Atlas 412 Manual
Atlas 412 Manual
Atlas 412 Manual
Maintenance ................................................................................... 31
Fig. 1
Overall Width
Lifting Lifting Lifting Overall Length Overall Gross
Model Length Between Motor
Capacity Height Time (Inc. Ramps) Width Weight
(No Ramps) Columns
Ratchet Spanner With Socket (28#) Socket Head Wrench (3#, 5#, 6#)
Fig. 2
2
B. SPECIFICATIONS OF CONCRETE (See Fig. 3)
Specifications of concrete must be adhered to the specification as following.
Failure to do so may result in lift and/or vehicle falling.
1. Concrete must be thickness 100mm minimum and without reinforcing steel bars,and
must be dried totally before the installation.
2. Concrete must be in good condition and must be of test strength 3,000psi (210kg/cm²)
minimum.
3. Floors must be level and no cracks.
Fig. 3
C. AIR SUPPLY
Air pressure requirement: 0.5Mpa~0.8Mpa, Air line size ¢8×¢6 and ¢6×¢4.
D. POWER SUPPLY
The electrical source must be 3KW minimum. The source cable size must be 2.5mm²
and in good condition of contacting with floor.
Fig. 4
3
2. Open the outer packing carefully (See Fig. 5).
Cross Beam
Parts box Drive-thru Ramp
Column
Offside Platform
3. Take off the drive-thru ramps and columns (See Fig. 6).
Fig. 6
4. Loose the screws of the upper package stand, take off the offside platform, take out the
parts inside the powerside platform, than remove the package stand.
5. Move aside the parts and check the parts according to the shipment parts list
(See Fig. 7).
76
Fig. 7
8
6. Open the carton of parts and check the parts according to the parts box list
(See Fig. 8).
Fig. 8
7. Check the parts of the parts bag according to the parts bag list (See Fig. 9).
Parts bag 1
Parts bag 2
Fig. 9
9
C. Use a carpenter’s chalk line to establish installation layout as per Table 1
Make sure the size is right and base is flat (See Fig. 10).
Note: Reserve space front and behind the installation site.
Car in Direction
Use a carpenter’s chalk line to establish
installation layout
Fig. 10
MODEL A B C
Table 1
10
D. Install cross beams (See Fig. 11, Fig. 12).
3
1
Fig. 11
Fig. 12
11
E. Fix the anchor bolts
1. Prepare the anchor bolts (See Fig. 13). Spring washer
Washer Nut
Fig. 13
2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the
anchor bolts, do not tighten the anchor bolts first (See Fig. 14).
Note: Anchor bolts driven into the ground at least 90mm
90mm
Drilling Clearing Expand
Fig. 14
F. Install the safety ladders
1. Take off the pulley safety cover and unscrew the four upper nuts of the Safety Ladders,
and then adjust the four lower nuts to be at the same position. Withdraw the
Slack-cable safety lock of the Cross-beam to insert the Safety Ladder in, raise the
Safety Ladder, and screw the upper nuts (See Fig. 15).
Limit Pin
Limit Pin
Safety Ladder is
inserted between
Limit Pins
Safety Ladder
12
2. Install safety ladders (See Fig. 16).
Fig. 17
Lifting Both Cross Beams to the
same height, it is recommended
to about 1 metre height
13
H. Install powerside platform.
1. Put the powerside platform upon the cross beams by fork lift or manual, offset the cross
beams to the outside till the pulleys of both platforms can set up into the cross beams (See
Fig.18), Install the powerside platform and screw up the bolts(See Fig.19).
Pulley installation
Fig. 18
Fig. 19
14
I. Assembly offside platform and slider block, check the plumbness of columns with level,
adjusting with the shims if not, and then tighten the anchor bolts (See Fig. 20).
18
3-15
Using the ratchet spanner with
3-16 socket to tighten the bolts
54A
3-14
Fig. 20
15
J. Install cables (See Fig. 21).
1. Pass through the cables from the platfrom to the columns according to the number of
the cables.
