SPARE PARTS LIST

Electric Pallet Truck PTE20N

Version 04/2019

From truck identification number：

PTE20N -BPT-002-CHN

1
 Catalogue
Fig. 1 Chassis (540x800/915/1000/1150/1220)................................................................... 3

Fig. 2 Chassis (685x800/915/1000/1150/1220)................................................................... 5

Fig. 3 Load roller components ............................................................................................. 7

Fig. 4 Driving unit ................................................................................................................. 9

Fig. 5 Driving wheel components ...................................................................................... 11

Fig. 6 Cylinder .................................................................................................................... 12

Fig. 7 Power unit ................................................................................................................ 14

Fig. 8 Hydraulic components ............................................................................................. 16

Fig. 9 Steering wheel components (with side rollers)........................................................ 17

Fig. 10 Tiller head .............................................................................................................. 18

Fig. 11 Tiller arm components............................................................................................ 20

Fig. 12 Load backrest components ................................................................................... 22

Fig. 13 Truck components ................................................................................................. 23

Fig. 14 Power supply assembly ......................................................................................... 25

Fig. 15 Controller components .......................................................................................... 26

Fig. 16 Charger .................................................................................................................. 27

Fig. 17 Wiring harness ....................................................................................................... 28

Fig. 18 Sticker (EU)............................................................................................................ 29

Fig. 19 Sticker (US)............................................................................................................ 30

Easy worn parts list ............................................................................................................ 31

2
 Fig. 1 Chassis (540x800/915/1000/1150/1220)

Fig. 1 Chassis (540x800/915/1000/1150/1220)

No. Art No. Description Qty. Note
508538510013 Chassis welding 1 540x800
508538510012 Chassis welding 1 540x915
1 508538510010 Chassis welding 1 540x1000
508538510005 Chassis welding 1 540x1150
508538510011 Chassis welding 1 540x1220

3
2 910600400041 Cylindrical pin 2 6x40
3 508538520019 Axle 2 Φ25x82
4 940500100033 Bushing 4 25x29x12
5 502338520030 Push rod axle 2 Φ16x82
6 910600400024 Cylindrical pin 2 5x28
7 911200100001 Grease nipple 2 6
8 910401300007 Circlip 4 16
9 940500100006 Bushing 8 16x18x15
10 910300400008 Nut 2 M20x1.5
11 508038520029 Bolt 2
12 508038520028 Push rod fork 2
13 910201000005 Screw 2 M6x8
14 910600400015 Cylindrical pin 4 4x30
15 508038520041 Short axle 4 Φ16x44
16 508538510003 Rock arm welding 1 Left
17 508538510004 Rock arm welding 1 Right
18 910401300011 Circlip 2 20
19 940500100078 Bushing 2 20x23x22
20 508538520016 Short axle 1 Φ20x92
508098510037 Push rod components 2 800
508098510005 Push rod components 2 915
21 508098510040 Push rod components 2 1000
508098510000 Push rod components 2 1150
508098510041 Push rod components 2 1220
22 508598510000 Rock arm components 1 540
508098510038 Push rod kits 2 800
508098510006 Push rod kits 2 915
23 508098510043 Push rod kits 2 1000
508098510002 Push rod kits 2 1150
508098510044 Push rod kits 2 1220
Push rod fork
24 508598510014 2
components
25 508038520109 Lock catch 1
26 910200500034 Screw 3 M4x8

4
 Fig. 2 Chassis (685x800/915/1000/1150/1220)

Fig. 2 Chassis (685x800/915/1000/1150/1220)

No. Art No. Description Qty. Note
508538510009 Chassis welding 1 540x800
508538510008 Chassis welding 1 540x915
1 508538510006 Chassis welding 1 540x1000
508538510000 Chassis welding 1 540x1150
508538510007 Chassis welding 1 540x1220
2 910600400041 Cylindrical pin 2 6x40

