SHUTTERING DESIGNE FOR BEAM

BEAM SIZE 600 300

LOAD CALCULATION in Kg/m2

LOAD TYPE concrete dencity Depth of beam

Concrete Load 2500 0.6
Live load
False work load
TOTAL LOAD ON JOIST & CUPLOCK

MATERIAL
JOIST- ISLB 100 X 50 (1200mm long) @400mm c/c
Cuplock grid 900x1200 mm

Step-1 DESIGNE FOR JOIST ISLB100x50 Total load spacing

UDL ON JOIST 1675 0.4
BENDING MOMENT (BM) =Ux L2/8 670 0.18
Check for Zxx BMx100/permissible stress
Zxx 10.96 cm3
Hence ok
Check for deflection 5xUxL4/384xExIxx
where
U= 670
L= 1.2
E= ( young;s modulus 2.1
Ixx= 168 cm4

Deflection= 6946.56 135475.2

0.051 <.3 cm

Step-1 DESIGNE FOR CUPLOCK GRID 900 X 1200

Detail of Cuplock
1. Outer Diameter of Pipe = 48mm.
2. Thickness of Pipe = Verticals 3 mm.
3. Unbraced Length = 1000 mm.
4. As per IS 1161:1998 for Pipe having Outer Diameter of 48mm
· Thickness is 3.2 mm
· Crossectional Area is 4.53 cm2.
· Radius of Gyration is 1.59 cm.

Grid of Cuplock Proposed is 0.9 x 1.2 m , therefore load on individual leg of cup lock=
Self load of Upper basement beam= 1675x 1.2x.9 1809

Slenderness ratio = Unbraced Length/ Radius of Gyration = 100/1.59 = 63

Therefore Permissible Axial Stress in Compression as per IS 806 1968 is 970 kgf/cm2.

Therefore Permissible load on vertical member = Permissible Stress x Cross-sectional

FOR DROP PANEL

DEPTH 400 mm

LOAD TYPE concrete dencity Depth of beam

Concrete Load 2500 0.4
Live load
False work load
TOTAL LOAD ON CUPLOCK

Grid of Cuplock Proposed is 1.2 x 0.9 m , therefore load on individual leg of cup lock as
( Self load of Upper basement drop panel)1175 x1.2 x 0.9 =

Drop Panel Load on Individual leg for 1.2 m x 0.9 m Grid = 1269 Kgs.<2992kgs Hence safe

FOR SLAB
DEPTH 250 mm

LOAD TYPE concrete dencity Depth of beam

Concrete Load 2500 0.25
Live load
False work load
TOTAL LOAD ON CUPLOCK

Grid of Cuplock Proposed is 1.2 x 1.8 m , therefore load on individual leg of cup =
( Self load of Upper basement drop panel)800 x1.2 x 1.8 =

Drop Panel Load on Individual leg for 1.2 m x 1.8 m Grid = 1728 Kgs.<2992kgs Hence safe
M

Load/m2 UNIT
1500 kg/m2
125 kg/m2
50 kg/m2
1675 kg/m2

UDL
670 kg
120.60

<33 cm3

hence safe

er of 48mm

n individual leg of cup lock=

Kg

100/1.59 = 63
 r IS 806 1968 is 970 kgf/cm2.

missible Stress x Cross-sectional Area of Pipe =970 x 4.53 = 4394 / 1.5 (Factor of Safety) = 2929 kgs > 1809 kgs

Load/m2 UNIT
1000 kg/m2
125 kg/m2
50 kg/m2
1175 kg/m2

n individual leg of cup lock as shown in section =

1269 Kgs

69 Kgs.<2992kgs Hence safe

Load/m2 UNIT
625 kg/m2
125 kg/m2
50 kg/m2
800 kg/m2

n individual leg of cup =

1728 Kgs

28 Kgs.<2992kgs Hence safe

y) = 2929 kgs > 1809 kgs, therefore safe.
 DESIGNE FOR SRINKAGE STRIP CUPLOCK GRID 600 X 600
depth
1 DESIGNE FOR DROP PANEL 400 mm
LOAD TYPE concrete dencity Depth of DROP PANEL
Concrete Load 2500 0.4
Live load
False work load
TOTAL LOAD ON JOIST & CUPLOCK

Length Width
GRID DETAIL
0.6 0.6

Detail of Cuplock
1. Outer Diameter of Pipe = 48mm.
2. Thickness of Pipe = Verticals 3.2 mm.
3. Unbraced Length = 1000 mm.
4. As per IS 1161:1998 for Pipe having Outer Diameter of 48mm
Thickness is 3.2 mm
Crossectional Area is 4.53 cm2
Radius of Gyration is 1.59 cm2

Grid of Cuplock Proposed is 0.6 x 0.6m , therefore load on individual leg of cup lock=
Self load of Upper basement DROP PANEL+ 1175
Self load of Gr. Floor DROP PANEL 1175
Self load of 1st Floor DROP PANEL 1175
TOTAL 3525
Area of grid (600x600) 0.36
Total load on leg 1269

Slenderness ratio = Unbraced Length/ Radius of Gyration = 100/1.59 = 63

Therefore Permissible Axial Stress in Compression as per IS 806 1968 is 970 kgf/cm2.

