DTS8 Operator Manual 2006
DTS8 Operator Manual 2006
DTS8 Operator Manual 2006
Proposition 65 Warning
that you study this Operator’s Manual and become acquainted with the adjustments and
operating procedures before attempting to operate your new sprayer. As with any piece
We have attempted herein to cover all of the adjustments required to fit varying
conditions. However, there may be times when special care must be considered.
Hagie Manufacturing Company reserves the right to make changes in the design and
We thank you for choosing a Hagie sprayer and assure you of our continued interest
in its satisfactory operation for you. If we might be of assistance to you, please call us.
1
TO THE OPERATOR
The following pages and illustrations will help or excessive wear to other parts.
you operate and service your new sprayer. It is the Keep this manual in a convenient place for
responsibility of the user to read the Operator’s easy reference when problems arise. This manual
Manual and comply with the safe correct operating is considered a permanent fixture with this
procedures and lubricate and maintain the product machine. In the event of resale, this manual should
according to the maintenance schedule. accompany the sprayer. If you do not understand
The user is responsible for inspecting the any part of the manual or require additional
machine and having parts repaired or replaced information or service, contact the Hagie Customer
The following symbols, found throughout this manual, alert you to potentially dangerous conditions to
practices.
2
TABLE OF CONTENTS
I. SAFETY/DECALS..........................................................................................................4-13
VI. CALIBRATION.............................................................................................................67-68
VII. TRANSPORTING.........................................................................................................69-70
INDEX ........................................................................................................................114-116
3
I. SAFETY/DECALS
SAFETY PRECAUTIONS
Most accidents occur as the result of failure to Therefore, you must study this Operator’s Manual
follow simple and fundamental safety rules. For this and learn how to use the sprayer controls for safe
reason, most accidents can be prevented by operation. Likewise, do not let anyone operate
safeguarded against without interfering with the original design of sprayer. Such changes and/
efficient operation and/or reasonable accessibility. or modifications may become safety hazards to
DRIVING
• Before moving sprayer, make sure no persons or obstructions are in path of travel.
• Do not permit passengers on sprayer when it is moving; they may fall off or obstruct
operator’s view.
• Additional weight caused from partially full or full solution tanks may cause erratic or
• Do not activate parking brake while machine is in motion or damage may occur to
sprayer.
• Use flashing/hazard warning lights when traveling on public roads, day or night, unless
• Make sure SMV emblem is in place and visible from rear when traveling on public roads.
4
I. SAFETY/DECALS
OPERATING
TREAD WIDTH
• Never manually adjust the tread width on sprayer until wheels have been properly
blocked. Loosen leg clamp bolts only enough for leg to slide on frame.
• If equipped with hydraulic tread adjust, never loosen leg mounting bolts to adjust
SPRAYER BOOMS
• Select a safe area before unfolding booms. Avoid power lines and overhead
structures.
• Start engine from the operator’s seat only. Do not by-pass safety-start switch.
• Handle starting fluid with care. Keep it away from open flame. Store it with the cap
on in a cool place.
• Never run sprayer engine in a closed building. Proper exhaust ventilation is required.
• If equipped with ground speed sensing radar, do not look directly into radar beam. It
emits a very low intensity microwave signal which may cause possible eye damage.
5
I. SAFETY/DECALS
REPAIR/MAINTENANCE
HYDRAULICS
• Use caution when working with hydraulic fluid under pressure. Escaping hydraulic
fluid can have sufficient force to penetrate your skin, causing serious injury. This
• Always lower load or relieve hydraulic pressure before repairing a hydraulic oil leak.
FUELING
• Always turn the engine off and allow it to cool before refueling.
• Do not fill fuel tank completely. Fuel may expand and run over.
GENERAL REPAIR/MAINTENANCE
• Turn off engine before checking, adjusting, repairing, lubricating, or cleaning any
part of sprayer.
• When servicing radiator, let engine cool before removing pressurized cap.
machine.
• When charging battery, connect positive cable to positive terminal and negative
6
I. SAFETY/DECALS
CHEMICAL HANDLING
• Never allow chemicals to come in contact with skin or eyes. Wear protective clothing
outside cab so as not to contaminate filtered cab environment. Also, clean your
• Never pour chemicals into an empty tank, fill tank half full of water first.
• Wash spilled chemicals or spray residue from sprayer to prevent corrosion and
deterioration.
• Select a safe area to fill, flush, calibrate, and clean sprayer where the chemicals will
not drift or run off to contaminate people, animals, vegetation, or water supply.
• Never place nozzle tips or other parts to one’s lips in an attempt to unclog spray tip.
speed.
• Store pesticides in their original containers with label intact. Keep them in a
GENERAL SAFETY
• Keep a fire extinguisher close at all times.
• Keep clear of all moving parts and keep others away when operating.
• Do not wear loose fitting clothing that may be blown or drawn into moving parts.
WARNING DECALS
7
I. SAFETY/DECALS
WARNING DECALS
Decals warning you of avoidable danger are warning decals and other instructional Hagie
located on various parts of the sprayer. They are decals or machine striping may be purchased
there for your personal safety and protection. DO through the Hagie Customer Support Department.
NOT remove them. They will fracture upon To replace decals, be sure that the installation area
attempted removal and therefore must be replaced. is clean and dry; decide on exact position before
Following are locations of important safety you remove the backing paper.
DECAL LOCATION
650320
650336
8
I. SAFETY/DECALS
650337
650340
9
I. SAFETY/DECALS
650831
Steering column.
650847
650848
10
I. SAFETY/DECALS
650848
650849
650850
11
I. SAFETY/DECALS
650851
650851
650852
12
I. SAFETY/DECALS
650981
650982
13
II. IDENTIFICATION NUMBERS
SPRAYER IDENTIFICATION
Each Hagie sprayer is identified by means of a identification plates that describe the type of mount
frame serial number. This serial number denotes and gear ratio. To ensure prompt, efficient service
the model, year in which it was built, and the when ordering parts or requesting service repairs
number of the sprayer. For further identification, the from Hagie Manufacturing Company, record the
engine has a serial number, the hydrostatic pumps serial and identification numbers in the space
NOTE:
Reference to left-hand and right-hand used throughout
this manual refers to the position when seated in the
operator’s seat facing forward.
