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GENERON O&M Manual

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0% found this document useful (0 votes)
235 views55 pages

GENERON O&M Manual

Uploaded by

Meric Demirci
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Nitrogen Generation

Package

Owner / Operator
Manual

GENERON
16250 Tomball Parkway
Houston, Texas 77086

Phone: 713-937-5200
Fax: 713-937-5250
www.generon.com
ALL SYSTEMS MADE IN USA
Version 1.0
Table of Contents
1 GENERAL SAFETY WARNINGS ......................................................................................................................................... 1
1.1 Confidentiality ......................................................................................................................................................... 2
2 INTRODUCTION ............................................................................................................................................................... 3
2.1 Proper Use of Nitrogen Generation package.......................................................................................................... 3
3 INSTALLATION ................................................................................................................................................................. 6
3.1 Receiving & Inspecting Equipment ......................................................................................................................... 6
3.2 Site & Utility Requirements .................................................................................................................................... 6
4 PROCESS DESCRIPTION ................................................................................................................................................... 7
4.1 General.................................................................................................................................................................... 7
4.2 Module Operating Properties ................................................................................................................................. 7
5 EQUIPMENT DESCRIPTION.............................................................................................................................................. 8
5.1 Nitrogen Generation Package (Membrane)............................................................................................................ 8
6 CONTROL SYSTEM ......................................................................................................................................................... 10
6.1 CC-2 Control panel ................................................................................................................................................ 10
7 MAINTENANCE .............................................................................................................................................................. 21
7.1 Nitrogen Generation Package ............................................................................................................................... 21
7.2 Valves .................................................................................................................................................................... 22
7.3 Instrumentation .................................................................................................................................................... 22
8 TROUBLESHOOTING ...................................................................................................................................................... 23
8.1 Filters..................................................................................................................................................................... 23
8.2 Instrumentation / Transmitters ............................................................................................................................ 23
8.3 Drain...................................................................................................................................................................... 23
8.4 Operation Cycle Problems .................................................................................................................................... 23

List of Tables
Table 1 Oxygen Deficient Atmosphere Symptoms ................................................................................................................. 3
Table 2 Maintenance Schedule ............................................................................................................................................. 21
Table 3 Analyzer Span Gas Requirements .......................................................................................................................... 222

16250 Tomball Parkway Houston, Texas 77086


Tele: 713-937-5200 / Fax: 713-937-5250
www.generon.com ii
List of Appendices
Appendix A. Filter Element Replacement Procedure ........................................................................................................ 24
Appendix B. SAMPLE ......................................................................................................................................................... 25
Appendix C. SAMPLE ......................................................................................................................................................... 26
Appendix D. SDS ................................................................................................................................................................ 27
Appendix E. Membrane Module Warranty Policy ............................................................................................................ 28
Appendix F. System Warranty Policy ................................................................................................................................ 30
Appendix G. Field Service Rates ........................................................................................................................................ 33

16250 Tomball Parkway Houston, Texas 77086


Tele: 713-937-5200 / Fax: 713-937-5250
www.generon.com 3
Attachment 1 Project Specific Data Index:

DOCUMENT NUMBER DOCUMENT TITLE

D_0101 P&ID
G_0101 GAD
E_0101 On-Skid Interconnection Diagram
E_0102 In-Cabinet Interconnection Diagram
E_0121 CC-2 Control Back Pan Layout & BOM
E_0122 CC-2 Control Back Pan Wiring Diagram
E_0123 CC-2 Control Back Pan I/O Diagram
E_0124 CC-2 Control Back Pan Schematic Diagram

16250 Tomball Parkway Houston, Texas 77086


Tele: 713-937-5200 / Fax: 713-937-5250
www.generon.com 4
1 GENERAL SAFETY WARNINGS

PLEASE READ MANUAL CAREFULLY AND FOLLOW ALL PROCEDURES BEFORE INSTALLING,
OPERATING OR REPAIRING THE UNIT.

WARNING:
Pressurized gases are contained within the generator, receiver and product tanks. High pressure
gases are dangerous and may cause injury or death if handled or used inappropriately. Never point
the compressed air, nitrogen, or condensate drain outlet towards anyone.

The GENERON® IGS Nitrogen Generation System is capable of producing nitrogen with purities ranging 95% to
99.9%. The nitrogen produced by the GENERON® IGS Generation System is a colorless, odorless, chemically
inert gas defined as a simple asphyxiant. There are no definite warning signs for exposure to nitrogen.
Nitrogen is non-toxic; however, the liberation of large amounts of nitrogen will displace the oxygen needed to
support life.
Ensure connections are depressurized prior to performing maintenance, including changing the filters.
Only use GENERON® IGS approved replacement parts when performing maintenance and repairs. Make sure
that replacement parts meet or exceed the pressure requirements. The owner is responsible for maintaining
the unit in a safe operating condition.
Installation, operation, maintenance and repair must be performed only by authorized, trained, and competent
individuals. The operator must employ safe working precautions and rules when operating or working with
mechanical and electrical pieces of equipment.
Never allow high pressure gas to exhaust from an unsecured hose which may exhibit a whipping action that can
cause serious injury. If a hose should burst during use, immediately close all isolation valves.
Never disable or bypass any safety relief valve.
Always make certain that the electrical system is “locked-out” and that the voltage is disconnected and the unit
is without power prior to performing any electrical work on routine maintenance.
GENERON® IGS Systems are equipped with condensate drain lines. These drain lines could collect oily condensate,
if any, removed from the compressed air supplied to the systems. It is customer's responsibility to ensure that the
oily condensate released from these drain lines is disposed of in accordance with local statutes.
Waste oil collected during compressor oil changes and oil soaked filter elements removed from the coalescing and
particulate filters are considered hazardous waste. It is the customer's responsibility to ensure that all waste oil
and oil soaked filter elements are disposed of in accordance with governing statutes.
Oil spills or leaks from the compressor must be properly cleaned up. Commercial absorbent materials are available
for this purpose. Use only absorbent material that has been approved by a responsible governing agency. In some
cases, disposal of contaminated soil may be necessary.

16250 Tomball Parkway Houston, Texas


77086
Tele: 713-937-5200 / Fax: 713-937-5250
Version 1 www.generon.com Page 1
1.1 Confidentiality
This document contains confidential or proprietary information of GENERON® IGS. Neither the document nor
the information herein is to be reproduced, distributed, used or disclosed, either in whole or in part, except as
specifically authorized by GENERON® IGS.

16250 Tomball Parkway Houston, Texas


77086
Tele: 713-937-5200 / Fax: 713-937-5250
Version 1 www.generon.com Page 2
2 INTRODUCTION
This manual describes the general operating and maintenance instructions for a GENERON Nitrogen Generator
as designed by Generon IGS. GENERON nitrogen generation systems use membrane technology for the air
separation. The purpose of this manual is to enable a trained operator to start-up, shutdown, make minor
process adjustments, and maintain a unit which has been set-up initially by a trained Generon IGS Service
representative.
This manual is not intended to instruct the user on how to perform detailed modifications or major set-up
changes to the nitrogen generator.
The information and specifications in this manual are in accordance with the information in effect at the time
of printing. GENERON® IGS reserves the right to make changes without notice or incurring obligation. If the
guidelines written in this manual are not followed, warranty will be voided.
Customers may direct specific questions related to the maintenance and operation of the GENERON® IGS
Nitrogen Generation Package to the GENERON® IGS Customer Service Department at 713-937-5200.
Before performing any warranty service on GENERON® IGS Unit, have model number, serial number and brief
description of warranty issue available when you call the GENERON® IGS service department.

2.1 Proper Use of Nitrogen Generation package


The Nitrogen Generation Package has been designed, manufactured and tested to separate compressed air and
provide nitrogen gas at the equipment discharge. Any other use has to be considered improper. GENERON®
IGS has the right to void the warranty if any problem arises due to improper use.
The user must comply with the procedures listed in this manual for proper installation and operation.
GENERON® IGS has the right to void the warranty for any misuse of the unit.
2.1.1 Nitrogen Gas
The GENERON® IGS Nitrogen Generation package is designed to separate nitrogen from compressed air. The
concentrations of oxygen contained in the nitrogen product stream of any GENERON® IGS System will not
support human life. If released in an unventilated area, nitrogen will displace oxygen and cause asphyxiation
and/or injury.
A general indication of the symptoms and effects experienced when exposed to various levels of oxygen
deficient atmospheres is given below.
Table 1 Oxygen Deficient Atmosphere Symptoms

Oxygen Content Symptoms and Effects


(% by volume) (Atmospheric Pressure)

15-19% Decreased ability to work strenuously. May impair coordination and may
induce early symptoms in persons with coronary, pulmonary, or
circulatory problems.

12-14% Respiration increases with exertion, increase of pulse rate, impaired


coordination, perception and judgment affected.

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10-12% Respiration further increases in rate and depth, poor judgment, blueness
of lips.

8-10% Mental failure, fainting, unconsciousness, ashen face, blueness of lips,


nausea, and vomiting.

6-8% 8 minutes exposure, fatal; 6 minutes exposure, 50% fatal; 4-5 minutes
exposure, recovery with treatment.

4-6% Coma in 40 seconds, convulsions, respiration ceases; death.