Fig. 21
NO. 1
○ 2
○ 3
○ 4
○
Cable
Length 3749mm 10260mm 5350mm 8654mm
(inc. connecting fitting) 147 5/8” 404” 210 5/8” 340 3/4”
57
55
56
A
B
58
D
16
2. The cable pass through the cross beam to top plate of columns and be screwed with
cable nuts (See Fig. 22).
Fig. 22
17
3. Illustration for platform cables (See Fig. 23).
cable ④ cable ②
cable ② cable ④
cable ① cable ③
cable ④
cable ④ cable ③
cable ②
cable ②
cable ①
19
cable ②
cable ④
18
K. Install Oil-water separator, Manual control air valve and Power unit
(See Fig. 24). Note: If after connecting the air valve to an air supply the air
constantly leaks from the valve, then the air valve is installed upside down.
Remove the air fittings, invert the air valve, and Re-install the air fittings.
Air
direction
19
L. Install hydraulic system (See Fig. 25).
Note: Oil hoses and oil return pipe connected
Fig. 24 to oil cylinder must be passed above the
cable and cylinder inlet port must swing upward to avoid the oil hose and oil
return pipe scratched by cable.
Retainer
Protective Ring
a b c d
a c、d
b
61
59 60
62
71
71 61 63
65
71
64
75
63
67 66
Fig. 25
20
M. Install air-line system
1. Connecting front and rear Cross Beam using ¢6×¢4 black air line (See Fig. 26).
2. Connecting Manual control air valve using ¢6×¢4 black air line (See Fig. 26).
Rear Front
Cross Beam Cross Beam
68
69
Powerside Platform
71A
70
Fig. 26
21
4. Connecting oil-water separator and manual control air valve using air line
(See Fig. 28).
Oil-water
separator
Connecting Oil-water
separator and Manual
control air valve using
black air line
72
Fig. 28
5. Connecting air inlet (Air supply pressure 5kg/cm2- 8kg/cm2), adjusting the air pressure
of Oil-water separator to 0.4 - 0.6MPa (See Fig. 29).
Connecting
air inlet
22
N. Install limit switch
1. Adjust the angle of drive shaft of limit switch on the powerside column (See Fig. 30).
Fig. 30
2. Connecting the limit switch and cable wire (See Fig. 31).
Fig. 31
23
3. Install limit switch (See Fig. 32).
4. To introduce the wire of limit switch into the protecting plastic hose then connect to the
motor of power unit (See Fig. 33).
73
74
35
38
36
37
1
Fig. 32 Fig. 33
2. Connecting the two motor wires to terminals of AC contactor marked T1, T2.
3. Connecting A2 to L2 of AC contactor.
24
4. Connect the Limit Switch: Remove the line of Connecting Terminal 4# of control button
and A1 of AC contactor firstly (See Fig. 35), then connect wire12# of Limit Switch with
Terminal 4# of control button and connect wire 11# with terminals A1 of AC contactor
respectively (See Fig. 36).
Single
phase
Fig. 34
Motor Line
L1
3#
N
A1 3#
L
4#
11#
12#
4#
Remove this line before
connecting the Limit Switch
Fig. 35 Fig. 36
25
SPX single phase motor (See Fig. 37)
1. Power supply line (zero wire N) connected with wire 5# of motor.
2. Wire 11# of limit switch connected with wire 6# of motor.
3. Wire 12# of limit switch connected with wire 4# of control button.
4. Power supply line (fire wire L) connected with wire 3# of control button.
76
6#
11# 5#
12#
4#
G 3#
Fig. 37
N
L
79
Earth Wire
Three phase motor
1. Circuit diagram (See Fig. 38)
Three Phase
Fig. 38
26
2. Connection Step (See Fig. 39)
a. The source wires (L1, L2, L3) connected with terminals of AC contactor marked L1, L2,
L3 respectively.
b. Terminals 4# of control button connected with wire 12# of limit switch; wire 11#
connected with A1 terminals of AC contactor.
c. Terminals 3# of control button connected with L1 terminals of AC contactor.