5
3 508538520015 Axle 2 Φ25x181
4 940500100032 Bushing 4 25x29x25
5 502338520030 Push rod axle 2 Φ16x82
6 910600400024 Cylindrical pin 2 5x28
7 911200100001 Grease nipple 2 6
8 910401300007 Circlip 4 16
9 940500100006 Bushing 8 16x18x15
10 910300400008 Nut 2 M20x1.5
11 508038520029 Bolt 2
12 508038520028 Push rod fork 2
13 910201000005 Screw 2 M6x8
14 910600400015 Cylindrical pin 4 4x30
15 508038520041 Short axle 4 Φ16x44
16 508538510001 Rock arm welding 1 Left
17 508538510002 Rock arm welding 1 Right
18 910401300011 Circlip 2 20
19 940500100078 Bushing 2 20x23x22
20 508538520016 Short axle 1 Φ20x92
508098510037 Push rod components 2 800
508098510005 Push rod components 2 915
21 508098510040 Push rod components 2 1000
508098510000 Push rod components 2 1150
508098510041 Push rod components 2 1220
22 508598510001 Rock arm components 1 685
508098510038 Push rod kits 2 800
508098510006 Push rod kits 2 915
23 508098510043 Push rod kits 2 1000
508098510002 Push rod kits 2 1150
508098510044 Push rod kits 2 1220
Push rod fork
24 508598510014 2
components
25 508038520109 Lock catch 1
26 910200500034 Screw 3 M4x8

6
Fig. 3 Load roller components

7
Fig. 3 Load Roller Components
No. Art No. Description Qty. Note
Frame of roller components Low
1 502398510018 2
(75mm Single) profile
2 502317020000 Linking plate 4 Tandem
3 940600500013 Washer Φ25xΦ20.5x1 8/4(Tandem/single)
4 910700200019 Bearing GB276-6204-2RS 8/4(Tandem/single)
5 940300300005 Roller Φ80x70(Steel core PU) 4(Tandem)
Elastic cylindrical pin
6 910600400027 8(Tandem)
GB879.1-5x35
7 502317020001 Wheel axle Φ20x94 4(Tandem)
Elastic cylindrical pin
8 910600400027 8(Tandem)
GB879.1-5x35
9 301017020001 Roller axle Φ20x122 2(Single)
10 940300300023 Roller Φ80x93(Steel core PU) 2(Single)
Bushing (With shoulder)Φ18xΦ
11 940500200003 4(Tandem)
20x12-SF-1
12 940500100012 Bushing Φ20xΦ22x12-SF-1 4
13 502398510014 Wheel set kits (single) 2
14 502398510003 Entry roller kits 2
15 502398510020 Wheel kits (Tandem) 2
16 502398510017 Wheel kits (single） 2
Frame of roller components Low
17 502398510019 2
(75mm tandem) profile
18 502398510002 Wheel set kits (Tandem) 2

8
 Fig. 4 Driving unit

Fig. 4 Driving Unit

No. Art No. Description Qty. Note
1 910200300024 Screw 4 M8x16
2 508513520002 Bearing cap 1

9
3 508013520004 Washer 1
4 910700200058 Bearing 1 6013
5 508513520001 Driving wheel seat 1
6 910700600044 Bearing 1 32913
7 508513520000 Linking flange 1
8 508013520101 Round cover 1
9 910400100005 Flat washer 4 6
10 910200200032 Screw 2 M6x10
11 910200200076 Screw 4 M10x25
12 508513520003 Driving plug plate 1
13 910400500005 Spring washer 2 6
14 910200200033 Screw 2 M6x12
With speed
15 910200200007 Screw M3x25 2
reduction on curve
With speed
16 920200400025 Proximity switch AZ17M05PB30 1
reduction on curve
With speed
17 508533020001 Mounting plate 1
reduction on curve
With speed
18 508533020000 Sensor block 1
reduction on curve
With speed
19 910200500015 Screw M3x20 2
reduction on curve
With speed
20 508598510002 Proximity switch components 1
reduction on curve
21 508598510003 Driving components 1
22 910400100003 Flat washer 1 4
23 910200300005 Screw 1 M4x8