Avoid confined spaces until oxygen adequacy (20.9%) has been proven by analysis or other positive means, or
until breathing air has been provided by air pack, air hose or other trusted sources.
Do not allow the product nitrogen to be vented other than through proper piping. Warning signs should be
posted in any area and/or confined space which may be a potential nitrogen deficient area. Appropriate
warning signs are available from the GENERON® IGS Service Department.
2.1.2 Enriched Oxygen
The enriched oxygen vent gas (permeate) could consist of 30-45% oxygen as compared to normal levels which
are 20.9% oxygen. While oxygen will not burn, oxygen concentrations above 28% can support combustion of
other materials much more readily than air. It is imperative that the enriched oxygen vent gas be discharged
only in well-ventilated and safe areas. If the GENERON® IGS Nitrogen Generation package is located in an air
tight or poorly ventilated room, the vent gas should be piped outdoors for release.
2.1.3 Pressurized Equipment
The GENERON® IGS package is operated under pressure. Therefore, a hazardous work program should be
followed when working around or servicing this equipment.
The permeate vent line must never be pressurized. This line should always be allowed to flow un-restricted to
the atmosphere for discharge in a safe area.
The GENERON® IGS package should not be subjected to excessive external forces or impact. Excessive force or
impact applied to a pressurized line may result in the sudden release of pressurized air and possibly inflict
injury to nearby personnel.
ALWAYS ISOLATE THE AREA TO BE SERVICED. DEPRESSURIZE ALL LINES AND VESSELS BEFORE DISCONNECTING
LINES OR BEFORE DISASSEMBLY OF GENERON® IGS Nitrogen Generation package. Associated air and nitrogen
supply lines should be shut off and locked out.
Leak checks should be performed on all piping components to ensure no compressed air or product nitrogen is
allowed to escape. When performing leak checks; use an accepted leak detection solution.
2.1.4 Electrical Equipment
Use normal commercial safety practices while performing maintenance or troubleshooting.
Personnel unfamiliar with the electrical equipment supplied with the GENERON® IGS packages should not
attempt to service this equipment. The electrical currents supplied to the various electrical components on the
GENERON® IGS package are at levels high enough to cause severe injury and/or death.

16250 Tomball Parkway Houston, Texas


77086
Tele: 713-937-5200 / Fax: 713-937-5250
Version 1 www.generon.com Page 4
When installing a GENERON® IGS packages, ensure that all applicable earth grounds are installed as required
by the National Electric Code and/or local requirements. Refer to the appropriate manufacturer's manuals for
correct grounding procedures for each piece of electrical equipment.
2.1.5 Safety Data Sheet (SDS)
The Safety Data Sheets (SDS) included in this manual are provided to inform the user of the nature of the bulk
substances contained in, or produced by the packages.
It is the responsibility of the user to provide access to this information for personnel working around the
equipment as appropriate.

16250 Tomball Parkway Houston, Texas


77086
Tele: 713-937-5200 / Fax: 713-937-5250
Version 1 www.generon.com Page 5
3 INSTALLATION
3.1 Receiving & Inspecting Equipment
Immediately remove packaging and inspect the components upon delivery to insure that no damage has taken
place during transit. Notify the carrier immediately and note all damages on bill of lading and file a claim with
the carrier if damage occurred. Check receipt of complete package against the packing list.

3.2 Site & Utility Requirements


The systems have been designed for outdoor operating conditions. For proper cooling and ventilation, this
mobile unit front must head into wind direction. This will ensure maximum cooling effect for circulation of air.
The GENERON guidelines and recommended operation are outlined in process specific documents (like P&ID,
equipment drawings, etc.) These conditions need to be followed to enable the package to perform at its rated
capacity. Deviation from these requirements may result in performance variation, injury to persons or
machinery, and voiding of the warranty.

16250 Tomball Parkway Houston, Texas


77086
Tele: 713-937-5200 / Fax: 713-937-5250
Version 1 www.generon.com Page 6
4 PROCESS DESCRIPTION
4.1 General
This package is designed to deliver 500 Nm3/h of nitrogen at 9 Barg with minimum 95% purity.
The GENERON Nitrogen Generator is equipped with modules in which the nitrogen separation takes place from
the air supplied. The modules are filled with a cylindrical bundle of hollow fiber membranes made of a polymer-

based material.
Each bundle contains several million fibers, each about the size of a human hair. Compressed air enters the end
of the fibers and flows inside the fibers through the membrane bundle to the opposite end. Gas separation
takes place as the pressurized air contacts the membranes. "Fast" gases such as oxygen, carbon dioxide, and
water vapor quickly permeate through the fiber walls and exit at atmospheric pressure through the vent port
on the side of the module case.
Nitrogen, a slower gas, does not permeate through the fiber as quickly under flowing conditions. It flows down
bore of the fibers and exits at the product manifold on the end of the module case.

4.2 Module Operating Properties


Membrane performance is generally described by the terms productivity (flow) and recovery (efficiency). This
performance is a function of the product purity, operating temperature, and operating pressure.
In general, productivity increases with an increase in pressure and temperature (at constant purity). Recovery,
on the other hand, increases slightly with pressure, but decreases as temperature rises (at constant purity).
Both recovery and productivity increase as the oxygen concentration (product impurity) increases (at constant
pressure and temperature).
The membrane modules should never reach freezing temperatures. Keep the modules between 40°F (4.4°C)
and 140°F (60°C). Exposure to temperatures outside the specified range could lead to membrane damage and
performance reduction.

Purity is varied by controlling the flow rate through the modules. Slow/low flow yields high purity, while
fast/high flow yields a lower purity.

16250 Tomball Parkway Houston, Texas


77086
Tele: 713-937-5200 / Fax: 713-937-5250
Version 1 www.generon.com Page 7
5 EQUIPMENT DESCRIPTION
5.1 Nitrogen Generation Package (Membrane)
Compressed air from the compressors will feed air to Refrigeration dryer and then it will feed to GENERON® IGS
Membrane system for nitrogen generation. The operation of the system is controlled through monitoring flow
and purity. Adjustments are made to purity control valve to optimize performance of Nitrogen generator.
One Nitrogen generation package is supplied, comprising of following equipment.
5.1.1 Coalescing Filters (F-11)
Fine coalescing filters utilizing 0.01-micron filter element are designed to remove virtually all the remaining oil
aerosol still present in the feed air. Regular replacement of the filter elements is essential for proper filter
operation. This filter is provided with differential pressure indicators (PDI-11-1). The higher differential pressure
indicates that filter element replacement is required.
The coalescing filters are each also equipped with a condensate drain line. The drain line for the coalescing
filters include continuous drain trap (FD-11-1).
5.1.2 Carbon Filter (F-16)
The carbon filter consists of a specially element that consist of activated carbon wrapped in a mesh filter. The
activated
Carbon is used in the carbon filter to adsorb heavy hydrocarbon vapors that may be entrained in the feed air
supply.
5.1.1 Membrane Modules (MM-19)
The GENERON® IGS membrane modules are filled with a cylindrical bundle of hollow fiber membranes, made of
a polymer-based material which is of a patented design. These modules are sensitive to water and
hydrocarbons and upstream maintenance is critical to the longevity of the operation. Filtered air will flow
through membranes to produce nitrogen. The nitrogen will flow through the downstream piping, while the
oxygen-rich air is the permeate gas.
The number of modules for the project is determined based on project requirements for purity, product flow,
pressure, etc.
5.1.2 Oxygen Analyzer (AT-20-1)
The oxygen analyzer continuously monitors nitrogen product gas for oxygen content. During operation, sample
gas from the product header flows through the analyzer cell which generates a signal proportional to oxygen
concentration. The product sample purity is monitored by the PLC, which adjusts the flow control valve (FCV
23-1), via the positioner (FY 23-1), to maintain nitrogen purity.

5.1.3 Purity Control Valve (FCV-23-1)


Purity control valve is controlled by oxygen analyzer. The valve will close at lower purity and vice versa. The
opening of Purity Control Valve is set by GENERON® IGS to achieve the contracted nitrogen purity and flow
rate. It is critical that the setting of this valve shall not be changed, unless by an authorized GENERON® IGS
service technician.

16250 Tomball Parkway Houston, Texas


77086
Tele: 713-937-5200 / Fax: 713-937-5250
Version 1 www.generon.com Page 8
5.1.4 Purity Assurance Valves
The Nitrogen generation package is equipped with two (2) pneumatically actuated purity assurance valves (FSV-24-
1A/1B). These valves will operate based on purity set point in PLC program. The on-spec valve will open when
analyzer detects the product within acceptable purity settings. The off-spec valve will open to release gas into
atmosphere when analyzer purity reading is below set point.
As the produced nitrogen achieves the specified purity the PLC will automate the on-spec purity assurance valve
(FSV-24-1A) to open and allow the on-spec product gas to flow into the customer's pipeline or storage tank.
The purity assurance valve (FSV-24-1B) will be opened towards off-spec gas side if nitrogen purity is low.
The off-spec gas vented from the off-spec vent valve contains highly concentrated nitrogen. This can be hazardous
to personnel safety. This gas shall be vented in accordance with good safety practices and local guidelines.
5.1.5 Permeate Gas
The permeate gas is the waste gas stream from nitrogen separation process. Running the module in parallel,
permeate gas typically contains 30-45% Oxygen and should be piped outdoors to a safe area. It is critical that
downstream permeate piping contain no valves or blockages that may result in a backpressure being placed on
the modules. Backpressure on the modules via the permeate line (where velocity is <20ft/sec) will result in a
decrease in nitrogen production.
5.1.6 Block and Bleed Valves
The block valves (FSV 28-1A and FSV 28-1B) and bleed valve (FSV 28-2), which are controlled by PLC, are used to
separate nitrogen product between high pressure/high purity mode and low pressure/low purity mode. The
block and bleed valves receive the signal from PLC to close and open as required.
The block valves are closed as normal position and bleed valve is open ad normal position.

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6 CONTROL SYSTEM
The complete package will be controlled by control back pan mounted within the package.

