Experimental Investigation of Heat Transfer Enhancement Through Elliptical Dimples For Divergent Channel Ijariie7150
Experimental Investigation of Heat Transfer Enhancement Through Elliptical Dimples For Divergent Channel Ijariie7150
Experimental Investigation of Heat Transfer Enhancement Through Elliptical Dimples For Divergent Channel Ijariie7150
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ABSTRACT
An experimental investigation was conducted to determine whether dimples on micro heat exchangers, Turbine
blades, Electrical Cooling Systems can increase heat transfer for turbulent airflows. This was accomplished by
performing experimental studies using setup which consist of divergent test channel in which Elliptical dimples are
milled with aspect ratio (AR=1.5) arrangement (Inline, offline and Smooth) on one side of aluminum plates (Test
Section) with a relative depth c/D1=0.33 and relative pitch S/Dm = 1.6.The main physical mechanisms causing the
enhancement of heat transfer is the generation and amplification of sufficiently strong longitudinal vortices which
are interacting with the thermal boundary layer. Since vortex induced heat transfer enhancement depends strongly
on shape and position of Dimples, the subject of ongoing research is to find design strategies for device shape and
placement optimization.
For those configurations the heat transfer coefficient (h), Nusselt number (Nu), pressure drop (P d), thermal
performance (Tp) and Nusselt number ratio (Nu/Nu_s) were determined experimentally. For Elliptical dimples, heat
transfer enhancements (relative to a flat plate) were observed for Reynolds number range from 5000 to 15000
(Reynolds number based on channel height and Velocity of hot air fluid). Also the results are validated analytically
for Nusselt number and heat transfer coefficient for smooth horizontal plate. Specifically, this investigation was
conducted to determine whether the use of dimples can enhance heat transfer characteristics for Compact Heat
Exchangers and turbine blades, Electronic cooling, Biomedical devices, etc. applications. With different types of
arrangements such as smooth, inline and offline with variable parameter such as velocity, v = 5 m/sec, v = 10m/sec,
v = 15m/sec for this conditions cases are studied and it has been found that the offset arrangement in divergent
plate gives optimum solution as compared to other arrangements.
Keywords: Dimpled surface, Divergent channel flow, heat transfer enhancement, and forced convection.
1. INTRODUCTION
The various techniques are used to enhance the rate of heat transfer over surface of plate. It may be passive or active
technique. The significant pressure drag produced by the rib or pin fin protrusion into the flow. Heat transfer inside
flow passages can be enhanced by using passive surface modifications such as rib tabulators, protrusions, pin fins,
and dimples. These heat transfer enhancement techniques have practical application for internal cooling of turbine
aerofoils, combustion chamber liners and electronics cooling devices, biomedical devices and heat exchangers. The
heat transfer can be increased by the following different Augmentation Techniques. They are broadly classified into
three different categories:
1) Passive Techniques
2) Active Techniques
3) Compound Techniques.
(iii) Fluid vibration: These are primarily used in single phase flows and are considered to be perhaps the most
practical type of vibration enhancement technique.
(iv) Electrostatic fields: It can be in the form of electric or magnetic fields or a combination of the two from dc or
ac sources, which can be applied in heat exchange systems involving dielectric fluids. Depending on the application,
it can also produce greater bulk mixing and induce forced convection or electromagnetic pumping to enhance heat
transfer
(v) Injection: Such a technique is used in single phase flow and pertains to the method of injecting the same or a
different fluid into the main bulk fluid either through a porous heat transfer interface or upstream of the heat transfer
section.
(vi) Suction: It involves either vapour removal through a porous heated surface in nucleate or film boiling, or fluid
withdrawal through a porous heated surface in single-phase flow.
(vii) Jet impingement: It involves the direction of heating or cooling fluid perpendicularly or obliquely to the heat
transfer surface.
2. LITERATURE SURVEY
Chang ShyyWoei, Jan Yih Jena , Chang ShuenFei[1] A detailed heat transfer measurement over a convex-
dimpled surface of impinging jet-array with three eccentricities (E/H) between jet Centre and dimple-center is
performed. These surface dimples considerably modify heat transfers from smooth-walled scenarios due to different
impinging topologies for jet array with modified inter-jet reactions.
GongnanXie , Bengt Sundén[2]The heat transferred to the turbine blade is substantially increased as the turbine
inlet temperature is increased. Improved cooling methods are therefore needed for the turbine blades to ensure a
long durability and safe operation. The blade tip region is exposed to very hot gas flow, and suffers high local
thermal loads due to the external tip leakage flow. A common way to cool the tip is to design serpentine passages
with 180 turn under the blade tip-cap taking advantage of the three-dimensional turning effect and impingement.
Increased internal convective cooling is therefore required to increase the blade tip
Life time. In this paper, augmented heat transfer of a blade tip with internal hemispherical dimples has been
investigated numerically. The computational models consist of two-pass channels with 180 turn and arrays of
dimples depressed on the internal tip-cap.
