04 2020 001TFc IQ
04 2020 001TFc IQ
安装确认
CUSTOMER NAME/客户名称:
PROFAM
SUPPLIER NAME/供应商:
MODEL/型号:
TF400
Design Department
Approved by 批准 熊长春
设计部
Reviewed by 审核
Reviewed by 审核
Reviewed by 审核
Reviewed by 审核
Approved by 批准
Index 目 录
1. Purpose 目的....................................................................................................................................................4
2. Scope 范围.......................................................................................................................................................4
3. Abbreviations 缩略语.......................................................................................................................................4
4. Responsibilities 职责........................................................................................................................................4
5. References 参考文件........................................................................................................................................5
6. System Description 系统描述..........................................................................................................................5
7. Good Documentation Practice 文件管理规范..................................................................................................6
8. Test List 测试列表...........................................................................................................................................8
9. Personnel Identification 人员确认...................................................................................................................9
10. Test Procedure 测试程序..............................................................................................................................10
10.1 Prerequisites 先决条件.........................................................................................................................10
10.2 Test Instruments Calibration Verification 测试用仪器仪表校准确认................................................13
10.3 SAT Punch List Closeout Verification SAT 遗留清单关闭确认........................................................16
10.4 Test Leveraging 测试引用...................................................................................................................19
10.5 Documentation Qualification 文件确认...............................................................................................22
10.6 Main Component Check 主要部件检查...............................................................................................25
10.7 Installation Qualification 安装检查......................................................................................................28
10.8 Spare Parts Inspection 备品备件检查..................................................................................................31
10.9 Utilities Check 公用工程检查..............................................................................................................34
10.10 Control System Software Qualification 控制系统软件确认..............................................................37
11. Deviation Handling 偏差处理......................................................................................................................40
12. Change Handling 变更处理..........................................................................................................................42
13. Punch List 遗留清单....................................................................................................................................44
14. Attachment List 附件清单............................................................................................................................46
15. IQ Summary IQ 总结....................................................................................................................................48
15.1. Test Result Summary 测试结果汇总..................................................................................................48
15.2. IQ Conclusion IQ 结论........................................................................................................................49
1. Purpose 目的
The purpose of Installation Qualification (IQ) is to establish that the critical components are installed
correctly and in accordance with design documentation requirements. Supporting documentation should be
in place and of suitable quality. IQ is an activity that is regulated by the Current Good Manufaceutical
Practice, and is a part of final qualification activities before Process Validation begins.
安装确认的目的是保证关键的部件得到了正确的安装,并符合设计文件的要求。支持文件保存在合
适的地方,并符合质量部门的要求。安装确认是 CGMP 规定进行的活动,它是在工艺验证开始之前
确认活动的一系统。
2. Scope 范围
This document is applicable to Blister Machine, No.: 2020-001TFc, model TF400 for PROFAM.
本文件适用于 PROFAM 编号 2020-001TFc,型号为 TF400 的泡罩机。
3. Abbreviations 缩略语
Abbreviations Definition
缩写 定义
China Food and Drug Administration
CFDA
国家食品药品监督管理总局
Good Manufacturing Practice
GMP
药品生产质量管理规范
Installation Qualification
IQ
安装确认
International Society For Pharmaceutical Engineering
ISPE
国际制药工程协会
Operational qualification
OQ
运行确认
Piping and Instruments Diagram
P&ID
管道仪表图
Standard Operation Procedure
SOP
标准操作规程
Shanghai Tofflon Science & Technology Co.,Ltd
Tofflon
上海东富龙科技股份有限公司
User Requirements Specifications
URS
用户需求说明
Not Applicable
N/A
不适用
4. Responsibilities 职责
The Responsibilities of Shanghai Tofflon include but not limited to
Tofflon 的职责包括但不仅限于
- Prepare, review and pre-approval of IQ protocol;
IQ 方案的编制、审核及预批准;
- Execution of IQ;
IQ 执行;
- Gather raw data and fill in the test form;
收集原始数据并填写在测试表格中;
N/A
签名 日期 Signature date
- When any mistakes are to be corrected afterwards, besides conforming to the above
requirements, the reasons for the correction must be noted indicating the possible influences.
The same shall also be assessed and noted with signature and current date.
事后更改的,除非立即更改的要求外,还应注明更改的原因,检查和注释可能的影响,
并签上名字和注明日期
Date Recording Format 记录日期:
- Four digits shall be used for the indication of the year, two digits for the month and another two
for the date.
年用 4 位数表示,日和月用 2 位数表示
- For example: 2016.01.01
如:2016.01.01
Use of Abbreviations 使用缩略语:
- An abbreviation shall be noted in brackets immediately after the full name before it can be used
in the rest of the document.
在术语全称后的括号内注明缩写,然后才可以使用缩写。
Written Words and Names 书面语及名称:
- Standard written words and names shall be used.
使用规范的书面语及名称
- The names shall be consistent all through the document.
文件前后名称要一致
Prerequisites
先决条件
Prerequisites Yes/No
先决条件 是否符合要求
All persons involved in the tests have been trained and recorded.
所有参与测试的人员已经过培训并有记录。 Yes ( ) No ( )
Att. ID 附件编号:
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
Calibration
Calibration 校准
Instruments Name Manufacture Serial No. Model
Certificate No.
仪器仪表名称 生产厂家 系列号 型号
校准证书编号 Cal. Date Due Date
校准日期 有效期至
Att. ID 附件编号:
Conclusion/Remarks 结论/备注
Conclusion
结论
Remark 备注:
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
Description Yes/No
描述 是否符合要求
The issues identified during SAT and which should be verified during IQ had been
appropriately addressed as per the resolution listed next to each issue.