6.1 CC-2 Control panel


This control panel is installed inside the container. The panel is powered by 120 VAC / 1P/ 60Hz. It will receive
signals from relevant instruments on the nitrogen generation membrane package in the cabinet.
The system shall be operated locally, with provision of alarm/trip signals hardwired to customer’s control system.
The Programmable Logic Controller (PLC), located in the Control Panel CC-2 is pre-programmed appropriately for
this individual system. It consists of an assembly of modular components which is responsible for:
a) Taking input signals from front panel buttons and switches and displaying status information on front panel
indicators as well as remote status indicators.
b) All switching valve sequencing timers and counters. The PLC will energize and de-energize piloting solenoids,
as appropriate.
c) Monitoring the oxygen content of the product gas to ensure on-spec purity. If the O2 analyzer indicates a high
O2 level during normal operations, the PLC will vent the off-spec product gas and ultimately shut down the
GENERON® IGS Membrane system.
d) Control of nitrogen purity by continually adjusting the module outlet pressure set point to maintain nitrogen
purity under changing ambient and operating conditions.
For specific instructions on programming the control system, consult the GENERON® IGS Service Center.
In general, though, control system programming changes are nothing more than changing the set points in the PLC
memory.
The front of the panel consists of Lights, Pushbuttons and an Operator Interface Terminal.
6.1.1 Front Panel lights, Pushbuttons and Switches
The switches on the panel allow local control of the system. There are two selector switches, three lights, and a
pull-to-release E-stop button on the panel.
The AUTO/STOP/MANUAL switch shall be in AUTO position and ON/OFF power switch shall be in ON position. The
system is now ready to start. The system will continue to run and will shut down only through E-Stop, or, selecting
STOP on AUTO/STOP/MANUAL switch, or, shutdown signal within the package.
Manual mode is for trouble shoot purpose only.
• DC POWER OFF/ON - When this switch is in ON position the panel will receive 120VAC power supply.
• AUTO/STOP/MANUAL – The selector switch to select the operating modes for nitrogen generation
(membrane) package.
AUTO - Placing the AUTO/STOP/MANUAL switch in AUTO will allow the Nitrogen Generator to run using
the analyzer reading for purity control.
MANUAL - Placing the AUTO/STOP/MANUAL switch in MANUAL will allow the Nitrogen Generator to run
with all the same functionality as AUTO, but the oxygen analyzers will not control the purity valve.
The valve can now be opened and closed via the HMI on the analog setup screen (0-100%).
STOP - Placing the AUTO/STOP/MANUAL switch in STOP will shut the system down.
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• POWER ON (Green Lamp) - When the power on light is ON there is 120VAC power present to PLC panel.
• ALARM (Amber lamp) - The alarm light flashes any time an alarm is present. Clearing the alarm via the
Panel-view will not stop the flashing of the light. Only correcting of the alarm condition will turn OFF the
alarm light.
• SHUTDOWN (Red lamp) - When the SHUTDOWN light is ON the system is stopped and is ready to run. If
the shutdown condition is not a normal shutdown, the system must be put in stop, the condition
corrected, and then placed in AUTO or MANUAL to start the run.
• EMERGENCY STOP - The Emergency Stop button is a ‘pull-to-release’ operation switch. When the
button is pulled the power to all the PLC outputs is isolated and the system is shutdown. To reset the
Emergency stop button the operator must push to reset. This will enable the power to the PLC outputs
and the nitrogen package may be re-started.
6.1.2 Operator Interface Terminal (HMI)
There is an operator terminal built into the control back pan that allows the user to easily interface with the
PLC system within the control section. The HMI has screens that provide the user with menu-oriented
functions to view operating, configuration, and programming data. The terminal also has an Alarm Banner that
can clear the alarm from the HMI screen only.

MAIN MENU

All Screens link to the Main Menu. From this menu you may go to any screen in the system. Date and time is
found on this screen. Use the touch screen to navigate to any screen for the following options:

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INFO SCREEN
The “Info Screen” is an overview of the Nitrogen generator system. This is an information screen only.
Information about operating conditions can be seen here.

• PS 27-1: Pressure switch status on Nitrogen receiver tank STANDBY OFF/STANDBY ON.
• SV 24-1: Automated valves positions Vent/Product.
• SV 24-1: Automated valves positions Inlet.
• Sys. Status: System Status Stop/Run/Standby.
• %O2: Oxygen analyzer reading
• % Open: Purity valve open % (0-100%)
• RTD 19-1: Post heater feed Temperature indicator
• RTD 14-1: Pre heater feed Temperature indicator
• Use Main/Next to navigate to next screen or back to main menu screen.

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• Comp Run: Compressor Run status OFF/ON.
• Comp Alarm: Compressor Alarm status OFF/ON.
• Dryer Run: Dryer Run status OFF/ON.
• Dryer Alarm: Dryer Alarm status OFF/ON.
• Sys. Status: System Status Stop/Run/Standby.
• Use Main/Next to navigate to next screen or back to main menu screen.

SET UP 1

• Purity SP: O2 set point for Auto control (2%).


• Manual SP: Manual Purity Valve (0-100%) The amount of valve opening when system is in manual
mode.
• Vent Delay: O2 High to vent % (3-4%). This is the maximum allowed O2 content before the user wants
the system to vent off off-spec nitrogen.
• Use Main/Next to navigate to next screen or back to main menu screen.

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• Vent SD Delay: Vent System ( 0-32767 Seconds) The amount of time in seconds that the purity can go
past the High or Low set point before the system will vent.
• Use Back/Main/Next to navigate to previous screen, back to main menu screen or proceed to next
screen.

• High O2 SP: High oxygen impurity set points are entered into the PLC via the HMI for HIGH OXYGEN
ALARM/SHUTDOWN LEVEL. If oxygen concentration of the product gas exceeds these set points, the
product gas will be vented by off-spec automated valve to prevent the contamination of the customer's
process with off-spec nitrogen. This venting will continue until purity is re-established or changed by
user.
• Low O2 SP: High oxygen impurity set points are entered into the PLC via the HMI for LOW OXYGEN
ALARM/SHUTDOWN LEVEL.
• Use Back/Main/Next to navigate to previous screen, back to main menu screen or proceed to next
screen.

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• System is in standby only when PT-28-1 is greater or equal to PT 28-1 Standby Set Point.
• System is in standby only when PT-27-1 is greater or equal to PT 27-1 Standby Set Point.
• System resumes operation when either PT-28 is less than the SP of PT-28-1 or when PT-27 is less than the
SP of PT-27
• Use Back/Main/Next to navigate to previous screen, back to main menu screen or proceed to next
screen.

• Comp. Start: Touch to start compressor.


• Comp. Stop: Touch to stop compressor.
• Comp. Status: Compressor Off/On.
• Use Back/Main/Next to navigate to previous screen, back to main menu screen or proceed to next
screen.
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• Comp. Start: Touch to start compressor.
• Comp. Stop: Touch to stop compressor.
• Comp. Status: Compressor Off/On.
• Use Back/Main/Next to navigate to previous screen, back to main menu screen or proceed to next
screen.

• Dryer Start: Touch to start Dryer.


• Dryer Stop: Touch to stop Dryer.
• Dryer Status: Dryer Off/On.
• Use Back/Main/Next to navigate to previous screen, back to main menu screen or proceed to next
screen.

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• Block and Bleed Alarm: To set up timer for block and bleed alarm.
• Use Back/Main/Next to navigate to previous screen, back to main menu screen or proceed to next
screen.

• Use Back/Main/Next to navigate to previous screen, back to main menu screen or proceed to next
screen.
• This is the PID setup screen for purity control Valve. These settings should only be changed by qualified
personnel.

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• Gain Kc, Reset Ti, Rate Td: To enter values.
• Use Back/Main/Next to navigate to previous screen, back to main menu screen or proceed to next
screen.

• Loop Update: To enter value.


• Use Back/Main/Next to navigate to previous screen, back to main menu screen or proceed to next
screen.

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• Lower & Upper Clamp & Use Clamps: Using clamps will keep the purity valve within the lower and
upper clamp set points.
• Use Main/Next to navigate to next screen or back to main menu screen.

• 28-1A/28-2/28-1B: Block and Bleed Valve status O_C_O/C_O_C for product/vent.


• Run hours.
• Use Back/Main to navigate to previous screen or back to main menu screen.

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SET UP 2

• Offline: to go offline for HMI settings. The Offline screens are password protected and are for factory
setup usage.
• Use Main/Next to navigate to next screen or back to main menu screen.

• PW: to show Password.


• Use Back/Main to navigate to previous screen or back to main menu screen

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ALARM HIST.
History Alarm list

History Alarm list

• Use Active Alrm/Main to navigate to Active Alarm list screen or back to main menu screen

Active Alarm list


• Use Active Alarm/Main to navigate to Active Alarm list screen or back to main menu screen

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SET DATE TIME

To setup date and time for Alarm History:


• Use Main to navigate to back to main menu screen.

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7 MAINTENANCE
7.1 Nitrogen Generation Package
The filtration in the package consists of properly sized filters installed on the nitrogen generation package. The
function of these filters is to prevent particles, oil vapor, and condensate from contaminating the membranes
and adsorbent material. Maintenance is critical and performance of the GENERON® IGS® Nitrogen Membrane.
Performance will be hindered if it is not properly maintained.
A properly functioning filtration system is of premiere importance to the systems. Drains must be checked
daily. Filters should be opened up and inspected quarterly. Closely observe the differential pressure
instruments (a drop from the previous days reading could indicate a torn/damaged element).
The following table highlights the recommended minimum requirements for maintenance. In addition to the
identified maintenance activities, it is recommended that a daily record of operating conditions be maintained.
Table 2 Maintenance Schedule

Daily Bi- Quarterly Semi- Other


Weekly Annual

Check Drain lines X

Log Process Operating Parameters X

Verify Calibration of Oxygen Analyzer X

Leak Test Piping Joints X

Inspect Filter Elements X

Test Alarm/Shutdown Features X

Inspect & Clean Instrumentation, X


Pneumatic & Electrical components
Replace Coalescing Filter Element
X
Replace Carbon Filter Element X

Note:
(1) More frequent attention may be required (depending on inlet air quality).
7.1.1 Daily Maintenance
Each day, it is recommended that the operator record the system’s operational parameters on copies of the
Nitrogen Unit Daily Check List / Log located in Appendix C. It is recommended that the readings be performed
at a set time under the same conditions each day after the unit has been running for at least one hour. Retain
these records for as long as possible. These records will aid service technicians in diagnosing and
troubleshooting the system.