Sprayer
Engine
14
II. IDENTIFICATION NUMBERS
Planetary Hubs
Left Right
Front:
Rear:
Hydrostatic Pump
Left:
Right:
Right - w/
Sensor:
15
III. SPECIFICATIONS
SPRAYER DIMENSIONS
A. Overall tractor height ..............................134.5” D. Axle height.............................................23.6”
B. Raised transom height...............................132” E. Wheel base ............................................120”
C. Transom lift range...... 27.5”-104” (76.5” range) F. Sprayer length ........................................247”
A C1-C2
B
C1
C2 D
E
F
I J
L
M
16
III. SPECIFICATIONS
ENGINE
Manufacturer and model ...................................................................... Cummins
Model ................................................................................................... 6B5.9A Turbocharged
Type ..................................................................................................... In line, liquid cooled
Number of cylinders ............................................................................. 6
Displacement ....................................................................................... 5.9 liter
Horsepower.......................................................................................... 152 @ 2500 RPM
Peak torque.......................................................................................... 415 lb·ft @ 1700 RPM
Type of fuel .......................................................................................... Number 1 or number 2 diesel
Fuel system.......................................................................................... Filtered, direct-injected
Air cleaner ............................................................................................ Dry-type, single element
Slow idle............................................................................................... 800 RPM
Fast idle................................................................................................ 2730 RPM (no load)
POWER TRAIN
Drive
Hydrostatic pump ................................................................................. Sauer-Danfoss 90 series
Range................................................................................................... 130 cc variable displacement
Drive train............................................................................................. Selectable two or four wheel drive
Speed - 2 wheel drive...................................................................... 0-20 mph
- 4 wheel drive...................................................................... 0-14 mph
Hydrostatic wheel motor - front and rear.............................................. Sauer-Danfoss M35
Final drives
Type ..................................................................................... Planetary gear reduction hubs
- front and rear ........................................................... Torque Hub® MW3B1
Lubrication ........................................................................... Oil bath
Brakes
Type ..................................................................................................... Multiple disc
Spring applied
Hydraulically released
Steering System
Type ..................................................................................................... Hydraulic, priority on demand
Control.................................................................................................. Full-time power
Steering cylinders................................................................................. Double action
Turning radius (120” tread setting)....................................................... 19’ 2”
17
III. SPECIFICATIONS
AUXILIARY HYDRAULIC SYSTEM
Type .................................................................................................... Open
Pump type ............................................................................................ Tandem gear
Pressure setting ................................................................................... 2600 PSI
SPRAY SYSTEM
Booms
Type ..................................................................................................... Dry, with variable row spacing
Standard............................................................................................... 60 ft. (3 spray sections)
Optional................................................................................................ 60/80 or 90 ft. (5 spray sections)
Controls................................................................................................ Electro-hydraulic: fold/lift/level
Hydraulic level shock absorber ............................................................ Hagie boom level accumulator
Hoses
Front fill connection (female w/ adapter for male) ................................ 2” I.D.
Solution hose from tank ....................................................................... 1 ½” I.D.
Boom section feeder hose ................................................................... 1” I.D.
Boom nozzle hose................................................................................ ¾” I.D.
Solution Tanks
Standard............................................................................................... Two 400 gal. polyethylene
with sight gauge
RINSE SYSTEMS
Freshsystem rinse (solution tanks, pump, and booms)........................ Standard
High pressure washing system ............................................................ Optional
18
III. SPECIFICATIONS
ELECTRICAL SYSTEM
General Electrical System
Battery.................................................................................................. Single 12V, negative ground
Alternator.............................................................................................. 130 AMP, voltage regulated
Starter .................................................................................................. 12V with solenoid
Circuit Breakers
Front and rear cab lights (see below)................................................... 40 AMP
Foam marker and auxiliary power points ............................................. 30 AMP
A/C ....................................................................................................... 30 AMP
Starter relay.......................................................................................... 30 AMP
Wire harness from engine .................................................................... 30 AMP
Wire harness from engine .................................................................... 50 AMP
Fuses
Rinse system , windshield washer, and traction valve ......................... 10 AMP
Gauges, AM/FM radio, dome light, and C.B. radio .............................. 10 AMP
Boom hydraulic controls, tread adjust valve, parking brake................. 20 AMP
Fuel switch, boom solution valves, and seat motor.............................. 20 AMP
Hazard/warning lights, turn signal, and wiper ...................................... 10 AMP
Solution tank shutoff valves ................................................................. 10 AMP
Lights
Front of cab .......................................................................................... 4 halogen field lights
Rear of cab........................................................................................... 2 halogen work lights
19
III. SPECIFICATIONS
Instruments
Dial gauges .......................................................................................... Hour meter
Fuel
Temperature
Alternator
Oil pressure
Digital gauge ........................................................................................ Speedometer (MPH-Km/H)
Tachometer (RPM)
Engine air filter monitor ........................................................................ Filter Minder®
20
III. SPECIFICATIONS
TIRES/RIMS
Rims (front and rear)
Standard............................................................................................... W 12 x 28
CAPACITIES
Solution tanks (2) ................................................................................. 400 gallons each
Fuel tanks (2) ....................................................................................... 40 gallons each
Cooling system..................................................................................... 7 gallons
Hydraulic reservoir ............................................................................... 20 gallons
Rinse system tank (optional)................................................................ 45 gallons
Foam marker stainless steel tank (optional) ........................................ 20 gallons
Engine crankcase (including filter) ....................................................... 17 quarts
Torque Hub® (4) ................................................................................... 26 oz. each (approx.)
21
IV. PREPARING TO OPERATE
WHEEL TREAD AND ROW SPACING
With hydraulic tread adjust
See pages 32 for information about hydraulic tread adjust operation.
2. Loosen the leg mounting bolts on both the front and rear legs
3. Loosen the rear lock nut on the leg brace (fig. 4.1). This will
allow one leg to move further than the other without binding
co
at
ap with while adjusting the tread setting.
pro gre
x. a
30 se 4. Lubricate the slide path the leg mount will travel along
"
mainframe (fig. 4.2).
FIG 4.2
22
IV. PREPARING TO OPERATE
before raising the sprayer (fig. 4.3). This will prevent the
6. Raise the sprayer until the tires on the side being adjusted
7. To adjust the tread out, place a suitable prying tool under the
center of the tire and pry out at the same time that you push
out at the top of the leg (fig. 4.4). Carefully lower the sprayer
to the ground which, in turn will allow the leg to slide outward.
8. To adjust the tread in, raise the sprayer until the tires on the
side being adjusted are just off the ground. Carefully lower
the sprayer which, in turn will allow the top of the leg to slide
in on the mainframe.
FIG 4.4
9. Retighten the leg mounting bolts following the torque specs
11. Repeat the above procedures to adjust and set the opposite
side legs. When finished, all four legs should be same distance
23
NOTES
24
24
IV. PREPARING TO OPERATE
NOTE:
An overhead hoist or fork lift is very
useful when installing the transom.
NOTE:
Before attaching outer booms, park
the sprayer in an open area.
FIG 4.6
25
IV. PREPARING TO OPERATE
3.The booms come in 60’, 80’, or 90’ lengths (fig. 4.7). Refer to the parts manual for detailed drawings for
the correct hardware and hydraulic components when attaching to the transom.
NOTE:
Tighten the boom springs until daylight shows between the
coils. Do not overtighten.
4. After the outer booms have been installed, adjust the fold cylinder sleeve (page 25, fig. 4.6, item A) until
the booms are parallel with the transom. Then use this same adjustment to allow the boom to fold in far
enough to locate in the boom cradle. Lock the cylinder sleeve in place with the jam nut (page 25, fig. 4.6,
item B).
5. After step 4 has been completed, mount the nozzle spacings to the outer booms and transom.
FIG 4.7
26
V. OPERATING INFORMATION
OPERATING THE ENGINE
2. Check the coolant level in the radiator and the coolant overflow reservoir. 77-78
2. Put the parking brake switch to the “ON” position (see page 30). When starting procedure is complete,
27
V. OPERATING INFORMATION
5. Turn the ignition key switch to the start position to engage the starter. If the engine fails to start after 15
seconds, turn key to “OFF”, wait one minute and repeat the procedure. If the engine does not start after
three attempts, check fuel supply system. Absence of blue or white exhaust smoke during cranking
7. Inspect indicator lights and gauges for correct operation. If any lights or gauges do not operate, shut off
8. Always allow at least a five minute warm-up period before operating the engine at high RPM. This
means the engine must reach operating temperature and oil pressure must stabilize in the normal
operating range before it is run faster than an idle (1000 RPM or less). Cold oil may not flow in
sprayer until the other person is off the sprayer and a safe distance away.
28
V. OPERATING INFORMATION
HYDROSTATIC SYSTEM
Hydrostatic Drive
1 2 3
1. Increase engine RPM with the throttle lever (fig. 5.1, item 2)
NOTE:
Never operate the sprayer at anything
less than full recommended throttle.
