GEN-PIP-SPC-0016 Specification For Duplex Stainless Steel S31803 Piping Material

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—— Tt oo vwr- BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: PAGE 1 OF 18 SPECIFICATION FOR DUPLEX STAINLESS STEEL S31803 PIPING MATERIAL c | resaeoronsmrov | aniesos | auncvn | cna | rauxn | pone 2 | retssveoronarrrova.| 2i7e20 | munevn | wancnx | rauxn | pone | assueoronsemnova. | aniszas | smar | wancnx | oxNLa | ooncL REV. DESCRIPTION DATE PREP'D ‘CHK’D REVD APP’D BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: C PAGE 2 OF 18 CONTENT 1.0 GENERAL .. 41.1 Purpose. 4.2 Definitions... 2.0 CODES AND STANDARD.. 3.0 ABBREVIATIONS. 4,0 MATERIAL AND MANUFACTURE. 41 General Requirements 42 Material. 43 Cold Expansion 44° Heat Treatment 45 Traceability 5.0 Chemical Composition .. 6.0 FERRITE/AUSTENITE RATIO TEST.. 7.0 PROPERTIES AND TEST REQUIREMENTS 7. Tensile Test........ coos - - con 9 7.2 Impact Test......cssnnnnnininnnnnnnnnniiinnnnnnnnnnnnnnnns® 7.3. Guided-Bend test sonnet 10 74 Hardness Test ...cnnsnnnnnnmnnnnnnnnnninnnnnnninnnnnnnninnnnnn tl 7.5 Flattening Test... sonnei 1" 76 Pitting Corrosion Resistance Test... - - con 11 8.0 INSPECTION REQUIREMENTS 8.1 Visual inspection... 8.2 Hydrostatic Test BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: C PAGE 3 OF 18 83 9.0 94 92 93 94 95 96 97 10.0 11.0 12.0 13.0 14.0 15.0 16.0 Nondestructive Test DIMENSION AND WEIGHT REQUIREMENTS... Diameter Tolerance. ut-of roundness . Wall Thickness Tolerance... Length of Supply Straightness .. Pipe Ends...... Delivered Weight INSPECTION FREQUENC’ MANUFACTURING AND SUPERVISION, ‘TEMPORARY PROTECTIVE MEASURES. STORAGE AND TRANSPORATION... DOCUMENTATION . MARKING .. OTHERS 12 14 14 14 14 15 15 15 15 15 16 16 16 AT 18 18 BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: C PAGE 4 OF 18 REVISION HISTORY Revision A is completed on Jul 25th, 2016. Revision B is updated on Sep 20th, 2017. For DSS welded pipe, ASTM A928 $31803 with filler is used and replaces ASTM A790 S31803 without filler to provide good performance, accordingly the related inspection and test changed. According to PCH comments on May 25, 2019, variations in outside diameter of pipe is checked and confirmed as per ASTM A999, Table 1. So, specification of Revision C is updated with no change BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: C PAGE 5 OF 18 1.0 GENERAL 14 Purpose This specification defines the minimum technical requirements for the fabrication, testing, inspection and shipment of fertiticiaustenitic stainless steel S31803 seamless pipe in accordance with ASTM A790/A790M and straight-seam welded steel pipe with filler ‘metal in accordance with ASTM A928/A928M, which are provided by Supplier shall at least comply with the requirements of this specification, The technical requirements in this specification are supplement to ASTM A790/A790M and ASTM A928/A928M, and shall be used with ASTM A790/A790M and ASTM A928/A928M. Any deviation from this specification must be approved, in writing, by the Supplier. Such written approval must be obtained prior to the commencement of any work which would constitute such a deviation. 1.2 Definitions WORD MEANING COMPANY. PetroChina Intemational Iraq FZE Iraq Branch ‘The organization selected and entrusted by COMPANY to perform the CONTRACTOR Engineering, Procurement, Construction, Start-up, pre-Commissioning and Commissioning of the Project. ‘The party who is in charge of awarding agreement on behalf of PURCHASER COMPANY ] CONTRACTOR for the supply of goods and services in ‘connection with the work, ‘The party to the contract and/or purchase order which has undertaken VENDOR’ SUPPLIER/ SUBCONTRACTOR ~ | the obligation to supply the goods andlor services which are ordered and specified herein. Shall Indicates a mandatory requirement ‘Should Indicates a strong recommendation to comply with the requirements of this document 2.0 CODES AND STANDARD ‘Supplier shall meet or exceed the requirements of the latest edition of the following codes, regulations and standards, except as superseded herein. In cases where more than one code, regulation or standard apply to the