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7.1.2 Non-maintenance Items
Please note that the Nitrogen membranes and filter elements are non-maintenance items.
7.1.3 Air filters
Most particulate and coalescing filters can tolerate very high differential pressures.
The membrane module performance is a function of the feed air pressure and, as a result, will decline with
increased differential pressure.
In order to optimize the membrane module performance, the pressure differential across the coalescing filters
should be checked on a quarterly basis checking the filter’s pressure differential gauge. The filter elements
should be changed out when the differential pressure (at steady state) across each filter is in the 0.70-0.75 bar
(g) range unless the membrane module performance dictates otherwise. Refer to recommended alarm set-
points for the operation of the system. A minimum change out rate of six months or 4,000 run hours is usually
appropriate depending on the feed air quality.
7.1.4 Carbon filter (F-16)
Clean and oil free compressed air is achieved with the carbon filter. The activated carbon must be replaced on a
regular basis. Minimum change out rate is indicated in the maintenance schedule above.

7.2 Valves
The valves on the package are rated for millions of cycles. However, the air automated valves on the package
can wear out over time due to high frequency cycling and contamination. This may result in lower performance
of the system.
Repair kits are available to replace worn valve seals. Changing of these seals can be accomplished by a trained
service technician.

7.3 Instrumentation
Please refer to the manufacture’s literature for recommended maintenance for specific items.
7.3.1 Oxygen Analyzer
Please refer to the manufacturer’s literature for recommended maintenance. The Oxygen Analyzer should be
periodically calibrated (at least bi-annually) with a certified span gas to ensure proper nitrogen purity reading.
If deviations are detected contact GENERON® IGS service for support. Please refer to Appendix C for a sample
calibration log.
Please see table 3 for calibration gas compositions for these analyzers.

Table 3 Analyzer Span Gas Requirements

Analyzer Gas Type Gas Composition


Type

Oxygen Span gas 5% oxygen, balance nitrogen

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8 TROUBLESHOOTING
8.1 Filters
If the pressure indicator does not show at least 1 psi, check to ensure that there is not a rupture in the filter
element.
If any of the filters have large amounts of condensate, check to ensure that it is not being overloaded and
needs to be changed. Verify upstream drains and systems are functioning properly and air temperature is not
too hot.

8.2 Instrumentation / Transmitters


If at any point during operation, the on-skid instrumentation and transmitters are not reading values within the
expected range, verify that the instrument is still properly connected. Verify all connections are still intact and
recalibrate if possible. If the problem is not corrected, it is likely that the instrument needs to be serviced by
the manufacturer or replaced. Additional details for troubleshooting specific instruments are provided in the
manufacturer’s literature.

8.3 Drain
If there is not any liquid water/oil from drain, check to ensure that the drain line is not blocked by opening the
bypass line. If there is water draining from the bypass line, remove the drain, disassemble and clean port. If
water is still not draining, open the filter and verify the outlet is not plugged from inside the vessel.

8.4 Operation Cycle Problems


Causes of failure include; low voltage into the package, valve failure, etc.
• Check to ensure that the voltage into the unit is correct.
• Check junction box terminals, using a voltmeter, matching the control cycles to electrical outputs found
from the associated electrical drawing.
• Check the solenoid valves to ensure that control air is moving through the correct inlet, purge, and
process valves.
NOTE: The valve position indicator and the operation cycle (in PLC program) of the GENERON® IGS packages
should be the same. If a valve or actuator is not in synch with the other, troubleshoot to find the repair or
replace the valve or actuator.

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Appendix A.

Filter Element Replacement Procedure


(F-11, F-16)
1. General
a. Installation, maintenance and authorized disposal to be carried out by competent personnel only
b. Regular replacement of the filter elements is essential for proper filter operation. All cartridge filters
are supplied with differential pressure instrument. The instrument will display differential pressure
across the filter vessel. The higher differential pressure indicates that filter element replacement is
required.
c. The filter elements in cartridge filters shall be changed based on higher differential pressures or :
Every 2000 hours or four (4) months, whichever comes first for the carbon filter
Every 4000 hours or Six (6) months, whichever comes first for the coalescing filter
2. Disconnect the Filter
a. Prior to element replacement, the nitrogen generator must be turned off and the system shall be
depressurized.
b. Manually shut down the nitrogen system and exercise lock out safety procedures.
c. Turn off the membrane control panel power to open the drain valves and depressurize the system.
d. Disconnect any drain piping, if required to open the filter.
3. Removal/Replace the filter element
a. Unscrew the compression nut that holds the tube on the side of the Cap. You should be able to do it by
hand but if it is too tight you might want to use a pair of pliers
b. Turn it in an anticlockwise direction
c. Pull the canister off the main hub
d. Gently pull out the filter element from the canister in an upward direction
e. Make sure your hands are well sanitized before handling the filter elements or use rubber or latex
gloves
f. Replace the filter element with the new one
g. Remove the new element from its container and gently place it in the canister
h. Insert the element by the side with the O-ring and push it in as far as it can go. The tip of the element
should be leveled with the edge of the Canister
i. Attach the canister back to the hub and turn it in an clockwise direction
j. Indicate date of replacement on the label provided on the side of the canister

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Appendix B.
SAMPLE
Analyzer Verification and Calibration Log
Package Description: Nitrogen generation Tag No MM182007
system

Nitrogen System Serial MM182007 Instrument AT-20-1


Number Tag No

Date Span Gas Span Gas % Analyzer Variation Comments Done By


Certification O2 Reading (Initial)
No.

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Appendix C.
SAMPLE
Nitrogen Generation Package 10-Hour (Daily) Check List/Log
Nitrogen Membrane DATE
EXPECTED
P&ID Tag Item READING
Run hours, per HMI ---
Shutdown hours, per ---
HMI
Analyzer Reading ≤5%

Notes:
GENERON recommend changing carbon filter element every 2000 hr or 4months, whichever occurs
first.
GENERON recommend changing filter elements every 4000 hrs or six months, whichever occurs first.
Check all pressure regulators and gauges every week.

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Appendix D.
SDS

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SAFETY DATA SHEET
In accordance with Regulation (EC) No. 1907/2006

SECTION 1: Identification of the substance/mixture and of the company/undertaking


1.1. Product identifier
Trade name or designation Non-Impregnated Activated Carbon Filter Paper
of the mixture
Registration number -
Synonyms None.
SDS number 200181
Issue date 20-January-2015
Version number 01
Revision date -
Supersedes date -
1.2. Relevant identified uses of the substance or mixture and uses advised against
Identified uses Filtration As supplied, the product is expected to pose no immediate health or fire hazard. Dusts
generated during subsequent processing may pose the hazards described in this Safety Data
Sheet.
Uses advised against None known.

SECTION 2: Hazards identification


2.1. Classification of the substance or mixture
The mixture has been assessed and/or tested for its physical, health and environmental hazards and the following classification
applies.
Classification according to Directive 67/548/EEC or 1999/45/EC as amended
This preparation does not meet the criteria for classification according to Directive 1999/45/EC as amended.
Classification according to Regulation (EC) No 1272/2008 as amended
This mixture does not meet the criteria for classification according to Regulation (EC) 1272/2008 as amended.
Hazard summary
Physical hazards Not classified for physical hazards.
Health hazards Not classified for health hazards. However, occupational exposure to the mixture or substance(s)
may cause adverse health effects.
Environmental hazards Not classified for hazards to the environment.
Specific hazards For additional information on inhalation hazards, see Section 11 of this safety data sheet.
Main symptoms Dusts may irritate the respiratory tract, skin and eyes. Coughing.
2.2. Label elements
Label according to Regulation (EC) No. 1272/2008 as amended
Hazard pictograms None.
Signal word None.
Hazard statements The mixture does not meet the criteria for classification.
Precautionary statements
Prevention Observe good industrial hygiene practices.
Response Wash hands after handling.
Storage Store away from incompatible materials.
Disposal Dispose of waste and residues in accordance with local authority requirements.
Supplemental label information None.
2.3. Other hazards None known.

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SECTION 3: Composition/information on ingredients
3.2. Mixtures
The components are not hazardous or are below required disclosure limits.
List of abbreviations and symbols that may be used above
CLP: Regulation No. 1272/2008.
DSD: Directive 67/548/EEC.
M: M-factor
vPvB: very persistent and very bioaccumulative substance.
PBT: persistent, bioaccumulative and toxic substance.
#: This substance has been assigned Community workplace exposure limit(s).