10
 Fig. 5 Driving wheel components

Fig. 5 Driving Wheel Components

No. Art No. Description Qty. Note
1 508098520002 Brake 1
2 508098510015 Gear box components 1
3 508098520004 Big gear ring 1
4 508098520003 Rubber wheel 1
5 508598510012 Motor components 1
6 940900100011 Driving assembly 1

11
 Fig. 6 Cylinder

Fig. 6 Cylinder
No. Art No. Description Qty. Note
1 910800400003 Dust ring FC35x43x5 1
2 910800500009 Support ring 35x40x10 2

12
3 910800300013 Seal ring Y35x45x6 1
4 508524010000 Cylinder components 1
5 910800800003 Circlip 12.7x9.8x1.25 1
6 910800100001 O ring 9.5x1.8 1
7 910800100098 O ring 13.5x1.8 1
8 508524020011 Cylinder cover 1
9 910200200033 Screw GB70.1-M6x12-8.8 1
10 508598510005 Sealing components 1
11 508598510004 Sealing components 1

13
Fig. 7 Power unit

14
Fig. 7 Power Unit
No. Art No. Description Qty. Note
1 508598510007 DC Motor 1 MD48080AN
2 508598520001 48VDC coil 1 YC048DC tandem
3 505698520054 Valve core 1 SCV
4 508598520002 CMB3 valve block 1 CMB3-101-66E
5 504498510015 Over flow valve 1 RV-06
6 508598520003 O ring 1 67.95x2.62
7 910800100063 O ring 21.2x1.8 1 21.2x1.8
8 508598510008 CBU gear pump 1 CBU-F1038
9 508598520004 Screw 2 M5x60
10 508598520005 Filter 1 59-30
11 508598520006 Clamp 1 KG02
12 508598510009 Filter 1 Z3/8
13 508598510010 Plastic oil tank 1 0.4L-TP072A080-V
14 508598520007 Clamp 1 KG04
15 508598520008 Oil return tube 1 RU10-060
16 505698520043 Plug 1 SP-09
17 505698520041 Pressure compensation valve 1 RPCV-02-04
18 505698520037 Plug 1 SP-02
19 505698520038 Built-in check valve 1 CV-03
20 910800100098 O ring 13.5x1.8 1 13.5x1.8
21 508598520009 Coupler 1 DCP-312
22 508598520011 Relay 1 DK0148B

15
 Fig. 8 Hydraulic components

Fig. 8 Hydraulic Components

No. Art No. Description Qty. Note
Hydraulic power unit
1 950900100057 1
48V0.8KW0.38cc
2 508524010000 Cylinder assembly 1
3 910200200036 Screw GB70.1-M6x20-8.8 4
4 910400100005 Flat washer GB97.1-6-200HV 7
5 910200200077 Screw GB70.1-M10x30-8.8 4
6 910200200045 Screw GB70.1-M6x6-8.8 1
7 910800100098 O ring 1 13.5x1.8
8 910300400008 Nut GB6173-M20x1.5-05 1
9 508524001000 Hydraulic components 1

16
 Fig. 9 Steering wheel components (with side rollers)

Fig. 9 Steering Wheel Components (with side rollers)

No. Art No. Description Qty. Note
1 941100100005 Screw M10x15-8.8 4
2 508016520000 Apron (side roller) 1
3 910700200018 Bearing GB276-6203-2RS 2
4 940300300017 Roller Φ80x30(Steel core PU) 1
Side roller components
5 508016510000 1
Φ80x30(PU)
6 502398510015 Roller components 1
7 502398510016 Spring components 1

17
 Fig. 10 Tiller head

Fig. 10 Tiller Head

No. Art No. Description Qty. Note
1 502398520009 Horn 1
2 502398520010 Lifting button 1