12# 11# L3 L2 L1
A1
4#
3#
Fig. 39
27
P. Install spring and safety cover of cross Beam (See Fig. 40).
3-3
40
3-2
3-8
Fig. 40
28
Q. Install drive-in ramp, tire stop plate, platform lock plates (See Fig. 41).
47 44
48 45
46
43 42 41
Fig. 41
29
IV. EXPLODED VIEW
Model 412
VIEW A
10
11
12
13
14
Fig. 42
30
CROSS BEAM
Fig. 43
CYLINDERS
Fig. 44
31
PEAK MANUAL POWER UNIT
Fig. 45
32
Illustration of Hydraulic Valve for PEAK power unit
a. PEAK manual power unit, 220V/60HZ, Single phase (See Fig. 46)
Protective ring
Oil return port
Relief valve
Release valve
Handle of Release
Oil Outlet valve Throttle valve
Check valve
Fig. 46
b. PEAK manual power unit, 380V/50HZ, Three phase (See Fig. 47)
Protective ring
Relief valve
Oil return port
Release valve
Check valve
Fig. 47
33
V. TEST RUN
1. Fill the reservoir with approximately 12L Hydraulic Oil (Note: In consideration of
Power Unit’s durability,please use Hydraulic Oil 46#).
2. Press button , the Cables will be strained. Check whether the Cables
match the Pulley. Make sure the Cables are not across.
3. Press the Handle of release valve to lock the Cross-beam to the safety ladders, and then
adjust the platforms to be level by adjusting the nuts of Safety Ladders.
4. Adjust the cable fitting Hex nuts to make platforms and four safety locks work
synchronously. You need to run the lift up and down for several times, meanwhile do
the synchronous adjustment till the four Safety Devices can lock and release at the
same time.
5. Adjust the clearance between the post and the plastic slider of Cross-beam to about
2mm, and then tighten the fixing nut of slider.
6. After finishing the above adjustment, test running the lift with load. Run the lift with
Platforms in low position first, make sure the Platforms can rise and lower synchronously
and the Safety Device can lock and release synchronously. And then test run the lift to
the top completely. If there are anything improper, repeat the above adjustment.
Circuit Diagram of Hydraulic System
1. Filter
2. Gear pump
3.Cushion valve
N 4. Relief Valve
5. Motor
O 6. Throttle Valve
T 7. Release Valve
8. Check valve
E 9. Cylinder For
Four-post lift
Fig. 48
34
VI. OPERATION INSTRUCTIONS
To lift vehicle
1. Keep clean of environment near the lift;
2. Drive vehicle to the Platform and put on the brake;
3. Turn on the power and press the button UP , raise the lift to the working position;
Note: make sure the vehicle is steady when the lift is raised.
4. Press the Handle of release valve to lock the lift in the safety position. Make sure the
Safety device is locked at the same height.
To lower vehicle
1. Be sure the clearance of around and under the lift, only leaving operator in lift area;
2. Press the button UP , the lift will be raised for 3-5 seconds, and then press the button
of Manual-controlled air valve by hand to make sure the safety device released, press
the handle of release valve by the other hand then the lift starts being lowered
automatically;
3. Drive away the vehicle when the lift is lowered to the lowest position;
4. Turn off the power.
VII.MAINTENANCE SCHEDULE
Monthly:
1. Re-torque the anchor bolts to 117 Nm;
2. Lubricate cable with lubricant;
3. Check all cable connection, bolts and pins to insure proper mounting;
4. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage;
5. Lubricate all Rollers, Safety devices with 90wt. gear oil or equivalent.
Note: All anchor bolts should take full torque. If any of the bolts does not function for any
reason, DO NOT use the lift until the bolt has been replaced.