SECTION 4: First aid measures


General information Ensure that medical personnel are aware of the material(s) involved, and take precautions to
protect themselves.
4.1. Description of first aid measures
Inhalation Move to fresh air. Call a physician if symptoms develop or persist.
Skin contact Wash off with soap and water. Get medical attention if irritation develops and persists.
Eye contact Do not rub eyes. Rinse with water. Get medical attention if irritation develops and persists.
Ingestion Rinse mouth. Get medical attention if symptoms occur.
4.2. Most important symptoms Dusts may irritate the respiratory tract, skin and eyes. Coughing.
and effects, both acute and
delayed
4.3. Indication of any Treat symptomatically.
immediate medical attention
and special treatment needed

SECTION 5: Firefighting measures


General fire hazards No unusual fire or explosion hazards noted.
5.1. Extinguishing media
Suitable extinguishing Water fog. Foam. Dry chemical powder. Carbon dioxide (CO2).
media
Unsuitable extinguishing Do not use water jet as an extinguisher, as this will spread the fire.
media
5.2. Special hazards arising During fire, gases hazardous to health may be formed.
from the substance or mixture
5.3. Advice for firefighters
Special protective Self-contained breathing apparatus and full protective clothing must be worn in case of fire.
equipment for firefighters
Special fire fighting Use water spray to cool unopened containers.
procedures
Specific methods Use standard firefighting procedures and consider the hazards of other involved materials.

SECTION 6: Accidental release measures


6.1. Personal precautions, protective equipment and emergency procedures
For non-emergency Keep unnecessary personnel away. Wear appropriate protective equipment and clothing during
personnel clean-up. For personal protection, see section 8.
For emergency responders Keep unnecessary personnel away. Use personal protection recommended in section 8 of the
SDS.
6.2. Environmental precautions Avoid discharge into drains, water courses or onto the ground.
6.3. Methods and material for Collect dust using a vacuum cleaner equipped with HEPA filter. Stop the flow of material, if this is
containment and cleaning up without risk.

Large Spills: Wet down with water and dike for later disposal. Shovel the material into waste
container. Avoid the generation of dusts during clean-up. Following product recovery, flush area
with water.

Small Spills: Sweep up or vacuum up spillage and collect in suitable container for disposal.
6.4. Reference to other For personal protection, see section 8. For waste disposal, see section 13 of the SDS.
sections

SECTION 7: Handling and storage


7.1. Precautions for safe Minimise dust generation and accumulation. Provide appropriate exhaust ventilation at places
handling where dust is formed. Avoid prolonged exposure. Practice good housekeeping.
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7.2. Conditions for safe Store in original tightly closed container. Store in a well-ventilated place. Store away from
storage, including any incompatible materials (see section 10 of the SDS).
incompatibilities
7.3. Specific end use(s) Not available.

SECTION 8: Exposure controls/personal protection


8.1. Control parameters
Occupational exposure limits
Austria. MAK List

Components Type Value Form


Carbon (CAS 7440-44-0) MAK 5 mg/m3 Respirable dust.
STEL 10 mg/m3 Respirable dust.
Belgium. Exposure Limit Values.

Components Type Value Form


Dust TWA 3 mg/m3 Respirable fraction.
10 mg/m3 Inhalable fraction.
Bulgaria. OELs. Regulation No 13 on protection of workers against risks of exposure to chemical agents at work

Components Type Value Form


Carbon (CAS 7440-44-0) TWA 3,5 mg/m3 Respirable fraction.
Dust TWA 3,5 mg/m3 Respirable fraction.
10 mg/m3 Inhalable fraction.
Croatia. Dangerous Substance Exposure Limit Values in the Workplace (ELVs), Annexes 1 and 2, Narodne Novine, 13/09

Components Type Value Form


Carbon (CAS 7440-44-0) MAC 4 mg/m3 Respirable dust.
10 mg/m3 Total dust.
Cyprus. OELs. Control of factory atmosphere and dangerous substances in factories regulation, PI 311/73, as amended.

Components Type Value


Carbon (CAS 7440-44-0) TWA 10 mg/m3
Czech Republic. OELs. Government Decree 361

Components Type Value Form


Dust TWA 5 mg/m3 Dust.
Denmark. Exposure Limit Values

Components Type Value Form


Carbon (CAS 7440-44-0) TLV 2,5 mg/m3 Respirable.
Estonia. OELs. Occupational Exposure Limits of Hazardous Substances. (Annex of Regulation No. 293 of 18 September
2001)

Components Type Value Form


Carbon (CAS 7440-44-0) TWA 3 mg/m3 Dust.
Dust TWA 5 mg/m3 Respirable dust.
10 mg/m3 Total dust.
Finland. Workplace Exposure Limits

Components Type Value Form


Dust TWA 2 mg/m3 Dust.
France. Threshold Limit Values (VLEP) for Occupational Exposure to Chemicals in France, INRS ED 984

Components Type Value Form


Carbon (CAS 7440-44-0) VME 5 mg/m3 Respirable fraction.
2 mg/m3 Respirable fraction.
10 mg/m3 Inhalable fraction.
Dust VME 5 mg/m3 Respirable fraction.
10 mg/m3 Inhalable fraction.

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Germany. DFG MAK List (advisory OELs). Commission for the Investigation of Health Hazards of Chemical Compounds
in the Work Area (DFG)

Components Type Value Form


Dust TWA 4 mg/m3 Inhalable dust.
0,3 mg/m3 Respirable dust.
Germany. TRGS 900, Limit Values in the Ambient Air at the Workplace

Components Type Value Form


Dust AGW 10 mg/m3 Inhalable fraction.
1,25 mg/m3 Respirable fraction.
Greece. OELs (Decree No. 90/1999, as amended)

Components Type Value Form


Carbon (CAS 7440-44-0) TWA 5 mg/m3 Respirable.
10 mg/m3 Inhalable
Hungary. OELs. Joint Decree on Chemical Safety of Workplaces

Components Type Value Form


Carbon (CAS 7440-44-0) TWA 6 mg/m3 Respirable dust.
10 mg/m3 Total inhalable dust.
Dust TWA 6 mg/m3 Respirable dust.
10 mg/m3 Total inhalable dust.
Iceland. OELs. Regulation 154/1999 on occupational exposure limits

Components Type Value Form


Dust TWA 5 mg/m3 Respirable dust.
10 mg/m3 Total dust.
Ireland. Occupational Exposure Limits

Components Type Value Form


Carbon (CAS 7440-44-0) TWA 4 mg/m3 Respirable dust.
10 mg/m3 Total inhalable dust.
Dust TWA 4 mg/m3 Respirable dust.
10 mg/m3 Total inhalable dust.
Latvia. OELs. Occupational exposure limit values of chemical substances in work environment

Components Type Value


Polyethylene Terephthalate TWA 5 mg/m3
(CAS 25038-59-9)
Lithuania. OELs. Limit Values for Chemical Substances, General Requirements (Hygiene Norm HN 23:2007)

Components Type Value Form


Dust TWA 5 mg/m3 Respirable fraction.
10 mg/m3 Inhalable fraction.
Polyethylene Terephthalate TWA 5 mg/m3
(CAS 25038-59-9)
Norway. Administrative Norms for Contaminants in the Workplace

Components Type Value Form


Dust TLV 5 mg/m3 Respirable dust.
10 mg/m3 Total dust.
Poland. MACs. Minister of Labour and Social Policy Regarding Maximum Allowable Concentrations and Intensities in
Working Environment

Components Type Value Form


Dust TWA 10 mg/m3 Total dust.
Portugal. VLEs. Norm on occupational exposure to chemical agents (NP 1796)

Components Type Value Form


Dust TWA 3 mg/m3 Respirable fraction.
10 mg/m3 Inhalable fraction.

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Slovakia. OELs. Decree of the government of the Slovak Republic concerning protection of health in work with chemical
agents

Components Type Value Form


Dust TWA 10 mg/m3
10 mg/m3 Dust.
Slovakia. OELs. Regulation No. 300/2007 concerning protection of health in work with chemical agents

Components Type Value Form


Dust TWA 2 mg/m3 Respirable aerosol
fraction
2 mg/m3 Respirable fraction.
Spain. Occupational Exposure Limits

Components Type Value Form


Dust TWA 3 mg/m3 Respirable fraction.
10 mg/m3 Inhalable fraction.
Sweden. Occupational Exposure Limit Values

Components Type Value Form


Carbon (CAS 7440-44-0) TWA 0,2 fibers/mL
Dust TWA 5 mg/m3 Respirable dust.
10 mg/m3 Inhalable dust.
Switzerland. SUVA Grenzwerte am Arbeitsplatz

Components Type Value Form


Dust TWA 3 mg/m3 Respirable dust.
10 mg/m3 Inhalable dust.
UK. EH40 Workplace Exposure Limits (WELs)

Components Type Value Form


Carbon (CAS 7440-44-0) TWA 4 mg/m3 Respirable dust.
10 mg/m3 Inhalable dust.
Dust TWA 4 mg/m3 Respirable dust.
10 mg/m3 Inhalable dust.
Biological limit values No biological exposure limits noted for the ingredient(s).
Recommended monitoring Follow standard monitoring procedures.
procedures
Derived no-effect level (DNEL) Not available.

Predicted no effect Not available.


concentrations (PNECs)

8.2. Exposure controls


Appropriate engineering Good general ventilation (typically 10 air changes per hour) should be used. Ventilation rates
controls should be matched to conditions. If applicable, use process enclosures, local exhaust ventilation,
or other engineering controls to maintain airborne levels below recommended exposure limits. If
exposure limits have not been established, maintain airborne levels to an acceptable level. If
engineering measures are not sufficient to maintain concentrations of dust particulates below the
OEL (occupational exposure limit), suitable respiratory protection must be worn. If material is
ground, cut, or used in any operation which may generate dusts, use appropriate local exhaust
ventilation to keep exposures below the recommended exposure limits.
Individual protection measures, such as personal protective equipment
General information Personal protection equipment should be chosen according to the CEN standards and in
discussion with the supplier of the personal protective equipment.
Eye/face protection If contact is likely, safety glasses with side shields are recommended.
Skin protection
- Hand protection Wear appropriate chemical resistant gloves.
- Other Wear suitable protective clothing.
Respiratory protection Wear respirator with dust filter.
Thermal hazards Wear appropriate thermal protective clothing, when necessary.