18
3 502398520011 Lowering button 1
4 502311020022 Spring 0.6 6 Height 16
5 508098520012 Tiller upper cover 1
6 910200200058 Bolt 2 M8*25
7 910400500006 Washer 2 Φ8
8 508098520013 Grip 2
9 508098510028 Accelerator assembly 1 Components
10 910200200003 Bolt 2 M3*12
11 910400500002 Washer 2 Φ3
12 508098520014 Left driving knob 1
13 508098520015 Axle external bushing 2
14 508098520016 Axle internal bushing 2
15 910200200159 Screw GB70.1-M5x50-8.8 2 M5*50
16 910202000001 Screw 3 M4*6
17 508098520017 Accelerator fixing plate 1
18 508098520018 Belly button base 1
19 508098520019 Belly internal base 1
20 502311020018 Spring 0.8 4 Height 11
21 508098520020 Right driving knob 1
Horn micro switch
22 508098510029 1
components
Lifting and lowering micro
23 508098510030 1
switch components
Tiller upper cover
24 508098510031 1
components
Tiller bottom cover
25 508598510011 1
components
26 922100100020 Tiller N200(26C-3) 1 With card
27 508598520000 Tiller ID card 1
28 508598510015 Display panel assembly 1
29 508098510046 Handle cover fitting 1

19
 Fig. 11 Tiller arm components

Fig. 11 Tiller Arm Components

No. Art No. Description Qty. Note
1 922100100020 Tiller N200(26C-3) 1 With card
Screw
2 910200200040 4
GB70.1-M6x35-8.8
3 508011010000 Tiller arm welding 1
4 508011010002 Fixing axle welding 1
5 508011020005 Fixing base 1
6 910401300001 Circlip GB894.1-8 1
7 508011010001 Air spring (D245) 1
8 910401300006 Circlip GB894.1-15 1

20
9 508011020004 Short axle Φ15x70 1
Screw
10 910200200057 1
GB70.1-M8x20-8.8
Proximity switch
11 505633510002 1
NBN5-F7-E2(800mm)
Bushing (With shoulder)
12 940500200001 2
Φ15xΦ17x9-SF-1
13 508598510013 Tiller components 1 With card

21
 Fig. 12 Load backrest components

Fig. 12 Load Backrest Components

No. Art No. Description Qty. Note
508040510000 Load backrest welding (1070) 1
1 508040510001 Load backrest welding (1220) 1
508040510002 Load backrest welding (1525) 1
2 508040520000 Plate 2
3 910200200079 Screw GB70.1-M10x40-8.8 4
4 910400500007 Spring washer GB93-10 4
508040501000 Load backrest assembly (1070) 1
5 508040501001 Load backrest assembly (1220) 1
508040501002 Load backrest assembly (1525) 1

22
 Fig. 13 Truck components

Fig. 13 Truck Components

No. Art No. Description Qty. Note
1 508598510013 Tiller components 1 With card
508038510103 Small side cover (right) (540) 1
2
508038510105 Small side cover (right) (685) 1
3 940400400002 Nut M8-t(2-4) 14
4 508038510101 Side panel (Right ) 1
508038510102 Small side cover (left) (540) 1
5
508038510104 Small side cover (left) (685) 1

23
6 508038510100 Side panel (Left ) 1
7 508537010000 Lithium battery 48V20Ah 1 20Ah
8 508038520100 Top cover 1
9 508038520101 Front cover 1
10 910200200058 Screw GB70.1-M8x25-8.8 10
11 910200200055 Screw GB70.1-M8x16-8.8 6
12 910400100006 Flat washer GB97.1-8-200HV 6
13 910200400015 Screw GB70.3-M6x10-8.8 2
14 508524020010 Motor cover 1
15 508524020012 Motor cover base 1
16 920600100045 Lithium battery holder 1
17 910200500037 Screw GB818-M5x10-4.8 4 M5x10
Main control wiring harness
18 508533010009 1
(CURTIS1226BL-4153+ZD+JS)
19 508533010001 Tiller control wiring harness 1
20 920100200002 10A fuse 1