1. Make a visual inspection of all moving parts for possible wear, interference or damage.
2. Check and adjust as necessary, equalizer tension to insure level lifting.
3. Check columns for plumbness.
35
VIII. TROUBLE SHOOTING
36
IX. PARTS LIST FOR 412
Item Part# Description QTY. Note
(See Fig.42,Fig.16, Fig.18-Fig.20,Fig.22, Fig.24,Fig.27, Fig.32-Fig.40-41)
1 420011A Powerside Column 1
2 420002 Offside Column 3
3 420006B Front Cross Beam 1
4 420006C Rear Cross Beam 1
5 209059 Anchor Bolt 16
6 410022 Safety Ladder 4
7 420175A Hex Nut 16
8 440002A Powerside Platform 1
9 420022A Pulley Shaft Weldment 2
10 420023A Washer 12
11 420024B Pulley 10
11A 420132A Bronze Bush for Pulley 10
12 209043 Hex Bolt 12
13 209034 Lock Washer 2
14 420144 Washer 2
15 420030 Hex Bolt 4
16 420137 Lock Washer 4
17 420029 Washer 4
18 440001 Offside Platform 1
19 420020B Hex Bolt 4
20 420145 Oil-water Separator 1
21 420146 Straight Fitting for Air Line 1
22 209009 Cup Head Bolt 4
23 420076 900 Fitting for Air Line 1
24 420159 Straight Fitting for Air Line 1
25 420160 Fixing plate of Manual Control Valve 1
26 420161 Nylok Nut 2
27 420162 Manual Control Air Valve 1
28 420163 Straight Fitting For Air Line 1
29 420148 Washer 4
30 420164 Cup Head Bolt 2
203 440035 Manual Hydraulic Power Unit 1
32 209005 Nylok Nut 14
33 209004 Rubber Ring 4
34 209003 Hex Bolt 4
35 420152 Washer 6
36 206011 Cup Head Bolt 6
37 206013 Limit Switch 1
38 420010A Fixing Plate For Limit Switch 1
39 420156 Protecting Rubber Ring 1
40 420045 Washer 16
41 420004 Pin for Drive-in Ramp 2
42 420005 Fixing Bolt 4
43 420003 Drive-in Ramp 2
44 420031 Tire Stop Plate 2
37
Item Part# Description QTY. Note
45 420136 Hex Bolt 4
46 206023A Hex Nut 4
47 420026 Lock Washer 4
48 206006 Washer 4
49 420007 Platform Lock Plate 4
50 420012A Fixing Ring For Oil Cylinder 1
51 420012 Oil Cylinder 1
52 420013 Cylinder Connecting Plate 1
53 420014 Hex Nut 1
54 201005 Split Pin 1
54A 620065 Shim 20
Parts For Cable (See Fig.21)
55 440005A No.① Cable 1
56 440006A No.② Cable 1
57 440004A No.③ Cable 1
58 440007A No.④ Cable 1
Parts For Hydraulic System (See Fig.25)
59 420166 900 Fitting 1
60 420119 Straight Fitting For Cylinder 1
61 440008 Oil Hose 1
62 420120 Extended Straight Fitting (with Nut) 1
63 420121 Oil Hose 1
64 440009 Straight Fitting For Power Unit 1
65 420095 Straight Fitting 1
66 440011 Needle Valve 1
67 420097 900 Fitting 1
Parts For Air Line System (See Fig.26,Fig.28)
68 420124 T-Fitting For Air Line 2
69 420125 T-Fitting For Air Line 1
70 420126A Straight Fitting For Air Line 1
71 420195A Oil Return Hose 1
71A 420131B Black Air Line 1
72 420167A Black Air Line 1
Parts for Circuit System (See Fig.27,Fig.32-33)
73 420177 Wire Cable 1
74 420178 Protecting Plastic Hose 1
75 420016B Protecting Plastic Hose 1
76 440501 Part box 1
Parts For Cross Beam (See Fig.40,Fig.43)
3-1 420169 Front Cross Beam Assy. 1
3-2 420051B Pulley Safety Cover 4
3-3 209009 Cup Head Bolt 8
3-4 420044 Limit Plate 4
3-5 420138 Socket Bolt 8
3-6 420038 Pin 12
3-7 420037 Snap Ring 24
3-8 420033 Spring 4
3-9 209021 Hex Nut 8
38
3-17 420175 Slack-cable safety lock (left & right ) 2/ea.