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Hygiene measures Always observe good personal hygiene measures, such as washing after handling the material
and before eating, drinking, and/or smoking. Routinely wash work clothing and protective
equipment to remove contaminants.
Environmental exposure Environmental manager must be informed of all major releases.
controls

SECTION 9: Physical and chemical properties


9.1. Information on basic physical and chemical properties
Appearance Nonwoven: paper
Physical state Solid.
Form Roll.
Colour Gray/black.
Odour None.
Odour threshold Not available.
pH Not available.
Melting point/freezing point Not available.
Initial boiling point and boiling Not available.
range
Flash point Not available.
Evaporation rate Not available.
Flammability (solid, gas) Not available.
Upper/lower flammability or explosive limits
Flammability limit - lower Not available.
(%)
Flammability limit - upper Not available.
(%)
Vapour pressure Not available.
Vapour density Not available.
Relative density Not available.
Solubility(ies) Not available.
Partition coefficient Not available.
(n-octanol/water)
Auto-ignition temperature Not available.
Decomposition temperature Not available.
Viscosity Not available.
Explosive properties Not available.
Oxidizing properties Not available.
9.2. Other information No relevant additional information available.

SECTION 10: Stability and reactivity


10.1. Reactivity The product is stable and non-reactive under normal conditions of use, storage and transport.
10.2. Chemical stability Material is stable under normal conditions.
10.3. Possibility of hazardous No dangerous reaction known under conditions of normal use.
reactions
10.4. Conditions to avoid Contact with incompatible materials.
10.5. Incompatible materials Chlorine.
10.6. Hazardous No hazardous decomposition products are known.
decomposition products

SECTION 11: Toxicological information


General information Occupational exposure to the substance or mixture may cause adverse effects.
Information on likely routes of exposure
Inhalation Dust may irritate respiratory system. Prolonged inhalation may be harmful.
Skin contact Dust or powder may irritate the skin.
Eye contact Dust may irritate the eyes.
Ingestion May cause discomfort if swallowed. However, ingestion is not likely to be a primary route of
occupational exposure.

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Symptoms Dusts may irritate the respiratory tract, skin and eyes. Coughing.
11.1. Information on toxicological effects
Acute toxicity No data available.
Skin corrosion/irritation Due to partial or complete lack of data the classification is not possible.
Serious eye damage/eye Due to partial or complete lack of data the classification is not possible.
irritation
Respiratory sensitisation Due to partial or complete lack of data the classification is not possible.
Skin sensitisation Due to partial or complete lack of data the classification is not possible.
Germ cell mutagenicity Due to partial or complete lack of data the classification is not possible.
Carcinogenicity Due to partial or complete lack of data the classification is not possible.
Reproductive toxicity Due to partial or complete lack of data the classification is not possible.
Specific target organ toxicity - Due to partial or complete lack of data the classification is not possible.
single exposure
Specific target organ toxicity - Due to partial or complete lack of data the classification is not possible.
repeated exposure
Aspiration hazard Due to partial or complete lack of data the classification is not possible.
Mixture versus substance No information available.
information
Other information Not available.

SECTION 12: Ecological information


12.1. Toxicity The product is not classified as environmentally hazardous. However, this does not exclude the
possibility that large or frequent spills can have a harmful or damaging effect on the environment.
12.2. Persistence and No data is available on the degradability of this product.
degradability
12.3. Bioaccumulative potential No data available.
Partition coefficient Not available.
n-octanol/water (log Kow)
Bioconcentration factor (BCF) Not available.
12.4. Mobility in soil No data available.
12.5. Results of PBT Not available.
and vPvB
assessment
12.6. Other adverse effects No other adverse environmental effects (e.g. ozone depletion, photochemical ozone creation
potential, endocrine disruption, global warming potential) are expected from this component.

SECTION 13: Disposal considerations


13.1. Waste treatment methods
Residual waste Dispose of in accordance with local regulations. Empty containers or liners may retain some
product residues. This material and its container must be disposed of in a safe manner (see:
Disposal instructions).
Contaminated packaging Empty containers should be taken to an approved waste handling site for recycling or disposal.
Since emptied containers may retain product residue, follow label warnings even after container is
emptied.
EU waste code The Waste code should be assigned in discussion between the user, the producer and the waste
disposal company.
Disposal methods/information Collect and reclaim or dispose in sealed containers at licensed waste disposal site.
Special precautions Dispose in accordance with all applicable regulations.

SECTION 14: Transport information


ADR
Not regulated as dangerous goods.
RID
Not regulated as dangerous goods.
ADN
Not regulated as dangerous goods.
IATA
Not regulated as dangerous goods.

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IMDG
Not regulated as dangerous goods.
14.7. Transport in bulk Not applicable.
according to Annex II of
MARPOL 73/78 and the IBC
Code

SECTION 15: Regulatory information


15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture
EU regulations
Regulation (EC) No. 1005/2009 on substances that deplete the ozone layer, Annex I
Not listed.
Regulation (EC) No. 1005/2009 on substances that deplete the ozone layer, Annex II
Not listed.
Regulation (EC) No. 850/2004 On persistent organic pollutants, Annex I as amended
Not listed.
Regulation (EC) No. 689/2008 concerning the export and import of dangerous chemicals, Annex I, part 1 as amended
Not listed.
Regulation (EC) No. 689/2008 concerning the export and import of dangerous chemicals, Annex I, part 2 as amended
Not listed.
Regulation (EC) No. 689/2008 concerning the export and import of dangerous chemicals, Annex I, part 3 as amended
Not listed.
Regulation (EC) No. 689/2008 concerning the export and import of dangerous chemicals, Annex V as amended
Not listed.
Regulation (EC) No. 166/2006 Annex II Pollutant Release and Transfer Registry
Not listed.
Regulation (EC) No. 1907/2006, REACH Article 59(10) Candidate List as currently published by ECHA
Not listed.
Authorisations
Regulation (EC) No. 1907/2006, REACH Annex XIV Substances subject to authorisation, as amended
Not listed.
Restrictions on use
Regulation (EC) No. 1907/2006, REACH Annex XVII Substances subject to restriction on marketing and use as amended
Not listed.
Directive 2004/37/EC: on the protection of workers from the risks related to exposure to carcinogens and mutagens at
work
Not listed.
Directive 92/85/EEC: on the safety and health of pregnant workers and workers who have recently given birth or are
breastfeeding
Not listed.
Other EU regulations
Directive 96/82/EC (Seveso II) on the control of major-accident hazards involving dangerous substances
Not listed.
Directive 94/33/EC on the protection of young people at work
Not listed.
Other regulations The product is classified and labelled in accordance with EC directives or respective national laws.
This Safety Data Sheet complies with the requirements of Regulation (EC) No 1907/2006.
National regulations Follow national regulation for work with chemical agents.
15.2. Chemical safety No Chemical Safety Assessment has been carried out.
assessment

SECTION 16: Other information


List of abbreviations Not available.
References Not available.
Information on evaluation The classification for health and environmental hazards is derived by a combination of calculation
method leading to the methods and test data, if available.
classification of mixture

nano-purification solutions 11330 vanstory drive huntersville, nc 28078 usa Issue date: 14th-December-2015 M001
tel 704 897 2182 fax 704 897 2183 email [email protected] Version A T924341
web www.n-psi.com 8/9
Full text of any statements or None.
R-phrases and H-statements
under Sections 2 to 15
Training information Follow training instructions when handling this material.
Disclaimer The information in the sheet was written based on the best knowledge and experience currently
available. The information contained in this document is intended merely as a guide to the
appropriate handling of the supplied material by a properly trained person. The information may
have been gathered from a number of sources, including third parties. While the information is
believed to be accurate as of the date this document was compiled, no warranty or representation,
express or implied, with respect to the information is being made. It is the recipient’s responsibility
to ensure the safe handling of the material and to ensure its suitability for the recipient’s intended
use. Hollingsworth & Vose Company, and its affiliates, accepts no liability for any loss or damage
that may occur from the use of this information.

nano-purification solutions 11330 vanstory drive huntersville, nc 28078 usa Issue date: 14th-December-2015 M001
tel 704 897 2182 fax 704 897 2183 email [email protected] Version A T924341
web www.n-psi.com 9/9
16250 Tomball Parkway
Houston, Texas 77086
(T): 713-937-5200
(F): 713-937-5250

Safety Data Sheet: Nitrogen Gas


Section 1 Identification
PRODUCT NAME: Nitrogen
SYNONYMS: Nitrogen
CAS NUMBER: 7727-37-9
FORMULA: N2
CHEMICAL FAMILY: Inert Gas
DOT HAZARD CLASS: Nonflammable gas
DOT IDENTIFICATION NUMBER: UN 1066
CHEMTREC: 800-424-9300

Section 2 Hazard Identification


Boiling Point: -320.4° F (-195.80 C)
Liquid Density @ Boiling Point: 50.46 lb./ft.s (808.3 kg./m.s)
Vapor Pressure@ 70° F (21.1 o C): above the critical temp, of -232.6° F (-14r C)
Specific Gravity@ 70° F, 1 atm (Air= 1.0): 0.97
Solubility in Water: Very slightly soluble
Freezing Point: -345.9° F (-209.9° C)
Appearance and Odor: Colorless, odorless gas.