24
 Fig. 14 Power supply assembly

Fig. 14 Power Supply Assembly

No. Art No. Description Qty. Note
1 508098520021 Fuse protective cap 1
2 920100200007 70A fuse 1 ATM70A DC80V
3 508098520022 Locker 1
4 508098520023 Aluminium part 1
5 508098520024 Spring 1
6 910200500010 Screw 2 GB818-M3x8-4.8
7 508537010000 Lithium battery 48V20Ah 1 20Ah

25
 Fig. 15 Controller components

Fig. 15 Controller Components

No. Art No. Description Qty. Note
Emergency button
1 920200100015 1
CE3T-10R-02
2 921400100093 Controller 1226BL-4153 1
Flat washer Flat washer
3 910400100004 2
GB97.1-5-200HV GB97.1-5-200HV-A-c1B
Spring washer
4 910400500004 Spring washer GB93-5 2
GB93-5-c1B
Screw Screw
5 910200200027 2
GB70.1-M5x35-8.8 GB70.1-M5x35-8.8-c1B
Screw Screw
6 910200500010 2
GB818-M3x8-4.8 GB818-M3x8-4.8-Z-c1B
7 920500100004 Buzzer HYD-4216W-48V 1
Micro switch
8 920200300015 1
BH-KW9-10305A
Screw Screw
9 910200200004 2
GB70.1-M3x16-8.8 GB70.1-M3x16-8.8-c1B

26
 Fig. 16 Charger

Chinese market EU market US market

Fig. 16 Charger
No. Art No. Description Qty. Note
Lithium battery charger
1 921000200397
SS48V9A(Asia Chinese) 1
Lithium battery charger
2 921000200398
SS48V9A(US) 1
Lithium battery charger
3 921000200399
SS48V9A(EU) 1

27
 Fig. 17 Wiring harness

Fig. 17 Wiring Harness

No. Art No. Description Qty. Note
1 508533010003 Main plug wiring harness 1
2 508533010007 Motor main wiring harness 1
Controller B+ wiring
3 508533010004 1
harness
Controller B- wiring
4 508533010005 1
harness
Pump motor B+ wiring
5 508533010006 1
harness

28
 Fig. 18 Sticker (EU)

Fig. 18 Sticker (EU)

No. Art No. Description Qty. Note
A 941200100003 “No passengers” decal 1
B 941200300001 Crane hook label 1
508547520000 CE sticker (PTE20N540x1150) 1
C
508547520001 CE sticker (PTE20N685x1150) 1
D 941200300002 Sticker to read and follow these instructions 1
E 941200300003 Filling sticker 1
F 941200200023 Capacity sticker 1
N 508047020002 Warning sticker 1
P 508547020000 Emergency button sticker 1
O 508098520025 Warning sticker 1

29
 Fig. 19 Sticker (US)

Fig. 19 Sticker (US)

No. Art No. Description Qty. Note
B 941200300001 Crane hook label 1
508547520002 CE sticker (PTE20N21.3x45.3) 1
C
508547520003 CE sticker (PTE20N27x45.3) 1
D 941200300002 Sticker to read and follow these instructions 1
E 941200300003 Filling sticker 1
H 941200100011 Warning sticker 1
J 941200100009 Warning sticker 1
K 941200100010 Warning sticker 1
L 508547020000 Capacity sticker (4500LBS) 1
N 508047020002 Warning sticker 1
P 508547020000 Emergency button sticker 1
O 508098520025 Warning sticker 1