It is found that due to the combination of turning impingement and dimple-induced advection flow, the heat transfer
coefficient of the dimpled tip is up to two times higher than that of a smooth tip with less than 5% pressure drop
penalty. It is suggested that the use of dimples is suitable for augmenting blade tip cooling to achieve an optimal
balance between thermal and mechanical design requirements.
S.W. Chang, K.F. Chiang, T.C. Chou [3] Measurements of detailed Nusselt number (Nu) distributions and
pressure drop coefficients (f) for four hexagonal ducts with smooth and dimpled walls are performed to
comparatively examine the thermal performances of three sets of dimpled walls with concave–concave, convex–
convex and concave–convex configurations at Reynolds numbers (Re) in the range of 900–30,000.
enhancements of Nu and f from the smooth-walled references (Nu1 and f1) along with the thermal performance
factor (g) defined as (Nu/Nu1)/(f/f1)1/3 are examined. Nu and f correlations are individually obtained for each tested
hexagonal duct using Re as the controlling parameter.
Yu Rao , Yamin Xu , Chaoyi Wan [4]An experimental and numerical study was conducted to investigate the flow
friction and heat transfer performance in rectangular channels with staggered arrays of pin fin-dimple hybrid
structures and pin fins in the Reynolds number range of 8200–54,000.
Fig No. 7 Comparison of the turbulent kinetic energy distribution in a plane with a distance of 0.5 mm away from
the end wall between pin fin rows of 8 and 9 in the pin fin and pin fin-dimple channels at Re = 15,300.[4]
In addition, fully three-dimensional numerical computations have been done to investigate the physical details about
the flow and heat transfer in the pin fin and pin fin-dimple channels. The computations showed that the dimples
increase the near-wall turbulent mixing level by producing strong vortex flows, and therefore enhance the
convective heat transfer in the channel. On the other hand, the dimples enlarge the minimum cross section area
transversely between the pin fins, and therefore the pressure loss in the flow can be reduced in the pin fin-dimple
channels.
Sang Dong Hwang , Hyun Goo Kwon , HyungHee Cho[5] In this study, heat transfer and thermal performance of
a periodically dimple-protrusion patterned surface have been investigated to enhance energy-efficiency in compact
heat exchangers. The local heat transfer coefficients on the dimple/protrusion walls are derived using a transient
TLC (Thermo chromic Liquid Crystal) technique. The periodically patterned surface is applied to the bottom wall
only or both the bottom and top walls in the test duct. The ratio of dimple (or protrusion) depth to duct height is
0.25and the ratio of duct height to dimple (or protrusion) print diameter is 1.15. The Reynolds number is tested in
low range values from 1000 to 10000.
On the single-side patterned walls, various secondary flows generated from the dimple/protrusion coexist. The
vortices induced from the upstream affect strongly on the downstream pattern. For the double-side patterned wall
case, vortex interaction affected by the opposite wall enhances highly the heat transfer. The heat transfer
augmentation is higher in the lower Reynolds number due to the effective vortex interactions. Therefore, the
performance factor considering both heat transfer enhancement and pressure loss increases with decreasing the
Reynolds number.
3. SYSTEM DEVELOPMENT
An experimental set-up has been designed and fabricated to study the effect of elliptical dimpled surface on
heat transfer and fluid flow characteristics in rectangular duct. A schematic diagram of the experimental set-up is
shown in Figure11.
1. Tests were carried out in a rectangular divergent Acrylic duct of size (100mmx25mm) of aspect ratio 1.5 and the
Acrylic duct is connected to the blower of (0.5hp capacity)by means of a cylindrical pipe section via aluminium
tape section.
2. The duct is open from the bottom of the duct to insert the plates and heater assembly.
3. The test plate (500mmx25mm) is directly kept on the Nichrome plate heater.
4. Insulation is provided beneath the plate heater by applying the thermal paint and placing asbestos and plywood
sheet.
5. The plate heater of size (500mmx25mm) and the insulating material are clamped together to form a single
assembly.
6. This assembly is inserted in the duct from bottom open part is open.
7. A flow control valve is provided on the blower inlet so has to control the discharge of the blower. Flow rate was
measured using a digital anemometer.
8. Connected to a wattmeter which is further connected to the dimmerstat. The wattage of the plate heater is the
heater is varied with the help of the dimmerstat.
9. The blower, wattmeter, digital temperature indicator and dimmer stat are connected individually to the main
supply of 230 volt.
10. K–type thermocouples (24SWG) are used to measure the temperatures inside the duct. Eight thermocouples are
used to measure the surface temperature of the test plate at different locations. One thermocouple is used to
measure the inlet temperature of air inside the duct and another thermocouple is used to measure outlet
temperature. an universal data logger is used to displayed the measured temperature by the thermocouples.