Section 3 Composition /Information on Ingredients


Chemical Substance: Nitrogen, Compressed gas.
Chemical Family: Inorganic, gas.
Trade Names: Diatomic Nitrogen, Dinitrogen; Nitrogen; Nitrogen-14; Nitrogen gas; UN1066; N2

Section 4 First Aid Measures


Skin Contact: Wash exposed skin with soap and water.
Eye Contact: Flush eyes with plenty of water.
Ingestion: If a large amount is swallowed, get medical attention.
Inhalation: If adverse effects occur, remove to uncontaminated.Give artificial respiration

Page 1 of 4
16250 Tomball Parkway
Houston, Texas 77086
(T): 713-937-5200
(F): 713-937-5250

If not breathing. If not breathing is difficult, oxygen should be administered by qualified.


Get immediate medical attention.

Section 5 Fire Fighting Measures


Flash Point (Method Used): N/A
Auto Ignition Temperature: N/A
LEL: N/A
UEL: N/A
Extinguishing Media: Nonflammable, inert gas
Electrical Classification: Nonhazardous
Special Fire Fighting Procedures: N/A
Unusual Fire and Explosion Hazards: N/A

Section 6 Accidental Release Measures


STEPS TO TAKE IN CASE MATERIAL IS RELEASED OR SPILLED:
[NOTE: This applies to Generon locations where liquid or cylinder gas is used.]
Evacuate all personnel from affected area, use appropriate protective equipment. If leak is in
container or container valve, contact the closest Generon location or call the CHEMTREC
emergency number listed herein.
Waste Disposal Method:
Do not attempt to dispose of residual or unused quantities. Return in shipping container properly
labeled and valve protection cap in place to Generon for proper disposal. For emergency
disposal. For emergency disposal, contact the closest Generon location or call the CHEMTREC
emergency number listed herein.

Section 7 Handling and Storage


Special Handling Recommendations:
Use only in well-ventilated areas. Valve protection caps must remain in place unless container is
secured with valve outlet piped to use point. Do not drag, slide or roll cylinders, use a suitable
hand truck for cylinder movement. Use a pressure reducing regulator when connecting cylinder to
lower pressure (<3,000 psig) piping or systems. Do not heat cylinder by any means to
increase the discharge rate of product from the cylinder. Use a check valve or trap in the
discharge line to prevent hazardous back flow into the cylinder.

For additional recommendations, consult


Special Storage Recommendations:

Page 2 of 4
GENERON 16250 Tomball Parkway
Houston, Texas 77086
INNOVA!l\IE GASSi'SY!'l.\S (T): 713-937-5200
(F): 713-937-5250

Protect cylinders from physical damage. Store in cool, dry, well-ventilated area away from
heavily trafficked areas and emergency exits. Do not allow the temperature where cylinders are
stored to exceed 130° F (54° C). Cylinders should be stored upright and firmly secured to
prevent falling or being knocked over. Full and empty cylinders should be segregated. Use a
"first in-first out" inventory system to prevent full cylinders being store for excessive periods of
time.

For additional recommendations, consult

Section 8 Exposure Controls I Personal Protection


Respiratory Protection: Positive pressure air line with mask or self-contained breathing
apparatus should be available for emergency use.
Ventilation: See local exhaust.
Local Exhaust: To prevent accumulation of high concentrations so as to reduce the oxygen level
in the air to less than 18 molar percent.

Other: N/A
Protective Gloves: Any material.
Eye Protection: Safety Goggles or glasses.
Other Protective Equipment: Safety Shoes.

Section 9 Physicals and Chemical Properties

Physical State; Gas, Appearance; Clear, Color; Colorless, Odor; Odorless, Taste; Tasteless
Boiling Point; -321F (-196C) Freezing Point; -346 F ( -210 C)

Section 10 Stability and Reactivity


Stability: Stable
Incompatibility (Materials to Avoid): None
Hazardous Decomposition Products: None
Hazardous Polymerization: Will not occur
Conditions to Avoid: None

Section 11 Toxicological Information


Nitrogen is nontoxic but the liberation of a large amount in a confined area could displace the
amount of oxygen in air necessary to support life.

Page 3 of 4
GENERON 16250 Tomball Parkway
Houston, Texas 77086
IN!>IOVAJIVE GAS (T): 713-937-5200
(F): 713-937-5250

Section 12 Ecological Information


The atmosphere contain approximately 78% nitrogen. No adverse ecological effects are
Expected. Nitrogen does not contain any Class I or Class II ozone depleting chemicals.
Nitrogen is not listed as a marine pollutant by DOT (49 CFR 171)

Section 13 Disposal Considerations


Dispose in accordance with all applicable reguiations.

Section 14 Transport Information


Special Labeling Information:
DOT Shipping Name: Nitrogen or Nitrogen, Compressed
DOT Shipping Label: Nonflammable gas
DOT Hazard Class: Nonflammable gas
I.D. Number: UN 1066

Section 15 Regulatory Information


No Content

Section 16 Other Information


Compressed gas cylinders should not be refilled except by qualified producers of compressed
gasses. Shipments of a compressed gas cylinder, which has not been filled by the owner or with
his (written) consent, is a violation of Federal Law (49CFR).

.•

Page 4 of 4
Appendix E.
Membrane Module Warranty Policy

Generon IGS warrants that, at the time of shipment, the membrane module hereinafter referred to as
"Module", will conform to all applicable laws, rules, regulations, specifications then in effect and meet or
exceed the minimum performance criteria as outlined in the scope of supply.
Subject to the Original Equipment Manufacturers (hereinafter referred to as "OEM"), or end user's
compliance with the provisions below, the Generon IGS warranty is for a period of eighteen (18) months
from date of shipment or twelve (12) months from module installation, whichever comes first. The
warranty shall include all module models manufactured by Generon IGS.

The Generon IGS warranty scope shall include the following:


1. All testing, evaluation and replacement module(s).
A. All warranty claims are to be submitted in writing to Generon IGS with date of installation
verified by appropriate shipping and/or installation documents and module serial numbers. If date of
installation is not provided, the warranty period will be 12 months from date of shipment.
B. If OEM or end user wishes to file a warranty claim the OEM or end user will be responsible for
removing and shipping the module(s) in question. In order to process a warranty claim a purchase order
must be received by Generon IGS covering replacement modules(s), if any are requested, and module
testing. Generon IGS will issue a "Return Authorization Number" (RAN) to be used by the OEM or end user
for returning suspect module(s) to Generon IGS. All modules returned under a warranty claim will be
tested to try to determine the cause of the OEM or end user identified performance issue. Billing against
the purchase order will occur only if the returned module(s) is determined not to be covered under
warranty. Testing, in this case, will be invoiced at 20% of the module(s) original sales price to the OEM or
end user.
C. If a replacement module(s) is requested, Generon IGS will ship the replacement to be
installed by the OEM or end user provided a Purchase Order has been received. After the module(s) has
been returned, Generon IGS will determine if the module(s) is covered under warranty. If Generon IGS
does not receive the defective module within 30 days of replacement module shipment then Generon
IGS may at its discretion make the warranty null and void. In this case an invoice will be issued for the
replacement module(s).
D. Generon IGS will notify the OEM or end user in writing of the warranty determination within 30
to 60 days after receiving the suspect module, depending on the extent of the required testing.

16250 Tomball Parkway Houston, Texas


77086
Tele: 713-937-5200 / Fax: 713-937-5250
Version 1 www.generon.com Page 28
If it is determined that the module is not covered under warranty an invoice will be issued for the
replacement module and a 20% testing fee will be assessed. All modules not covered under warranty will
be returned to the OEM or end user at the OEM’s or end user’s expense.
2. Module(s) damaged by OEM or end user misuse will void any and all applied warranties. Misuse can
be construed to be improper system design, improper component selection, improper operation and
environmental inadequacies.
3. Warranties are not extended to parts, components or systems. Generon IGS may, at its sole discretion,
at the request of the OEM or end user, review system design and corresponding components and make
recommendations. These recommendations DO NOT amend or alter this warranty in any way.
4. Generon IGS may, at its sole discretion, accept or decline requests for defective module evaluation not
covered under this warranty. IF Generon IGS accepts to conduct evaluation of a defective module not
covered under this warranty a $2000 handling fee will be assessed for each 7200 module, $1500 for each
6500 module, $1200 for each 6150 module, $900 for each 4100 module and $500 for each 210 module.
In addition, all shipping charges will be the responsibility of the OEM or end user.
5. Service work performed onsite, at the OEM's or end user's request must have a Purchase Order.
Generon IGS may, at its sole discretion, accept or decline to perform this work. If accepted, the cost of this
work will be: See Service Price Schedule located in this section.
WARRANTY LIMITATIONS/EXCLUSIONS: The Limited warranties contained in the above paragraphs are
Generon IGS's sole warranties with respect to the module and are expressly in lieu of and preclude any
warranty of fitness for a particular purpose and other express or implied representations and warranties.
LIMITATION OF REMEDY: In the event of a covered defect, Generon IGS will repair or replace the non-
conforming part(s). The remedies provided herein are expressly agreed to be exclusive. IN NO EVENT
SHALL GENERON IGS BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. The foregoing
limitations apply whether the claim against Generon IGS is based upon breach of warranty expressed or
implied, strict liability in tort, negligence or any other cause of action.
PERIOD OF LIMITATIONS: Any and all actions for breach of warranty, must be commenced by the OEM or
end user within thirty (30) days after the cause of action has occurred.
FORCE MAJEURE/ALLOCATION: In the event of war, fire, flood, strike, labor dispute, breakage of
equipment, accident riot, action of governmental authority and laws, rules, ordinances and regulations
including, but not limited to, those dealing with pollution, health, ecology or environmental matters, acts
of God, or contingencies beyond the reasonable control of Generon IGS, materially interfering with the
production, supply, transportation or consumption practice of Generon IGS at the time respecting the
goods covered by this warranty, or in the event of inability to obtain on reasonable terms any raw
materials due to force majeure as defined herein or due to exceptionally high demand by its customers
allocate its supply of such goods or raw materials among the various uses therefore in any manner which
is fair and reasonable; provided, however, that (i) Generon IGS shall have no obligation to obtain goods
or raw materials from a third party in order to supply Generon IGS's excused contractual shortfall, and (ii)
any goods or raw materials obtained by Generon from a third party solely for Generon internal use are
not subject to allocation.