same condition, the most stringent shall be followed. In the event of a conflict between this specification and other specifications or correspondence, the Company shall be consulted and a ruling, in writing, shall be obtained before any work is started ASTM A790/A790M Standard Specification for Seamless and Welded BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: C PAGE 6 OF 18 ASTM A923/A923M ASTM A928/A928M ASTM A999/A999M ASTM A370/A370M ASTM A700 ASTM E18 ASTM E92 ASTM E381 ASTM E562 ASTM G48. ISO 10893-4 ISO 10893-6 ISO 10893-8 ISO 10893-9 ISO 10893-10 1$010893-11 Ferritic/Austenitic Stainless Steel Pipe Standard Test Methods for Detecting Detrimental Intermetallic Phase in Duplex AusteniticiFerritic Stainless Steels Standard Specification for Ferritic/Austenitic (Duplex) Stainless Steel Pipe Electric Fusion Welded with Addition of Filler Metal ‘Standard Specification for General Requirements for Alloy and Stainless Steel Pipe Standard Test Methods and Definitions for Mechanical Testing of Steel Products Practices for Packaging, Marking, and Loading Methods for steel Products for Domestic Shipment Standard Test Methods for Rockwell Hardness of Metallic Materials Standard Test Mothod for Vickers Hardness of Metallic Materials Method of Macroetch Testing Steel Bars, Billets, Blooms, and Forgings Standard Test Method for Determining Volume Fraction by ‘Systematic Manual Point Count Standard Test Methods for Pitting and Crevice Corrosion Resistance cf Stainless Steels and Related Alloys by Use of Ferric Chloride Solution Non-Destructive Testing of Steel Tubes. Part 4: Liquid Penetrant Inspection of Seamless And Welded Steel Tubes for the Detection of Surface Imperfections Non-destructive testing of steel tubes - Part 6: Radiographic testing of the weld seam of welded steel tubes for the detection of imperfections Non-destructive Testing of Stee! Tubes. Part 8: Automated Ultrasonic Testing of Seamless and Welded Steel Tubes for the Detection of Laminar Imperfections Non-destructive Testing of Stee! Tubes. Part 9: Automated Ultrasonic Testing for the Detection of Laminar Imperfections in Strip/Plate Used for the Manufacture of Welded Steel Tubes Non-destructive Testing of Steel Tubes - Part 10: Automated Full Peripheral Ultrasonic Testing of Seamless and Welded (Except Submerged Arc-Welded) Steel Tubes for the Detection of Longitudinal and/or Transverse Imperfections Non-destructive Testing of Steel Tubes - Part 11: Automated Ultrasonic Testing of the Weld Seam of Welded Stee! Tubes for the Detection of Longitudinal and/or Transverse Imperfections BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: C PAGE 7 OF 18 3.0 40 44 1$010893-12 Non-destructive testing of steel tubes - Part 12: Automated full peripheral ultrasonic thickness testing of seamless and welded (except submerged arc-welded) steel tubes Iso 11484 Stee! Products-Employer’s Qualification System for Non- destructive Testing (NDT) Personnel ABBREVIATIONS wel, Weld Centre Line FL Fusion line HAZ Heat Affected Zone NOT Non-destructive Testing NPS Nominal Pipe Size oD Outside Diameter PREN Pitting Resistance Ecuivalent Number UT Ultrasonic Testing MATERIAL AND MANUFACTURE General Requirements Any clauses and contents not covered by this specification for seamless steel pipe shall meet the requirements in ASTM A790/A790M and welded pipe shall meet the requirements in ASTM A928/A928M. ‘Any nonconformance of this specification with ASTM A790/A790M and ASTM ‘A928/A928M shall be implemented as per more stringent regulations. ‘Substantive deviation to this specification and ASTM A790/A790M and ASTM ‘A928/A928M by manufacturer is not allowed, except getting the permission of Company. Except as otherwise agreed between the Supplier and the Company, all inspections and tests required for qualification and pipe acceptance shall be performed at the ‘manufacturing mil. ‘The pipe shall be made by seamless or an automatic welding process, with no addition of filler material in the welding operation, otherwise the pipe type is required in purchase order. The pipe shall be free of scale. A sufficient discard shall be made from each ingot to secure freedom from