Scribd Logo
Upload

Welcome to Scribd!

  • 11 views

    WPS Asme

    Uploaded by

    dhirlisa8381

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    WPS Asme

    Uploaded by

    dhirlisa8381
    11 views8 pages

    Original Title

    WPS-ASME

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    11 views8 pages

    WPS Asme

    Uploaded by

    dhirlisa8381

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)

    QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)


    Company Name UniKL- MFI By: Welding Procedure Con
    Welding Procedure Specification No. 1 Date 8/3/2011 Supporting PQR No.(s)
    Revision No. 10 Date 15/3/2011

    Welding Process(es) GMAW Type(s) Robotic Mac


    (Automatic, Manual, Machi

    JOINTS (QW-402) Details


    Joint Design Single Vee Butt Joint
    Backing (Yes) Yes (No)
    Backing Material (Type) CO2
    (Refer to both backing and retainers.)

    / Metal Nonfusing Metal

    Nonmetallic Other

    Sketches, Production Drawings, Weld Symbols or Written Description should show


    the general arrangement of the parts to be welded.Where applicable, the root
    spacing and the details of weld groove may be specified.

    9mm
    (At the option of the Mfgr., sketches may be attached to illustrate joint design, weld
    layers and bead sequence, e.g., for notch toughness procedures, for multiple
    process procedures, etc.) 150mm

    *BASE METALS (QW-403)


    P-No. 1 Group No. 1 to P-No. 1 Group No. 1
    OR
    Specification type and grade SA-36
    to Specification type and grade SA-36
    OR
    Chem. Analysis and Mech. Prop. C, Mn, Si
    to Chem. Analysis and Mech. Prop. C, Mn, Si
    Thickness Range:
    Base Metal: Groove 1/16" - 3/8" (Max 2t) Fillet UNLIMITED
    Other

    *FILLER METALS (QW-404)


    Spec. No. (SFA) SFA A 5.18
    AWS No. (Class) A5.18
    F-No. 6
    A-No. 1
    Size of Filler Metals Ø1.2mm
    Weld Metal
    Thickness Range:
    Groove Max 2t
    Fillet UNLIMITED
    Electrode-Flux (Class) N.A
    Flux Trade Name N.A
    Consumable Insert ER70S-6
    Other

    *Each base metal-filler metal combination should be recorded individually.


    QW-482 (Back)
    WPS No.
    POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
    Position(s) of Groove Flat 1G Temperature Range N.A
    Welding Progression: Up N.A Down N.A Time Range N.A
    Position(s) of Fillet N.A
    GAS (QW-408)

    PREHEAT (QW-406) Percent Composition


    Preheat Temp. Min. N.A Gas(es) (Mixture)
    Interpass Temp. Max. N.A Shielding CO2
    Preheat Maintenance N.A Trailing N.A
    (Continuous or special heating, where applicable, should be recorded) Backing N.A

    ELECTRICAL CHARACTERISTICS (QW-409)


    Current AC or DC DC Polarity SP
    Amps (Range) 117-148 Volts (Range) 19-26
    (Amps and volts range should be recorded for each electrode size, position,
    and thickness, etc. This information may be listed in a tabular form similar to
    that shown below.)

    Tungsten Electrode Size and Type N.A


    (Pure Tungsten, 2% Thoriated, etc.)

    Mode of Metal Transfer for GMAW SPRAY ARC


    (Spray arc, short circuiting arc, etc.)

    Electrode Wire feed speed range 7-10mm/sec

    TECHNIQUE (QW-410)
    String or Weave Bead STRING
    Orifice or Gas Cup Size N.A
    Initial and Interpass Cleaning (Brushing, Grinding, etc.) BRUSHING

    Method of Back Gouging N.A


    Oscillation N.A
    Contact Tube to Work Distance 10-12mm
    Multiple or Single Pass (per side) MULTIPLE PASS
    Multiple or Single Electrodes SINGLE
    Travel Speed (Range)
    Peening N.A
    Other

    Filler Metal Current


    Travel
    Weld Volt
    Process Speed
    Layer(s) Type Amp Range
    Class Dia. Range
    Polar. Range

    1 GMAW A5.18 Ø1.2mm DCSP 117-130 19-22 5.89mm/sec


    2 GMAW A5.18 Ø1.2mm DCSP 130-142 19-26 5.84mm/sec
    3 GMAW A5.19 Ø1.2mm DCSP 135-148 19-24 7.52mm/sec
    4 GMAW A5.20 Ø1.2mm DCSP 130-145 19-25 7.52mm/sec
    S (WPS)
    (See
    el Code)
    lding Procedure Construction
    porting PQR No.(s)

    Robotic Machine
    Automatic, Manual, Machine, or Semi-Auto.)

    Details

    UNLIMITED
    Rev.
    NT (QW-407)
    N.A
    N.A

    Percent Composition
    (Mixture) Flow Rate
    10-13L/MIN

    d, etc.)

    c, etc.)

    HING

    Other (e.g., Remarks,


    Comments, Hot Wire
    Addition,
    Technique,Torch Angle,
    etc.)
    51.75sec
    52.19sec
    40.53sec
    40.54sec

    You might also like