Yes ( ) No ( )
在 SAT 活动中确定的需要在 IQ 阶段进行确认的遗留项目已经按照每一遗留项
目旁边的应对措施进行了解决。
Conclusion/Remarks 结论/备注
Conclusion
结论
Remark 备注:
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
Test Leveraging
测试引用
Lev. Item Title Lev. For Lev. From Lev. Reason Attach. ID
引用项目 引用章节 引用自 引用理由 附件编号
Conclusion/Remarks 结论/备注
Conclusion
结论
Remark 备注:
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
Documentation Qualification
文件确认
Document Name Document No. Version Issuing Date Applicable and Approved
文件名称 文件编号 版本 颁布日期 是否适用的和被批准的
Layout Arrangement
Drawing Yes ( ) No ( )
平面布置图
P&ID
Yes ( ) No ( )
工艺流程图
Electrical Drawings
Yes ( ) No ( )
电气图
Installation Manual
Yes ( ) No ( )
安装手册
Operation Manual
Yes ( ) No ( )
操作手册
Maintenance Manual
Yes ( ) No ( )
维护手册
Material of certificate
Yes ( ) No ( )
材质证明
Alarm List
Yes ( ) No ( )
报警清单
I/O Test List
Yes ( ) No ( )
I/O 测试清单
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
10.6 Main Component Check 主要部件检查
Purpose 目的
EXPERTISE IN PHARMACEUTICAL INDUSTRY
专业技术服务于制药工业
Doc. No.
2020-001TFc-IQ
文件编号
IQ
Model
TF400
型号
Version
Shanghai Tofflon Science & Installation Qualification for V 1.0
版本号
Technology Co., Ltd. Blister Machine
Page
上海东富龙科技股份有限公司 泡罩机安装确认 25 of 49
页码
Verify that the critical components of the machine comply with approved main components list。
确认设备的关键部件与已批准的主要部件清单一致。
Acceptance Criteria 可接受标准
The installed components are in accordance with the main components list.
实际安装部件与主要部件清单一致。
Procedure 程序
Obtain the copy of the main components list.
取得主要部件清单复印件。
Compare the main components list against the installation, and fill "OK" in remark of the main
components list when the observed condition matches the main components list. Fill out the actual
result in remark of the main components list when the observed condition doesn’t match the main
components list.
比较主要部件清单和现场安装。如果现场安装与主要部件清单一致,在清单的备注一列中填
“OK”;如果现场安装与主要部件清单不一致, 在清单的备注一列中填写实际结果。
Attach the checked main components list to this test.
此项测试附上检查的主要部件清单。
The installed components are in accordance with the main components list.(No
lacking, quantity, brand, model) Yes ( ) No ( )
实际安装部件与主要部件清单一致。(无缺失,数量,品牌,型号)
Att. ID 附件编号:
Conclusion/Remarks 结论/备注
Conclusion
结论
Remark 备注:
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
Installation Check
安装检查
Att. ID 附件编号:
Conclusion/Remarks 结论/备注
Conclusion
结论
Remark 备注:
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
Utilities Check
公用工程检查
Electrical
电源
Power Supply
电源类型 3 Phase 5 Wires Yes ( ) No ( )
Voltage [V]
电压 [V] 380 V Yes ( ) No ( )
1
Frequency [Hz]
频率 [Hz] 50 Hz Yes ( ) No ( )
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
Conclusion
结论
Remark 备注:
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
Deviation List
偏差清单
(Page of )
Deviation Other
Deviation Description Deviation Correction Attachments Conclusion
ID Description
偏差描述 偏差整改 附件 结论
偏差编号 其他说明
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
Executed by /Date
执行人/日期
Reviewed by /Date
审核人/日期
Change List
变更清单
(Page of )
Other
Change ID Change Description Change Correction Attachments Conclusion
Description
变更编号 变更描述 变更整改 附件 结论
其他说明
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
Executed by /Date
执行人/日期
Reviewed by /Date
审核人/日期
Punch List
遗留清单
(Page of )
Punch ID
Punch Description Punch Correction Other Description Attachments Conclusion
遗留项目
遗留问题描述 遗留问题整改 其他说明 附件 结论
编号
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
N/A ( ) Yes ( )
Att. No.______ No ( )
Executed by /Date
执行人/日期
Reviewed by /Date
审核人/日期
Attachments List
附件清单
(Page of )
Attachment ID Attachment Description Pages
附件编号 附件描述 页数
15. IQ Summary IQ 总结
15.1. Test Result Summary 测试结果汇总
Test No.
Test Name Conclusion Deviation ID Punch ID
测试编
测试名称 结论 偏差编号 遗留项目编号
号
15.2. IQ Conclusion IQ 结论
Review the test result and data, and give a final conclusion for IQ of Blister Machine
对测试结果和数据进行审核,得出泡罩机安装确认的最终结论。
CHECKED BY:
(by Supplier) Yes ( ) No ( )
核查(供应商)
REVIEWED BY:
(by Customer) Yes ( ) No ( )
审核(用户)
REVIEWED BY:
(by Customer) Yes ( ) No ( )
审核(用户)
REVIEWED BY:
(by Customer) Yes ( ) No ( )
审核(用户)
REVIEWED BY:
(by Customer) Yes ( ) No ( )
审核(用户)
APPROVED BY:
(by Customer) Yes ( ) No ( )
批准(用户)