29
V. OPERATING INFORMATION
Parking Brake
The brakes are controlled by charge
A B C
FIG 5.3
30
V. OPERATING INFORMATION
HYDRAULIC SYSTEM
The auxiliary hydraulic system is an open type mechanical agitation, and if equipped, hydraulic
displacement pump. This system consists of dual After supplying each of these systems, the
gear pumps that supply the required hydraulics to hydraulic oil is sent to the oil cooler in front of the
operate the full time power steering unit, boom engine coolant radiator. Here it is cooled and then
control cylinders (lift, level, fold), the solution pump, sent back to the hydraulic oil reservoir.
NOTE:
Immediately shut down engine if
low level hydraulic oil light comes
on in cab (fig. 5.4).
FIG 5.4
DO NOT GO NEAR LEAKS. High pressure oil easily punctures skin causing
injury, gangrene, or death. If injured, seek emergency medical help.
Immediate surgery is required to remove oil. Do not use finger or skin to
check for leaks. Lower load or relieve hydraulic pressure before loosening
fittings.
31
V. OPERATING INFORMATION
NOTE:
The hydraulic tread adjust bearing clearance has
FIG 5.5
been factory set. If further adjustment is required for
more or less clearance, additional shims will need
to be added or removed (see page 96).
reverse.
FIG 5.6 3. Locate the hydraulic tread adjust switch on the console panel
(fig. 5.6). To adjust the tread in or out, depress and hold the
NOTE:
corresponding side of the switch.
When operating the hydraulic tread
4. When all of the tread cylinders have stroked completely, release
adjust you will notice a squealing-
the hydraulic tread adjust switch and resume operation.
type noise. This noise is the
hydraulic fluid reaching the relief 5. To recalibrate toe-in: while driving forward slowly, turn the
setting. Do not be alarmed of this steering wheel all the way one way until the steering cylinder
noise during adjustment. bottoms out; continue turning the wheel a little more to let fluid
bypass the cylinder. Then turn the steering wheel all the other
32
V. OPERATING INFORMATION
SPRAY BOOMS
Spray booms are available in three different and hydraulic cylinders attached to the booms. It
lengths: 60 ft., 80 ft., and 90 ft. Folding and locking provides control of lift (page 34), level (page 35),
the outer breakaway and turning off the two outer and horizontal and vertical fold (pages 36 and 37).
boom solution valves essentially makes an 80 ft. All 284 XP spray booms are equipped with a main
boom into a 60 ft. boom ( see page 39). boom two-way, spring-loaded breakaway. Eighty and
The spray booms are controlled by an electro- ninety foot spray booms are also equipped with a one-
hydraulic system. This system consists of operator way spring-loaded breakaway on the outer boom sec-
60 ft boom option
FIG 5.7
33
V. OPERATING INFORMATION
Lift
To raise and lower the transom/boom assembly,
1
FIG 5.8
FIG 5.9
FIG 5.10
34
V. OPERATING INFORMATION
Level
To increase or decrease the angle of each individual
1 3
FIG 5.11
2 4
FIG 5.12
FIG 5.13
35
V. OPERATING INFORMATION
Fold
HORIZONTAL BOOM FOLD - To fold either boom
horizontally in toward the machine or out away from the
travel path.
FIG 5.14
1
2
FIG 5.15
FIG 5.16
36
V. OPERATING INFORMATION
Fold
VERTICAL EXTENSION FOLD - To fold the boom
extensions of an eighty or ninety foot boom vertically in
FIG 5.17
FIG 5.18
FIG 5.19
37
V. OPERATING INFORMATION
Cradling Booms
The booms should always be cradled when traveling,
the boom extensions in, raise the transom, and fold the booms in
toward the machine. The closer the booms get to the cradle, the
damage. Raise each individual boom level until it clears the outer
cradle stop (fig. 5.20). Fold the boom in toward the cradle back-
FIG 5.20 stop. When it touches the back-stop, lower the boom level until
the full weight of the boom rests in the cradle (fig. 5.21). If the
boom does not fold in far enough, the fold cylinder sleeve may
NOTE:
Booms must be in folded position
when cradled. Failure to do so may
cause boom damage.
FIG 5.21
FIG 5.22
38
V. OPERATING INFORMATION
NOTE:
FIG 5.23 The outer boom section should be
locked down if in the folded position
to prevent boom damage.
FIG 5.24
39
V. OPERATING INFORMATION
SPRAY SYSTEM
The spraying system is a constantly-monitored information from various inputs to help determine
and continuously-adjusted computer-controlled GPM (gallons per minute) and GPA (gallons per
NOTE:
Never attempt to operate the spray system without solution in
the spray tank. Operating the spray system with no solution in
the tank will cause severe damage and void the warranty.
10. Frequently observe the pressure gauge. When it drops to zero, or 41, 42, 41, 46, 45
spray pattern deteriorates, shut off main spray power, solution pump,
and agitation system until refilling solution.
40
V. OPERATING INFORMATION
Solution Pump
The solution pump is a hydraulically driven centrifugal pump
(fig. 5.25) with variable speed control. Engage the solution pump
NOTE:
DO NOT allow the pump to continue running
when the boom switches are turned off. Failure
FIG 5.25
to do so will generate over-heating and cause
severe pump damage and void the warranty.
FIG 5.26
FIG 5.27
41
V. OPERATING INFORMATION
of solution valves varies with boom length. Sixty foot booms are
divided into three sections and the valves are mounted on the
transom. Eighty and ninety foot booms are divided into five
FIG 5.28
Boom Valve Switches
The electronic boom solution valves are controlled by a panel
5.28). When the switches are in the “UP” position they are on
1
and when they are in the “DOWN” position they are off.
switch (fig. 5.29, item 2). It controls the power supply to the panel
turn all of the boom solution valves “ON” or “OFF” all at once in a
“OFF” as you arrive at the end rows of a field and turn it back
FIG 5.29 “ON” as you enter the field again.
(fig. 5.29, item 1). When the light is not lit, the main solution
switch is “OFF.”
42
V. OPERATING INFORMATION
row switch at the front of the switch control panel (fig. 5.30). If
you wish to turn on either the right or left fence row nozzle,
row switch. To turn either fence row nozzle off, return the fence
inform the operator of fence row status. If the right fence row
nozzle is on, the right indicator arrow is lit (fig. 5.31, item 2). If the
left fence row nozzle is on, the left indicator arrow is lit (fig. 5.31,
2
item 1). If neither indicator arrow is lit, no solution is being
attached to the outer boom electric solution valve. The fence row
itself.
43
V. OPERATING INFORMATION
optional 1½” electric tank shutoff valves (fig. 5.33, item 3).
FIG 5.32 solution tank, depress the “OPEN” or “CLOSED” side of the left
switch (fig. 5.33, item 1). To open or close the right solution
solution from only one tank or the other; 2 - you are operating
want solution to siphon from one tank to the other (fig. 5.34); or
3
3 - you operate the rinse system (see pages 51-53).
FIG 5.33
FIG 5.34
44
V. OPERATING INFORMATION
Quick Fill
To fill the solution tanks, make sure the tank shutoff valve
(fig. 5.35) under the tank and the electric valve (fig. 5.36,
item1),you want to fill is open (you may fill both at the same
time). Open the valve on the quick fill attachment (fig. 5.36,
item2).
Connect your solution supply and fill to the desired level (fig.
FIG 5.35
FIG 5.36
FIG 5.37
45
V. OPERATING INFORMATION
AGITATION SYSTEM
The Hagie DTS 8 comes standard with a hydraulically-driven
valve (fig. 5.39). This will deliver hydraulic fluid to agitator motors
assemblies clockwise. The further you push the lever ahead, the
FIG 5.38
NOTE:
Operation of the agitation system with
no solution in the spray tanks will void
the warranty on the agitation system.