injurious piping and undue segregation. The chemical composition of duplex steels is balanced to give approximately equal amounts of ferrite and austenite. The ferrite content (volume fraction) shall be in the range 40%~60% for parent material & HAZ, 35%~60% for weld metal BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: C PAGE 8 OF 18 42 43 45 5.0 Material Material: S31803 duplex (ferritic/austenitic) stainless steel Cold Expansion Where appropriate to the manufacture process, seam-welded pipe shall be subjected to cold expansion. Expansion shall be by mechanical process. The cold expansion ratio S;, % is defined as follows: S=(D5-D,V/D-*100% where: 1) D,: OD after expansion; 2) Dy: OD before expansion. The cold expansion shall be not exceeded 1.5% for sizing. Heat Treatment All pipes shall be fully body solution annealed and water quenched. For seamless pipe, as an alternate to final heat treatment in a continuous furnace or batch-type furnace, immediately following hot forming while the temperature of the pipes is not less than the specified minimum solution treatment temperature, pipes shall be individually quenched in water. The heat treatment temperature shall be 1020°C~1100°C and be avoided to form precipitation of sigma phase and intermetallic phase. The temperatures and times during the heat treatment shall be permanently recorded. Traceability The manufacturer shall establish and follow documented procedures for maintaining the heat identity and/or lot identity until all required heat and/or lot tests are performed and conformance with specification requirements has been shown. CHEMICAL COMPOSITION Chemical composition of steel (product analysis) shall comply with the requirements of Table 5.0-1, as follows. Table 5.0-1 Chemical composition Grade Content (wt%)” PREN? steel |c [si [umn [re | s | mw cr_| Mo n__|_min. 831803 | 0.030 | 1.00 | 2.00 | 0.030 | 0.015 |4.50~6.50]21.0~23.0|2.50~3.50) 0.14~0.20| 34 NOTES: BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: C PAGE 9 OF 18 7.0 TA 72 a) Maximum, unless a range is indicated b) PREN = %Cr + 3.3x%Mo+ 16x%N. FERRITE/AUSTENITE RATIO TEST The test pieces shall be extracted from the sample(s) removed for mechanical acceptance tests at a location around the pipe circumference. For longitudinally welded pipe, the test piece shall contain the full cross-section of the longitudinal weld. The ferrite content shall be measured 1 mm from both the internal and external surfaces. and be reported for the parent material, weld metal and the parent material within 0.2 mm of the FL, as relevant to the method of manufacture. Measurement of ferrite content shall be done by point counting in accordance with ASTM E562 and the relative accuracy shall be less than 20%. Original photomicrographs shall be included in the inspection documents. The ferrite content shall be in the range 40%~60% for parent material & HAZ, 35%~60% for weld metal. The microstructure shall be considered acceptable if it displays a uniform ferrite and austenite phase distribution and freedom from third phase precipitates. For fist-day production, the microstructure shall be checked at each end on each test pipe in 3 location 120° apart around the pipe. For welded pipe one of these locations shall be taken across the weld seam PROPERTIES AND TEST REQUIREMENTS Tensile Test Tensile test orientation shall be in both the transverse and longitudinal direction at ambient temperature, and conform to the tensile properties prescribed in Table 7.1-1 Table 7.1-1 Tensile Test Requirements (Parent Pipe and Weld) ' Yield Strength] Tensile Strength ] Elongation | —RoaRa, Pipe Grade | Ras.