16250 Tomball Parkway Houston, Texas


77086
Tele: 713-937-5200 / Fax: 713-937-5250
Version 1 www.generon.com Page 29
Membrane Field Return Protocol- Pittsburg
1) Visual inspection of module
- Tubesheet
- Outer casing
- Bundle stability
-
2) Place module into system for bore-side venting
- Blow low pressure air through bores of fiber (collect any liquid
contaminates)
- Identify any odors, continue until dry of liquid contaminates
- Run flow through check to ID blocked fiber

3) Shell-side pressure module with exposed tubesheets


- Identify tube-sheet leaks
- Check for core-tube leaks

4) Test bore side at up to 135 psig and compare with initial QC data

5) Optional Items (depends on findings):


- Autopsy
- Section tubesheets to look for defects
- Take fiber samples at various locations in bundle to check fiber
properties
- Check core-tube for irregularities
- Sample tube-sheet (machined or razor blade cuttings) for MW or
contaminate (outside lab)

John Jensvold, R&D Director


10/31/14

GENERON IGS, Inc.


An Innovative Gas Systems Company
Foot of Arcy Lane, Bldg. 992
P ittsburg, CA 94565
Tele: 925-431-1030 / Fax: 925-439-3949
www.igs-global.com
Appendix F.
System Warranty Policy
Generon IGS warrants that, at the time of installation, the on-site gas separation system
(herein referred to as "System"), will conform to all applicable laws, rules, regulations and specifications
then in effect, and that the System will be fit for the ordinary use(s) explicitly identified in Generon IGS's
then current product literature and meet or exceed the minimum performance criteria outlined in the
scope of supply.
Subject to the end user's compliance with the provisions below, the Generon IGS warranty is for a
period of twelve (12) months from date of startup or eighteen (18) months from date of shipment,
whichever occurs first. The warranty shall include all system models manufactured by Generon IGS
fabrication facilities as approved by standard specifications and drawings supplied by Generon IGS. All
major accessory equipment (i.e. compressors, metering equipment, vessels, MCCs and any equipment
required for their operation) shall have warranties, which have been extended to Generon IGS, passed
on to the end user. In no case shall Generon IGS warranty obligation on accessory equipment exceed the
time frame of the Generon IGS system warranty.
The Generon IGS warranty scope shall include the following:

1. All parts and labor required to repair the malfunctioning component(s), which is removable and
returnable to Generon IGS.

A. Generon IGS shall determine what is removable and returnable. The end user shall be
responsible for submitting all warranty claims in writing to Generon IGS with date of installation,
verified by shipping and/or installation documentation, and removing and shipping the
component(s). If date of installation is not provided, the warranty period will be twelve (12)
months from date of shipment.

B. Upon receipt of a Purchase Order from the end user, Generon IGS will ship the replacement part
(s) to be installed by the end user. Generon IGS will issue a "Return Merchandise Authorization
Number" (RMA) to be used by the end user, for returning the component(s) to Generon IGS. After
the items(s) has been returned, Generon IGS will determine if the item(s) are covered under
warranty. Generon IGS will notify the end user in writing of this determination within 60 days of
item(s) receipt. If it is determined that item(s) are not covered under warranty, an invoice will be
issued for all replacement parts based on list price plus a 20% handling fee. The 20% handling fee
will also be invoiced in the case where no replacement parts are shipped.

2. Service work performed onsite, at the end user's request, must have a Purchase Order. If it
is determined that failure was caused by end user misuse or neglect, the cost will be
billable as follows: See attached Service Price Schedule below.

16250 Tomball Parkway Houston, Texas


77086
Tele: 713-937-5200 / Fax: 713-937-5250
Version 1 www.generon.com Page 30
3. System components damaged by end user misuse will void any and all applied warranties. Misuse
can be construed to be non-approved replacement components, improper operation, and
environmental inadequacies as determined by the original Scope of Supply.
4. Warranties are not extended to parts and components deemed to be consumable.
Expendable parts are inclusive of, but not limited to, fuel cells, filter elements, oil, seals, etc.
5. Generon IGS reserves the right to replace any component(s) with a like or equivalent item(s).
Said item(s) may not necessarily be new, but may be repaired item(s). Repaired and or
replacement items will be included in the existing remaining warranties, but in all cases will have a
minimum warranty period of 30 days.
7. The quality of feed air or other gas supplied to the System must conform to Generon IGS
specifications. (See Generon IGS Scope of Supply).
8. The end user shall not attach any auxiliary equipment to the System or modify the configuration of
the System without prior approval of Generon IGS, to include "borrowing" air from the compressor
when the compressor is dedicated to the operation of the System.
9. User must maintain an environment around the System, which will assure its proper operation.
10. This warranty shall not extend to repair or replacement required as a result of improper operation
or use of the System; or as a result of repair(s), replacement(s) or substitution(s) not specifically
authorized by Generon IGS.

WARRANTY LIMITATIONS/EXCLUSIONS: The Limited warranties contained in the above paragraphs are
Generon IGS's sole warranties with respect to the systems and are expressly in lieu of and preclude any
warranty of fitness for a particular purpose and other express or implied representations and
warranties.

LIMITATION OF REMEDY: In the event of a covered defect, Generon IGS will repair or replace the non-
conforming part(s) of the System. The remedies provided herein are expressly agreed to be exclusive.
IN NO EVENT SHALL GENERON IGS BE LIABLE

FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. The foregoing limitations apply whether the
claim against Generon IGS is based upon breach of warranty expressed or implied, strict liability in
tort, negligence or any other cause of action.

16250 Tomball Parkway Houston, Texas


77086
Tele: 713-937-5200 / Fax: 713-937-5250
Version 1 www.generon.com Page 31
PERIOD OF LIMITATIONS: Any and all actions for breach of warranty, must be commenced by
the end user within thirty (30) days after the cause of action has occurred.

FORCE MAJEURE/ALLOCATION: In the event of war, fire, flood, strike, labor dispute, breakage of
equipment, accident riot, action of governmental authority and laws, rules, ordinances and regulations
including, but not limited to, those dealing with pollution, health, ecology or environmental matters, acts
of God, or contingencies beyond the reasonable control of Generon IGS, materially interfering with the
production, supply, transportation or consumption practice of Generon IGS at the time respecting the
goods covered by this warranty, or in the event of inability to obtain on reasonable terms any raw
materials due to force majeure as defined herein or due to exceptionally high demand by its customers
allocate its supply of such goods or raw materials among the various uses therefore in any manner which
is fair and reasonable; provided, however, that (i) Generon IGS shall have no obligation to obtain goods
or raw materials from a third party in order to supply Generon IGS's excused contractual shortfall, and
(ii) any goods or raw materials obtained by Generon IGS from a third party solely for Generon IGS
internal use are not subject to allocation.

16250 Tomball Parkway Houston, Texas


77086
Tele: 713-937-5200 / Fax: 713-937-5250
Version 1 www.generon.com Page 32
Appendix G.
Field Service Rates

16250 Tomball Parkway Houston, Texas


77086
Tele: 713-937-5200 / Fax: 713-937-5250
Version 1 www.generon.com Page 33
Field Service Rates and Schedules

All rates are Portal to Portal


All Travel Expenses are Billed at Cost + 10%
Rates are Based on 10 Hour Days

North America Land Based North America Offshore


Standard Overtime Weekend/Holidays Standard Overtime Weekend/Holidays
Rate per day per Hour per day Rate per day per Hour per day

$1,200.00 $200.00 $1,400.00 $1,400.00 $250.00 $1,600.00

International Land Based International Offshore


Standard Overtime Weekend/Holidays Standard Overtime Weekend/Holidays
Rate per day per Hour per day Rate per day per Hour per day

$1,400.00 $250.00 $1,600.00 $1,600.00 $275.00 $1,850.00

Schedules

North America Land Base North America Offshore

2 Weeks Notice 2 Weeks Notice

International Land Base International Offshore


4 Weeks Notice if no Visa Required 4 Week Notice if no Visa Required

6 Week Notice if Visa Required 6 Week Notice if Visa Required

GENERON IGS, Inc.


An Innovative Gas Systems Company
16250 Tomball Parkway
Houston, Texas 77086
Tele: 713-937-5200 / Fax: 713-937-5250
www.igs-global.com
Additional Information

Generon IGS requires a Purchase Order or Advance Payment, for service and
expenses prior to the scheduling of a Field Service Technician’s departure. Generon
will provide an estimate of cost for the customer with an estimated number of days
and expected travel related expenses. If an extended amount of time is requested
while the technician is on site a Revised Purchase Order or Additional Payment
must be received by Generon before any adjustments are made to the technician’s
schedule.

Travel and Expenses


Airfare is to be Business Class for International travel (10 hours or greater) and
Coach Class for domestic travel. Business related living, local transportation
expenses, VISA filing fees, excess baggage, and site specific training courses will be
charged at the actual rate plus 10% per a copy of the Generon Technician’s Expense
Report.

Training
Technical, start-up, and maintenance training is available if requested by the
customer and will be charged to the Customer at the current daily service rate, plus
travel and living expenses

GENERON IGS, Inc.


An Innovative Gas Systems Company
16250 Tomball Parkway
Houston, Texas 77086
Tele: 713-937-5200 / Fax: 713-937-5250
www.igs-global.com

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