FIG 5.39
FIG 5.40
46
V. OPERATING INFORMATION
The gland packing (fig. 5.41, item 1) may (reference to direction when seated in the
required, shut off the agitation system and adjust The agitator motors for the polyethylene tanks
the gland nut (fig. 5.41, item 2). are held in place with a motor mount yoke (fig.
FIG 5.41
47
V. OPERATING INFORMATION
air tank
wet tank
48
V. OPERATING INFORMATION
Foamer Operation
To operate the foam marking system, locate the toggle
5.42) which force foam to the foam drop tubes on the end of
Push the toggle switch to the left if foam is desired from the
left boom tip. Push the toggle switch to the right if foam is desired
FIG 5.42 from the right boom tip. Return the toggle switch to the middle
adjust the air pressure in the foam tank, turn the knob on the
tank, you must first open either the left or right foam valve for a
page 99.
FIG 5.43
FIG 5.44
49
V. OPERATING INFORMATION
valve on the side of the foam tank (fig. 5.45, item 2). Close the
FIG 5.45 ball valve after pressure is relieved. Open the top 2” ball valve
(fig. 5.45, item 1). Add water to the tank, leaving enough room
close the 2” ball valve on top of the tank. Start the sprayer’s
50
V. OPERATING INFORMATION
RINSE SYSTEM
rinse tank
rotary nozzle
drop tubes
51
V. OPERATING INFORMATION
capacity of 55 gallons.
5.48).
NOTE:
Select a safe area to rinse spray system and
clean sprayer where the chemicals will not drift
FIG 5.47
off to contaminate people, animals, vegetation,
or water supply.
FIG 5.48
52
V. OPERATING INFORMATION
empty:
(see page 44), turn on the “floor” solution switch (see page
42), and open the boom solution valves (see page 42).
7. Turn on the spray system monitor (fig. 5.50). Turn the rate
FIG 5.51
53
V. OPERATING INFORMATION
PRESSURE WASHING SYSTEM
OPERATING – To operate the pressure washing system,
1 4 leave the engine running between 1000 and 1200 RPM. Turn the
parking brake on (see page 30). The rinse supply valve for the
vate the rinse system (see page 53). Activate the pressure
washing pump (fig. 5.52, item 2) with hydraulic valve (fig. 5.53)
FIG 5.52 other system is engaged, i.e. solution pump, hydraulic tread
adjust, hydrostatic drive, etc. DO NOT allow the pump to run dry.
NOTE:
For further information regarding
operation and maintenance of the
FIG 5.53 pressure washing system, refer to your
HYPRO® pump’s owner’s manual.
54
V. OPERATING INFORMATION
LIGHTS
CAB LIGHTS – The front of the cab houses four halogen
field lamps (fig. 5.57) and the rear houses two halogen work
lamps (fig. 5.56). Locate the light switch on the console panel
(fig. 5.54). Rotating the switch clockwise to the first “ON” position
(fig. 5.55B) will activate two of the front cab lights. Rotating the
activate the other two front cab lights in addition to the two rear
cab lights.
B or C
B
C
FIG 5.55
FIG 5.57
FIG 5.56
55
V. OPERATING INFORMATION
Running Lights
Activating any of the cab lights (see page 55) will
Interior Lighting
Interior lighting is provided by a ceiling mounted
FIG 5.59
56
V. OPERATING INFORMATION
Turn Signals
To activate the front (fig. 5.62, item 1) and rear turning
signals (fig. 5.62, item 2), move the turn signal lever (fig. 5.60)
turn.
Hazard/Warning Lights
To activate the flashing hazard/warning lights (fig. 5.62, item
FIG 5.61
1
1
2
FIG 5.62
57
V. OPERATING INFORMATION
HAGIE DTS 8 CAB
FIG 5.63
Emergency Exit..............................................................................59
Windshield Wiper/Washer..............................................................61
Instrumentation ..............................................................................62
58
V. OPERATING INFORMATION
Emergency Exit
The right window in the cab is removable in the event that an
situation.
FIG 5.65
FIG 5.66
59
V. OPERATING INFORMATION
Climate Controls
1
2
ADJUSTING FAN BLOWER SPEED - Fan blower speed is
controlled by the left rotary dial on the cab climate control panel
the cab climate control panel (fig. 5.67, item 2). Temperature
A B
FIG 5.69
60
V. OPERATING INFORMATION
Windshield Wiper
To turn the windshield wiper on, locate the windshield
position.
Windshield Washer
To activate the windshield washer pump, depress the
FIG 5.70
windshield wiper/washer switch and hold the switch down
the left tank, depress the fuel selector switch to the “L”
FIG 5.72
61
V. OPERATING INFORMATION
Gauge Panel
Filter Minder® – (fig. 5.74, item 1) The Filter Minder® is
an engine air filter restriction monitoring device. For more
1
Engine Oil Pressure - (fig. 5.74, item 5) The oil pressure
gauge monitors pressure of the engine lubricating system. A
the speedometer/tachometer.
7
NOTE:
Immediately reduce engine speed and shut off ignition if
any of the above “RED” indicator lights illuminate.
Determine cause and correct before continuing
operation.
FIG 5.74
62
V. OPERATING INFORMATION
Speedometer/Tachometer
The speed/tach unit is programmable with a PARAMETER SETTING
digital read-out indicating MPH or RPM. The RPM................................................ 357 (fig. 5.75C)
(either 0 or 1).
FIG 5.77
63
V. OPERATING INFORMATION
OR
Hold down the left (RPM) button Hold down the right (MPH) button
until the display with four “8’s” until the display with four “8’s”
appears, then release and pa- appears, then release and pa-
rameter setting will appear. Hold down both buttons until the rameter setting will appear.
display with four “8’s” appears,
then release and parameter set-
ting will appear.
Press RPM button to Press MPH button to Press RPM button to Press MPH button to
increase setting; value decrease setting; value increase setting; value decrease setting; value
will be saved if no button will be saved if no button will be saved if no button will be saved if no button
is pushed for 5 seconds. is pushed for 5 seconds. is pushed for 5 seconds. is pushed for 5 seconds.
64
V. OPERATING INFORMATION
and “soften” ride. Push knob in to pump air and height release lever to lock.
“stiffen” ride. (Ignition key must be in the “ON” -4- Back Angle Adjustment. Rotate knob
position in order to activate the seat pump.) counter-clockwise to tilt backrest forward and
-2- Fore-Aft Adjustment. Release fore-aft lock by clockwise to tilt backrest back.
pulling lever out. Slide forward or back to -5- Armrest Adjustment. Unzip either armrest to
desired position. Release lever to lock. expose the armrest adjustment bolt. Turn bolt
-3- Height Adjustment. Release height lock by in to raise armrest tilt and out to lower arm rest
pulling lever up. Apply body weight slowly to tilt (fig. 5.78, item 6).
2
3
FIG 5.78
65
V. OPERATING INFORMATION
Steering Column
To adjust the upper tilt, locate the tilt lock lever on the right-
hand side of the steering column (fig. 5.79); rotate the lever
To ease cab exit and entry, the entire steering column tilts
out of the driver’s way. To operate the column base tilt, locate the
foot pedal at the base of the steering column (fig. 5.81); push
down on the foot pedal to release the column base lock. Pull or
FIG 5.79
push the column to the desired position and release the foot
of ignition key position. Turn the accessory off if the engine is not
66
VI. CALIBRATION
CALIBRATING YOUR SPRAYING SYSTEM
It is important to apply chemicals as For help in determining the nozzle spacing and
recommended by the manufacturers of the product. height of boom, refer to the spray product catalog
In order to do so, the spraying system must be that accompanies this manual. There are several
properly calibrated. Determine the speed at which types and sizes of nozzles. Select (as
the sprayer will be driven while applying chemicals. recommended by the catalog) and install the type
To select the best speed, consider the lay of and size of nozzles best suited for the intended
the land, the condition of the soil, the type of crops, spraying job. The type and size of nozzles selected
the height of the crops, etc. Select the nozzle will depend upon the speed the sprayer will travel,
spacing (distance between each nozzle on the the nozzle spacing, and the number of gallons one
spray boom) best suited for the intended spraying intends to apply per acre.
job.