(MPa), Min. | Ra (MPa), Min. | Ac(2%4)Min, Max. $31803 450 620 25 09 Impact Test The tests shall be performed in accordance with ASTM A370. For seamless pipe, one set of three transverse Charpy test pieces shall be taken from the base material of each first-day-production test pipe and one pipe representing each lot Test pieces shall be located at the mid thickness. BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: C PAGE 10 OF 18 73 For welded pipe, in addition to a parent material test, sets of three transverse Charpy test pieces shall be taken from each of the WCL, FL, and FL+ 5 mm. If the pipe wall thickness exceeds 20.0mm, additional sets of three Charpy test pieces shall be taken from all corresponding locations within 3 mm of the outside surface of the pipe. For parent material tests, the descending hierarchy of test piece size and orientation shall be as follows: Table 7.2-1 Sample choice sequence. Choice Orientation Size, mm. 1 Transverse 10x10 2 Transverse 10x75 3 Transverse 10x5 4 Longitudinal 40x10 5 Longitudinal 407.5 6 Longitudinal 10x5 Lower choice test pieces shall only be used when the higher choice is impractical. If pipe dimensions preclude the use of transverse specimens subject to prior agreement with the Purchaser, testing may be done in the longitudinal direction only. For pipe of wall thickness less than 5 mm, Charpy testing may be omitted. For all test pieces, the notch shall be perpendicular to the pipe surface. The test temperature shall be 0°C. For the full size (10mm 10mm) test, the required minimum average (set of three test pieves) absorbed energy values (transverse direction) shall be 70J, and any individual values shall be no less than 75% of the required minimum average (set of three test pieces) absorbed energy values. For other specimens, the following factors shall be applied to the acceptance criteria, see Table 7.2-2. Table 7.2-2 Impact energy factor Size, mm. Orientation Factor 10X10 Longitudinal 15 Transverse os 10x75 Longitudinal 42 Transverse os 10x5 Longitudinal o8 Guided-Bend test Guided-Bend test shall be undertaken for welded pipe. Two bend test specimens shall be taken transversely from the pipe. The test frequency shall be once per lot of pipes. The bend test shall be acceptable if no cracks or other defects exceeding 3 mm in any direction are present in the weld metal or between the weld and the pipe metal after BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: C PAGE 11 OF 18 14 75 78 8.0 84 bending. Cracks that originate along edges of the specimen during testing, and that are less than 6.5 mm measured in any direction, shall not be considered. Hardness Test Hardness testing on pipe shall be performed using the Vickers test in accordance with the requirements of ASTM E92, and the individual maximum hardness at any position shall be not higher than 290HV{0 for seamless and 290HV10 for seamless and parent ‘material of welded pipe, and 320HV10 for weld metal and HAZ of weld pipe. Flattening Test The flattening test shall be performed according to ASTM A999/A999M Section 21, and the test specimen shall be taken from both ends of pipe. If a specimen from any length fails because of lack of ductility prior to satisfactory completion of the first step of the flattening test requirement, that pipe shall be rejected subject to retreatment in accordance with ASTM A999/A999 and satisfactory retest. If a specimen from any length of pipe fails because of a lack of soundness that length shall be rejected, unless ‘subsequent retesting indicates that the remaining length is sound, Pitting Corrosion Resistance Test The pitting corrosion test procedure shall be carried out according to the method A defined in ASTM G 48. The test specimen shall have a dimension of full wall thickness by 25 mm along the weld and 50 mm across the weld. The test shall expose the external and internal surface and a cross section surface including the weld zone in full wall thickness. Specimens may only be pickled and passivated prior to testing if this will also be part of the final product ‘manufacturing specification. Test specimen shall be prepared according to ASTM G 48. m= Test solution: ASTM G48 ferric chloride test solution (about 6% FeCl; by mass) Test temperature: 251°C. The acceptance criteria, as follows: No evidence of pitting, under visual examination with a magnification of 20x. m= Weight oss shall be recorded and no more than 4g/m? INSPECTION REQUIREMENTS Visual Inspection All test pipes shall be examined visually for dimensional tolerances, and surface defects. All finished pipe shall be visually examined such as scratches, surface roughness, dings, straightener marks, cutting chips, steel die stamps, stop marks, or pipe reducer ripple, the pipe is permitted to be accepted based upon visual examination provided that the BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: C PAGE 12 OF 18 depth of the imperfection is less than 0.1 mm or 10% of the specified wall thickness, whichever is the greater. All intemal and external surface shall be supplied free of scale, oxide film, oil, grease, and lacquers (expect for paint marking characters). 