30
 Easy worn parts list

No. Art No. Description Qty. Fig./Position Note

Bushing Φ25xΦ
1 940500100033 4 Fig. 1/4
29x12-SF-1
Bushing Φ16xΦ
2 940500100006 8 Fig. 1/9
18x15-SF-1
508098510037 Push rod components 800
508098510005 Push rod components 915
3 508098510040 Push rod components 2 Fig. 1/21 1000
508098510000 Push rod components 1150
508098510041 Push rod components 1220
4 508598510000 Rock arm components 1 Fig. 1/22
508098510038 Push rod kits 800
508098510006 Push rod kits 915
5 508098510043 Push rod kits 2 Fig. 1/23 1000
508098510002 Push rod kits 1150
508098510044 Push rod kits 1220
6 508098510004 Push rod fork components 2 Fig. 1/24

Bushing Φ25xΦ
7 940500100032 4 Fig. 2/4
29x25-SF-1
Bushing Φ16xΦ
8 940500100006 8 Fig. 2/9
18x15-SF-1
9 508598510001 Rock arm components 1 Fig. 2/22 685
508098510037 Push rod components 800
508098510005 Push rod components 915
10 508098510040 Push rod components 2 Fig. 2/21 1000
508098510000 Push rod components 1150
508098510041 Push rod components 1220
508098510038 Push rod kits 800
508098510006 Push rod kits 915
11 508098510043 Push rod kits 2 Fig. 2/23 1000
508098510002 Push rod kits 1150
508098510044 Push rod kits 1220

31
12 508098510004 Push rod fork components 2 Fig. 2/24
8/4(Tandem/
13 910700200019 Bearing GB276-6204-2RS Fig. 3/4
single)
Roller Φ80x70(Steel core
14 940300300005 4(Tandem) Fig. 3/5
PU)
Roller Φ80x93(Steel core
15 940300300023 2(Single) Fig. 3/10
PU)
Bushing (With shoulder)Φ
16 940500200003 4（Tandem） Fig. 3/11
18xΦ20x12-SF-1
Bushing Φ20xΦ
17 940500100012 4 Fig. 3/12
22x12-SF-1
18 502398510014 Wheel set kits (single) 2 Fig. 3/13
19 502398510003 Entry roller kits 2 Fig. 3/14
20 502398510020 Roller kits (Tandem) 2 Fig. 3/15
21 502398510017 Roller kits (single） 2 Fig. 3/16

Frame of roller
Low
22 502398510019 components (75mm 2 Fig. 3/17
profile
Tandem)
23 502398510002 Wheel set kits (Tandem) 2 Fig. 3/18
24 910700200058 Bearing GB276-6013-2RS 1 Fig. 4/4
25 910700600044 Bearing GB297-32913 1 Fig. 4/6
26 910800800003 Circlip 12.7x9.8x1.25 1 Fig. 6/5
9.5x1.
27 910800100001 O ring 1 Fig. 6/6
8
13.5x1
28 910800100098 O ring 1 Fig. 6/7
.8
29 508598510005 Sealing components 1 Fig. 6/10
30 508598510004 Sealing components 1 Fig. 6/11
67.95x
31 508598520003 O ring 1 Fig. 7/6
2.62
21.2x1
32 910800100063 O ring 21.2x1.8 1 Fig. 7/7
.8
13.5x1
33 910800100098 O ring 13.5x1.8 1 Fig. 7/20
.8
13.5x1
34 910800100098 O ring 1 Fig. 8/7
.8
35 910700200018 Bearing GB276-6203-2RS 2 Fig. 9/3
Wheel Φ80x30(steel core
36 940300300017 1 Fig. 9/4
PU)

32
 Side roller components Φ
37 508016510000 1 Fig. 9/5
80x30(PU)
38 502398510015 Roller components 1 Fig. 9/6
39 502398510016 Spring components 1 Fig. 9/7
Bushing (With shoulder)Φ
40 940500200001 2 Fig. 11/12
15xΦ17x9-SF-1
41 920100200002 10A fuse 1 Fig. 13/20
ATM7
0A
42 920100200007 70A fuse 1 Fig. 14/2
DC80
V

33