IMPORTANT:
DO NOT ADD CHEMICALS UNTIL
CALIBRATION IS COMPLETED.
VERIFYING CALIBRATION
Check with manufacturer on recommended switches. Make sure there are no leaks and that all
spray pressure. To test your system, fill the solution nozzles are spraying a desirable pattern. Continue
tanks with clean water. Do not add chemicals until spraying in the stationary position for at least 10
calibrated and verified. minutes for proper warm-up of the sprayer and its
With brakes applied, start the engine of the system. Catch one nozzle’s spray for one minute in
sprayer; throttle the engine to operating speed and an adequately sized and marked container.
67
VI. CALIBRATION
The measured flow rate should be the same as trouble shooting guide in the service manual for the
the flow rate shown on the chart below. The chart spray system’s monitor.
shows rate of discharge in gallons per minute for All nozzles should be spraying at about the
various field speeds and row spacings to apply 10 same flow rate. If one drives the sprayer at the
gallons per acre.* proper speed and maintains the right pressure
If the measured flow rate is not the same as setting while spraying, the desired gallons per acre
RATE OF DISCHARGE
Tip GALLONS PER MINUTE**
Spacing 4 mph 5 mph 6 mph 7 mph 8 mph
15" .101 .126 .151 .176 .202
68
VII. TRANSPORTING
A. DRIVING
When driving the sprayer on a public road or highway, drive carefully and follow these steps.
1. Always have the booms in the folded position and cradled when driving or transporting. Adjusting
level cylinders, so the full weight of the boom rests in the cradle.
2. Flashing hazard/warning lights have been placed on the sprayer to warn other drivers.
3. A SMV (Slow Moving Vehicle) emblem has been mounted on the sprayer to warn other drivers that
4. Know and obey all state laws for driving farm equipment on a public road or highway.
9. Do not drive under trees, bridges, wires, or other obstructions unless there is clearance.
10. Use extra care before entering or leaving a public road or highway.
B. TRAILERING:
NOTE:
Extra care should be taken when loading the sprayer onto any trailer. Consider
whether it is best to back the sprayer on or drive the sprayer forward.
1. Loading:
NOTE:
Be sure to read and understand the trailer’s owner and operator manual. Hitch the
trailer to the pulling vehicle as shown in the trailer’s owner and operator manual.
69
VII. TRANSPORTING
When moving the sprayer onto a trailer, follow these steps completely:
a. Pull the trailer to flat ground. Apply the pulling vehicle’s parking brake and turn off the engine. Use
c. Lower the trailer ramps and set the ramp spacing for the sprayer’s tread setting.
d. Get someone to help guide you onto the trailer. Keep everyone a safe distance from the sprayer.
e. Allow enough room between the sprayer and the pulling vehicle for turning.
f. Secure the sprayer to the trailer with chains. See the trailer’s owner and operator manual for
instructions.
g. Cover or remove the SMV (Slow Moving Vehicle) emblem when traveling over 25 miles per hour.
NOTE:
The loaded height and width of the trailer must conform
to the law of the state in which it is being used.
2. Unloading:
When moving the sprayer off the trailer, follow these steps completely:
a. Pull the trailer to flat ground. Apply the pulling vehicle’s parking brake and turn off the engine.
b. Lower the trailer ramps and set ramp spacing for the sprayer’s tread setting.
d. Get someone to help guide off the trailer. Keep everyone a safe distance from the sprayer.
NOTE:
It is not recommended that the
Model 284 XP be towed.
70
VIII. SERVICE AND MAINTENANCE
PAGE
NO
Service Point
71
VIII. SERVICE AND MAINTENANCE
SERVICE INTERVALS
®
1) Change Torque Hub oil, then every 250 hours (page 76)
2) Change hydrostatic charge pressure filter, then every 250 hours (page 81)
3) Change hydraulic suction filter, then every 250 hours (page 81)
Daily HOURS
10
1) Grease transom, lift arm, and lift cylinder zerks (page 86)
72
VIII. SERVICE AND MAINTENANCE
As Required HOURS
?
73
VIII. SERVICE AND MAINTENANCE
1) Grease transom, lift arm, and lift cylinder zerks (page 86)
ONCE
Every 500 HOURS HOURS
500
or A
YEAR
74
VIII. SERVICE AND MAINTENANCE
FLUIDS
Engine oil
1 OIL LEVEL - The engine oil level dipstick is located on the
left-hand side of the engine (fig. 8.1, item 1). Never operate the
FILL
engine with the oil level below the “L” (low) mark or above the
“H” (high) mark. Wait at least five minutes after shutting off the
engine to check the oil level; this allows time for the oil to drain
FIG 8.1 Engine oil pan capacity is 15 quarts. Refer to Engine Operation
NOTE:
The engine must be level when checking the oil
level to make sure the measurement is correct.
bottom tip of the dipstick. Always check the hydraulic oil level
FIG 8.2
when it is cool. Hydraulic oil will expand when heated in a
expansion.
75
VIII. SERVICE AND MAINTENANCE
over half full could cause overheating and damage. To check oil
out, oil level is too low. Check Torque Hub® oil level every 100
hours.
FIG 8.3
If EP-90 oil is needed, remove the top plug and fill just until it
starts to come out the lower hole. With the oil at a satisfactory
Remove the bottom plug to drain the oil. Once all of the oil is
drained, re-install the bottom plug and remove the top plug.
coat all internal hub parts. This will prevent rusting if moisture
rotate hub and disperse oil may cause rusting and internal
damage.
76
VIII. SERVICE AND MAINTENANCE
Cooling System
COOLANT TYPE - Your cooling system should always be
sufficiently charged with an adequate mixture of antifreeze and
NOTE:
FIG 8.4 Ethylene glycol-based antifreeze and propylene
glycol-based antifreeze should never be mixed.
remove a cap from a hot engine. Always allow the engine to cool
FIG 8.6
77
VIII. SERVICE AND MAINTENANCE
its level everyday while the engine is cold. Maintain the coolant
Fuel
TYPE - No. 2 diesel fuel is recommended for the best
economy and performance under most operating conditions. In
diesel fuel. The addition of No. 1 diesel fuel may cause loss of
can expand and run over. Wipe up all spilled fuel and clean with
the engine for use in filling the engine fuel filters (fig. 8.9).
FIG 8.9
78
VIII. SERVICE AND MAINTENANCE
Air Conditioning
TYPE - The cab on your sprayer is equipped with a R-134a
air conditioning system.
of the sprayer behind the center front shield (fig. 8.12). Check it
cleaner as required.
FIG 8.12
79
VIII. SERVICE AND MAINTENANCE
FILTERS
Engine Air Intake
REMOVAL - The engine air intake filter element should only
be removed if it is going to be replaced. After loosening the air
cleaner clamp and removing the end cap, carefully remove the
filter so as to not knock any dust off the filter and into the air
dust and foreign material from the air cleaner housing before a
Filter Minder®
LOCATION - The Filter Minder® is an air restriction
monitoring system that progressively and constantly indicates
the instrument panel in the cab (fig. 8.15). Check its reading
daily.