Therefore Permissible load on vertical member = Permissible Stress x Cross-sectional

Therefore Permissible load on vertical member = 970
factor of safety
Total permissible load =
TOTAL LOAD ON GRID 900X900mm=

REMARKS:- TOTAL LOAD ON GRID 900X900mm (1269.5kgs) is less than permissible load(2929.4) Hence Safe.

2 FOR SLAB
DEPTH 250 mm
LOAD TYPE concrete dencity Depth of beam
Concrete Load 2500 0.25
Live load
False work load
TOTAL LOAD ON CUPLOCK

Length Width
GRID DETAIL
0.6 0.6

Grid of Cuplock Proposed is .6 x 0.6 m , therefore load on individual leg of cup lock as s

Self load of Upper basement SLAB+ 800

Self load of Gr. Floor SLAB 800
Self load of 1st Floor SLAB 800
TOTAL 2400
Area of grid (600x600) 0.36
Total load on leg 864

Therefore Permissible load on vertical member = Permissible Stress x Cross-sectional

Therefore Permissible load on vertical member = 970
factor of safety
Total permissible load =
TOTAL LOAD ON GRID 900X1200mm=

REMARKS:- TOTAL LOAD ON GRID 600X600mm (864kgs) is less than permissible load(2929.4) Hence Safe.
 Load/m2 UNIT
1000 kg/m2
125 kg/m2
50 kg/m2
1175 kg/m2

Area
0.36 m2

al leg of cup lock=

KGS
m2
Kgs

968 is 970 kgf/cm2.

ess x Cross-sectional Area of Pipe

4.53 4394.1 kgs
1.5
2929.4 kgs
1269 kgs

ad(2929.4) Hence Safe.

 Load/m2 UNIT
625 kg/m2
125 kg/m2
50 kg/m2
800 kg/m2

Area
0.36 m2

l leg of cup lock as shown in section =

KGS
m2
Kgs

ess x Cross-sectional Area of Pipe

4.53 4394.1 kgs
1.5
2929.4 kgs
864 kgs

(2929.4) Hence Safe.

 SHUTTERING DESIGNE
DOUBLE HEIGHT SLAB
LOAD CALCULATION in Kg/m2
LOAD TYPE concrete density
Concrete Load 2500
Live load
False work load
TOTAL LOAD ON JOIST & CUPLOCK

MATERIAL
JOIST- ISLB 100 X 50 (1200mm long) @400mm c/c
Length Width Area
Cuplock grid
1.8 1.2 2.16

Step-1 DESIGNE FOR JOIST ISLB100x50 Total load

UDL ON JOIST 862.5
BENDING MOMENT (BM) =Ux L2/8 345
Check for Zxx BMx100/permissible stress
Zxx 5.65
Hence ok
Check for deflection 5xUxL4/384xExIxx
where
U= 345
L= 1.2
E= ( young;s modulus 2.1
Ixx= 168

Deflection= 3576.96
0.026

Step-1 DESIGNE FOR CUPLOCK GRID 900 X 900

Detail of Cuplock
1. Outer Diameter of Pipe = 48mm.
2. Thickness of Pipe = Verticals 3 mm.
3. Unbraced Length = 1000 mm.
4. As per IS 1161:1998 for Pipe having Outer Diameter of 48mm
· Thickness is 3.2 mm
· Crossectional Area is 4.53 cm2.
· Radius of Gyration is 1.59 cm.

Grid of Cuplock Proposed , therefore load on individual leg of cup lock=

Self load of
Load on indiviual leg of grid beam Length of grid width of grid
862.5 1.8 1.2
Slenderness ratio = Unbraced Length/ Radius of Gyration = 100/1.59 = 63

Therefore Permissible Axial Stress in Compression as per IS 806 1968 is 970 kgf/cm2.