82 Hydrostatic Test Hydrostatic test shall be carried out in factory to all steel pipes. Test pressure for all sizes of pipe shall such that the hop stress calculated on the basis of minimum allowable wall thickness and including stresses from end locating is at least 90% of the specified minimum proof strength at room temperature. The hydrostatic test pressure need not exceed 17.0 MPa for outside diameters less than 4”, or 19.0 MPa for outside diameters 4” and above. Pressure shall be held for not less than 10s, during which leakage shall not occurred to steel pipe. The water used for hydrostatic testing shall contain less than 50ppm chlorides. Records made by automatic hydrostatic recorder shall be available. 8.3 Nondestructive Test 100% NDT shall be carried out to all pipes. For seamless pipe, NDT operations and acceptance limits shall comply with Table 8.3-1. For welded pipe, NDT operations and acceptance limits shall meet the requirement shown in Table 8.3-2. Table 8.3-1 NDT operations and acceptance limits for seamless pipe NDT operation | Specification | Specific requirements Acceptance limit UT for longitudinal No'ch shall be on both and transverse | ISO 10893-10 u2ic imperfections intemal and external surface 1) Max. individual imperfection: © Area 500mm’, 2) Mini. Imperfection size: ur ter _tamnar| igo sgeeee | Reetence standard shat be | $ Ate: 18omm imperfections fiatbottomed round recess. | 8 Width: am. 3) Max. population density: 10 (per 500 mm x ‘500mm square) UT of wall thickness | ISO 10803-12 1 ‘As per ISO 10893-12 Tested band shall bea minimum of 50 mm and shall UT for laminar ‘overlap automatic tested imperfections at pipe | ISO 10893-8 | pipe body area by a! — Notrigger/ alarm ends minimum of 25mm. Reference standard shall be a flat-bottomed round recess BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: C PAGE 13 OF 18 NDT operation Specific requirements ‘Acceptance limit Liquid penetrant eae, or noter ese’ | 1SO 10800-4 ! No linear indications Table 8.3-2 NDT operations and acceptance limits for welded pipe NOT operation | Specification ‘Specific requirements Acceptance limit UT for longitudinal and transverse Noich shall be on both internal imperfections in the | 'S° 1989-11 | and external surface us weld seam Edge band shall be 25 mm from UT for laminar imperfections inthe | 1S0 10993-0. | fal pate! stip edge, Reference ui pipe body (Note-1) Sane Tested band shall be @ minimum i of 50 mm and shall overlap UT for laminar imperfections at pipe | ISO 10893-8 erate ere of Sean No trigger! alarm ends Reference standard shall be a flat-bottomed round recess 5 Noich shall be on both intemal Testing of the weld ‘seam at pipe ends not | 180 10893-11. | and eternal surface us covered by automatic or i feaing manual Ure | 1S0 100020 | FHM radoornhio teomiaues ns prso 0900.6 RT intensifying sereens. UT for laminar 2) Mini. Imperfection tontttn Sbe aeons sane sn ve a thease blateetip edges | ISO 108022 | Fer bottomed round recess | @ Length 15mm: adjacent to the weld & hanath: 15mm: (Note-2) 3) Max. population density: #10 (per 500 mm 500mm square) Liquid penetrant near ind Hn orbeverieee | 180 10099-4 1 No linear indications NOTES: 1a) The test may be performed on the strip prior to forming into pipe with a minimum coverage of 25%. b) The test may be performed on the strip edges in accordance with ISO 10893-9 prior to forming into pipe. BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: C PAGE 14 OF 18 9.0 94 9.2 93 Such pipes shall be rejected if the test signal was produced by imperfections that cannot be identified or was produced by cracks or crack-like imperfections. Any repaired pipe by welding shall be not accepted. The pipe bevel