Filter Minder® to zero each time you replace the air filter
element.
FIG 8.15
NOTE:
Service the air cleaner before the yellow indicator
reaches the red line of the Filter Minder®.
80
VIII. SERVICE AND MAINTENANCE
Grille Screens
In order to maintain maximum air flow through the engine
is held in place by two bolts (fig. 8.16) and may also be removed
for cleaning.
FIG 8.16
CLEANING - Compressed air will dislodge most large trash
or loose dirt after the screens have been removed. Blow out the
NOTE:
When cleaning cooling fins of the radiator, oil
cooler, or A/C condenser with compressed
2 2 air or water, be careful not to damage cooling
fins which may impair cooling capabilities.
FIG 8.17
Hydraulic Suction Filter
Remove and install a new 10 Micron rated suction filter (fig.
filter (fig. 8.17, item 2) at the end of the first 50 hours of use;
81
VIII. SERVICE AND MAINTENANCE
oriented correctly.
solution line strainer (fig. 8.20) daily for blockage. To remove the
strainer, close the tank shutoff valves. Clean the strainer screen
FIG 8.19 as required. Be sure to wear the appropriate clothing while
for the high pressure pumps are located under each solution
FIG 8.21
82
VIII. SERVICE AND MAINTENANCE
Fuel Filters
PRIMARY (WATER SEPARATOR) - (fig. 8.22, item 1) Drain
water and sediment from the separator daily. Replace every 500
paper element and gently tap it against a flat surface. Direct low
if necessary.
83
VIII. SERVICE AND MAINTENANCE
LUBRICATION
Leg Bearings
Hagie DTS 8 leg assemblies are constructed
the upper bearing (fig. 8.25, item 1) and two for the
performance.
84
VIII. SERVICE AND MAINTENANCE
and Torque Hub®. Grease the zerk on the wheel motor (fig.
the seal and when heated may cause the appearance of a failed
wheel motor leaking hydraulic fluid. Wipe off any excess grease
after servicing.
FIG 8.26
Hydraulic Tread Adjust Bearing Slide-Path
The slide-path (fig. 8.27) for the hydraulic tread adjust nylon
machine. Bear in mind that late season or taller crops may wipe
mainframe.
FIG 8.27
85
VIII. SERVICE AND MAINTENANCE
The transom, lift arm, and lift cylinders are fitted with grease zerks that should be lubricated ever other
3
1
2 1
2
3
1
1
2
1
2
3
1
3
FIG 8.28
86
VIII. SERVICE AND MAINTENANCE
inner boom section has two zerks (four total) that need to be
8.30, item 2). Eighty and ninety foot boom options also have
clevis pins (fig. 8.30, item 3) and the folding pivot of the outer
FIG 8.29
boom breakaway (fig. 8.30, item 4). Check all and grease as
required.
2 3
3 3
FIG 8.30
87
VIII. SERVICE AND MAINTENANCE
ELECTRICAL
Battery
SAFETY
NOTE:
FIG 8.31 When servicing electrical system always disconnect
the battery. Remove ground cable first and connect it
last.
VOLTAGE ....................... 12 V (only)
FIG 8.32 battery making sure they are tight. Clean every 100 hours.
in figure 8.32.
88
VIII. SERVICE AND MAINTENANCE
Fuses
Fuses protect individual lighter duty electrical
(fig. 8.33).
Gauges, AM/FM radio, dome light, and Correct fuse location and amperage is
C.B. radio................................................ 10 AMP shown in figure 8.34. If the fuse continues to
Boom hydraulic controls, tread adjust valve, and blow, determine the cause and correct it.
Parking brake.......................................... 20 AMP
FIG 8.35
FIG 8.34
89
VIII. SERVICE AND MAINTENANCE
Circuit Breakers
MOUNTED IN CAB
knob (fig. 8.36, item 2), VFC lever knobs (fig. 8.36,
Circuit breakers handle the functions of the
item 3), four wheel drive knob (fig. 8.36, item 4),
heavier duty electrical circuits on the sprayer. They
and panel screws (fig. 8.36, item 5). The circuit
trip when overloaded and automatically reset
breakers are located toward the rear of the
themselves after they cool down. They will continue
console.If a circuit breaker does not reset and
to trip and reset as long as the overload or short
continues to trip, determine the cause and correct
exists. If the circuit breaker does not reset, replace
it.
it with the same amperage breaker only. Correct
MOUNTED
ON ENGINE
30 AMP
BREAKER
30 AMP 50 AMP
BREAKER BREAKER
STARTER
WIRE WIRE
HARNESS HARNESS
FIG 8.37
FIG 8.38
90
VIII. SERVICE AND MAINTENANCE
Circuit Relays
Relays carry large electrical loads and
FIG 8.39
FIG 8.40
91
VIII. SERVICE AND MAINTENANCE
BELTS
Engine Drive Belt
REMOVAL - Insert a 3/8 inch square ratchet drive
(fig. 8.41) into the belt tensioner (fig. 8.42, item 1) and
the two pivot bolts (fig. 8.44, item 1) and the two slide
FIG 8.42
FIG 8.44
FIG 8.43
92
VIII. SERVICE AND MAINTENANCE
DRIVE TRAIN
Hydrostatic Pump
NEUTRAL SETTING - When the hydrostatic lever is
in the neutral position, the machine should not be moving
ment.
®
Torque Hub
Wheel Motors
REPAIR/REPLACEMENT- Wheel motors are avail-
able as core exchange item from Hagie Manufacturing
Torque Hubs®
GREASE - Grease seal boot according to page 85.
93
VIII. SERVICE AND MAINTENANCE
BOLT TORQUE
Wheel Bolts
lubricate studs with anti-seize grease. Align the wheel bolt holes
with the Torque Hub® studs and mount the wheel on the hub.
FIG 8.47
NOTE:
To achieve even torquing consistency, the
tire should be completely off the ground.
Start all of the lug nuts on and tighten them until they are
just snug. Following the torque sequence in figure 8.48, first turn
each lug nut to a torque value of 120 dry foot-pounds. Use slow,
If the wheel turns during lug nut torquing, lower the machine
to the ground just enough for the tire to touch and prevent
94
VIII. SERVICE AND MAINTENANCE
Leg Mounting Bolts
mounting bolts:
values.
Jack Mount
Mounts to front or rear of the four legs, using
8.49B).
95
VIII. SERVICE AND MAINTENANCE
.375” shim
TREAD ADJUST SHIM ADJUSTMENT
.037” shim
When adjusting for more or less bearing clearance, park the
nylon
sprayer on level ground and shut off the engine. Block the wheel
bearings
of the opposite side, both front and rear. Remove only three of
the six leg mounting bolts at one time when removing or adding
shims to the leg assembly. Refer to page 95 for leg mount bolt
speed
sensor
SPEED SENSOR ADJUSTMENT
(Left rear wheel motor - fig. 8.51) When installing or
with speed ring. Back out one half turn (.030 gap). Rotate
96
VIII. SERVICE AND MAINTENANCE
TOE-IN
To correctly gauge toe-in, use a tape measure are removed.
placed at one-half tire height on the front center Difficulty steering one way versus the other
seam of the front tire compared to the same may also indicate incorrect toe-in and may require
measurement of the rear of the front tire (subtract adjustment. For further assistance regarding toe-in
the front measurement from the rear measurement measurement and adjustment, contact the Hagie
119½
120"
FIG 8.52
97
VIII. SERVICE AND MAINTENANCE
TOE-IN ADJUSTMENT
1. Remove cotter pin (fig. 8.54, item 5), castle nut (fig.
8.54, item 3), and lock washer (fig. 8.54, item 4).