Therefore Permissible load on vertical member = Permissible Stress x Cross-sectional

 Depth Load/m2 UNIT
0.275 687.5 kg/m2
125 kg/m2
50 kg/m2
862.5 kg/m2

spacing UDL
0.4 345 kg
0.18 62.10
0/permissible stress
cm3 <33 cm3

cm4

135475.2
<.3 cm hence safe

Total load on Leg

1863 Kg
8 is 970 kgf/cm2.

s x Cross-sectional Area of Pipe =970 x 4.53 = 4394 / 1.5 (Factor of Safety) = 2929 kgs >
1863 Kg hence safe
 SHUTTERING DESIGNE
DOUBLE HEIGHT SLAB
LOAD CALCULATION in Kg/m2
LOAD TYPE concrete density
Concrete Load 2500
Live load
False work load
TOTAL LOAD ON JOIST & CUPLOCK

MATERIAL
JOIST- ISLB 100 X 50 (1200mm long) @400mm c/c
Length Width Area
Cuplock grid
1.2 0.9 1.08

Step-1 DESIGNE FOR JOIST ISLB100x50 Total load

UDL ON JOIST 1675
BENDING MOMENT (BM) =Ux L2/8 670
Check for Zxx BMx100/permissible stress
Zxx 10.96
Hence ok
Check for deflection 5xUxL4/384xExIxx
where
U= 670
L= 1.2
E= ( young;s modulus 2.1
Ixx= 168

Deflection= 6946.56
0.051

Step-1 DESIGNE FOR CUPLOCK GRID 900 X 900

Detail of Cuplock
1. Outer Diameter of Pipe = 48mm.
2. Thickness of Pipe = Verticals 3 mm.
3. Unbraced Length = 1000 mm.
4. As per IS 1161:1998 for Pipe having Outer Diameter of 48mm
· Thickness is 3.2 mm
· Crossectional Area is 4.53 cm2.
· Radius of Gyration is 1.59 cm.

Grid of Cuplock Proposed is 0.9 x 0.9 m , therefore load on individual leg of cup lock=
Self load of
Load on indiviual leg of grid beam Length of grid width of grid
1675 1.2 0.9
Slenderness ratio = Unbraced Length/ Radius of Gyration = 100/1.59 = 63

Therefore Permissible Axial Stress in Compression as per IS 806 1968 is 970 kgf/cm2.

Therefore Permissible load on vertical member = Permissible Stress x Cross-sectional

 Member Depth
SLAB 0.25
pt BHEAM 0.45
Depth Load/m2 UNIT DROP PANEL 0.4
0.6 1500 kg/m2 Beab 0.6
125 kg/m2
50 kg/m2
1675 kg/m2

spacing UDL
0.4 670 kg
0.18 120.60
0/permissible stress
cm3 <33 cm3

cm4

135475.2
<.3 cm hence safe

leg of cup lock=

Total load on Leg

1809 Kg
8 is 970 kgf/cm2.

s x Cross-sectional Area of Pipe =970 x 4.53 = 4394 / 1.5 (Factor of Safety) = 2929 kgs >
1809 Kg hence safe
 SHUTTERING DESIGNE
DOUBLE HEIGHT SLAB
LOAD CALCULATION in Kg/m2
LOAD TYPE concrete density
Concrete Load 2500
Live load
False work load
TOTAL LOAD ON JOIST & CUPLOCK

MATERIAL
JOIST- ISLB 100 X 50 (1200mm long) @400mm c/c
Length Width Area
Cuplock grid
1.2 0.9 1.08

Step-1 DESIGNE FOR JOIST ISLB100x50 Total load

UDL ON JOIST 1675
BENDING MOMENT (BM) =Ux L2/8 586.25
Check for Zxx BMx100/permissible stress
Zxx 9.59
Hence ok
Check for deflection 5xUxL4/384xExIxx
where
U= 586.25
L= 1.2
E= ( young;s modulus 2.1
Ixx= 168

Deflection= 6078.24
0.045

Step-1 DESIGNE FOR CUPLOCK GRID 900 X 900

Detail of Cuplock
1. Outer Diameter of Pipe = 48mm.
2. Thickness of Pipe = Verticals 3 mm.
3. Unbraced Length = 1000 mm.
4. As per IS 1161:1998 for Pipe having Outer Diameter of 48mm
· Thickness is 3.2 mm
· Crossectional Area is 4.53 cm2.
· Radius of Gyration is 1.59 cm.

Grid of Cuplock Proposed is 0.9 x 0.9 m , therefore load on individual leg of cup lock=
Self load of
Load on indiviual leg of grid beam Length of grid width of grid
1675 1.2 0.9
Slenderness ratio = Unbraced Length/ Radius of Gyration = 100/1.59 = 63

Therefore Permissible Axial Stress in Compression as per IS 806 1968 is 970 kgf/cm2.