face shall be free of laminations and inclusions. Blind area without inspection is not allowed for each pipe. The Supplier shall produce the ultrasonic procedures (automatic and manual) he intends to use, including the equipment capabilities, the reference standards for calibration of sensitivity, and the acceptance criteria. These procedures shall be submitted at bid stage and shall be subject to qualification tests prior to production start. All personal undertaking NDT activities shall be certificated in accordance with ISO 11484, DIMENSION AND WEIGHT REQUIREMENTS Diameter Tolerance Variation in outside diameter shall comply with requirements of Table 9.1-1. Table 9.1-1 Permissible Variations in Outside Diameter NPS Designator Permissible Variations in Outside Diameter incl Over (mm) Under (mm) e142 o4 os Over 112104 os 08 Over 4 to8 16 08 Over 8 to 18 24 os Over 18 to 26 32 08 Over 26 to 34 40 08 Over 34 to 48 48 os Out-of-roundness ‘The pipe out-of-roundness shall be determined at three locations equidistant along the pipe body. The out-of roundness (i. the difference between the major and minor outside diameters) measured at the same plane over four axes at 45° intervals shall not exceed 1% of the nominal outside diameter Wall Thickness Tolerance ‘The minimum wall thickness at any point shall not more than 10% under the nominal wall thickness specified, and the maximum wall thickness at any point shall not exceed 15% above the nominal wall thickness specified. BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: C PAGE 15 OF 18 9.4 Length of Supply The length of pipe shall be 11.5m +0.5m. It is not allowed to adopt circumferential weld to connect pipes. All pipe lengths shall be recorded. 95 Str ightness The finished pipe shall be reasonably straight. All pipes shall be randomly checked for straight line shall not exceed 1.5mm/m 9.6 Pipe Ends ‘The end of pipes should be processed to be sloping joint (beveled edge for welding). To measure as the benchmark of vertical line of axis of steel pipes, for the equal wall thickness welding steel joint, the degree of sloping joint should be 30°~35°. The width of root face is 1.6mm + 0.8mm, and all burrs at the ends of the pipe shall be removed. When inner surface is fabricating or bumnishing, measure of inner cone angle shall be as the benchmark of axis of steel pipes. The angle of the internal taper should be no more than 7°. The out-of-squareness shall not exceed the following values: = 1mm for NPS<8; = 0.005%OD with the maximum of 1.6mm for NPS>8. 9.7 Delivered Weight Steel pipes shall be delivered according to theoretical weight, and the deviation between practical weight and theoretical weight must be controlled within -3.5%~#+10% for NPS 12 or smaller, and -5%~+10% for larger than NPS12 10.0 INSPECTION FREQUENCY The inspection frequency of relevant tests shall comply with the Table 10.0-1, as follows: ‘Table 10.0-1 Inspection frequency ‘Type of inspection Frequency of inspection Maximum quantities of lot Product analysis _| Two pipes from each Pt ‘The lot shall include all pipe of the ‘same size and heat, heat treated Te ensie test in the same furace at the same impacttest Each firstday-production test pipe and | temperature, time at heat, and pact cone pipe each lot respectively. furnace speed or all pipes of same a set of thee test pieces from each test | size and heat, hot formed and Etching test oS quenched in the same production Piting Corrosion un. Resistance Test a) _NPS<2: 400; BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: C PAGE 16 OF 18 ‘Type of inspection Frequency ofinspection Maximum quantities of lot Each frst day-produion test pipe and : Hardness test ‘wo pipes from tot b) wee we 1 Flattening Test 5% of the fot, but in no case less than | ©” ng two lengths of pipe. Each end of each irst'day-production Ferrte/Austenite | test pipe and one pipe each lot Ratio respectively. (asetof two pieces) Visual inspection _| Each pipe NOT Each pipe Hydrostatic test Each pipe 11.0 MANUFACTURING AND SUPERVISION During the period of pipe manufacturing, purchaser is entitled to assign inspector to the plant for pipe inspection and acceptance, and is entitled to reject pipe which fails to meet Tequirements. If necessary, representative assigned by purchaser shall perform spot-check for production to guarantee consistency wth standard and this agreement. ‘Supplier of pipe shall allow representative assigned by purchaser to perform inspection and spot-check to test record and test specimen during the period of pipe manufacturing. 