11. Differential pressure sensor is connected by means of probes to the duct. One probe is connected just before the
test section and one just after the test section.
The experimental set up was assembled and all the electrical connections were made as shown in Fig No. 12..
After checking all electrical connections power supply was switched on.
The controller on the dimmerstat is operated to increase the voltage supplied to the plate heater from zero to a
certain value so that the power input to the plate heater is set at 3 different stages 15 W, 25W, 35W.
The wattmeter displays the power input to the heater.
The temperature of the plate is continuously monitored until the plate reaches steady state
With the help of flow control valve, the discharge of air from the blower is controlled for required speed over
dimple plate.
Temperatures of different thermocouples were continuously recorded at a regular interval of 5 min till the steady
state is reached.
After the steady state is reached, temperatures of different thermocouples were recorded from the temperature
indicator display and power rating from wattmeter was recorded.
Flow control valve was then adjusted to take observation at next higher speed.
Again wait till the next steady state is attained.
This procedure was first carried for flat pate (i.e. for plate without dimples) and then for plates with different
dimpled configurations.
It is the main component of the experiment. The heat transfer rate is to be measured from the plate. The plate is
made of aluminum because of its good thermal conductivity and lesser cost.
Fig No. 12 Divergent plate with Inline arranged Elliptical dimple geometry
Fig No. 13 Divergent plate with Offset arranged Elliptical dimple geometry
Heat Convected
Heat absorbed by air = Heat Convected
Q = h Ap ∆T
Heat transfer coefficient is h =
D = Hydraulic diameter of duct, H= Height of duct, k = Thermal Conductivity of air, W= width of duct
hth = Kf x Nu/D
4. PERFORMANCE ANALYSIS
4.1 Chart No. 1, 2 and 3 shows that variation of Heat transfer coefficient with Reynolds Number on Smooth plate,
inline and offline Elliptical dimples with different power input. Reynolds number varies from 5000, 10000, 15000.
Graphs shows maximum heat transfer coefficient at 35 W power input.
A Smooth plate
Chart No 1 Variation of Heat transfer coefficient with Reynolds Number on Smooth plate
Chart No. 2 Variation of Heat transfer coefficient with Reynolds Number on Inline Elliptical Dimples
Chart No. 3 Variation of Heat transfer coefficient with Reynolds Number on offline Elliptical Dimples
4.2 Chart No. 4 shows that combined variation of Heat transfer coefficient with Reynolds Number on Smooth plate,
inline and offline Elliptical Dimples with different power input 15, 25, 35. Reynolds number varies from 5000,
10000, 15000. Graphs shows maximum heat transfer coefficient at 35 W power input with offline Elliptical dimples.
Chart No. 4 Combined Variation of Heat transfer coefficient with Reynolds Number at 15, 25 and 35 Watt on
Smooth, inline and offline Elliptical dimples.
4.3 Chart No. 5, 6 and 7 shows that variation of Nusselt number with Reynolds Number on Smooth plate, inline
and offline Elliptical dimples with different power input. Reynolds number varies from 5000, 10000, 15000. Graphs
shows maximum Nusselt number at 35 W power input.
A Smooth plate
Chart No. 5 Variation of Nusselt number with Reynolds Number on Smooth plate
Chart No. 6 Variation of Nusselt number with Reynolds Number on Inline Elliptical Dimples
Chart No.7 Variation of Nusselt number with Reynolds Number on offline Elliptical Dimples.
4.4 Chart No.8 shows that combined variation of Nusselt number with Reynolds Number on Smooth plate, in line
and offline Elliptical and dimples with different power input 15, 25, 35. Reynolds number varies from 5000, 10000,
15000. Graphs shows maximum Nusselt number at 35 W power input with offline Elliptical dimples.
Chart No.8 Variation of Nusselt number with Reynolds Number at 15,25 and 35 Watt on Smooth, inline and offline
Elliptical dimples
4.5 Chart No. 9 Shows variation of pressure drop on Smooth plate, inline and offline Elliptical dimples. This graph
shows there is maximum pressure drop is in offline Elliptical dimples.
Chart No. 9 Variation of Pressure drop with Reynolds Number on Smooth, inline and offline Elliptical dimples.
4.6 Chart No. 10 shows that variation of Performance Enhancement factor (PEF) with Reynolds Number on inline
and offline Elliptical dimples when compared with smooth plate. Reynolds number varies from 5000, 10000, 15000.
Graphs shows maximum Performance Enhancement factor for offline Elliptical dimples as compared with inline
Elliptical dimples.
Chart No. 10 Performance Enhancement Factor of inline and offline Elliptical dimples
5. CONCLUSION
Experimental investigation of smooth, inline and offline type of Elliptical dimples on a flat plate is carried out and
heat transfer characteristics were studied for each case with different variable parameters with respect to input power
and velocity.
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