3-18 420171 Pin 8
3-19 420172 Pin Bush For Slack-cable Safety Lock 8
3-20 206019 Snap Ring 16
3-21 209010 Snap Ring 4
3-22 420035 Tension Pulley 4
3-23 420174 Spacer 4
3-24 420041A Pulley Pin 4
3-25 420040A Pulley Bush 4
Parts For Cylinder (See Fig.44)
51-1 420059 Dust Ring 1
51-2 420060 Y- Ring 1
51-3 420061 Head Cap 1
51-4 420062 O- Ring 1
51-5 420063 Bore Weldment 1
51-6 420064 Piston Rod 1
51-7 420065 Pin 1
51-8 420066 Support Ring 1
51-9 420067 Y- Ring 1
51-10 420068 Piston 1
Parts For PEAK Manual Power Unit, 220V/60Hz/1 phase (See Fig.45)
203-1 440014 Motor 1
203-2 440015 Start Capacitor 1
203-2A 440016 Running Capacitor 1
203-3 209112 AC Contactor 1
203-4 440017 Socket Bolt 4
203-5 440018 Motor Fix Frame 2
203-6 209083A Motor Connecting Shaft 1
203-7 440019 Valve Body 1
203-8 209085A Relief Valve 1
203-9 209113 Throttle valve 1
203-10 209086A Lock Washer 4
203-11 209087A Socket Bolt 4
203-12 440020 Inlet Pipe 1
203-13 209089A O-Ring 1
203-14 209090A Filter 1
203-15 440021 Hex Bolt 4
203-16 440022 Reservoir 1
203-17 440023 Cover of Motor Terminal Box 1
203-18 209109 Protective Ring 1
203-19 209099A Control Switch 1
39
203A-5 209083A Motor Connecting Shaft 1
203A-6 440019 Valve Body 1
203A-7 209085A Relief Valve 1
203A-8 209113 Throttle valve 1
203A-9 209086A Lock Washer 4
203A-10 209087A Socket Bolt 4
203A-11 440020 Inlet Pipe 1
203A-12 209089A O-Ring 1
203A-13 209090A Filter 1
203A-14 440021 Hex Bolt 4
203A-15 440022 Reservoir 1
203A-16 440029 Cover of Motor Terminal Box 1
203A-17 209109 Protective Ring 1
203A-18 209099A Control Switch 1
203A-19 440024 Screw 2
203A-20 209110A Oil Return Port 1
203A-21 209100A Oil Outlet 1
203A-22 209101A Release Valve 1
203A-23 209102A Handle For Release Valve 1
203A-24 209103A Washer 1
203A-25 209104A Hex Nut 1
203A-26 209105A Check Valve 1
203A-27 440025 Gear Pump 1
203A-28 440026 Oil Return Pipe 1
203A-29 440027 Filter Cap 1
40
Warranty
This item is warranted for five (5) years on structural
components, two (2) years on hydraulic cylinders, and
one (1) year on electric or air / hydraulic power units from
invoice date. Wear items are covered by a 90 day warranty.
The Manufacturer shall repair or replace at their option for this period those parts returned to
the factory freight prepaid, which prove after inspection to be defective. This warranty will not
apply unless the product is installed, used and maintained in accordance with the Manufacturers
installation, operation and maintenance instructions.
This warranty applies to the ORIGINAL purchaser only, and is non-transferable. The warranty
covers the products to be free of defects in material and workmanship but, does not cover
normal maintenance or adjustments, damage or malfunction caused by: improper handling,
installation, abuse, misuse, negligence, carelessness of operation or normal wear and tear. In
addition, this warranty does not cover equipment when repairs or alterations have been made or
attempted to the Manufacturer’s products.
THE REMEDIES DESCRIBED ARE EXCLUSIVE AND IN NO EVENT SHALL THE MANUFACTURER,
NOR ANY SALES AGENT OR OTHER COMPANY AFFILIATED WITH IT OR THEM, BE LIABLE
FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OF OR DELAY
IN PERFORMANCE OF THIS WARRANTY. THIS INCLUDES, BUT IS NOT LIMITED TO, LOSS OF
PROFIT, RENTAL OR SUBSTITUTE EQUIPMENT OR OTHER COMMERCIAL LOSS.
PRICES: Prices and specifications are subject to change without notice. All orders will be
invoiced at prices prevailing at time of shipment. Prices do not include any local, state or federal
taxes.
RETURNS: Products may not be returned without prior written approval from the Manufacturer.
DUE TO THE COMPETITIVENESS OF THE SELLING PRICE OF THESE LIFTS, THIS WARRANTY
POLICY WILL BE STRICTLY ADMINISTERED AND ADHERED TO.