12.0 TEMPORARY PROTECTIVE MEASURES The outside surface of steel pipe is without any coating and lubricating. Pipe end shall be equipped with pipe end protector. Steel pipe size shall be identified piece by piece according to practical dimension, 13.0 STORAGE AND TRANSPORATION During manufacture, storage, and transportation, the pipe shall not contact with loose carbon steel (e.g. swarf, filling etc.). Nylon sling or rubber-coated hooks/support ete. shall be used for all handing operation. The pipe shall be segregated from other materials during storage and supported during stacking to avoid deformation. ‘Supplier shall be responsible for the protection of steel pipe during storage. Supplier shall be subject to regulation of steel pipe storage specified by purchaser during bidding The pipe packaging and loading for shipment shall be performed according to the procedures of Practices ASTM A700, and all pipes shall not travel as deck cargo. BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: C PAGE 17 OF 18 14.0 DOCUMENTATION ‘The Supplier shall provide the Company at the bid stage with a technical specification giving full details of all the characteristics of the proposed steel, the steel-making process, the billet manufacturing process and the inspection procedures. ‘The Supplier's specification shall include the following minimum information: Experience of this product in similar oil field (more than 2 years); Steel-making process; Pipe manufacture process; Special treatments for controlling residual elements and segregations; Nominal weight of each heat: Heat treatment process of pipe (including temperature, soaking time and cooling medium, etc.); ‘Aimed chemical analysis, together with minimum and maximum working limits (ladle and check) eelected for the order; = Visual inspection; m= NDT procedures; = Dimensional inspections with frequencies of execution, Unless otherwise specified by Company, the following information shall also be included in Supplier's specification: m= Name of pipe manufacturer and Mil; = Unit length of pipes offered, if different from that stated; = Location of paint stenciling (on inside or outside of pipe); . Pipe supply track record as well as histograms of chemical and mechanical test results from previous orders of the same pipe grade; ™ At Supplier's option, any other technical information related to the proposed pipe supply; ™ Description of the proposed pipe end protectors (if any); ‘The Supplier's deviations/qualifications to present specifications. Where no deviations are stated in the bid, the potential Supplier shall be considered as fully accepting the requirements of present specification. ‘Supplier shall submit final documents when delivery, including: ™ Production analysis report; m Tensile test report; m Impact test report; m™ Hardness test report; BASIC DESIGN DOC. NO.: GEN-PIP-SPC-0016 REV.: C PAGE 18 OF 18 15.0 16.0 Flattening test report; Etching test report; Pitting corrosion resistance test; Ferrite/Austenite ratio test report; NDT report; Factory hydrostatic test report; Product quality certificate; ‘Compilation of all concessions/deviations, if any, granted by Company. The report shall be approved and signed by the Inspector who attended the tests. MARKING Each length of pipe shall be legibly marked with manufacturer's name or brand, the specification number, length, size (outside diameter & nominal wall thickness), grade and batch number. Making shall begin approximately 300mm from the end of each length pipe. Other required information shall be according to ASTM A999/A999M. OTHERS ‘After manufacture procedure is determined, the manufacturer shall provide pipe samples in advance to the purchaser for weld process performance test.

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