Therefore Permissible load on vertical member = Permissible Stress x Cross-sectional

 Member Depth
SLAB 0.25
pt BHEAM 0.45
Depth Load/m2 UNIT DROP PANEL 0.4
0.6 1500 kg/m2 Beab 0.6
125 kg/m2
50 kg/m2
1675 kg/m2

spacing UDL
0.35 586.25 kg
0.18 105.52
0/permissible stress
cm3 <33 cm3

cm4

135475.2
<.3 cm hence safe

leg of cup lock=

Total load on Leg

1809 Kg
8 is 970 kgf/cm2.

s x Cross-sectional Area of Pipe =970 x 4.53 = 4394 / 1.5 (Factor of Safety) = 2929 kgs >
1809 Kg hence safe
 SHUTTERING DESIGNE
DOUBLE HEIGHT SLAB
LOAD CALCULATION in Kg/m2
LOAD TYPE concrete density
Concrete Load 2500
Live load
False work load
TOTAL LOAD ON JOIST & CUPLOCK

MATERIAL
JOIST- ISLB 100 X 50 (1200mm long) @400mm c/c
Length Width Area
Cuplock grid
1.2 1.2 1.44

Step-1 DESIGNE FOR JOIST ISLB100x50 Total load

UDL ON JOIST 1175
BENDING MOMENT (BM) =Ux L2/8 470
Check for Zxx BMx100/permissible stress
Zxx 7.69
Hence ok
Check for deflection 5xUxL4/384xExIxx
where
U= 470
L= 1.2
E= ( young;s modulus 2.1
Ixx= 168

Deflection= 4872.96
0.036

Step-1 DESIGNE FOR CUPLOCK GRID 900 X 900

Detail of Cuplock
1. Outer Diameter of Pipe = 48mm.
2. Thickness of Pipe = Verticals 3 mm.
3. Unbraced Length = 1000 mm.
4. As per IS 1161:1998 for Pipe having Outer Diameter of 48mm
· Thickness is 3.2 mm
· Crossectional Area is 4.53 cm2.
· Radius of Gyration is 1.59 cm.

Grid of Cuplock Proposed is 0.9 x 0.9 m , therefore load on individual leg of cup lock=
Self load of
Load on indiviual leg of grid beam Length of grid width of grid
1175 1.2 1.2
Slenderness ratio = Unbraced Length/ Radius of Gyration = 100/1.59 = 63

Therefore Permissible Axial Stress in Compression as per IS 806 1968 is 970 kgf/cm2.

Therefore Permissible load on vertical member = Permissible Stress x Cross-sectional

 Member Depth
SLAB 0.25
pt BHEAM 0.45
Depth Load/m2 UNIT DROP PANEL 0.4
0.4 1000 kg/m2 Beab 0.6
125 kg/m2
50 kg/m2
1175 kg/m2

spacing UDL
0.4 470 kg
0.18 84.60
0/permissible stress
cm3 <33 cm3

cm4

135475.2
<.3 cm hence safe

leg of cup lock=

Total load on Leg

1692 Kg
8 is 970 kgf/cm2.

s x Cross-sectional Area of Pipe =970 x 4.53 = 4394 / 1.5 (Factor of Safety) = 2929 kgs >
1692 Kg hence safe
 SHUTTERING DESIGNE FOR PT BEAM
BEAM SIZE 600

LOAD CALCULATION in Kg/m2

LOAD TYPE concrete density
Concrete Load 2500
Live load
False work load
TOTAL LOAD ON JOIST & CUPLOCK

Step-1 DESIGNE FOR JOIST

MATERIAL DETAILS
Hollow Square pipe of SIZE 50x50x2.9mm
Length of Joist 1.2 mtr
Proposed Spacing 0.3 mtr
Permissible stress 1100
Yield strength 0 Mpa
Zxx ( elastic modulus along X axis ) 7.42 cm3
Length Width Area
Proposed Cuplock grid
1.2 1.2 1.44

Total load
UDL ON JOIST 862.5
BENDING MOMENT (BM) =Ux L2/8 310.5
Check for Zxx BMx100/permissible stress
Zxx 5.08

Hence OK
Check for deflection 5xUxL4/384xExIxx
where
U= 310.5
L= 1.2
E= ( young;s modulus 2.1
Ixx= 18.37

Deflection= 3219.264

0.217
BEAM
3650

Depth of beam Load/m2 UNIT

0.275 687.5 kg/m2
125 kg/m2
50 kg/m2
862.5 kg/m2

m2

spacing UDL for 1mtr UDL for full span of Joist

0.3 258.75 kg 310.5 Kg
0.18 55.89
0/permissible stress
cm3 <7.42 cm3

Kg
mtr

cm4

14813.568

<0.3 cm HENCE OK
 SHUTTERING DESIGNE
DOUBLE HEIGHT SLAB
LOAD CALCULATION in Kg/m2
LOAD TYPE concrete density
Concrete Load 2500
Live load
False work load
TOTAL LOAD ON JOIST & CUPLOCK
 Member Depth
SLAB
pt BHEAM
Depth Load/m2 UNIT DROP PANEL
0.6 1500 kg/m2 Beam 300x600
125 kg/m2
50 kg/m2
1675 kg/m2