL grade).
q
12 Remove lock pillar garnishes (SGL grade).
q
13 Remove tool and screws, then remove tool bracket.
q
14 Remove console box assembly or parking brake lever cover. Refer to “INSTRUMENT PANEL” for details,
BT-6.
q
15 Remove clips, then remove rear floor trim.
q
16 Remove clips and accel stopper, then remove front floor trim.
q
17 Remove back panel mat. (STD)

SBT318A

BT-8
INTERIOR TRIM PICKUP
Side and Floor Trim (Cont’d)
PICKUP GI

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IDX
PIIA6577E

BT-9

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