Model Question Paper - Automation & Robotics (BOE402)

Section-A
CO1

1. What are the primary requirements of automation systems in industrial

applications?

2. Identify one challenge associated with the implementation of industrial

automation.

3. How is automation classified based on its level?

4. What is the role of automation in Industry 4.0?

CO2

1. Define robotics and explain its scope in modern industries.

2. What are the three laws of robotics as proposed by Isaac Asimov?

3. Classify robots based on their control systems.

4. Identify two common applications of robots in industry.

CO3

1. What are transducers and how are they used in industrial automation?

2. What is a PLC and why is it important in industrial automation?

3. What is ladder programming and how is it used for implementing logic

functions?

4. Differentiate between analog and digital I/O in PLC systems.

CO4

1. Discuss two major benefits of implementing CIM in a manufacturing

environment.

2. Identify and explain two different types of Flexible Manufacturing Systems.

3. Explain the concept of Computer Integrated Manufacturing (CIM) and its
significance in modern manufacturing.

4. Explain the principle of Group Technology and how it improves

manufacturing efficiency.

CO5

1. What is one primary benefit of using robots for material handling in

industrial settings?

2. What role do robots play in mining?

3. How do robots improve the process of spray painting in industries?

4. Mention one way robotics is used in the entertainment industry.

Section A
CO1

1. Primary Requirements of Automation Systems in Industrial Applications:

o Reliability: Automation systems must be dependable and operate with
minimal downtime.
o Flexibility: Ability to adapt to different tasks and production processes.
o Efficiency: Improve productivity and reduce waste.
o Safety: Ensure safe operation for workers and machinery.
o Scalability: Capability to expand operations without significant changes.
o Cost-effectiveness: Provide a good return on investment.
2. Challenge Associated with the Implementation of Industrial Automation:
o Integration with Existing Systems: Merging new automation technology
with older legacy systems can be complex and costly.
3. Classification of Automation Based on its Level:
o Fixed Automation: Designed for high-volume production with low flexibility
(e.g., assembly lines).
o Programmable Automation: Suitable for batch production where
reprogramming is necessary (e.g., CNC machines).
o Flexible Automation: Highly adaptable to different products and production
volumes without significant downtime for changeovers (e.g., robotic arms).
4. Role of Automation in Industry 4.0:
o Automation is a core component of Industry 4.0, integrating smart
technologies such as IoT, AI, and machine learning to create intelligent and
 autonomous manufacturing systems that enhance efficiency, flexibility, and
customization.

CO2

1. Definition and Scope of Robotics in Modern Industries:

o Robotics: The design, construction, and use of robots to perform tasks
traditionally done by humans.
o Scope: Widely used in manufacturing, healthcare, logistics, agriculture, and
service industries to improve efficiency, accuracy, and safety.
2. Three Laws of Robotics by Isaac Asimov:
o A robot may not injure a human being or, through inaction, allow a human
being to come to harm.
o A robot must obey the orders given by human beings, except where such
orders would conflict with the First Law.
o A robot must protect its own existence as long as such protection does not
conflict with the First or Second Law.
3. Classification of Robots Based on Control Systems:
o Manual Control: Operated directly by humans (e.g., remote-controlled
drones).
o Automatic Control: Perform tasks autonomously based on pre-programmed
instructions (e.g., automated guided vehicles).
o Adaptive Control: Adjust operations in real-time based on sensor feedback
(e.g., adaptive robots in assembly lines).
4. Common Applications of Robots in Industry:
o Welding: Robots are used for precision welding in automotive and aerospace
industries.
o Material Handling: Robots transport materials and products within
warehouses and production lines.

CO3

1. Transducers and Their Use in Industrial Automation:

o Transducers: Devices that convert physical quantities (such as temperature,
pressure, or light) into electrical signals.
o Usage: Used for monitoring and controlling industrial processes by providing
real-time data to automation systems (e.g., temperature sensors, pressure
transducers).
2. PLC (Programmable Logic Controller) and Its Importance in Industrial
Automation:
o PLC: A digital computer used for automation of industrial processes, such as
control of machinery on factory assembly lines.
o Importance: PLCs are crucial for their reliability, ease of programming, and
ability to handle complex control tasks in harsh industrial environments.
3. Ladder Programming and Its Use for Implementing Logic Functions:
o Ladder Programming: A graphical programming language used to program
PLCs, resembling electrical relay logic diagrams.
o Usage: Implementing logic functions such as sequencing, timing, and
counting for control processes in industrial automation.
4. Difference Between Analog and Digital I/O in PLC Systems:
 o Analog I/O: Handles continuous signals (e.g., temperature, pressure),
providing precise measurements.
o Digital I/O: Handles discrete signals (e.g., on/off states), used for simple
control tasks such as switching and binary operations.

CO4

1. Two Major Benefits of Implementing CIM in a Manufacturing Environment:

o Increased Efficiency: Streamlines production processes, reducing lead times
and increasing throughput.
o Improved Quality: Enhances consistency and accuracy in manufacturing,
leading to higher quality products.
2. Types of Flexible Manufacturing Systems:
o Dedicated FMS: Designed for a specific set of products, providing high
efficiency and speed.
o Random-order FMS: Can handle various products in any order, offering high
flexibility and adaptability.
3. Concept of Computer Integrated Manufacturing (CIM) and Its Significance:
o CIM: Integration of computer-aided design (CAD), computer-aided
manufacturing (CAM), and other computer-based technologies into the
manufacturing process.
o Significance: Enhances coordination and control of production processes,
leading to greater efficiency, flexibility, and quality.
4. Principle of Group Technology and Its Impact on Manufacturing Efficiency:
o Group Technology: Organizes production around similar product families,
streamlining manufacturing processes.
o Impact: Reduces setup times, inventory levels, and production lead times,
improving overall efficiency.

CO5

1. Primary Benefit of Using Robots for Material Handling in Industrial Settings:

o Efficiency: Robots can handle materials quickly and accurately, reducing
manual labor and increasing throughput.
2. Role of Robots in Mining:
o Safety and Efficiency: Robots are used for hazardous tasks such as drilling,
blasting, and ore handling, improving safety and operational efficiency.
3. Robots in Spray Painting:
o Consistency and Quality: Robots provide uniform and precise paint
application, reducing waste and ensuring high-quality finishes.
4. Robotics in the Entertainment Industry:
o Special Effects and Animatronics: Robots are used to create lifelike
characters and effects in movies and theme parks, enhancing the entertainment
experience.