2. Loosen lock collar bolt and nut (fig. 8.54, item 2).
steering arm.
sion “A” and “B” (fig. 8.55) are within specified range.
NOTE:
FIG 8.53
Dimension “A” should be ½" to ¾" less
than dimension “B.” For more information
regarding toe-in, see page 97.
steering arm.
6
6. Insert swivel assembly into steering arm.
5 7. Install lock washer and castle nut and tighten.
FIG 8.55
98
VIII. SERVICE AND MAINTENANCE
SPRAY SYSTEM
Solution Pump
REBUILDING - Refer to the solution pump handbook
accompanying this operator’s manual.
Line strainer
See page 82 for more information.
Spray Tips
At the beginning of each season, or as required, remove a
FIG 8.56 random sample of spray tip caps (fig. 8.57, item 3) and inspect
them.
1
Nozzle Diaphragms
2 At the beginning of each spray season, remove nozzle body
cap (fig. 8.57, item 1) and inspect the diaphragm for wear or fit
Calibration
See pages 67-68, section six on spray system calibration.
FIG 8.57
Storage
See page 103 on cold weather storage of spray system.
Wet Tank
To prevent system condensation from contaminating the
engine air compressor, remove moisture from the wet tank daily
Winter Storage
See page 103 on cold weather storage of foamer system.
FIG 8.58
99
VIII. SERVICE AND MAINTENANCE
TIRES
Air Pressure
Check tire pressure once a week or every 50 hours of
locking air chuck and stand behind tire tread while filling (fig.
8.60).
NOTE:
Tire pressure will depend on load quantity and type in
FIG 8.59
solution tanks. Refer to page 21 for tire specifications.
Wheel Bolts
See page 94 for recommended wheel bolt torque
FIG 8.60
specifications and torquing pattern.
Mounting
If you do not have proper mounting equipment, let your local
qualified tire sales/service dealer mount the tire for you. Tire
Toe-In
See pages 97 and 98 for information regarding toe-in
FIG 8.61
100
VIII. SERVICE AND MAINTENANCE
DAILY INSPECTION
Inspection Point Action (if necessary)
Check
Look for any fluid leaks pooled on machine or ground ...............................Determine cause and correct
Grease
Drain
101
IX. STORAGE
A. Preparing the sprayer for storage.
1. Perform daily level checks, lubrication, and bolt and linkage inspections as
required in this manual in section eight on maintenance.
2. Every other season, drain the coolant from the engine and radiator. Probe the
drain holes during draining to ensure they are not clogged by sludge, scale, or
other deposits. Fill the cooling system to the top with a 50/50 water/antifreeze
mixture. Run engine to operating temperature and re-check level.
NOTE:
If antifreeze is added, make sure the engine is then run to
operating temperature to assure proper mixing of solution.
NOTE:
For replacement decals contact:
Hagie Manufacturing Company
Box 273, Clarion, IA 50525
Ph. 1-800-247-4885
102
IX. STORAGE
11. Use a multi-purpose grease to coat exposed hydraulic cylinder rods to prevent
rusting which could result in cylinder damage.
12. To winterize the spray system, it is recommended that you use an
environmentally-safe type antifreeze and water mixture that will give you
adequate protection to minus 30 degrees below zero. Drain any remaining
solution in the system and run the antifreeze mixture through the spray system
until it comes out all boom openings. Repeat the above process with both the
foam marker and rinse systems.
13. If the sprayer must be stored outside, cover it with a waterproof cover.
NOTE:
Protective compounds such as grease can harden
under exposure to weather conditions.
NOTE:
See Warranty on page 113
concerning improper storage.
103
X. TROUBLE SHOOTING
A. ENGINE
104
X. TROUBLE SHOOTING
Dirty radiator core or dirty grill Remove all foreign material and
screens clean all items
Engine misfires: runs uneven, Water in fuel Drain, flush, replace filter, fill
low power system
Engine knocks Low oil level in crankcase Add oil to full mark
NOTE:
For additional engine information, consult,
Engine manufacturer’s manual.
105
X. TROUBLE SHOOTING
B. SPRAY SYSTEM
Solution pump will not prime Low water level in pump If solution tanks are empty, fill
through front quick-fill to prime
the pump; solution pump is
normally self-priming once filled
Erratic reading on pressure Orifice in back of gauge clogged Remove gauge; clean orifice; re-
gauge install
106
X. TROUBLE SHOOTING
Solution pump not producing Clogged line strainer screen Remove screen; clean
normal pressure thoroughly; tighten strainer cap
to avoid air leak
Air leak in suction flow to pump Inspect and tighten all fittings on
suction line
NOTE:
If your unit is equipped with a high-pressure system, call
the Hagie Manufacturing Customer Support Department
for possible causes and suggested remedies.
107
X. TROUBLE SHOOTING
C. HYDROSTATIC SYSTEM
DO NOT GO NEAR LEAKS. High pressure oil easily punctures skin causing
injury, gangrene, or death. If injured, seek emergency medical help. Immediate
surgery is required to remove oil. Do not use finger or skin to check for leaks.
Lower load or relieve hydraulic pressure before loosening fittings.
Machine won’t move in Engine speed too low Set engine at operating RPM
either direction before trying to move machine
Machine will move in only one Faulty high pressure relief valve Switch relief valves from side to
direction side; If problem reverses,
replace multi-function valve (Call
Hagie Customer Support and
refer to parts manual)
108
X. TROUBLE SHOOTING
109
X. TROUBLE SHOOTING
D. HYDRAULIC SYSTEM
DO NOT GO NEAR LEAKS. High pressure oil easily punctures skin causing
injury, gangrene, or death. If injured, seek emergency medical help.
Immediate surgery is required to remove oil. Do not use finger or skin to
check for leaks. Lower load or relieve hydraulic pressure before loosening
fittings.
Entire hydraulic system fails to Oil level in reservoir low Fill reservoir to proper level with
function approved oil; see section on
Service and Maintenance
Noisy hydraulic pump Collapsed suction hose caused Allow for adequate warm-up
by cold oil period
110
X. TROUBLE SHOOTING
E. ELECTRICAL
NOTE:
Batteries contain sulfuric acid. Avoid contact with skin, Dis connect batt ery whe n
eyes, or clothing. Do not inhale fumes or ingest liquid. servicing any part of electrical
Batteries contain gases which can explode. Keep system to prevent system
111
X. TROUBLE SHOOTING
NOTES
112
XI. LIMITED WARRANTY
1. The Warranty
a. This warranty gives you specific legal rights. You may also have other rights which may vary from state to state.
b. Hagie makes this warranty only to the original purchaser of its new equipment.
c. The warranty period ends 12 months from the date of delivery of equipment to the original purchaser. When requesting
warranty service, the original purchaser must present evidence of the date of delivery of the equipment.
d. Parts or rebuilt assemblies furnished under the terms of this warranty are not warranted beyond the original warranty pe-
riod.
c. Depreciation or damage caused by normal wear, accident, improper maintenance, improper storage, or improper use.
d. Service calls and transporting the equipment to and from the place where the warranty work is performed.
NOTE:
All obligations of Hagie Manufacturing Company under
this warranty shall be terminated if:
b. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAM-
5. Merger clause
a. The entire warranty agreement is included in this writing.
b. Any oral agreements that are made by the selling persons about the equipment are not warranties, and are not to be
ties expressed or implied, are excluded from this transaction and shall not apply to the equipment sold.
113
INDEX
PAGE PAGE
A E
Air Conditioning System Electrical System
Belt ......................................................................................92 Battery .................................................................................88
Cab Filters Circuit Breakers ...................................................................90
Fresh Air Intake.............................................................83 Fuses...................................................................................89
Charcoal........................................................................83 Relays..................................................................................91
Recirculation .................................................................83 Engine
Charging System.................................................................79 Cold Weather Starting .........................................................28
Climate Controls..................................................................60 Fuel......................................................................................78
Dryer....................................................................................82 Filters.............................................................................83
Agitation System ................................................................46-47 Oil ........................................................................................75
Antifreeze .................................................................................77 Operation....................................................................... 27-28
Attaching Engine Oil Pressure Gauge ....................................................62
Boom Options......................................................................26 F
Lift Arm Assembly ...............................................................24 Fence Row
Transom Assembly..............................................................25 L.E.D. Indicator....................................................................43
Auxiliary Power Supplies .......................................................66 Operation.............................................................................43
B Filter Minder® ...........................................................................80
Battery ......................................................................................88 Filters
Belts..........................................................................................92 Air Conditioning Dryer .........................................................82
Binding Post Power Supply ...................................................66 Cab
Bolt Torque Values Charcoal Filter ...............................................................83
Leg Mounting Bolts..............................................................95 Fresh Air Intake Filter ....................................................83
Wheel Lug Nuts...................................................................94 Recirculation Filter.........................................................83
Boom Engine Air Intake Filter ........................................................80
Cradling ...............................................................................38 Fuel Filters...........................................................................83
Lubrication......................................................................86-87 Hydraulic Charge Pressure Filter ........................................81
Operation Hydraulic High-Pressure In-Line Filters...............................82
Fold Hydraulic Suction Filter........................................................81
Horizontal ................................................................36 Solution Line Strainer ..........................................................82
Vertical Extension....................................................37 Radiator Grille Screens .......................................................81
Level..............................................................................35 Fresh Air Intake Filter, Cab.....................................................83
Lift .................................................................................34 Fluid Capacities .......................................................................79
C Fluids
Cab............................................................................................58 Air Conditioning Charge ......................................................79
Auxiliary Power Supplies.....................................................66 Cooling System Coolant ......................................................77
Climate Controls..................................................................60 Engine Oil ............................................................................75
Emergency Exit ...................................................................59 Fuel......................................................................................78
Filters Hydraulic Oil ........................................................................75
Charcoal Filter...............................................................83 Torque Hub® Oil...................................................................76
Fresh Air Intake Filter....................................................83 Windshield Washer..............................................................79
Recirculation Filter ........................................................83 Foam Marking System
Seat Operation ....................................................................65 Adjusting System Pressure .................................................49
Calibration...........................................................................67-68 Draining Wet Tank...............................................................99
Charcoal Filter, Cab ................................................................83 Filling ...................................................................................50
Charge Pressure Filter............................................................81 Operation.............................................................................49
Cigarette Lighter-Type Power Supply ...................................66 System Pressure Gauge .....................................................49
Circuit Breakers.......................................................................90 Wet Tank .............................................................................99
Climate Controls, Cab.............................................................60 Fuel Filters ...............................................................................83
Cold Weather Starting.............................................................28 Fuel Gauge ...............................................................................62
Cooling System Fuel Tank Selector Switch ......................................................61
Coolant ................................................................................77 Fuses ........................................................................................89
Radiator Grille Screens .......................................................81
114
INDEX
PAGE PAGE
G Programming
Gauges .....................................................................................62 Speedometer .......................................................................63
Tachometer .........................................................................63
H
High Pressure In-Line Filter ...................................................82 Q
Hour Meter ...............................................................................62 Quick Fill ..................................................................................45
Hydraulic Tread Adjust R
Bearings ..............................................................................85 Radiator Grille Screens...........................................................81
Shim Adjustment .................................................................96 Radio.........................................................................................61
Operation.............................................................................32 Recirculation Filter, Cab .........................................................83
Hydrostatic Drive System Relays .......................................................................................91
Operation.............................................................................29 Rinse System ..................................................................... 51-53
Neutral Setting.....................................................................93 S
I Safety...................................................................................... 4-7
Instrument Panel Gauges .......................................................62 Seat ...........................................................................................65
J Seal Boot, Torque Hub® ..........................................................85
Serial Number Locations .................................................. 14-15
Jack Mount...……………………………………………95
Service/Maintenance ....................................................... 71-101
L Solution Line Strainer .............................................................82
Lift Arm Assembly Solution Pump .........................................................................41
Lubricating...........................................................................86 Solution Tank Shutoff Valves.................................................44
Mounting..............................................................................24 Specifications .................................................................... 16-21
Lights Speedometer............................................................................63
Field Lights ..........................................................................55 Parameter Quick Reference Chart ......................................64
Hazard/Warning Lights........................................................57 Spray Booms
Interior Lights.......................................................................56 Cradling ...............................................................................38
Running Lights ....................................................................56 Operation
Turn Signals ........................................................................57 Fold
Work Lights .........................................................................55 Horizontal.................................................................36
Lubrication Vertical Extension ....................................................37
Boom Hinge.........................................................................87 Level..............................................................................35
Breakaway...........................................................................87 Lift..................................................................................34
Leg Bearings .......................................................................84 Sprayer Dimensions ................................................................16
Torque Hub® Seal Boot .......................................................85 Spray System
Transom, Lift Arm, & Lift Cylinder Assembly.......................86 Boom Solution Valves .........................................................42
Tread Adjust Bearing Slide Path .........................................85 Maintenance
Limited Warranty ...................................................................113 Nozzle Inspection
Lug Nuts...................................................................................94 Diaphragm ...............................................................99
M Spray Tip .................................................................99
Maintenance Schedule.......................................................71-74 Operating Instruction ...........................................................40
O Solution Pump .....................................................................41
Operating Information........................................................27-66 Solution Switches
Oil Pressure Gauge, Engine ...................................................62 Boom Solution Switches................................................42
Main Solution Switch .....................................................42
P
Solution Tank Shutoff Valves ..............................................44
Parking Brake ..........................................................................30
Parameters, Speedometer/Tachometer.................................63
Preparing to Operate..........................................................22-26
Pressure Washing System .....................................................54
Pressure Gauges
Foamer System Air Pressure ..............................................49
Pressure Washing System Pressure...................................54
Solution Spray System Pressure.........................................41
115
INDEX
PAGE PAGE
Steering Column Tilt ...............................................................66 Transporting Sprayer ........................................................ 69-70
Suction Filter ...........................................................................81 Tread Width
T Adjusting
Table of Contents ......................................................................3 Hydraulically ..................................................................32
Tachometer ..............................................................................63 Manually .................................................................. 22-23
Parameter Quick Reference Chart ......................................64 Trouble Shooting Guide................................................ 104-112
Tires V
Air Pressure.......................................................................100 Volt Meter .................................................................................62
Filling .................................................................................100 W
Mounting............................................................................100 Warning Decal Location...................................................... 8-13
Specifications ......................................................................21 Warning Symbol Definitions.....................................................2
Toe-In Warranty .................................................................................113
Adjusting..............................................................................98 Water Temperature Gauge......................................................62
Checking .............................................................................97 Wheel Lug Nuts .......................................................................94
Torque Hubs® Windshield Washer/Wiper
Oil Level ..............................................................................76 Operation.............................................................................61
Seal Boot Lubrication ..........................................................85 Reservoir .............................................................................79
Torque Values Winter Storage Directions ............................................ 102-103
Leg Mount Bolts ..................................................................95
Wheel Lug Nuts...................................................................94
Transom Assembly
Lubricating...........................................................................86
Mounting..............................................................................25
116
NOTES
117
118